CN111367201A - Equipment working condition operation analysis system - Google Patents
Equipment working condition operation analysis system Download PDFInfo
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- CN111367201A CN111367201A CN201811589286.6A CN201811589286A CN111367201A CN 111367201 A CN111367201 A CN 111367201A CN 201811589286 A CN201811589286 A CN 201811589286A CN 111367201 A CN111367201 A CN 111367201A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
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- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses an equipment working condition operation analysis system, which comprises an equipment control system for controlling each operation equipment in a working condition, wherein the working condition operation analysis system comprises a data storage unit, a data analysis unit and a data display unit; the data analysis unit monitors and analyzes the real-time detection data of each operating device according to the alarm event data to obtain a working condition analysis result corresponding to each operating device; and the data display unit is used for displaying the working condition analysis results of the running equipment. Compared with the prior art, the working condition operation analysis system is low in operation cost, can directly analyze the working condition of each operation device in a factory to generate a corresponding working condition analysis result, so as to assist a factory operator to manage the working condition and improve the abnormal working condition processing efficiency of the operator.
Description
Technical Field
The invention relates to the technical field of equipment working condition operation analysis, in particular to an equipment working condition operation analysis system.
Background
At present, a common means for monitoring energy consumption data of production enterprises is a manual maintenance and manual recording mode. The manual maintenance refers to the detection of the operation condition of the energy consumption equipment at variable time. Judging whether the equipment normally operates or not, wherein the subjective judgment of an observer is used as the standard; the manual recording mode is that the equipment is shut down for maintenance after running for a threshold number of times according to the regular maintenance rule of the equipment. The mode is not influenced by subjectivity, but a large amount of human resources are required to be invested by enterprises for data record checking work. The following problems mainly exist at present for the two modes: enterprises are required to establish independent equipment maintenance and information statistics departments; the maintenance cost is high, and the influence on the production is great; the running condition information of the equipment cannot be effectively analyzed to form a statistical model; the equipment operation records are manually recorded, and errors exist; the statistical data is manual statistics, and errors are easy to make and are influenced by a main observer. Based on this, it is necessary to develop a system for analyzing the operation of the equipment to solve the above problems.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an equipment working condition operation analysis system to solve the problems.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the utility model provides an equipment operating condition operation analytic system, includes the equipment control system who is arranged in carrying out control to each operation equipment in the operating mode which characterized in that: the working condition operation analysis system comprises a data storage unit, a data analysis unit and a data display unit, wherein the equipment control system, the data storage unit, the data analysis unit and the data display unit are sequentially connected in a communication manner, and the data storage unit is used for storing data of all alarm events and real-time detection data of all operation equipment under the control of the equipment control system; the data analysis unit monitors and analyzes the real-time detection data of each operating device according to the alarm event data to obtain a working condition analysis result corresponding to each operating device; and the data display unit is used for displaying the working condition analysis results of the running equipment.
Preferably, the operating condition operation analysis system further comprises an interface server, and the data storage unit is in communication connection with the equipment control system through a data interface of the interface server to acquire and store real-time detection data and alarm event data of each operating equipment.
Preferably, the data analysis unit comprises a monitoring and early warning unit, and the monitoring and early warning unit is used for monitoring the working condition of each operating device in a factory according to the real-time detection data and early warning the working condition of each operating device according to the alarm event data.
Preferably, the monitoring and early warning unit comprises one or more of an instrument monitoring and early warning module, a process monitoring and early warning module, a static equipment monitoring and early warning module, an pump monitoring and early warning module and an energy consumption monitoring and early warning module.
Preferably, the data display unit includes a display device, and the display device displays the operating condition analysis results of the operating devices obtained by the data analysis unit by providing a human-computer interface to classify conditions according to the importance levels of the operating devices.
Preferably, the operating condition analysis result includes abnormal early warning trend information, early warning reason information, warning quantity information, warning distribution information, warning reason information and countermeasure information corresponding to each operating device.
The invention relates to an equipment working condition operation analysis system, which comprises an equipment control system for controlling each operation equipment in a working condition, wherein the working condition operation analysis system comprises a data storage unit, a data analysis unit and a data display unit, and the equipment control system, the data storage unit, the data analysis unit and the data display unit are sequentially connected in a communication manner.
Drawings
Fig. 1 is a block diagram of an apparatus operating condition analysis system according to the present invention.
The system comprises a device control system 1, a data storage unit 2, a data analysis unit 3 and a data display unit 4.
Detailed Description
So that the manner in which the above recited features of the present invention can be understood and readily understood, a more particular description of the invention, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings, wherein:
referring to fig. 1, an equipment working condition operation analysis system includes an equipment control system 1 for controlling each operating equipment in a working condition, the working condition operation analysis system includes a data storage unit 2, a data analysis unit 3 and a data display unit 4, the equipment control system 1, the data storage unit 2, the data analysis unit 3 and the data display unit 4 are sequentially connected in a communication manner, the data storage unit 1 is used for storing each alarm event data and real-time detection data of each operating equipment under the control of the equipment control system; the data analysis unit 2 monitors and analyzes the real-time detection data of each operating device according to the alarm event data to obtain the working condition analysis result corresponding to each operating device; the data display unit 4 is used for displaying the working condition analysis results of each operating device, the working condition operation analysis system further comprises an interface server, and the data storage unit 2 is in communication connection with the device control system 1 through a data interface of the interface server so as to acquire and store real-time detection data and alarm event data of each operating device.
Preferably, the data analysis unit 3 includes a monitoring and early warning unit, the monitoring and early warning unit is configured to monitor the working conditions of each operating device in the plant according to the real-time detection data, and early warn the working conditions of each operating device according to the alarm event data, and the monitoring and early warning unit includes one or more combinations of an instrument monitoring and early warning module, a process monitoring and early warning module, a static device monitoring and early warning module, an pump monitoring and early warning module, and an energy consumption monitoring and early warning module.
Preferably, the data display unit 4 includes a display device, the display device divides the conditions according to the importance levels of the operating devices by providing a human-computer interface, and displays the condition analysis results of the operating devices obtained by the data analysis unit, wherein the condition analysis results include abnormal early warning trend information, early warning reason information, alarm quantity information, alarm distribution information, alarm reason information and countermeasure information corresponding to the operating devices.
In summary, the equipment working condition operation analysis system of the present invention includes an equipment control system for controlling each operating equipment in a working condition, and the working condition operation analysis system includes a data storage unit, a data analysis unit and a data display unit, and the equipment control system, the data storage unit, the data analysis unit and the data display unit are sequentially connected in a communication manner.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. An equipment condition operation analysis system comprises an equipment control system (1) for controlling each operating equipment in the condition, and is characterized in that: the working condition operation analysis system comprises a data storage unit (2), a data analysis unit (3) and a data display unit (4), the equipment control system (1), the data storage unit (2), the data analysis unit (3) and the data display unit (4) are sequentially connected in a communication mode, and the data storage unit (1) is used for storing data of all alarm events and real-time detection data of all operation equipment under the control of the equipment control system; the data analysis unit (2) monitors and analyzes the real-time detection data of each operating device according to the alarm event data to obtain the working condition analysis result corresponding to each operating device; and the data display unit (4) is used for displaying the working condition analysis results of each running device.
2. The system for analyzing the operation condition of the equipment according to claim 1, wherein: the working condition operation analysis system also comprises an interface server, and the data storage unit (2) is in communication connection with the equipment control system (1) through a data interface of the interface server so as to acquire and store real-time detection data and alarm event data of each operating equipment.
3. The system for analyzing the operation condition of the equipment according to claim 1, wherein: the data analysis unit (3) comprises a monitoring and early warning unit, and the monitoring and early warning unit is used for monitoring the working condition of each operating device in a factory according to the real-time detection data and early warning the working condition of each operating device according to the alarm event data.
4. The system for analyzing the operation condition of the equipment according to claim 3, wherein: the monitoring and early warning unit comprises one or more combinations of an instrument monitoring and early warning module, a process monitoring and early warning module, a static equipment monitoring and early warning module, an pump monitoring and early warning module and an energy consumption monitoring and early warning module.
5. The system for analyzing the operation condition of the equipment according to claim 1, wherein: the data display unit (4) comprises a display device, and the display device is used for dividing conditions according to the importance levels of the operating devices by providing a human-computer interaction interface and displaying the working condition analysis results of the operating devices obtained by the data analysis unit.
6. The equipment working condition operation analysis system according to any one of claims 1-5, characterized in that: the working condition analysis result comprises abnormal early warning trend information, early warning reason information, warning quantity information, warning distribution information, warning reason information and countermeasure information corresponding to each running device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811589286.6A CN111367201A (en) | 2018-12-25 | 2018-12-25 | Equipment working condition operation analysis system |
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CN201811589286.6A CN111367201A (en) | 2018-12-25 | 2018-12-25 | Equipment working condition operation analysis system |
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CN111367201A true CN111367201A (en) | 2020-07-03 |
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CN201811589286.6A Pending CN111367201A (en) | 2018-12-25 | 2018-12-25 | Equipment working condition operation analysis system |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106302739A (en) * | 2016-08-16 | 2017-01-04 | 北京大邦实创节能技术服务有限公司 | A kind of Industrial Boiler monitoring and analysis aid decision cloud platform system |
CN107369303A (en) * | 2017-08-23 | 2017-11-21 | 北京赛普泰克技术有限公司 | Factory's intelligent diagnosing method, apparatus and system |
CN107368054A (en) * | 2017-08-23 | 2017-11-21 | 北京赛普泰克技术有限公司 | Performance analysis management system and factory management system |
-
2018
- 2018-12-25 CN CN201811589286.6A patent/CN111367201A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106302739A (en) * | 2016-08-16 | 2017-01-04 | 北京大邦实创节能技术服务有限公司 | A kind of Industrial Boiler monitoring and analysis aid decision cloud platform system |
CN107369303A (en) * | 2017-08-23 | 2017-11-21 | 北京赛普泰克技术有限公司 | Factory's intelligent diagnosing method, apparatus and system |
CN107368054A (en) * | 2017-08-23 | 2017-11-21 | 北京赛普泰克技术有限公司 | Performance analysis management system and factory management system |
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Application publication date: 20200703 |
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