Intelligent informationized vibration grouting machine with adjustable vibration and controllable direction
Technical Field
The invention relates to an informationized intelligent vibration grouting machine with adjustable vibration and controllable direction, and belongs to the technical field of engineering construction.
Background
In the fields of civil engineering and traffic engineering, the soft sandy soil foundation usually has the characteristics of insufficient bearing capacity, large deformation after construction and the like, so that how to safely, economically, quickly and reliably construct engineering on a soft sandy soil site becomes a technical problem.
The grouting reinforcement method is to inject chemical grout into soil and solidify the chemical grout with the soil, thereby achieving the purpose of reinforcing the foundation or improving the seepage-proofing capability. The grouting method has the advantages of simple construction, high construction speed, low construction cost, obvious effect, reliable technology, wide application range and the like, thereby being widely applied to seepage-proofing reinforcement engineering of foundations, dams, road beds, side slopes and the like. However, the sand foundation has small porosity and poor permeability, so that the grouting radius of the traditional static grouting technology is small in grouting construction, and therefore grout cannot be injected into the sand. The vibration grouting mechanism is that the sand is excited to liquefy through mechanical vibration, the shear strength of the sand foundation is reduced, and the permeability of the sand is improved, so that the sand foundation has grouting performance and grouting radius is enlarged.
However, at present, for general grouting improvement engineering, two grouting methods are generally adopted: firstly, during grouting, the idea of 'injecting more as much as possible' is taken as a guide, and a lower-end deformation monitoring means is adopted, so that deformation response is not timely, excessive settlement or deviation is caused, more serious secondary diseases are generated, and the method is not economical; secondly, the serious consequences caused by construction deformation are unscrupulous, the grouting process is controlled too strictly, the observation and evaluation time of construction influence is too long, the construction period is prolonged, and the progress is pursued at the cost of sacrificing the grouting amount under the condition that the construction period gradually tightens, so that the grouting quality cannot meet the requirements.
Therefore, for soft sandy soil foundations, the vibration grouting machine needs to be optimized by combining site features, the informatization and intelligentization degrees of grouting engineering are improved, a series of improvements and promotion of the existing vibration grouting technology are realized, and the liquefaction sandy soil site foundation reinforcement engineering can be served more economically, suitably, stably and efficiently.
Disclosure of Invention
In order to solve the problems in the background art, the invention provides an informationized intelligent vibration grouting machine with adjustable vibration and controllable direction.
The invention adopts the following technical scheme: an informationized intelligent vibration grouting machine with adjustable vibration and controllable direction comprises a grouting pump, a hydraulic pump station, a grouting platform, grouting machines, a control front end, two steel strands and two pulleys; a grouting pump, a hydraulic pump station and two pulleys are fixed at the upper end of the grouting platform, the two pulleys are driven by the hydraulic pump station, and casters are arranged at the lower end of the grouting platform; one end of each steel strand is fixedly connected with the corresponding pulley and is wound on the corresponding pulley, the other end of each steel strand is fixedly connected with a grouting machine, each grouting machine comprises a placing barrel, a balancing weight, a hydraulic motor, an oil storage bin, a wireless transmission module, a jet bit, a vibration mechanism and four springs, the placing barrel is vertically arranged, the jet bits are fixed below the placing barrel, the jet bits and the placing barrel are integrally cast and formed, the balancing weight, the hydraulic motor, the oil storage bin, the vibration mechanism and the wireless transmission module are sequentially arranged in the placing barrel from top to bottom, an idle area in the placing barrel forms a slurry channel communicated with the jet bits, a slurry through hole is formed in the middle of the balancing weight and is fixed at the upper end of the inner wall of the placing barrel, the slurry through hole is communicated with a grouting pump through a slurry conveying pipe, and the lower end of the balancing weight is fixedly connected with the upper end of the vertically arranged hydraulic motor, hydraulic motor's lower extreme is fixed with oil storage bin and output shaft and vibration mechanism's middle part fixed connection, and hydraulic motor passes through hydraulic hose and is connected with hydraulic power unit, vibration mechanism's upper and lower both ends are respectively through two springs and balancing weight and wireless transmission module elastic connection, install four group's slip casting pipes in the drill bit, every group the slip casting pipe all includes two slip casting pipes, all installs check valve, pressure sensor and slip casting volume sensor, every from top to bottom on every slip casting pipe the check valve, pressure sensor and slip casting volume sensor all are connected with wireless transmission module data transmission, wireless transmission module, slip casting pump and hydraulic power unit all are connected with control front end data transmission.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention solves the problem that the traditional static grouting technology can not inject slurry into the sandy soil because of small grouting radius due to small porosity and poor permeability of the sandy soil foundation, can carry out grouting reinforcement operation in the weak sandy soil foundation and has the advantages of simple construction, high construction speed and low construction cost;
2. the invention has the characteristics of informatization and intellectualization, the grouting process is full-automatic, two extreme conditions of 'more grouting as much as possible' in the traditional grouting and delayed construction period caused by too strict control on the grouting process are solved, the grouting quantity and the grouting direction can be finely controlled based on a sensor, and the purposes of economy, practicability and grouting quality guarantee are achieved;
3. the grouting pipes adopted by the invention can carry out grouting work in all directions, the problem of uneven grouting is solved, the grouting amount of each grouting pipe can be subjected to self-adaptive control, the self-adaptive adjustment can be carried out in real time according to the actual grouting condition, the grouting quality in each direction is ensured to reach the optimal value, a pressure threshold value can be set in the front end in advance before the work is carried out, when the pressure of a certain pipeline is monitored to reach the threshold value, the machine automatically finishes the grouting work in the direction, and meanwhile, a high-speed hydraulic motor is adopted, has the characteristics of small size and high power, and can transmit power in a longer distance, so that the underground work in a long distance can be carried out;
4. the invention realizes a series of improvement and promotion of the existing vibration grouting technology, so that the invention can be more economically, suitably, stably and efficiently used for the liquefiable sandy soil site foundation reinforcement project.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a view of a construction of a grouting machine;
fig. 3 is a schematic structural view of the vibration mechanism.
Detailed Description
The technical solutions in the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the invention, rather than all embodiments, and all other embodiments obtained by those skilled in the art without any creative work based on the embodiments of the present invention belong to the protection scope of the present invention.
The first embodiment is as follows: as shown in fig. 1 to 3, the invention discloses an informationized intelligent vibration grouting machine with adjustable vibration and controllable direction, which comprises a grouting pump 1, a hydraulic pump station 2, a grouting platform 3, a grouting machine tool 8, a control front end 9, two steel strands 4 and two pulleys 7; the upper end of the grouting platform 3 is fixedly provided with a grouting pump 1, a hydraulic pump station 2 and two pulleys 7, and the vibration and grouting integrated full-automatic intelligent grouting operation is realized by controlling the remote operation of the front end 9; the two pulleys 7 are driven by a motor of the hydraulic pump station 2 (the two pulleys 7 are connected with the motor of the hydraulic pump station 2 through a rotating shaft arranged inside the grouting platform 3), the lower end of the grouting platform 3 is provided with a caster wheel, and the grouting platform 3 can move in all directions and is suitable for most grouting sites; one end of each of the two steel strands 4 is fixedly connected with the corresponding pulley 7 and is wound on the corresponding pulley 7, and the other end of each of the two steel strands 4 is fixedly connected with a grouting machine 8; the motor of the hydraulic pump station 2 drives the two steel strands 4 to move by controlling the two pulleys 7, so that automatic grouting operation with adjustable height is realized; the grouting machine 8 comprises a placing barrel 23, a balancing weight 10, a hydraulic motor 12, an oil storage bin 13, a wireless transmission module 17, a jet drill bit 22, a vibration mechanism and four springs 14, the placing barrel 23 is a hollow cylinder, the jet drill bit 22 is fixed below the vertical setting barrel, the jet drill bit 22 and the placing barrel 23 are integrally cast and formed, the balancing weight 10, the hydraulic motor 12, the oil storage bin 13, the vibration mechanism and the wireless transmission module 17 are sequentially arranged in the placing barrel 23 from top to bottom, a free area in the placing barrel 23 forms a slurry channel 11 communicated with the jet drill bit 22, a slurry through hole is formed in the middle of the balancing weight 10 and is fixed at the upper end of the inner wall of the placing barrel 23, the slurry through hole is communicated with a grouting pump 1 through a slurry conveying pipe 5, the lower end of the balancing weight 10 is fixedly connected with the upper end of the hydraulic motor 12 vertically arranged, the lower end of the hydraulic motor 12 is fixedly connected with the oil storage bin 13 and an output shaft which are fixedly connected with the vibration, lubricating oil is filled in the oil storage bin 13 and acts on the bearings of the vibration mechanism, and meanwhile, grease lubrication is adopted for the upper bearing and the lower bearing of the horizontal vibration mechanism, so that friction is further reduced, vibration is reduced, and heat dissipation is further reduced; the hydraulic motor 12 is connected with the hydraulic pump station 2 through a hydraulic hose 6 (the upper end of the hydraulic hose 6 is connected with a hydraulic oil outlet of the hydraulic pump station 2, and the lower end is connected with a power input port of the hydraulic motor 12), the hydraulic motor 12 is a high-speed hydraulic motor, has the characteristics of small size and high power, and can transmit power in a longer distance; the upper end and the lower end of the vibration mechanism are respectively and elastically connected with the balancing weight 10 and the wireless transmission module 17 through two springs 14, four groups of grouting pipes 19 are installed in the jet drill bit 22, each group of grouting pipes 19 comprises two grouting pipes 19, each grouting pipe 19 is provided with a check valve 18, a pressure sensor 20 and a grouting amount sensor 21 from top to bottom, grouting work in all directions is finely regulated and controlled through the two sensors, waterproof and shockproof measures are taken for the two sensors, and the service cycle of the two sensors is ensured; each check valve 18, the pressure sensor 20 and the grouting amount sensor 21 are in data transmission connection with the wireless transmission module 17, the grouting pump 1 and the hydraulic pump station 2 are in data transmission connection with the control front end 9, the control front end 9 is a computer, grouting amount and slurry pressure recorded by the pressure sensor 20 and the grouting amount sensor 21 during working of the grouting pump can be remotely monitored, power input and the height of grouting equipment can be adjusted in real time, grouting amount and grouting direction can be automatically controlled in real time, and grouting quality is guaranteed.
The second embodiment is as follows: as shown in fig. 1, the embodiment is further described with respect to the first embodiment, and the caster is a universal locking caster, can move in all directions, and is suitable for most grouting sites.
The third concrete implementation mode: as shown in fig. 2 and 3, the first embodiment is further described, the vibration mechanism includes a housing 24, a rotating shaft 25 and two eccentric blocks 15, the rotating shaft 25 and the two eccentric blocks 15 are all disposed in the housing 24, the rotating shaft 25 is vertically disposed and is fixed with the two eccentric blocks 15 from top to bottom, the upper end of the rotating shaft 25 is rotatably connected with the middle of the oil storage bin 13 through a supporting bearing 16, the lower end of the rotating shaft 25 is rotatably connected with the wireless transmission module 17 through the supporting bearing 16, and the upper end and the lower end of the housing 24 are respectively elastically connected with the counterweight 10 and the wireless transmission module 17 through two springs 14. The vibrating mechanism is a horizontal vibrator, and the horizontal eccentric vibrating mechanism directly impacts sandy soil through the vibrator to enable the sandy soil to vibrate and then liquefy.
The fourth concrete implementation mode: as shown in fig. 2 and 3, this embodiment is further described as an embodiment three, and the two eccentric blocks 15 are arranged at 180 °.
The fifth concrete implementation mode: in the first embodiment, the four groups of grouting pipes 19 are uniformly distributed along the circumferential direction of the jet drill bit 22, so that all-directional grouting can be performed.
The sixth specific implementation mode: in this embodiment, a waterproof mechanism (waterproof coating, waterproof housing) is provided outside the wireless transmission module 17.
The working process of the invention is as follows:
before construction, lubricating oil is added into the oil storage bin 13, the oil storage bin 13 is connected with the supporting bearing 16, the lubricating oil enters the bearing of the vibration mechanism through the oil storage bin 13, and friction and heat dissipation are reduced jointly by combining grease lubrication adopted by the upper bearing and the lower bearing of the vibration mechanism during vibration.
During construction, after the grouting platform 3 is moved to a position to be grouted, the grouting pump 1 and the hydraulic pump station 2 placed on the ground are started by controlling the front end 9, at the moment, the two pulleys 7 are started, the grouting machine 8 is placed to a proper height by using the steel strand 4, the hydraulic motor 12 with high power starts to work and transmits power to the vibration mechanism, the vibration mechanism is connected with the upper part and the lower part by the spring 14, the two eccentric blocks 15 of the vibration mechanism start to rotate under the driving of the rotating shaft 25, so that the grouting machine 8 starts to vibrate horizontally, and the amplitude of vibration of the grouting machine 8 can be adjusted by the two eccentric blocks 15 so as to adapt to different site conditions. The vibration generated by the grouting machine 8 is transmitted to the surrounding sandy soil to liquefy the soil, at the moment, the grouting pump 1 sends the slurry to the interior of the grouting machine 8 through the slurry conveying pipe 5, the slurry flows into the upper part of the jet drill bit 22 through the slurry channel 11 shown in the figure, then the slurry is sprayed out through the eight grouting pipes 19 at the lower part, and the slurry and the sandy soil which permeate into the sandy soil are gradually consolidated together into a combined body to achieve the purpose of reinforcement.
It should be noted that the left side of the grouting machine 8 and the corresponding portion of the grout passage 11 should be filled with a filler having the same weight as the grout to maintain the overall balance of the grouting machine 8.
Slip casting machine 8 is the slip casting simultaneously in the vibration, slip casting pipe 19 respectively has 2 in four directions, has all installed pressure sensor 20 and slip casting volume sensor 21 on every slip casting pipe 19, and the data that pressure sensor 20 and slip casting volume sensor 21 obtained are transmitted to control front end 9 through wireless transmission module 17, should carry out water repellent around the wireless transmission module 17, prevent that electronic component from becoming invalid.
The pressure of the grouting pipe 19 and the grouting amount in each direction can be monitored in real time in the control front end 9 (computer), a grouting pressure threshold value can be set according to geological conditions before construction, a one-way valve 18 is installed in each grouting pipe, when the pressure and the grouting amount monitored in a certain direction reach the threshold values, the one-way valve 18 in the corresponding grouting pipe 19 is closed to stop grouting, the purposes of grouting self-adaption and real-time adjustment are achieved, and meanwhile, the one-way valve 18 can also prevent grout from flowing back due to overlarge pressure.
And (4) moving the grouting device to the next grouting point until the grouting is finished by a single grouting hole, and repeating the process until the grouting construction is finished according to the total number of the grouting holes designed by the engineering, namely finishing the grouting reinforcement engineering.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.