CN111350836A - 用于盾构机的防卡阻液动泥浆球阀 - Google Patents

用于盾构机的防卡阻液动泥浆球阀 Download PDF

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CN111350836A
CN111350836A CN202010091194.6A CN202010091194A CN111350836A CN 111350836 A CN111350836 A CN 111350836A CN 202010091194 A CN202010091194 A CN 202010091194A CN 111350836 A CN111350836 A CN 111350836A
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valve
shaft
valve seat
sealing
valve body
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汪小峰
陈磊
巩文彬
李文东
顾红霞
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Anhui Tongdu Flow Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K25/00Details relating to contact between valve members and seats
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/12Actuating devices; Operating means; Releasing devices actuated by fluid
    • F16K31/122Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/44Mechanical actuating means
    • F16K31/53Mechanical actuating means with toothed gearing
    • F16K31/535Mechanical actuating means with toothed gearing for rotating valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/44Mechanical actuating means
    • F16K31/53Mechanical actuating means with toothed gearing
    • F16K31/54Mechanical actuating means with toothed gearing with pinion and rack
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • F16K5/0605Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor with particular plug arrangements, e.g. particular shape or built-in means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • F16K5/0647Spindles or actuating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • F16K5/0663Packings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • F16K5/0663Packings
    • F16K5/0689Packings between housing and plug

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Taps Or Cocks (AREA)

Abstract

本发明公开了用于盾构机的防卡阻液动泥浆球阀,包括液动执行器和泥浆球阀,液动执行器体积小,输出扭矩大,当泥浆球阀卡阻时,可通过增大油压实现更大的输出扭矩,驱动阀门启闭;泥浆球阀采用半球体偏心式结构,在半球体开启5°后,阀座、密封圈与球冠脱开,避免球冠、阀座、密封圈之间有泥浆沉淀产生卡阻;上、下阀轴处采用O形圈及Y形密封圈密封,防止泥浆卡阻阀轴;阀座处采用Y形密封圈,防止泥浆卡阻阀座;采用浮动阀座,可实现密封圈磨损量的自动补偿;采用软硬双道密封,当软密封失效时,硬密封同样能保证阀门的可靠密封。

Description

用于盾构机的防卡阻液动泥浆球阀
技术领域
本发明涉及一种用于盾构机的防卡阻液动泥浆球阀。
背景技术
盾构机是一种隧道掘进的专用工程机械,现代盾构掘进机集光、机、电、液、传感、信息技术于一体,具有开挖切削土体、输送土碴、拼装隧道衬砌、测量导向纠偏等功能,涉及地质、土木、机械、力学、液压、电气、控制、测量等多门学科技术,而且要按照不同的地质进行“量体裁衣”式的设计制造,可靠性要求极高。
目前,盾构机隧道施工广泛应用于城市地铁、公路隧道建设中。随着过江、过河及海底隧道建设项目的增多,地质条件及施工技术难度也越来越大,尤其是在复杂地质条件下,盾构机在掘进过程中会产生大量的泥浆,泥浆的排放需采用泥浆阀门来控制,发明专利(申请号CN201910375379.7):一种用于盾构机的泥浆球阀,通过采用支撑套与支撑轴所构成的上、下支撑结构,将阀腔内的球体支撑在阀腔中间,实现了阀门作开关控制时,将泥浆介质的压力所产生对球体的推力,通过支撑结构来承担,避免了阀杆受到来自球体的侧向推力,大大减轻了阀杆的磨损,避免了阀杆受局部磨损出现应力集中而断裂的可能性;且该发明在阀座上设置有防冲脱的密封结构,通过将阀座外圈加工成台阶结构,在支撑圈端面周围设置螺孔,将压板的一端用螺栓与支撑圈锁紧,另一端压在阀座的台阶面上,将阀座压紧在支撑圈内,这样泥浆介质无法将阀座冲脱而造成阀门密封失效,彻底解决了阀门在使用过程中,因泥浆介质冲刷而将阀座冲脱的现象,但是该发明只限于对泥浆球阀减少磨损和增强密封性做了改进,对于盾构机作业中的卡阻情况没有防止和解决的办法。
发明内容
本发明的目的在于提供一种用于盾构机的防卡阻液动泥浆球阀,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:用于盾构机的防卡阻液动泥浆球阀,包括液动执行器和泥浆球阀,所述泥浆球阀包含主阀体、副阀体、半球体、上阀轴、下阀轴、阀座、球冠、限位环和平键,
液动执行器包括油口Ⅰ、油口Ⅱ、齿条活塞和齿轮轴,齿轮轴与上阀轴连接,齿条活塞与齿轮轴啮合;
主体阀上安装有轴套,轴套通过螺钉固定于主阀体上,上阀轴与半球体之间方榫连接传动,上阀轴套接在轴套中,通过钢基轴承支撑旋转,通过推力垫轴向定位,上阀轴与轴套之间设有Y型密封圈;
下阀轴通过螺栓固定于主阀体上,下阀轴与半球体通过铜套连接,铜套过盈配合于半球体内,通过封盖与半球体焊接,下阀轴间隙配合安装于铜套内,下阀轴与铜套轴向定位轴肩处设有O形圈;
阀座设于副阀体内,阀座与限位环通过凹凸止口紧密配合定位,通过螺钉固定成一体,阀座与副阀体之间设有Y型密封圈。
优选的,阀座上还设有模具弹簧和密封圈,密封圈通过密封圈压盖固定于阀座内,密封圈密封面高出阀座密封面的距离H3,H3数值是0.5~0.7mm。
优选的,阀座与副阀体之间有轴向间隙H1,H1数值为2~3mm,限位环与副阀体之间有轴向间隙H2,H2数值为1~1.5mm。
优选的,上阀轴和下阀轴的阀轴中心线相对于主阀体阀体中心线有一个偏心距E。
与现有技术相比,本发明的有益效果是:
1、液动执行器体积小,输出扭矩大,当泥浆球阀卡阻时,可通过增大油压实现更大的输出扭矩,驱动阀门启闭。
2、泥浆球阀采用半球体偏心式结构,在半球体开启5°后,阀座、密封圈与球冠脱开,避免球冠、阀座、密封圈之间有泥浆沉淀产生卡阻。
3、上、下阀轴处采用O形圈及Y形密封圈密封,防止泥浆卡阻阀轴。
4、阀座处采用Y形密封圈,防止泥浆卡阻阀座。
5、采用浮动阀座,可实现密封圈磨损量的自动补偿。
6、采用软硬双道密封,当软密封失效时,硬密封同样能保证阀门的可靠密封。
附图说明
图1为本发明结构示意图。
图2为本发明液动执行器关阀结构示意图。
图3为本发明液动执行器开阀结构示意图。
图4为本发明半球体开启5°后结构示意图。
图5为本发明上阀轴处防泥浆卡阻结构示意图。
图6为图5中Ⅰ处放大图。
图7为本发明下阀轴处防泥浆卡阻结构示意图。
图8为图7中Ⅱ处放大图。
图9为本发明阀座处防泥浆卡阻结构示意图。
图10为本发明浮动阀座结构示意图。
图11为本发明软硬双道密封结构示意图。
图中:1液动执行器,2平键,3上阀轴,4轴套,5主阀体,6阀座,7副阀体,8密封圈,9半球体,10球冠,11限位环,12下阀轴,13油口Ⅰ,14齿条活塞,15齿轮轴,16油口Ⅱ,17右侧腔体,18左侧腔体,19阀体中心线,20阀轴中心线,21推力垫,22钢基轴承,23Y型密封圈,24Y型密封圈内圆周面,25Y型密封圈外圆周面,26封盖,27铜套,28O形圈,29螺钉,30凹凸止口,31模具弹簧,32密封圈压盖,33阀座密封面,34密封圈密封面。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1,用于盾构机的防卡阻液动泥浆球阀,包括液动执行器1和泥浆球阀,所述泥浆球阀包含主阀体5、副阀体7、半球体9、上阀轴3、下阀轴12、阀座6、球冠10、限位环11和平键2,
图2中,液动执行器1的油口Ⅰ13进液压油,在压力的作用下液压油推动齿条活塞14向右运动,油口Ⅱ16排出右侧腔体17内的液压油,齿条活塞14推动齿轮轴15顺时针转动,齿轮轴15带动上阀轴3顺时针转动90°关闭阀门。正常工况液压油压力为12MPa,当泥浆球阀卡阻时,液压油压力可升至最高21MPa,增大输出扭矩,驱动阀门关闭;
图3中液动执行器1的油口Ⅱ16进液压油,在压力的作用下液压油推动齿条活塞14向左运动,油口Ⅰ13排出左侧腔体18内的液压油,齿条活塞14推动齿轮轴15逆时针转动,齿轮轴15带动上阀轴3逆时针转动90°开启阀门。正常工况液压油压力为12MPa,当泥浆球阀卡阻时,液压油压力可升至最高21MPa,增大输出扭矩,驱动阀门开启;
图5、图6中主体阀5上安装有轴套4,轴套4通过螺钉固定于主阀体5上,主阀体5与轴套4相对静止,上阀轴3与半球体9之间方榫连接传动,上阀轴3安装于轴套4内,通过钢基轴承22支撑旋转,通过推力垫21轴向定位,在上阀轴3与轴套4配合的圆周上安装有Y型密封圈23,在管道内介质压力的作用下,Y型密封圈内圆周面24与上阀轴3紧密配合,Y型密封圈外圆周面25与轴套4紧密配合,管道内介质压力越高,紧密配合效果越好,以防止泥浆进入上阀轴3与轴套4配合的圆周间隙内导致上阀轴3卡阻;
图4中阀轴中心线20相对于阀体中心线19有一个偏心距E,液动执行器1经过几级传动带动半球体9逆时针开启,由于偏心距E的存在,半球体9在开启过程中,安装在半球体9上的球冠10逐渐与阀座6、密封圈8脱开,当半球体9逆时针开启约5°后,球冠10与阀座6、密封圈8可完全脱开,避免球冠10与阀座6、密封圈8接触面之间有泥浆沉淀产生卡阻;
图7、图8中主体阀5上安装有下阀轴12,下阀轴12通过螺栓固定于主阀体5上,主阀体5与下阀轴12相对静止,铜套27过盈配合安装于半球体9内,下阀轴12间隙配合安装于铜套27内,相对转动,在下阀轴12与铜套27轴向定位轴肩处安装有O形圈28,在管道内介质压力的作用下,O形圈28紧贴下阀轴12与铜套27的配合间隙部位,以防止泥浆进入下阀轴12与铜套27配合的间隙内导致铜套27与下阀轴12卡阻,最后用封盖26与半球体9焊接;
图9中阀座6安装于副阀体7内,阀座(6)与限位环11通过凹凸止口30紧密配合定位,通过螺钉29固定成一体,阀座6在副阀体7内微量移动,在阀座6与副阀体7配合的圆周上安装有Y型密封圈23,在限位环11与副阀体7配合的圆周上安装有Y型密封圈23,Y型密封圈内圆周面24与阀座6、限位环11紧密配合,Y型密封圈外圆周面25与副阀体7紧密配合,防止泥浆进入副阀体7与阀座6、限位环11形成的配合间隙内导致阀座6卡阻;
图10中阀座6上均匀安装一圈模具弹簧31,模具弹簧31压缩产生的推力使安装于阀座6上的密封圈8与球冠10配合面的最小密封比压≥2MPa,阀座6与副阀体7之间有轴向间隙H1,H1设计给定2~3mm,限位环11与副阀体7之间有轴向间隙H2,H2设计给定1~1.5mm,当密封圈8磨损后,模具弹簧31压缩产生的推力继续推动安装于阀座6上的密封圈8与球冠10紧密配合,保证阀门的密封;
图11密封圈8通过密封圈压盖32固定于阀座6内,正常工况下,密封圈8与球冠10配合,保证阀门的密封,密封圈8密封面34高出阀座6密封面33距离H3,H3设计给定0.5~0.7mm。密封圈8是PTEF塑料材质,阀门启闭过程中密封圈密封面34会磨损,同时阀门全开后,泥浆介质会冲刷磨损密封圈密封面34,泥浆含量越高,冲刷磨损越严重。当密封圈密封面34磨损后低于阀座密封面33时,阀座密封面33将与球冠10配合,在模具弹簧31压缩产生的推力下保证阀门的密封。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。

Claims (4)

1.用于盾构机的防卡阻液动泥浆球阀,包括液动执行器(1)和泥浆球阀,所述泥浆球阀包含主阀体(5)、副阀体(7)、半球体(9)、上阀轴(3)、下阀轴(12)、阀座(6)、球冠(10)、限位环(11)和平键(2),其特征是:
所述液动执行器(1)包括油口Ⅰ(13)、油口Ⅱ(16)、齿条活塞(14)和齿轮轴(15),齿轮轴(15)与上阀轴(3)连接,齿条活塞(14)与齿轮轴(15)啮合;
所述主体阀(5)上安装有轴套(4),轴套(4)通过螺钉固定于主阀体(5)上,所述上阀轴(3)与半球体(9)之间方榫连接传动,上阀轴(3)套接在轴套(4)中,通过钢基轴承(22)支撑旋转,通过推力垫(21)轴向定位,上阀轴(3)与轴套(4)之间设有Y型密封圈(23);
所述下阀轴(12)通过螺栓固定于主阀体(5)上,下阀轴(12)与半球体(9)通过铜套(27)连接,铜套(27)过盈配合设于半球体(9)内,通过封盖(26)与半球体(9)焊接,下阀轴(12)间隙配合安装于铜套(27)内,下阀轴(12)与铜套(27)轴向定位轴肩处设有O形圈(28);
所述阀座(6)设于副阀体(7)内,阀座(6)与限位环(11)通过凹凸止口(30)紧密配合定位,通过螺钉(29)固定成一体,阀座(6)与副阀体(7)之间设有Y型密封圈(23)。
2.根据权利要求1所述的,其特征是:所述阀座(6)上还设有模具弹簧(31)和密封圈(8),密封圈(8)通过密封圈压盖(32)固定于阀座(6)内,密封圈密封面(34)高出阀座密封面(33)的距离H3,H3数值是0.5~0.7mm。
3.根据权利要求1所述的,其特征是:所述阀座(6)与副阀体(7)之间有轴向间隙H1,H1数值为2~3mm,限位环(11)与副阀体(7)之间有轴向间隙H2,H2数值为1~1.5mm。
4.根据权利要求1所述的,其特征是:所述上阀轴(3)和下阀轴(12)的阀轴中心线(20)相对于主阀体(5)的阀体中心线(19)有一个偏心距E。
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