CN111363279A - Fluororubber composition capable of being co-vulcanized and bonded with silicone rubber, rubber product and preparation method - Google Patents

Fluororubber composition capable of being co-vulcanized and bonded with silicone rubber, rubber product and preparation method Download PDF

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CN111363279A
CN111363279A CN202010185828.4A CN202010185828A CN111363279A CN 111363279 A CN111363279 A CN 111363279A CN 202010185828 A CN202010185828 A CN 202010185828A CN 111363279 A CN111363279 A CN 111363279A
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fluororubber
rubber
silicone rubber
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tetrapropylene
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CN111363279B (en
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戚佳轩
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/12Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08L27/18Homopolymers or copolymers or tetrafluoroethene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B25/042Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of natural rubber or synthetic rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/14Layered products comprising a layer of natural or synthetic rubber comprising synthetic rubber copolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/20Layered products comprising a layer of natural or synthetic rubber comprising silicone rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08K3/02Elements
    • C08K3/04Carbon
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    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/22Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B2038/0052Other operations not otherwise provided for
    • B32B2038/0076Curing, vulcanising, cross-linking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • B32B2250/248All polymers belonging to those covered by group B32B25/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2319/00Synthetic rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/12Photovoltaic modules
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    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
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    • C08L2203/00Applications
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    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

Abstract

The invention relates to a fluororubber composition capable of being co-vulcanized and bonded with silicone rubber, a rubber product and a preparation method thereof, wherein the raw material formula of the fluororubber composition comprises 100 parts by weight of tetrapropylene fluororubber or a mixture of the tetrapropylene fluororubber and other rubber materials, 20-50 parts by weight of filler, 1-3 parts by weight of peroxide initiator and 3-5 parts by weight of cross-linking agent, and when the mixture of the tetrapropylene fluororubber and other rubber materials is adopted, the tetrapropylene fluororubber accounts for at least 50% of the total weight of the mixture of the tetrapropylene fluororubber and other rubber materials. The fluororubber composition can be directly bonded with silicon rubber by co-vulcanization, the bonding force between the fluororubber composition and the silicon rubber is obviously improved, and the cost of a rubber product obtained after bonding is greatly reduced.

Description

Fluororubber composition capable of being co-vulcanized and bonded with silicone rubber, rubber product and preparation method
Technical Field
The invention belongs to the technical field of rubber products, and particularly relates to a fluororubber composition capable of being co-vulcanized and bonded with silicone rubber, a rubber product and a preparation method.
Background
The solar photovoltaic technology is developed vigorously under the pressure of environmental protection, and an air bag consisting of an elastomer is required to be used when a solar photovoltaic module is produced. The existing solar photovoltaic air bag is made of a rubber product formed by bonding peroxide fluororubber and silicon rubber, but the existing peroxide fluororubber is peroxide-curable ternary fluororubber containing vulcanized monomers, has high specific gravity and high cost, and causes the cost of a solar photovoltaic module to increase along with the increase.
On the other hand, common bisphenol a fluororubbers and silicone rubber cannot be directly bonded, and although the conventional peroxide fluororubbers can be bonded with silicone rubber, the conventional peroxide fluororubbers are expensive, so that a new bonding technology is urgently needed to be developed.
In the prior art, in order to improve the current situation, Ningbo Fengmeng far east rubber Limited company adopts a bonding composition between fluorine rubber and silica gel, for example, a fluorine rubber and silica gel hot vulcanization bonding process disclosed in Chinese patent CN102786701A, the process adopts the bonding composition to be rolled into a sheet, the sheet is placed between inner layer fluorine rubber and silica gel to form a semi-finished product of inner layer fluorine rubber, bonding composition and silica gel structure, then heating and vulcanizing are carried out to bond and fix the inner layer fluorine rubber and the silica gel, the inner layer fluorine rubber is a vulcanizing agent consisting of 100 parts of fluorine rubber, 8-10 parts of active magnesium oxide, 5-6 parts of calcium hydroxide, 0.5-1 part of magnesium methacrylate, 8-10 parts of carbon black, 5-6 parts of calcium silicate, 1.2-1.5 parts of bisphenol AF, 2-3 parts of cross-linking agent and 2-2.5 parts of vulcanizing agent; the bonding composition is prepared from inner-layer fluorine glue, silica gel and fluorine coupling agent F-1 in a weight ratio of 3.8-4.2: 4.6-5.5: 1 are mixed. Although the document mentions that the inner layer fluorine glue and the silica gel of the fluorine glue silica gel product are firmly bonded, and the peel strength reaches more than 1.4kN/m, the inner layer fluorine glue and the silica gel are not directly bonded, but are bonded and fixed by a third layer (namely a bonding composition layer), so that the steps are multiple, the process is complex, the operation is complex, and the formulas of the inner layer fluorine glue and the bonding composition are very complex.
Later, some have improved the adhesion technology between fluororubber and silicone rubber, such as a composite oil-resistant rubber pipe with inner fluororubber and outer silicone rubber disclosed in chinese patent CN109931445A, which includes a core rod, an inner fluororubber layer, an intermediate silicone belt layer, an intermediate fluororubber layer and an outer silicone rubber compound layer, the inner fluororubber layer with added vulcanizing agent is wound on the core rod, the intermediate silicone belt layer with added vulcanizing agent and a certain distance is wound on the inner fluororubber layer, the intermediate fluororubber layer with added vulcanizing agent is continuously wound on the intermediate silicone belt layer, and the intermediate fluororubber layer and the intermediate silicone rubber layer are not completely overlapped, wherein the outer silicone rubber compound layer with added vulcanizing agent is wound on the intermediate fluororubber belt layer. The fluorine adhesive layer and the silica gel layer are bonded and fixed by respectively adding vulcanizing agents into the fluorine adhesive layer and the silica gel layer and then heating and vulcanizing the fluorine adhesive layer and the silica gel layer. Wherein, the vulcanizing agents of the fluorine rubber inner layer and the fluorine rubber belt intermediate layer are bisphenol A, bis-tetra-bis-penta vulcanizing agents. While the use of bisphenol a, bis-tetra-or bis-penta-bis-vulcanizing agents for the inner layer of fluorine rubber and the intermediate layer of fluorine rubber tape can achieve adhesion with the silica gel tape, the adhesion between the two is poor.
Disclosure of Invention
The object of the present invention is to overcome the disadvantages of the prior art by providing an improved fluororubber composition which is covulcanized bondable with silicone rubber.
The invention also provides a rubber product and a preparation method thereof.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the fluororubber composition capable of being co-vulcanized and bonded with silicone rubber comprises, by weight, 100 parts of tetrapropylene fluororubber or a mixture of tetrapropylene fluororubber and other rubber materials, 20-50 parts of filler, 1-3 parts of peroxide initiator and 3-5 parts of crosslinking agent, wherein when the mixture of tetrapropylene fluororubber and other rubber materials is adopted, the tetrapropylene fluororubber accounts for at least 50% of the total weight of the mixture of tetrapropylene fluororubber and other rubber materials.
In a further embodiment, the tetrapropylene fluoroelastomers are copolymers, preferably alternating copolymers of tetrafluoroethylene and propylene. Such as Japanese Asahi glass 150P.
In further embodiments, the other rubber material is one or a combination of ethylene propylene rubber, silicone rubber, peroxide curable fluoroelastomers containing vulcanized monomers. Further, the silicone rubber is peroxide-vulcanized methyl vinyl solid silicone rubber; the peroxide curable sulfur monomer containing fluororubbers are ternary or higher fluororubbers, such as suwei P757.
In a further embodiment, the crosslinker is one or a combination of triallyl isocyanurate (TAIC), triallyl cyanurate (TAC), trimethylolpropane trimethacrylate (TMPTMA), vinyl-containing polybutylene, trimethylolpropane triacrylate (TMPTA), N' -m-phenylene bismaleimide (PDM).
In a further embodiment, the peroxide initiator is one or a combination of di (t-butylperoxyisopropyl) benzene (BIBP), bis-di-penta, bis-di-tetra, dicumyl peroxide (DCP).
In a further embodiment, the filler is one or a combination of carbon black and white carbon black. The white carbon black comprises fumed silica and precipitated silica.
The other technical scheme adopted by the invention is as follows: the rubber layer is made of the fluororubber composition, and the silicone rubber layer is made of a solid rubber compound containing a peroxide vulcanizing agent.
The silicone rubber layer is solid methyl vinyl silicone rubber containing a peroxide vulcanizing agent.
Further, the peroxide curing agent used in the silicone rubber layer is one or a combination of two (tert-butyl peroxyisopropyl) benzene (BIBP), bis-di-penta, bis-di-tetra, dicumyl peroxide (DCP).
The invention adopts another technical scheme that: the preparation method of the rubber product comprises the steps of adhering the fluororubber layer and the silicone rubber layer together, and then heating and co-vulcanizing to enable the fluororubber layer and the silicone rubber layer to be bonded to form chemical bond crosslinking fixation.
In a further embodiment, the vulcanizing conditions of the heating vulcanization are that the vulcanizing pressure is 3-15 MPa, the vulcanizing temperature is 165-185 ℃, and the time is 10-25 min.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
the fluororubber composition provided by the invention adopts the low-price and low-specific gravity tetrapropylene fluororubber as the main raw material of the fluororubber composition, and can be directly bonded and fixed with silicon rubber by co-vulcanization in cooperation with the peroxide initiator and the crosslinking agent, the bonding force between the fluororubber composition and the silicon rubber is obviously improved, the peel strength of the fluororubber composition reaches more than 2.0N/mm, the cost of a rubber product obtained after bonding is greatly reduced, and the fluororubber composition not only can be used for a solar photovoltaic module and greatly reduces the cost of the solar photovoltaic module, but also can be applied to other fields, such as an electronic circuit.
The bonding method has simple process and reliable bonding performance, greatly reduces the cost of the rubber product obtained by the bonding method, and meets the requirement of industrial mass production.
Detailed Description
In order to make the objects, technical solutions and effects of the present invention clearer and clearer, the present invention is described in further detail below. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The raw materials in the following examples are commercially available.
Example 1
The formulation of the raw materials of the fluororubber composition covulcanized with silicone rubber provided in this example is shown in table 1.
The tetrapropylene fluoride rubber is an alternating binary copolymer of tetrafluoroethylene and propylene, and is prepared from Japanese Asahi glass 150P.
The fluororubber composition is rolled into a sheet and then is laminated with a silicone rubber sheet to form a semi-finished product of a fluororubber layer and a silicone rubber layer, and then heating vulcanization is carried out to bond and fix the fluororubber layer and the silicone rubber layer, so as to obtain a rubber product, wherein the silicone rubber sheet is formed by rolling commercially available solid methyl vinyl silicone rubber containing 0.5 part of bis-di-penta in 100 parts of solid methyl vinyl silicone rubber.
The specific conditions of the heating and vulcanizing are that the vulcanizing pressure is 3MPa, the temperature is 165-175 ℃, and the time is 20 min.
Example 2
The formulation of the raw materials of the fluororubber composition covulcanized with silicone rubber provided in this example is shown in table 1.
The fluororubber composition is rolled into a sheet and then is laminated with a silicone rubber sheet to form a semi-finished product of a fluororubber layer and a silicone rubber layer, and then heating vulcanization is carried out to bond and fix the fluororubber layer and the silicone rubber layer, so as to obtain a rubber product, wherein the silicone rubber sheet is formed by rolling commercially available solid methyl vinyl silicone rubber containing 0.6 part of bis-di-penta in 100 parts of solid methyl vinyl silicone rubber.
The specific conditions of the heating and vulcanizing are that the vulcanizing pressure is 3MPa, the temperature is 165-175 ℃, and the time is 20 min.
Example 3
The formulation of the raw materials of the fluororubber composition covulcanized with silicone rubber provided in this example is shown in table 1. The rest is the same as example 1.
Example 4
The formulation of the raw materials of the fluororubber composition covulcanized with silicone rubber provided in this example is shown in table 1.
In this example, the ternary fluororubber was peroxide-vulcanized, and suwei P757 was used.
The rest is the same as example 1.
Comparative example 1
The raw material formulation of the fluororubber composition covulcanized with silicone rubber provided in this comparative example is shown in Table 1. The rest is the same as example 1.
Comparative example 2
The raw material formulation of the fluororubber composition covulcanized with silicone rubber provided in this comparative example is shown in Table 1. The rest is the same as example 1.
Comparative example 3
The raw material formulation of the fluororubber composition covulcanized with silicone rubber provided in this comparative example is shown in Table 1. The rest is the same as example 1.
Table 1 shows the raw material formulations of the fluororubber compositions of examples 1 to 4 and comparative examples 1 to 3
Figure BDA0002414143700000041
The rubber products obtained in examples 1 to 4 and comparative examples 1 to 3 were subjected to performance tests, and the results are shown in Table 2.
Table 2 shows the results of the performance tests of the rubber products obtained in examples 1 to 4 and comparative examples 1 to 3
Figure BDA0002414143700000042
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (10)

1. A fluororubber composition covulcanized with silicone rubber, characterized in that: the raw material formula of the fluororubber composition comprises, by weight, 100 parts of tetrapropylene fluororubber or a mixture of tetrapropylene fluororubber and other rubber materials, 20-50 parts of filler, 1-3 parts of peroxide initiator and 3-5 parts of crosslinking agent, wherein when the mixture of tetrapropylene fluororubber and other rubber materials is adopted, the tetrapropylene fluororubber accounts for at least 50% of the total weight of the mixture of tetrapropylene fluororubber and other rubber materials.
2. The silicone rubber covulcanized adhesive fluororubber composition according to claim 1, wherein: the tetrapropylene fluoride rubber is an alternating copolymer of tetrafluoroethylene and propylene.
3. The silicone rubber covulcanized adhesive fluororubber composition according to claim 1, wherein: the other rubber material is one or a combination of more of ethylene propylene rubber, silicon rubber and fluororubber which can be vulcanized by peroxide and contains vulcanized monomers.
4. The silicone rubber covulcanized adhesive fluororubber composition according to claim 1, wherein: the cross-linking agent is one or a combination of more of triallyl isocyanurate, triallyl cyanurate, trimethylolpropane trimethacrylate, poly-dibutylene containing vinyl, trimethylolpropane triacrylate and N' -m-phenylene bismaleimide.
5. The silicone rubber covulcanized adhesive fluororubber composition according to claim 1, wherein: the peroxide initiator is one or a combination of two (tert-butyl peroxy isopropyl) benzene, di-penta, di-tetra and dicumyl peroxide.
6. The silicone rubber covulcanized adhesive fluororubber composition according to claim 1, wherein: the filler is one or a combination of more of carbon black and white carbon black.
7. A rubber article comprising a fluororubber layer and a silicone rubber layer bonded to each other, characterized in that: the fluororubber layer is formed from the fluororubber composition according to any one of claims 1 to 6, and the silicone rubber layer is formed from a solid rubber compound containing a peroxide curing agent.
8. The rubber article of claim 7, wherein: the peroxide vulcanizing agent accounts for 0.5-1.0% of the silicone rubber layer.
9. A method of making the rubber article of claim 7, wherein: the preparation method comprises the steps of adhering the fluororubber layer and the silicon rubber layer together, and then heating and co-vulcanizing to enable the fluororubber layer and the silicon rubber layer to be bonded to form chemical bond crosslinking fixation.
10. The method of claim 7, wherein: the vulcanization conditions of the heating and co-vulcanization are that the vulcanization pressure is 3-5 MPa, the vulcanization temperature is 165-185 ℃, and the time is 10-25 min.
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