CN111343756A - Constant current controller packaging device and driving device - Google Patents

Constant current controller packaging device and driving device Download PDF

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CN111343756A
CN111343756A CN202010336361.9A CN202010336361A CN111343756A CN 111343756 A CN111343756 A CN 111343756A CN 202010336361 A CN202010336361 A CN 202010336361A CN 111343756 A CN111343756 A CN 111343756A
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constant current
pin
control chip
base island
current control
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许瑞清
刘立国
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Beijing Modian Semiconductor Co ltd
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Beijing Modian Semiconductor Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/48Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
    • H01L23/488Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
    • H01L23/495Lead-frames or other flat leads
    • H01L23/49541Geometry of the lead-frame
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/48Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
    • H01L23/488Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
    • H01L23/495Lead-frames or other flat leads
    • H01L23/49575Assemblies of semiconductor devices on lead frames
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of semiconductor or other solid state devices
    • H01L25/16Assemblies consisting of a plurality of semiconductor or other solid state devices the devices being of types provided for in two or more different subclasses of H10B, H10D, H10F, H10H, H10K or H10N, e.g. forming hybrid circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48135Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
    • H01L2224/48137Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being arranged next to each other, e.g. on a common substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • H01L2224/48247Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item

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Abstract

本发明公开一种恒流控制器封装器件,包括SOP7引线框单元、恒流控制芯片、续流整流二极管以及功率管。本发明在采用现有SOP7双基岛框架的基础上,以最低成本将恒流控制芯片与部分或者全部半导体元件合封在一起,实现应用电路的极简化,具有较大成本优势,同时显著提高生产效率。

Figure 202010336361

The invention discloses a constant current controller package device, comprising a SOP7 lead frame unit, a constant current control chip, a freewheeling rectifier diode and a power tube. On the basis of using the existing SOP7 double-base island frame, the present invention seals the constant current control chip and some or all of the semiconductor elements together at the lowest cost, realizes the extremely simplified application circuit, has a large cost advantage, and significantly improves the Productivity.

Figure 202010336361

Description

恒流控制器封装器件及驱动装置Constant current controller package device and drive device

技术领域technical field

本发明涉及恒流控制器的封装,具体而言,涉及一种合封整流二极管的恒流控制器,以及包含所述恒流控制器的驱动装置。The present invention relates to a package of a constant current controller, in particular, to a constant current controller with a packaged rectifier diode, and a driving device including the constant current controller.

背景技术Background technique

目前,发光二极管(LED)照明光源已经得到广泛应用。作为LED光源的主力驱动电源,在市场初期,多款专业的LED恒流开关电源控制器就已出现;随后,逐渐成熟专业的驱动集成电路大大促进了LED照明市场的启动和成长。At present, light-emitting diode (LED) lighting sources have been widely used. As the main driving power supply of LED light source, in the early stage of the market, a variety of professional LED constant current switching power supply controllers have appeared; then, gradually mature professional driving integrated circuits have greatly promoted the start and growth of the LED lighting market.

市面上已开始流行并具有代表性的LED降压恒流控制器的电路结构,如图1所示。目前出现的新一代LED恒流控制器的电路结构,如图2所示。它们是两种不同的恒流控制器,各有优缺点。图1电路在LED负载111的串数比较多,也就是负载电压较高(比如大于100V)时,具有一些优势。而图2电路在输出LED负载111串数比较少(比如负载电压低于100V)时,具有明显的成本和性能优势。以上两种电路结构有较好的互补性,相互竞争,沿着相似但并不完全相同的进化路线不断演化,追求更好的性能,更低的成本。当然,更低成本是第一优先进化方向。The circuit structure of a typical LED step-down constant current controller has become popular on the market, as shown in Figure 1. The circuit structure of the new generation LED constant current controller that appears at present is shown in Figure 2. They are two different constant current controllers, each with advantages and disadvantages. The circuit of FIG. 1 has some advantages when the number of strings of the LED load 111 is relatively large, that is, when the load voltage is relatively high (eg, greater than 100V). However, when the number of strings of output LED loads 111 is relatively small (for example, the load voltage is lower than 100V), the circuit of FIG. 2 has obvious cost and performance advantages. The above two circuit structures have good complementarity, compete with each other, and continue to evolve along similar but not identical evolutionary routes, pursuing better performance and lower cost. Of course, lower cost is the first priority evolution direction.

在追求更低成本的方向上,图1和图2电路有着相似之处,就在于合封尽可能多的外围半导体元件。可以看出,除负载111之外,图1和图2电路拥有以下相同数量和种类的半导体元件:恒流控制芯片(图1中200,图2中300)、高压功率管(图1中107,图2中307)、续流整流二极管(图1中108,图2中308)、交流整流桥101。目前,就图1和图2电路而言,均已实现恒流控制芯片和高压功率管的合封,这种合封方式和技术已商用五年以上。这里,合封是指,将控制芯片管芯和功率管管芯安装在同一芯片框架上,然后再焊线键合塑封为集成电路的技术。In the pursuit of lower cost, the circuits in Figure 1 and Figure 2 are similar in that they encapsulate as many peripheral semiconductor components as possible. It can be seen that, in addition to the load 111, the circuits in Fig. 1 and Fig. 2 have the same number and type of semiconductor components as follows: constant current control chip (200 in Fig. 1, 300 in Fig. 2), high voltage power tube (107 in Fig. 1) , 307 in FIG. 2 ), a freewheeling rectifier diode (108 in FIG. 1 , 308 in FIG. 2 ), and an AC rectifier bridge 101 . At present, as far as the circuits shown in Figure 1 and Figure 2 are concerned, the co-sealing of the constant current control chip and the high-voltage power tube has been achieved, and this co-sealing method and technology have been commercialized for more than five years. Here, co-encapsulation refers to a technology in which the control chip die and the power die are mounted on the same chip frame, and then wire-bonded and plastic-encapsulated into an integrated circuit.

现在的进化方向是,如何合封续流整流二极管和交流整流桥。因市场上图1电路结构所占比重较大,多家半导体公司都在这一方向上努力。为了合封二极管108,有的公司还专门开发新的合封框架并申请专利。有的公司则更进一步,为了同时合封二极管108和整流桥,专门开发了更大、更复杂的合封框架。对于图2所示电路结构,目前尚无合封续流整流二极管308乃至交流整流桥101的方案,在激烈的市场竞争中,这是亟待解决的问题。The current evolution direction is how to package the freewheeling rectifier diode and the AC rectifier bridge. Due to the large proportion of the circuit structure in Figure 1 in the market, many semiconductor companies are working in this direction. In order to encapsulate the diode 108, some companies also specially develop a new encapsulation frame and apply for a patent. Some companies go further and develop larger and more complex encapsulation frames in order to encapsulate the diode 108 and the rectifier bridge at the same time. For the circuit structure shown in FIG. 2 , there is no solution for encapsulating the freewheeling rectifier diode 308 or even the AC rectifier bridge 101 , which is an urgent problem to be solved in the fierce market competition.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于,针对现有技术的上述问题,提供一种新的合封整流二极管的恒流控制器,在具有低成本优势的同时,实现集成度更高的恒流合封技术。The purpose of the present invention is to provide a new constant current controller for rectifier diodes in combination with the above problems of the prior art, which realizes a higher integration constant current combination technology while having the advantage of low cost.

根据本发明的第一方面,提供一种恒流控制器封装器件,包括SOP7引线框单元、恒流控制芯片、续流整流二极管以及功率管;所述引线框单元包括第一基岛、第二基岛以及七只引脚,所述第一基岛连接第七引脚,所述第二基岛连接第五和第六引脚,其中,所述恒流控制芯片通过绝缘胶粘接在第一基岛上,其供电(VCC)焊接区通过焊线焊接第一基岛;所述续流整流二极管通过导电胶粘接在第一基岛上;所述功率管通过导电胶粘接在第二基岛上,其栅极通过焊线连接所述恒流控制芯片的驱动(DRV)焊接区;在第一至第四引脚中任意一个引脚空余的情况下,所述续流整流二极管的阳极、恒流控制芯片的输出电流检测(CS)焊接区和参考地(ICGND)焊接区通过焊线,按引脚序号从小到大依次连接第一至第四引脚中其他三个引脚;并且所述功率管的源极通过焊线,与恒流控制芯片参考地(ICGND)焊接区所连接的同一引脚相连。According to a first aspect of the present invention, a constant current controller package device is provided, including a SOP7 lead frame unit, a constant current control chip, a freewheeling rectifier diode and a power tube; the lead frame unit includes a first base island, a second A base island and seven pins, the first base island is connected to the seventh pin, and the second base island is connected to the fifth and sixth pins, wherein the constant current control chip is bonded on the first base by insulating glue. A base island, its power supply (VCC) welding area is welded to the first base island by welding wires; the freewheeling rectifier diode is bonded to the first base island by conductive glue; the power tube is bonded to the first base island by conductive glue On the second base island, its gate is connected to the driving (DRV) welding area of the constant current control chip through bonding wires; when any one of the first to fourth pins is free, the freewheeling rectifier diode The anode, the output current detection (CS) welding area of the constant current control chip and the reference ground (ICGND) welding area are connected to the other three pins from the first to the fourth pins in order according to the pin number from small to large. ; And the source of the power tube is connected to the same pin connected to the reference ground (ICGND) welding area of the constant current control chip through a welding wire.

优选的是,所述续流整流二极管的阳极连接第一引脚,所述恒流控制芯片的输出电流检测(CS)焊接区连接第二引脚,所述恒流控制芯片参考地(ICGND)焊接区和功率管源极连接第三引脚。Preferably, the anode of the freewheeling rectifier diode is connected to the first pin, the output current detection (CS) welding area of the constant current control chip is connected to the second pin, and the constant current control chip is referenced to ground (ICGND) The welding area and the source of the power transistor are connected to the third pin.

优选的是,所述恒流控制器封装器件还包括交流整流二极管;所述交流整流二极管通过导电胶粘接在第二基岛上,其阳极通过焊线连接第四引脚。Preferably, the constant current controller package device further includes an AC rectifier diode; the AC rectifier diode is bonded to the second base island by conductive glue, and its anode is connected to the fourth pin by a welding wire.

根据第二方面,提供一种恒流控制器封装器件,包括SOP7引线框单元、恒流控制芯片、续流整流二极管以及功率管;所述引线框单元包括第一基岛、第二基岛以及七只引脚,所述第一基岛连接第七引脚,所述第二基岛连接第五和第六引脚,其中,所述恒流控制芯片通过绝缘胶粘接在第一基岛上,其供电(VCC)焊接区通过焊线焊接第一基岛;所述续流整流二极管通过导电胶粘接在第一基岛上;所述功率管通过导电胶粘接在第二基岛上,其栅极通过焊线连接所述恒流控制芯片的驱动(DRV)焊接区;在第一至第四引脚中任意一个引脚空余的情况下,所述续流整流二极管的阳极、恒流控制芯片的参考地(ICGND)焊接区和电感充/放电电流检测(CS)焊接区通过焊线,按引脚序号从小到大依次连接第一至第四引脚中其他三个引脚;并且所述功率管的源极通过焊线,与恒流控制芯片电感充/放电电流检测(CS)焊接区所连接的同一引脚相连。According to a second aspect, a constant current controller package device is provided, including a SOP7 lead frame unit, a constant current control chip, a freewheeling rectifier diode and a power tube; the lead frame unit includes a first base island, a second base island and Seven pins, the first base island is connected to the seventh pin, the second base island is connected to the fifth and sixth pins, wherein the constant current control chip is bonded to the first base island by insulating glue The power supply (VCC) welding area is welded to the first base island by wire bonding; the freewheeling rectifier diode is bonded to the first base island by conductive glue; the power tube is bonded to the second base island by conductive glue On the upper side, its gate is connected to the driving (DRV) welding area of the constant current control chip through a welding wire; in the case that any one of the first to fourth pins is free, the anode of the freewheeling rectifier diode, The reference ground (ICGND) welding area of the constant current control chip and the inductive charge/discharge current detection (CS) welding area are connected to the other three pins of the first to fourth pins in order by the pin number from small to large. ; And the source of the power tube is connected with the same pin connected to the constant current control chip inductance charge/discharge current detection (CS) welding area through the welding wire.

优选的是,所述续流整流二极管的阳极连接第一引脚,所述恒流控制芯片的参考地(ICGND)焊接区连接第二引脚,所述恒流控制芯片电感充/放电电流检测(CS)焊接区和功率管源极连接第三引脚。Preferably, the anode of the freewheeling rectifier diode is connected to the first pin, the reference ground (ICGND) welding area of the constant current control chip is connected to the second pin, and the inductance charge/discharge current detection of the constant current control chip (CS) the welding area and the power transistor source are connected to the third pin.

优选的是,所述恒流控制器封装器件还包括交流整流二极管;所述交流整流二极管通过导电胶粘接在第二基岛上,其阳极通过焊线连接第四引脚。Preferably, the constant current controller package device further includes an AC rectifier diode; the AC rectifier diode is bonded to the second base island by conductive glue, and its anode is connected to the fourth pin by a welding wire.

根据第三方面,提供一种恒流源负载驱动装置,包括如上述第一方面中所述的恒流控制器封装器件和外围电路,所述外围电路包括电感、电容、检测电阻以及供电电阻,其中,所述恒流控制器封装器件的第五和第六引脚连接输入电压源的正极(VIN),第一引脚连接输入电压源的负极(GND);电感,连接在所述恒流控制器封装器件的第一和第三引脚之间;所述恒流控制器封装器件的第七引脚连接所述供电电阻与电容一端之间的VCC节点;电容,其另一端连接至所述恒流源负载、检测电阻一端与所述恒流控制器封装器件第二引脚之间的节点,并用作所述恒流源负载的滤波电容;检测电阻,其另一端连接所述恒流控制器封装器件的第三引脚,用以产生输出电流检测信号(CS);并且,所述恒流控制器封装器件中的恒流控制芯片,基于所述输出电流检测信号(CS),确定所述恒流源负载的平均电流,并控制所述功率管的闭合与断开。According to a third aspect, a constant current source load driving device is provided, comprising the constant current controller package device as described in the first aspect and a peripheral circuit, the peripheral circuit including an inductor, a capacitor, a detection resistor and a power supply resistor, Wherein, the fifth and sixth pins of the constant current controller package device are connected to the positive pole (VIN) of the input voltage source, and the first pin is connected to the negative pole (GND) of the input voltage source; the inductor is connected to the constant current between the first and third pins of the controller package device; the seventh pin of the constant current controller package device is connected to the VCC node between the power supply resistor and one end of the capacitor; the other end of the capacitor is connected to the The node between one end of the constant current source load and the detection resistor and the second pin of the constant current controller package device is used as the filter capacitor of the constant current source load; the other end of the detection resistor is connected to the constant current The third pin of the controller packaged device is used to generate an output current detection signal (CS); and the constant current control chip in the constant current controller packaged device determines, based on the output current detection signal (CS), The average current of the constant current source load, and control the closing and opening of the power tube.

根据第四方面,提供一种恒流源负载驱动装置,包括如上述第二方面中所述的恒流控制器封装器件和外围电路,所述外围电路包括电感、电感充/放电电流检测电阻、电容以及供电电阻,其中,所述恒流控制器封装器件的第五和第六引脚连接输入电压源的正极(VIN),第一引脚连接输入电压源的负极(GND);电感,连接在所述恒流控制器封装器件的第一和第二引脚之间;电感充/放电电流检测电阻,连接在所述恒流控制器封装器件的第二和第三引脚之间;所述恒流控制器封装器件的第七引脚连接所述供电电阻与电容一端之间的VCC节点;电容,其另一端连接所述恒流控制器封装器件的第三引脚,并用作恒流源负载的滤波电容;所述恒流控制器封装器件中的恒流控制芯片,基于电感充/放电电流检测信号对所述功率管提供过流保护;并且,在对所述电感充/放电电流检测信号屏蔽电感充电电流检测信号的基础上,确定所述恒流源负载的平均输出电流。According to a fourth aspect, a constant current source load driving device is provided, comprising the constant current controller packaged device as described in the second aspect above and a peripheral circuit, the peripheral circuit comprising an inductor, an inductor charge/discharge current detection resistor, A capacitor and a power supply resistor, wherein the fifth and sixth pins of the constant current controller package device are connected to the positive electrode (VIN) of the input voltage source, and the first pin is connected to the negative electrode (GND) of the input voltage source; the inductor, connected to between the first and second pins of the constant current controller packaged device; an inductive charge/discharge current detection resistor, connected between the second and third pins of the constant current controller packaged device; The seventh pin of the constant current controller package device is connected to the VCC node between the power supply resistor and one end of the capacitor; the other end of the capacitor is connected to the third pin of the constant current controller package device, and is used as a constant current The filter capacitor of the source load; the constant current control chip in the constant current controller package device provides overcurrent protection to the power tube based on the inductor charge/discharge current detection signal; and, when charging/discharging the inductor current The average output current of the constant current source load is determined based on the detection signal shielding the inductor charging current detection signal.

优选的是,所述恒流源负载为LED负载。Preferably, the constant current source load is an LED load.

按照本发明,在采用现有SOP7双基岛框架的基础上,以最低成本将恒流控制芯片与部分或者全部半导体元件合封在一起,实现应用电路的极简化,具有较大成本优势,同时显著提高生产效率。因此,本发明对于LED照明行业向更低碳发展具有现实意义。According to the present invention, on the basis of using the existing SOP7 double-base island frame, the constant current control chip and some or all of the semiconductor elements are sealed together at the lowest cost, so that the application circuit is extremely simplified, and the cost advantage is relatively large. Significantly improve production efficiency. Therefore, the present invention has practical significance for the LED lighting industry to develop towards a lower carbon.

附图说明Description of drawings

为更好地理解本发明,下文以实施例结合附图对本发明作进一步说明。附图中:For a better understanding of the present invention, the present invention will be further described below with examples in conjunction with the accompanying drawings. In the attached picture:

图1为现有技术中具有代表性的LED降压恒流控制器的电路结构图;1 is a circuit diagram of a representative LED step-down constant current controller in the prior art;

图2为现有技术中新一代LED恒流控制器的电路结构图;Fig. 2 is the circuit structure diagram of the new generation LED constant current controller in the prior art;

图3为合封图2中恒流控制芯片300和功率管307的示例;FIG. 3 is an example of encapsulating the constant current control chip 300 and the power transistor 307 in FIG. 2;

图4示出N型衬底的二极管结构;Fig. 4 shows the diode structure of N-type substrate;

图5为合封图2中恒流控制芯片300、功率管307和二极管308的封装器件示例;FIG. 5 is an example of a packaged device that encapsulates the constant current control chip 300, the power transistor 307 and the diode 308 in FIG. 2;

图6为半波整流的新一代LED恒流控制器电路结构图;Figure 6 is a circuit structure diagram of a new generation of LED constant current controller with half-wave rectification;

图7为合封图6中恒流控制芯片300、功率管307、二极管308和二极管100的封装器件示例;FIG. 7 is an example of a packaged device that encapsulates the constant current control chip 300 , the power transistor 307 , the diode 308 and the diode 100 in FIG. 6 ;

图8为改进的新一代LED恒流控制器电路结构图;Fig. 8 is the circuit structure diagram of the improved new generation LED constant current controller;

图9为合封图8中恒流控制芯片600、功率管307和二极管308的封装器件示例;FIG. 9 is an example of a packaged device that encapsulates the constant current control chip 600, the power transistor 307 and the diode 308 in FIG. 8;

图10为半波整流的改进的新一代LED恒流控制器电路结构图;Figure 10 is the circuit structure diagram of the improved new generation LED constant current controller with half-wave rectification;

图11为合封图10中恒流控制芯片600、功率管307、二极管308和二极管100的封装器件示例。FIG. 11 is an example of a packaged device incorporating the constant current control chip 600 , the power transistor 307 , the diode 308 and the diode 100 in FIG. 10 .

具体实施方式Detailed ways

发明人考虑,对于图2所示电路,要实现合封外部半导体二极管,一定建立在恒流控制芯片和高压功率管的合封基础之上。参照图3,图3为合封图2中恒流控制芯片300和功率管307的示例。The inventor considers that, for the circuit shown in FIG. 2, to realize the sealing of the external semiconductor diode, it must be established on the basis of the sealing of the constant current control chip and the high-voltage power tube. Referring to FIG. 3 , FIG. 3 is an example of encapsulating the constant current control chip 300 and the power transistor 307 in FIG. 2 .

合封通常采用SOP7贴片双基岛引线框架。位于框架单元左边的第一基岛连接第7引脚,该基岛一般安装恒流控制芯片300;右边的第二基岛连接第5和第6引脚,它一般安装功率管307。功率管307的顶部设有栅极G和源极S的焊线窗口;其底部为背银合金漏极,通过导电胶或者软焊料连接到底部金属基板上,所以第5和第6引脚就是功率管307的高压漏极,也就是图2中的节点VIN。该示例中,恒流控制芯片300一般通过绝缘胶粘片粘接在第一基岛上,并且其管芯ICGND焊接区通过焊线直接焊接第一基岛,也就是框架单元第7引脚为恒流控制芯片300的参考地ICGND;恒流控制芯片300管芯的VCC焊接区通过焊线焊接框架单元第1引脚;恒流控制芯片300管芯CS焊接区通过焊线焊接框架单元第3引脚;功率管307的源极S端通过焊线直接焊在第一基岛上;恒流控制芯片300管芯DRV焊接区通过焊线焊接功率管307的栅极G端。Co-package usually adopts SOP7 SMD double base island lead frame. The first base island on the left side of the frame unit is connected to the seventh pin, and the base island is generally installed with the constant current control chip 300; The top of the power tube 307 is provided with a wire bonding window for the gate G and the source S; the bottom is a back silver alloy drain, which is connected to the bottom metal substrate through conductive glue or soft solder, so the 5th and 6th pins are The high voltage drain of the power transistor 307 is the node VIN in FIG. 2 . In this example, the constant current control chip 300 is generally adhered to the first base island through an insulating adhesive sheet, and the ICGND soldering area of the die is directly welded to the first base island through bonding wires, that is, the seventh pin of the frame unit is The reference ground ICGND of the constant current control chip 300; the VCC welding area of the constant current control chip 300 is welded to the first pin of the frame unit by the wire bonding; the CS welding area of the constant current control chip 300 is welded to the third pin of the frame unit by the welding wire pin; the source S end of the power tube 307 is directly welded to the first base island by a wire;

图2电路中,虽然交流整流桥101所采用四个二极管管芯与续流整流二极管308管芯的电性能不完全一样,但都称作整流二极管,它们基本具有相同的管芯结构,如图4所示。图4示出N型衬底的二极管结构。这一结构中,顶部为P型阳极,设有焊线窗口;而底部为背银合金的N型阴极,通过导电胶或者软焊料连接到底部金属基板上。此外,供应链市场上也有背银合金是P型阳极的二极管,但市场占比不足1%,图1电路中续流整流二极管108适合采用此种P型衬底的结构。In the circuit of Fig. 2, although the electrical properties of the four diode dies used in the AC rectifier bridge 101 are not exactly the same as those of the freewheeling rectifier diode 308, they are both called rectifier diodes, and they basically have the same die structure, as shown in the figure 4 shown. FIG. 4 shows a diode structure of an N-type substrate. In this structure, the top is a P-type anode with a bonding wire window; the bottom is an N-type cathode with a back silver alloy, which is connected to the bottom metal substrate through conductive glue or soft solder. In addition, there are also diodes in the supply chain market where the back silver alloy is a P-type anode, but the market share is less than 1%. The freewheeling rectifier diode 108 in the circuit of FIG. 1 is suitable for adopting such a P-type substrate structure.

接下来,发明人考虑如何合封图2中的续流整流二极管308。如上文所述,二极管308的N型阴极需要通过导电胶粘接在金属基板上;并且第二基岛与功率管307的漏极已直接电连接在一起,但在图2中,二极管308阴极与功率管307漏极之间并无直接的电连接关系,因此,二极管308只能通过导电胶粘接在第一基岛上,与恒流控制芯片300分享同一个基岛,没有第二种选择。Next, the inventor considers how to encapsulate the freewheeling rectifier diode 308 in FIG. 2 . As mentioned above, the N-type cathode of the diode 308 needs to be bonded to the metal substrate by conductive glue; and the second base island and the drain of the power tube 307 have been directly and electrically connected together, but in FIG. 2 , the cathode of the diode 308 is There is no direct electrical connection with the drain of the power tube 307. Therefore, the diode 308 can only be bonded to the first base island through conductive glue, and shares the same base island with the constant current control chip 300, and there is no second choose.

图2电路中,二极管308的N型阴极接到恒流控制芯片300的VCC脚,这样,第一基岛所连接第7引脚就应该为恒流控制芯片的VCC管脚。由于恒流控制芯片300为P型衬底,一般是控制芯片的参考地,为了电绝缘,就需要采用绝缘胶将恒流控制芯片300粘接在第一基岛上(基岛电压是VCC电压);再通过焊线,将恒流控制芯片300的VCC焊接区直接焊在第一基岛上,从而连接第7引脚。因恒流控制芯片300的VCC电压一般在100V以下,相应要求所使用绝缘胶耐压必须在100V以上,这一绝缘要求在现代封装工艺中容易做到。参照图5,图5为合封图2中恒流控制芯片300、功率管307和二极管308的封装器件示例。In the circuit of FIG. 2, the N-type cathode of the diode 308 is connected to the VCC pin of the constant current control chip 300, so that the seventh pin connected to the first base island should be the VCC pin of the constant current control chip. Since the constant current control chip 300 is a P-type substrate, which is generally the reference ground of the control chip, for electrical insulation, it is necessary to use insulating glue to bond the constant current control chip 300 to the first base island (the base island voltage is the VCC voltage ); and then directly weld the VCC welding area of the constant current control chip 300 on the first base island through the bonding wire, thereby connecting the seventh pin. Because the VCC voltage of the constant current control chip 300 is generally below 100V, the corresponding requirement of the insulating adhesive used must be above 100V. This insulation requirement is easy to achieve in modern packaging technology. Referring to FIG. 5 , FIG. 5 is an example of a packaged device that encapsulates the constant current control chip 300 , the power transistor 307 and the diode 308 in FIG. 2 .

现在确定第7引脚为VCC,第5和第6引脚为VIN;尚未确定连接关系的有:接二极管308的P型阳极的GND脚,恒流控制芯片300的参考地ICGND脚,和输出电流检测脚CS。如图5所示,优选地,均通过焊线,可将二极管308的阳极连接框架单元第1引脚;将恒流控制芯片300的输出电流检测CS焊接区连接第2引脚,并将其参考地ICGND焊接区连接第3引脚;同时,将功率管307的源极也连接到第3引脚。并且,将功率管307的栅极通过焊线连接恒流控制芯片300的驱动DRV焊接区。Now it is determined that the 7th pin is VCC, and the 5th and 6th pins are VIN; the connection relationship has not yet been determined: the GND pin connected to the P-type anode of the diode 308, the reference ground ICGND pin of the constant current control chip 300, and the output Current detection pin CS. As shown in FIG. 5 , preferably, the anode of the diode 308 can be connected to the first pin of the frame unit through bonding wires; the output current detection CS welding area of the constant current control chip 300 is connected to the second pin, and the The reference ground ICGND soldering area is connected to the third pin; at the same time, the source of the power transistor 307 is also connected to the third pin. In addition, the gate of the power transistor 307 is connected to the driving DRV welding area of the constant current control chip 300 through a bonding wire.

上述示例中,框架单元第4引脚空余。可替换地,也可空余框架单元第1至第3引脚中的任一引脚,将二极管308的阳极、恒流控制芯片输出电流检测CS焊接区和参考地ICGND焊接区通过焊线,按引脚序号从小到大依次连接第1至第4引脚中其他三个引脚;并且功率管307的源极通过焊线,与恒流控制芯片参考地ICGND焊接区所连接的同一引脚相连。例如,在第1引脚空余的情况下,二极管308的阳极连接第2引脚,恒流控制芯片输出电流检测CS焊接区连接第3引脚,恒流控制芯片参考地ICGND焊接区和功率管307源极均连接第4引脚。In the above example, the 4th pin of the frame unit is free. Alternatively, any one of the 1st to 3rd pins of the frame unit can be spared, and the anode of the diode 308, the output current detection CS welding area of the constant current control chip and the reference ground ICGND welding area can be passed through the welding wire, press The pin numbers are connected to the other three pins from the 1st to the 4th pins in order from small to large; and the source of the power tube 307 is connected to the same pin connected to the ICGND welding area of the constant current control chip through the welding wire. . For example, when the first pin is free, the anode of the diode 308 is connected to the second pin, the constant current control chip output current detection CS welding area is connected to the third pin, and the constant current control chip refers to the ICGND welding area and the power tube. 307 sources are connected to the 4th pin.

这样,就实现了图2中续流整流二极管308的合封,使得一个封装器件内部合封三种不同种类、大小和功能的半导体管芯。In this way, the encapsulation of the freewheeling rectifier diode 308 in FIG. 2 is realized, so that three semiconductor dies of different types, sizes and functions are encapsulated inside one packaged device.

按照本发明,在实现如图5所示器件合封的基础上,图2的LED负载驱动装置可相应包括:图5所示恒流控制器封装器件和外围电路。外围电路包括电感309、电容604、检测电阻306以及供电电阻103。其中,恒流控制器封装器件的第5和第6引脚连接输入电压源的正极VIN,第1引脚连接输入电压源的负极GND;电感309连接在封装器件的第1和第3引脚之间;封装器件的第7引脚连接供电电阻103与电容604一端之间的VCC节点;电容604另一端连接至LED负载111、检测电阻306一端与封装器件第2引脚之间的节点,并用作LED负载111的滤波电容;检测电阻306另一端连接封装器件的第3引脚,用以产生输出电流检测信号CS;并且,封装器件中恒流控制芯片300基于输出电流检测信号CS,确定LED负载111的平均电流,并控制功率管307的闭合与断开。According to the present invention, on the basis of realizing the encapsulation of the device shown in FIG. 5 , the LED load driving device in FIG. 2 may correspondingly include: the constant current controller packaged device shown in FIG. 5 and a peripheral circuit. The peripheral circuit includes an inductor 309 , a capacitor 604 , a detection resistor 306 and a power supply resistor 103 . Among them, the fifth and sixth pins of the constant current controller package device are connected to the positive VIN of the input voltage source, and the first pin is connected to the negative GND of the input voltage source; the inductor 309 is connected to the first and third pins of the packaged device. The 7th pin of the packaged device is connected to the VCC node between the power supply resistor 103 and one end of the capacitor 604; the other end of the capacitor 604 is connected to the node between the LED load 111, one end of the detection resistor 306 and the second pin of the packaged device, And it is used as a filter capacitor for the LED load 111; the other end of the detection resistor 306 is connected to the third pin of the packaged device to generate the output current detection signal CS; and the constant current control chip 300 in the packaged device determines the output current detection signal CS based on the output current detection signal CS The average current of the LED load 111 and control the closing and opening of the power tube 307 .

进一步地,发明人考虑如何合封图2中整流桥101的二极管。一般来讲,全波整流桥内部设有四个一样的独立二极管管芯,但不可能将这四个二极管管芯合封到双基岛SOP7框架单元上。不过在1W到5W这样小功率的LED灯具中,可以采用半波整流技术,只使用一个交流整流二极管100,如图6所示。由于1W到5W小功率LED灯具数量庞大,可占全部灯具数量的一半左右,况且图6所示电路结构在小功率应用中优势尤为明显,因此,合封交流整流二极管100管芯也颇具实用价值。Further, the inventor considers how to encapsulate the diodes of the rectifier bridge 101 in FIG. 2 . Generally speaking, there are four identical independent diode dies inside the full-wave rectifier bridge, but it is impossible to encapsulate these four diode dies on the double-base island SOP7 frame unit. However, in LED lamps with low power such as 1W to 5W, half-wave rectification technology can be used, and only one AC rectifier diode 100 is used, as shown in FIG. 6 . Due to the huge number of 1W to 5W low-power LED lamps, which can account for about half of the total number of lamps, and the circuit structure shown in Figure 6 has obvious advantages in low-power applications, the co-packaged AC rectifier diode 100 die is also quite practical. .

因交流整流二极管100的N型阴极与功率管307的漏极均连接VIN节点,所以可将二极管100和功率管307一起用导电胶粘接在第二基岛上。参照图7,图7为合封图6中恒流控制芯片300、功率管307、二极管308和二极管100的封装器件示例。该示例中,在图5封装器件的基础上,将交流整流二极管100通过导电胶粘接在第二基岛上,并将它的P型阳极通过焊线连接框架单元空余的第4引脚。这样,就使得一个集成电路里面合封四种不同种类、大小和功能的半导体管芯芯片。由此实现图6中所有半导体元件在一个集成电路里的合封,做到了整个恒流电路极简,减少了元件数量,降低了成本,缩小了电路空间,并提高了生产效率和降低了故障率。Since the N-type cathode of the AC rectifier diode 100 and the drain of the power tube 307 are both connected to the VIN node, the diode 100 and the power tube 307 can be bonded together with conductive glue on the second base island. Referring to FIG. 7 , FIG. 7 is an example of a packaged device that encapsulates the constant current control chip 300 , the power transistor 307 , the diode 308 and the diode 100 in FIG. 6 . In this example, based on the packaged device shown in FIG. 5 , the AC rectifier diode 100 is bonded to the second base island through conductive glue, and its P-type anode is connected to the spare fourth pin of the frame unit through bonding wires. In this way, four different types, sizes and functions of semiconductor die are packaged in one integrated circuit. In this way, all the semiconductor components shown in FIG. 6 are packaged in one integrated circuit, which makes the whole constant current circuit extremely simple, reduces the number of components, reduces the cost, reduces the circuit space, and improves the production efficiency and reduces the failure. Rate.

参照图8,图8为改进的新一代LED恒流控制器电路结构图。在图2电路的基础上,该改进电路增加功率管307的最大电流限制功能,提高了系统的安全性。图9为合封图8中恒流控制芯片600、功率管307和二极管308的封装器件示例。该封装器件中,恒流控制芯片600、功率管307和二极管308在基岛上的设置以及它们与框架单元第1、5、6、7引脚的连接,均与图5相同;并且,恒流控制芯片600的驱动DRV焊接区也通过焊线连接功率管307的栅极。与图5所示封装器件不同的是,图9中,恒流控制芯片600的参考地ICGND焊接区连接框架单元第2引脚,恒流控制芯片600的电感充/放电电流检测CS焊接区和功率管307源极连接第3引脚。Referring to FIG. 8, FIG. 8 is a circuit structure diagram of an improved new generation LED constant current controller. On the basis of the circuit of FIG. 2 , the improved circuit increases the maximum current limiting function of the power tube 307, thereby improving the safety of the system. FIG. 9 is an example of a packaged device that encapsulates the constant current control chip 600 , the power transistor 307 and the diode 308 in FIG. 8 . In this packaged device, the setting of the constant current control chip 600, the power tube 307 and the diode 308 on the base island and their connection with the 1st, 5th, 6th and 7th pins of the frame unit are the same as in FIG. 5; The driving DRV bonding area of the flow control chip 600 is also connected to the gate of the power transistor 307 through bonding wires. Different from the packaged device shown in FIG. 5 , in FIG. 9 , the reference ground ICGND welding area of the constant current control chip 600 is connected to the second pin of the frame unit, and the inductive charge/discharge current detection CS welding area of the constant current control chip 600 and The source of the power tube 307 is connected to the third pin.

图9示例中,框架单元第4引脚空余。可替换地,也可空余框架单元第1至第3引脚中的任一引脚,将二极管308的阳极、恒流控制芯片600的参考地ICGND焊接区和电感充/放电电流检测CS焊接区通过焊线,按引脚序号从小到大依次连接第1至第4引脚中其他三个引脚;并且功率管307的源极通过焊线,与恒流控制芯片电感充/放电电流检测CS焊接区所连接的同一引脚相连。In the example of Figure 9, the fourth pin of the frame unit is free. Alternatively, any one of the first to third pins of the frame unit can be spared, and the anode of the diode 308, the reference ground ICGND welding area of the constant current control chip 600, and the inductor charge/discharge current detection CS welding area Connect the other three pins from the 1st to the 4th pins in sequence according to the pin number from small to large through the bonding wires; The same pins that the pads are connected to are connected.

在实现图9所示器件合封的基础上,图8的LED负载驱动装置可相应包括:图9所示恒流控制器封装器件和外围电路。外围电路包括电感309、电感充/放电电流检测电阻606、电容604以及供电电阻103。其中,恒流控制器封装器件的第5和第6引脚连接输入电压源的正极VIN,第1引脚连接输入电压源的负极GND;电感309连接在封装器件的第1和第2引脚之间;电感充/放电电流检测电阻606连接在封装器件的第2和第3引脚之间;封装器件的第7引脚连接供电电阻103与电容604一端之间的VCC节点;电容604另一端连接封装器件的第3引脚,并用作LED负载111的滤波电容;封装器件中恒流控制芯片600基于电感充/放电电流检测信号CS对功率管307提供过流保护,并在对电感充/放电电流检测信号CS屏蔽电感充电电流检测信号的基础上,确定LED负载111的平均输出电流。On the basis of realizing the encapsulation of the device shown in FIG. 9 , the LED load driving device in FIG. 8 may correspondingly include: the constant current controller packaged device shown in FIG. 9 and a peripheral circuit. The peripheral circuit includes an inductor 309 , an inductor charge/discharge current detection resistor 606 , a capacitor 604 and a power supply resistor 103 . Among them, the fifth and sixth pins of the constant current controller package device are connected to the positive VIN of the input voltage source, and the first pin is connected to the negative GND of the input voltage source; the inductor 309 is connected to the first and second pins of the package device. between; the inductor charge/discharge current detection resistor 606 is connected between the second and third pins of the packaged device; the seventh pin of the packaged device is connected to the VCC node between the power supply resistor 103 and one end of the capacitor 604; the capacitor 604 is another One end is connected to the third pin of the packaged device and used as a filter capacitor for the LED load 111; the constant current control chip 600 in the packaged device provides overcurrent protection to the power tube 307 based on the inductor charge/discharge current detection signal CS, and provides overcurrent protection to the inductor when charging. The average output current of the LED load 111 is determined on the basis of the discharge current detection signal CS shielding the inductor charging current detection signal.

对应采用半波整流技术的图8改进电路结构,如图10所示。该电路中,仅使用一个交流整流二极管100替代全波整流桥。参照图11,图11为合封图10中恒流控制芯片600、功率管307、二极管308和二极管100的封装器件示例。类似地,在图9封装器件的基础上,将交流整流二极管100通过导电胶粘接在第二基岛上,并将它的P型阳极通过焊线连接框架单元空余的第4引脚。Corresponding to the improved circuit structure of Figure 8 using the half-wave rectification technology, as shown in Figure 10. In this circuit, only one AC rectifier diode 100 is used to replace the full-wave rectifier bridge. Referring to FIG. 11 , FIG. 11 is an example of a packaged device that encapsulates the constant current control chip 600 , the power transistor 307 , the diode 308 and the diode 100 in FIG. 10 . Similarly, on the basis of the packaged device shown in FIG. 9 , the AC rectifier diode 100 is bonded to the second base island through conductive glue, and its P-type anode is connected to the spare fourth pin of the frame unit through bonding wires.

在前文的描述中,虽然本发明是以驱动LED负载为例,但是,本领域技术人员易于理解的是,本发明可用于驱动任何一种恒流源负载。In the foregoing description, although the present invention is taken as an example of driving an LED load, those skilled in the art can easily understand that the present invention can be used to drive any kind of constant current source load.

显而易见,在此描述的本发明可以有许多变化,这种变化不能认为偏离本发明的精神和范围。因此,所有对本领域技术人员显而易见的改变,都包括在所附权利要求书的涵盖范围之内。Obviously, many variations of the invention described herein are possible without such variations being considered a departure from the spirit and scope of the invention. Accordingly, all modifications obvious to those skilled in the art are intended to be included within the scope of the appended claims.

Claims (9)

1. A constant current controller packaging device comprises an SOP7 lead frame unit, a constant current control chip, a freewheeling rectifying diode and a power tube; the lead frame unit comprises a first base island, a second base island and seven pins, wherein the first base island is connected with a seventh pin, the second base island is connected with a fifth pin and a sixth pin, wherein,
the constant current control chip is bonded on the first base island through insulating glue, and a power supply (VCC) welding area of the constant current control chip is welded on the first base island through a welding wire;
the follow current rectifier diode is connected to the first base island through conductive glue;
the power tube is bonded on the second base island through conductive glue, and the grid electrode of the power tube is connected with a Driving (DPV) welding area of the constant current control chip through a welding wire;
under the condition that any one of the first pin, the second pin and the fourth pin is vacant, the anode of the freewheeling rectifying diode, the output current detection (CS) welding area and the reference ground (ICGND) welding area of the constant current control chip are sequentially connected with the other three pins of the first pin, the second pin and the fourth pin from small to large through bonding wires according to the pin serial numbers; and the source electrode of the power tube is connected with the same pin connected with a reference ground (ICGND) welding area of the constant current control chip through a welding wire.
2. The constant current controller package device of claim 1, wherein an anode of the freewheeling rectifier diode is connected to the first pin, an output Current Sense (CS) pad of the constant current control chip is connected to the second pin, and a ground reference (ICGND) pad and a power transistor source of the constant current control chip are connected to the third pin.
3. The constant current controller package of claim 2, wherein the constant current controller package further comprises an ac rectifier diode; the alternating current rectifier diode is connected to the second base island through conductive glue, and the anode of the alternating current rectifier diode is connected with the fourth pin through a welding wire.
4. A constant current controller packaging device comprises an SOP7 lead frame unit, a constant current control chip, a freewheeling rectifying diode and a power tube; the lead frame unit comprises a first base island, a second base island and seven pins, wherein the first base island is connected with a seventh pin, the second base island is connected with a fifth pin and a sixth pin, wherein,
the constant current control chip is bonded on the first base island through insulating glue, and a power supply (VCC) welding area of the constant current control chip is welded on the first base island through a welding wire;
the follow current rectifier diode is connected to the first base island through conductive glue;
the power tube is adhered to the second base island through conductive glue, and the grid electrode of the power tube is connected with a Drive (DRV) welding area of the constant current control chip through a welding wire;
under the condition that any one of the first pin to the fourth pin is vacant, the anode of the freewheeling rectifying diode, a reference ground (ICGND) welding area and an inductance charging/discharging current detection (CS) welding area of the constant current control chip are sequentially connected with the other three pins of the first pin to the fourth pin from small to large according to the pin serial numbers through bonding wires; and the source electrode of the power tube is connected with the same pin connected with a constant current control chip inductance charging/discharging current detection (CS) welding area through a welding wire.
5. The constant current controller package device of claim 4, wherein an anode of the freewheeling rectifier diode is connected to the first pin, a ground reference (ICGND) pad of the constant current control chip is connected to the second pin, and an inductive charge/discharge Current Sense (CS) pad of the constant current control chip and a power transistor source are connected to the third pin.
6. The constant current controller package of claim 5, wherein the constant current controller package further comprises an AC rectifier diode; the alternating current rectifier diode is connected to the second base island through conductive glue, and the anode of the alternating current rectifier diode is connected with the fourth pin through a welding wire.
7. A constant current source load driving apparatus comprising the constant current controller package device according to claim 2 and a peripheral circuit including an inductance, a capacitance, a detection resistance, and a supply resistance, wherein,
a fifth pin and a sixth pin of the constant current controller packaging device are connected with the anode (VIN) of an input voltage source, and a first pin is connected with the cathode (GND) of the input voltage source;
the inductor is connected between the first pin and the third pin of the constant current controller packaging device;
a seventh pin of the constant current controller packaging device is connected with a VCC node between the power supply resistor and one end of the capacitor;
the other end of the capacitor is connected to a node between the constant current source load, one end of the detection resistor and a second pin of the constant current controller packaging device, and the capacitor is used as a filter capacitor of the constant current source load;
the other end of the detection resistor is connected with a third pin of the constant current controller packaging device and used for generating an output current detection signal (CS); and the number of the first and second electrodes,
and the constant current control chip in the constant current controller packaging device determines the average current of the constant current source load based on the output current detection signal (CS) and controls the on and off of the power tube.
8. A constant current source load driving apparatus comprising the constant current controller package device according to claim 5 and a peripheral circuit including an inductor, an inductor charge/discharge current detection resistor, a capacitor, and a supply resistor, wherein,
a fifth pin and a sixth pin of the constant current controller packaging device are connected with the anode (VIN) of an input voltage source, and a first pin is connected with the cathode (GND) of the input voltage source;
the inductor is connected between the first pin and the second pin of the constant current controller packaging device;
the inductor charging/discharging current detection resistor is connected between the second pin and the third pin of the constant current controller packaging device;
a seventh pin of the constant current controller packaging device is connected with an VcC node between the power supply resistor and one end of the capacitor;
the other end of the capacitor is connected with a third pin of the constant current controller packaging device and is used as a filter capacitor of a constant current source load;
the constant current control chip in the constant current controller packaging device provides overcurrent protection for the power tube based on an inductor charging/discharging current detection signal; and, on the basis of shielding the inductance charging current detection signal from the inductance charging/discharging current detection signal, determining the average output current of the constant current source load.
9. The constant-current-source-load driving device according to claim 7 or 8, wherein the constant-current source load is an LED load.
CN202010336361.9A 2020-04-23 2020-04-23 Constant current controller packaging device and driving device Pending CN111343756A (en)

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Application publication date: 20200626