CN111332690A - High-speed flexible belt assembly line - Google Patents

High-speed flexible belt assembly line Download PDF

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Publication number
CN111332690A
CN111332690A CN202010165039.4A CN202010165039A CN111332690A CN 111332690 A CN111332690 A CN 111332690A CN 202010165039 A CN202010165039 A CN 202010165039A CN 111332690 A CN111332690 A CN 111332690A
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CN
China
Prior art keywords
ring
clamping
disc
belt
guide rollers
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Pending
Application number
CN202010165039.4A
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Chinese (zh)
Inventor
张合生
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Individual
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Individual
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Application filed by Individual filed Critical Individual
Priority to CN202010165039.4A priority Critical patent/CN111332690A/en
Publication of CN111332690A publication Critical patent/CN111332690A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/60Arrangements for supporting or guiding belts, e.g. by fluid jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/10Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/10Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
    • B65G21/12Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of position of load-carrier or traction element as a whole
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/02Adaptations of individual rollers and supports therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/02Adaptations of individual rollers and supports therefor
    • B65G39/07Other adaptations of sleeves
    • B65G39/071Other adaptations of sleeves for aligning belts or sheets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rollers For Roller Conveyors For Transfer (AREA)

Abstract

The invention discloses a high-speed flexible belt assembly line, which structurally comprises a support, a high-efficiency energy-saving motor, a dustproof transmission assembly, a first hydraulic lifting frame, a bottom plate, a second hydraulic lifting frame, full-automatic trundles, limiting guide rollers and a belt, and compared with the prior art, the high-speed flexible belt assembly line has the beneficial effects that: according to the novel conveying roller, the limiting plate, the supporting roller and the detachable guide rollers are combined to form the novel conveying roller to replace a single large traditional cylindrical conveying roller, so that the contact area between the guide rollers and a belt can be greatly reduced, the abrasion area can be greatly reduced, each detachable guide roller is matched with two groups of radiating assemblies, the detachable guide rollers can be radiated, the abrasion degree of the guide rollers and the belt can be favorably reduced, friction is reduced, and the distance between every two adjacent detachable guide rollers is increased, so that air can circulate, the radiating efficiency of the detachable guide rollers can be favorably improved, the abrasion of the guide rollers and the belt can be further reduced, and the service lives of the belt and the guide rollers can be.

Description

High-speed flexible belt assembly line
Technical Field
The invention relates to the technical field of belt assembly lines, in particular to a high-speed flexible belt assembly line.
Background
The belt assembly line is one of assembly lines and occupies a large market, so that various large enterprises are transformed, the assembly line is used for saving labor and improving the working efficiency, the belt assembly line can convey various materials, can convey various bulk materials, can convey various paper boxes, packaging bags and other products with lighter single weight, can also be used for conveying commodities at cash registers of large supermarkets, and has wide application.
Because high-speed flexible belt assembly line is at high-speed conveying, high-speed conveying can increase the friction, the friction can produce more heat, thereby can accelerate the belt, the degree of wear of transfer roller, and the transfer roller is cylindric, make the area of contact of belt and transfer roller great, thereby make the area of wear of area, transfer roller big, and then can shorten the belt greatly, the life of conveying, and need all change whole transfer roller after the transfer roller is impaired, it is extravagant quite, and maintenance cost has been increased.
Disclosure of Invention
The invention mainly aims to overcome the defects of the prior art and provide a high-speed flexible belt production line.
The invention is realized by adopting the following technical scheme: a high-speed flexible belt assembly line structurally comprises a support, a high-efficiency energy-saving motor, a dustproof transmission assembly, a first hydraulic lifting frame, a bottom plate, a second hydraulic lifting frame, full-automatic trundles, a limiting guide roller and a belt, wherein one side of the bottom of the support is hinged with the first hydraulic lifting frame, the other side of the bottom of the support is hinged with the second hydraulic lifting frame, the first hydraulic lifting frame is connected with the second hydraulic lifting frame through the bottom plate, the bottom plate is mechanically connected with the full-automatic trundles, the bottom of the support is provided with the high-efficiency energy-saving motor, the high-efficiency energy-saving motor is in transmission connection with the limiting guide roller through the dustproof transmission assembly, and the limiting guide roller is uniformly distributed with eight or more belts in an equidistant mode and is;
spacing guide roll includes limiting plate, backing roll, can dismantle the deflector roll, the backing roll both ends all are equipped with the limiting plate of circular structure, the outer equipartition of backing roll has the detachable deflector roll, can dismantle the deflector roll and be equipped with ten and above and around being the circle battle array and laying, can dismantle the deflector roll and contact with the belt.
As optimization, the limiting plate comprises a limiting plate body, clamping rings, clamping columns and positioning clamp holes, wherein the clamping rings are fixed at the center of the limiting plate body, six positioning clamp holes which are arranged in an equidistant mode are formed in the clamping rings, and the clamping columns which are perpendicularly connected with the limiting plate body are arranged outside the clamping rings.
As the optimization, the backing roll includes an electromagnetism iron ring, main roll body, gum cover, electromagnetism iron plate, clamps the mechanism, two inner of main roll body all are provided with an electromagnetism iron ring, the outer ten equiposition of an electromagnetism iron ring all hangs down even there is the electromagnetism iron plate, the electromagnetism iron plate runs through in main roll body and excessively cooperates with the gum cover, can dismantle the deflector roll and install on the gum cover, two outer ends of backing roll still are provided with and clamp the mechanism.
Preferably, the clamping mechanism comprises a second electromagnet ring, an insulating disc and a clamping assembly, the second electromagnet ring is arranged in the insulating disc, the clamping assemblies are fixed on six equal parts outside the insulating disc, and the clamping assemblies are clamped with the clamping rings.
As optimizing, the card dress group is including connecting rod, card pearl, spring, spacing piece, iron sheet, recess, card pearl and spacing piece fixed connection, it has the recess to have seted up in the card pearl, the recess embeds there is spring and one end to link to each other with spacing piece, the connecting rod runs through in spacing piece, spring, the connecting rod is hollow structure setting and internal fixation and has the iron sheet, the card pearl can run through in the locator card hole.
As optimization, the gum cover both sides all are equipped with the radiator unit with main roll body fixed connection, radiator unit is including heat dissipation base, fin, a lateral surface equipartition of heat dissipation base has the fin that is the equidistance formula and sets up, the fin is long structure setting, the bottom surface and the main roll body fixed connection of heat dissipation base, the extrados laminating contact of intrados of heat dissipation base and pin rod body.
As optimization, can dismantle the deflector roll including mounting disc, activity dirt ring, installation head, thin rod body, the both ends of thin rod body all are connected with the mounting disc through the installation head, equal clearance fit has the activity dirt ring on the mounting disc, installation head and this body coupling of thin rod, thin rod body and belt contact, the mounting disc passes through the gum cover and is connected with the electromagnet piece.
Preferably, the mounting disc comprises a first circular sheet, an iron block, fan-shaped blocks, a clamping channel, an outer sealing circular ring and a second circular sheet, the fan-shaped blocks are fixed on five equal dividing positions of the second circular sheet, one surface, far away from the second circular sheet, of each fan-shaped block is connected to the first circular sheet, the first circular sheet and the second circular sheet are arranged in a concentric circle structure, the outer sealing circular ring is arranged between the first circular sheet and the second circular sheet, the inner wall of each outer sealing circular ring is connected with the inner wall of each fan-shaped block in an attaching mode, a clamping channel is formed between every two adjacent fan-shaped blocks, the iron block is fixed at the center of the first circular sheet, the second circular sheet is connected to the mounting head, the outer sealing circular ring is matched with the movable dustproof ring, the clamping channel is clamped with the electromagnet block through a rubber sleeve, and a central clamping groove of the second circular sheet can be clamped with the clamping column.
As an optimization, the movable dustproof ring comprises a guide groove, a ring body and a notch, the notch is formed in the ring body, the guide groove is formed in the inner wall of the ring body, and the guide groove is in clearance fit with the outer guide ring of the outer sealing ring.
Advantageous effects
Compared with the prior art, the invention provides a high-speed flexible belt production line, which has the following beneficial effects:
(I) by arranging the limiting plate, the transverse limiting and fixing of the detachable guide roller can be realized, the detachable guide roller is effectively prevented from loosening, the improvement of the conveying stability of the belt assembly line is facilitated, the limiting effect on the belt can be realized, the slipping and deviation of the belt is effectively prevented, and the conveying stability of the belt assembly line is facilitated;
(II) the detachable guide roller is provided with the supporting roller, so that a foundation is laid for the detachment of the detachable guide roller, the detachable guide roller can be longitudinally limited and fixed, the detachable guide roller is convenient to assemble, disassemble and replace, the supporting function is also realized on the detachable guide roller, the improvement of the load capacity of the belt is facilitated, the belt can be suitable for the conveying of substances with different weights, and the application range is wide;
(III) the detachable guide roller is arranged, so that the manufacturing cost of the material of the detachable guide roller can be greatly reduced, when a certain part of the detachable guide roller is worn, one surface of the detachable guide roller can be replaced to be in contact with the belt in a fitting manner, the detachable guide roller can be utilized more greatly, a new guide roller does not need to be replaced, the maintenance cost is greatly reduced, and the cost is saved;
(IV) the heat dissipation assembly is arranged, so that the detachable guide roller can be accurately installed, the detachable guide roller can be supported and limited, the detachable guide roller can be effectively prevented from loosening, the heat dissipation effect on the guide roller can be realized, the friction between the guide roller and a belt can be reduced, and the abrasion degree can be reduced;
in summary, the limiting plate, the supporting roller and the detachable guide rollers are combined, the plurality of detachable guide rollers form a circular array, and two adjacent detachable guide rollers have a certain distance, so that a novel conveying roller is formed, the traditional single large cylindrical conveying roller is replaced, the contact area between the guide rollers and the belt can be greatly reduced, the abrasion area can be greatly reduced, each detachable guide roller is matched with two groups of radiating assemblies, the detachable guide rollers can be radiated, the abrasion degree between the guide rollers and the belt can be reduced, friction is reduced, and the distance between the two adjacent detachable guide rollers is increased, so that air can be circulated, the radiating efficiency of the detachable guide rollers can be improved, the abrasion of the guide rollers and the belt can be further reduced, and the service lives of the belt and the guide rollers can be prolonged.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
fig. 1 is a schematic structural diagram of a high-speed flexible belt assembly line according to the present invention.
FIG. 2 is a side view of the structure of FIG. 1 according to the present invention.
Fig. 3 is a schematic structural view of the matching of the limiting guide roller and the belt.
Fig. 4 is a schematic structural diagram of a limiting plate of the invention.
Fig. 5 is a schematic cross-sectional view of the snap ring of the present invention.
Fig. 6 is a schematic sectional view of the backup roll of the present invention.
Fig. 7 is a side view of the supporting roller of the present invention.
Fig. 8 is a schematic sectional view of the chucking mechanism of the present invention.
Fig. 9 is a schematic structural diagram of a heat dissipation mechanism of the present invention.
Fig. 10 is a schematic structural view of the detachable guide roller of the invention.
Fig. 11 is a schematic cross-sectional view of the mounting plate of the present invention.
Fig. 12 is a schematic view of the structure of the second disk and the fan-shaped block of the invention.
Fig. 13 is a schematic structural view of the movable dust ring of the present invention.
In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:
the device comprises a bracket-1, a high-efficiency energy-saving motor-2, a dustproof transmission assembly-3, a first hydraulic lifting frame-4, a bottom plate-5, a second hydraulic lifting frame-6, a full-automatic caster-7, a limit guide roller-8, a belt-9, a limit plate-81, a support roller-82, a detachable guide roller-83, a limit plate body-Q01, a clamping ring-Q02, a clamping column-Q03, a positioning clamping hole-Q04, a first electromagnet ring-R01, a main roller body-R02, a rubber sleeve-R03, an electromagnet block-R04, a clamping mechanism-R05, a second electromagnet ring-R05 a, an insulating disc-R05 b, a clamping group-R05 c, a connecting rod-05 c1, a clamping bead-05 c2, a spring-05 c3, a limit sheet-05 c4, an iron sheet-05 c5, a second hydraulic lifting frame-6, a full-automatic caster-7, The heat dissipation device comprises a groove-05 c6, a heat dissipation component-R06, a heat dissipation base-R06 a, a heat dissipation sheet-R06 b, a mounting plate-S01, a movable dustproof ring-S02, a mounting head-S03, a slender stick body-S04, a first wafer-S11, an iron block-S12, a fan-shaped block-S13, a clamping channel-S14, an outer sealing ring-S15, a second wafer-S16, a guide groove-S02 a, a ring body-S02 b and a notch-S02 c.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to fig. 1-2, the present invention provides a technical solution of a high-speed flexible belt assembly line: the structure of the device comprises a support 1, a high-efficiency energy-saving motor 2, a dustproof transmission component 3, a first hydraulic lifting frame 4, a bottom plate 5, a second hydraulic lifting frame 6, a full-automatic caster 7, a limit guide roller 8 and a belt 9, wherein one side of the bottom of the support 1 is hinged with the first hydraulic lifting frame 4, the other side of the bottom of the support 1 is hinged with the second hydraulic lifting frame 6, the first hydraulic lifting frame 4 and the second hydraulic lifting frame 6 are connected through the bottom plate 5, the bottom of the bottom plate 5 is mechanically connected with the full-automatic caster 7, the bottom of the support 1 is provided with the high-efficiency energy-saving motor 2, the high-efficiency energy-saving motor 2 is in transmission connection with the limit guide roller 8 through the dustproof transmission component 3, the limit guide roller 8 is equidistantly and is evenly distributed with eight or more than eight parts and is in movable fit with the belt 9, the first hydraulic lifting frame 4 is, indirectly make belt 9 have the height-adjustable function, also can realize belt 9 simultaneously and carry out upwards or downward conveying, more can satisfy different transport requirements.
Referring to fig. 3, the limiting guide roller 8 includes a limiting plate 81, a supporting roller 82 and detachable guide rollers 83, the limiting plate 81 with a circular structure is disposed at each end of the supporting roller 82, the detachable guide rollers 83 are uniformly distributed outside the supporting roller 82, the detachable guide rollers 83 are provided with ten or more than ten and are arranged around the circular array, the detachable guide rollers 83 contact with the belt 9 to form a novel conveying roller, the contact area with the belt 9 can be reduced, the damage degree of the belt 9 is avoided, and the service life of the belt 9 is prolonged.
Referring to fig. 4, the limiting plate 81 includes a limiting plate body Q01, a clamping ring Q02, a clamping column Q03, and a positioning clamping hole Q04, the clamping ring Q02 is fixed at the center of the limiting plate body Q01, six positioning clamping holes Q04 are formed in the clamping ring Q02 in an equidistant manner, the clamping column Q03 vertically connected to the limiting plate body Q01 is arranged outside the clamping ring Q02, the limiting plate 81 is arranged to fix the detachable guide roller 83, so that the detachable guide roller 83 is effectively prevented from loosening, the belt 9 is limited, and the belt 9 is effectively prevented from slipping and deviating.
Referring to fig. 6-7, the supporting roller 82 includes a first electromagnet ring R01, a main roller body R02, a rubber sleeve R03, an electromagnet block R04, and a clamping mechanism R05, wherein a first electromagnet ring R01 is disposed at each of the two inner ends of the main roller body R02, an electromagnet block R04 is vertically connected to the outer ten equal parts of the first electromagnet ring R01, the electromagnet block R04 penetrates through the main roller body R02 to be excessively matched with the rubber sleeve R03, the detachable guide roller 83 is mounted on the rubber sleeve R03, a clamping mechanism R05 is further disposed at each of the two outer ends of the supporting roller 82, and the combination of the rubber sleeve R03 and the electromagnet block R04 is configured to enable the detachable guide roller 83 to be mounted.
Referring to fig. 8, the clamping mechanism R05 includes a second electromagnet ring R05a, an insulating disk R05b, and a clamping group R05c, the insulating disk R05b is provided with the second electromagnet ring R05a therein, six equal parts of the outside of the insulating disk R05b are all fixed with the clamping group R05c, and the clamping group R05c is clamped with the clamping ring Q02, so that the support roller 82 can be connected with the stopper plate 81.
Referring to fig. 10, the detachable guide roller 83 includes a mounting disc S01, a movable dust ring S02, a mounting head S03, and a thin stick body S04, both ends of the thin stick body S04 are connected to the mounting disc S01 via mounting heads S03, the mounting disc S01 is movably fitted with the movable dust ring S02, the mounting head S03 is connected to the thin stick body S04, the thin stick body S04 is in contact with a belt 9, and the mounting disc S01 is connected to an electromagnet block R04 via a rubber sleeve R03, so that the detachable guide roller 83 is independent and can be detached and replaced.
Referring to fig. 11, the mounting plate S01 includes a first circular plate S11, an iron block S12, a fan-shaped block S13, a clamping channel S13, an outer sealing circular ring S13, and a second circular plate S13, the fan-shaped block S13 is fixed on five equal parts of the second circular plate S13, one surface of the fan-shaped block S13 away from the second circular plate S13 is connected to the first circular plate S13, the first circular plate S13 and the second circular plate S13 are arranged in a concentric circle structure, the outer sealing circular ring S13 is arranged between the first circular plate S13 and the second circular plate S13, the inner wall of the outer sealing circular plate S13 is attached to the inner wall of the fan-shaped block S13, the clamping channel S13 is formed between two adjacent circular plates S13, the iron block S13 is fixed at the center of the first circular plate S13, the second circular plate S13 is connected to the mounting head 13, the outer sealing circular plate S13 is connected to the mounting head 13, the clamping channel S13 is connected to the clamping groove S13, and the clamping groove S13, the clamping groove S13 is connected to the clamping groove R of the clamping groove R13, the thin stick body S04 is convenient to mount, and the thin stick body S04 can be mounted in a turned-over mode after being worn, so that the thin stick body S04 can be utilized to the maximum degree, and the thin stick is economical.
Example 2
Referring to fig. 1-13, the present invention provides a technical solution of a high-speed flexible belt assembly line: the structure of the device comprises a support 1, a high-efficiency energy-saving motor 2, a dustproof transmission component 3, a first hydraulic lifting frame 4, a bottom plate 5, a second hydraulic lifting frame 6, a full-automatic caster 7, a limit guide roller 8 and a belt 9, wherein one side of the bottom of the support 1 is hinged with the first hydraulic lifting frame 4, the other side of the bottom of the support 1 is hinged with the second hydraulic lifting frame 6, the first hydraulic lifting frame 4 and the second hydraulic lifting frame 6 are connected through the bottom plate 5, the bottom of the bottom plate 5 is mechanically connected with the full-automatic caster 7, the bottom of the support 1 is provided with the high-efficiency energy-saving motor 2, the high-efficiency energy-saving motor 2 is in transmission connection with the limit guide roller 8 through the dustproof transmission component 3, the limit guide roller 8 is equidistantly and is evenly distributed with eight or more than eight parts and is in movable fit with the belt 9, the first hydraulic lifting frame 4 is, indirectly make belt 9 have the height-adjustable function, also can realize belt 9 simultaneously and carry out upwards or downward conveying, more can satisfy different transport requirements.
Spacing guide roll 8 includes limiting plate 81, backing roll 82, can dismantle deflector roll 83, backing roll 82 both ends all are equipped with the limiting plate 81 of circular structure, backing roll 82 outer equipartition has can dismantle deflector roll 83, can dismantle deflector roll 83 be equipped with ten and above and around being the circle battle array and laying, can dismantle deflector roll 83 and belt 9 and contact, constitute neotype commentaries on classics roller, can reduce the area of contact with belt 9, avoid belt 9's impaired degree, help prolonging belt 9's life.
Limiting plate 81 includes limiting plate body Q01, clamps ring Q02, card post Q03, locator card hole Q04, limiting plate body Q01 center is fixed with clamps ring Q02, it sets up six locator card holes Q04 that are the equidistance formula and set up to clamp in the ring Q02, clamp ring Q02 and be equipped with the perpendicular card post Q03 of being connected with limiting plate body Q01 outward, limiting plate 81's setting lies in realizing the fixed to dismantling deflector roll 83, effectively prevents to dismantle deflector roll 83 and takes place to become flexible, also plays spacing effect to belt 9 simultaneously, effectively prevents that belt 9 from taking place the condition of skidding off tracking.
Backing roll 82 is including an electromagnet ring R01, main roll body R02, gum cover R03, electromagnet piece R04, clamp mechanism R05, two inner ends of main roll body R02 all are provided with an electromagnet ring R01, the outer ten equal divisions of an electromagnet ring R01 all link perpendicularly electromagnet piece R04, electromagnet piece R04 runs through in main roll body R02 and excessively cooperate with gum cover R03, can dismantle deflector roll 83 and install on gum cover R03, two outer ends of backing roll 82 still are provided with and clamp mechanism R05, the combination of gum cover R03 and electromagnet piece R04 sets up and lies in the installation that can realize dismantling deflector roll 83.
The clamping mechanism R05 comprises a second electromagnet ring R05a, an insulating disc R05b and a clamping group R05c, the second electromagnet ring R05a is arranged in the insulating disc R05b, the clamping groups R05c are fixed on six equal parts outside the insulating disc R05b, the clamping group R05c is clamped with the clamping ring Q02, and the support roller 82 can be connected with the limit plate 81.
The clamping group R05c comprises a connecting rod 05c1, a clamping bead 05c2, a spring 05c3, a limiting sheet 05c4, an iron sheet 05c5 and a groove 05c6, the clamping bead 05c2 is fixedly connected with the limiting sheet 05c4, the groove 05c6 is formed in a clamping bead 05c2, the spring 05c3 is arranged in the groove 05c6, one end of the groove is connected with the limiting sheet 05c4, the connecting rod 05c1 penetrates through the limiting sheet 05c4 and the spring 05c3, the connecting rod 05c1 is arranged in a hollow structure and is internally fixed with the iron sheet 05c5, the clamping bead 05c2 can penetrate through the positioning clamping hole Q04, and the groove 05c6 is arranged to accommodate the connecting rod 05c1, so that the size of the device is reduced.
Gum cover R03 both sides all are equipped with radiator unit R06 with main roll body R02 fixed connection, radiator unit R06 is including heat dissipation base R06a, fin R06b, a lateral surface equipartition of heat dissipation base R06a has fin R06b that is the equidistance formula and sets up, fin R06b is long strip structure setting, heat dissipation base R06a ' S bottom surface and main roll body R02 fixed connection, heat dissipation base R06a ' S inner arc face and thin rod body S04 ' S extrados laminating contact can dispel the heat to dismantling deflector roll 83, help reducing the degree of wear that can dismantle deflector roll 83 and belt 9.
Can dismantle deflector roll 83 is including mounting disc S01, activity dust ring S02, installation head S03, thin rod body S04, thin rod body S04' S both ends all are connected with mounting disc S01 through installation head S03, all the clearance fit has activity dust ring S02 on the mounting disc S01, installation head S03 is connected with thin rod body S04, thin rod body S04 and belt 9 contact, mounting disc S01 is connected with electromagnet R04 through gum cover R03 for can dismantle deflector roll 83 is stand-alone type, can dismantle the change.
The mounting disc S01 includes a first disc S11, an iron block S12, a fan-shaped block S13, a clamping channel S13, an outer sealing ring S13, and a second disc S13, the fan-shaped blocks S13 are fixed on five equal parts of the second disc S13, one surface of the fan-shaped block S13 away from the second disc S13 is connected to the first disc S13, the first disc S13 and the second disc S13 are arranged in a concentric circle structure, the outer sealing ring S13 is arranged between the first disc S13 and the second disc S13, the inner wall of the outer sealing ring S13 is attached to the inner wall of the fan-shaped block S13, the clamping channel S13 is formed between two adjacent fan-shaped blocks S13, the iron block S13 is fixed at the center of the first disc S13, the second disc S13 is connected to the mounting head S13, the outer sealing ring S13 is clamped with the movable ring S13, the clamping channel S13 is matched with the clamping channel S13, and the clamping channel S13, the clamping groove S13 is formed by the clamping groove R of the clamping ring S13, the clamping channel R, the second disc S13, the thin stick body S04 is convenient to mount, and the thin stick body S04 can be mounted in a turned-over mode after being worn, so that the thin stick body S04 can be utilized to the maximum degree, and the thin stick is economical.
The movable dustproof ring S02 comprises a guide groove S02a, a ring body S02b and a notch S02c, the notch S02c is formed in the ring body S02b, the guide groove S02a is formed in the inner wall of the ring body S02b, the guide groove S02a is in clearance fit with an outer guide ring of an outer sealing ring S15, the rest clamping channel S14 can be sealed, and impurities are prevented from entering the clamping channel S14 to cause blockage.
The working principle is as follows: the mounting disc S01 and the thin stick body S04 are mounted by the mounting head S03 in threaded connection with the thin stick body S04, the two ends of the detachable guide roller 83 are inserted into the rubber sleeve R03 and the electromagnet block R04 through the clamping channel S14, the electromagnet ring R01 is electrified to enable the electromagnet ring R01 and the electromagnet block R04 to be electrified to generate magnetism, the electromagnet block R04 generates magnetic attraction to the iron block S12 through the rubber sleeve R03, the detachable guide roller 83 is fixed on the supporting roller 82, and the detachable guide roller 83 is effectively prevented from falling off;
through the circular telegram to No. two electro-magnet ring R05a, make No. two electro-magnet ring R05a circular telegram produce magnetism, thereby see through insulating disc R05b and produce magnetic attraction to iron sheet 05c5, make spring 05c3 draw and contract, thereby card pearl 05c2 contracts to insulating disc R05b direction under connecting rod 05c 1' S guide effect, through the card groove block with card post Q03 and second disk S16, thereby realize limiting plate body Q01 and the horizontal lock of dismantling deflector roll 83, make location card hole Q04 and card pearl 05c2 cooperate, thereby to No. two electro-magnet ring R05a outage, magnetic attraction disappears, make spring 05c3 produce thrust to card pearl 05c2 when compressing, make card pearl 05c2 pass location card hole Q04 and carry out the screens, thereby realize the fixed of limiting plate body Q01 and limiting plate 82, make body Q01 can carry out spacing to belt 9, effectively prevent off tracking belt 9.
In summary, the technical progress obtained by the invention compared with the prior art is as follows: according to the invention, through the combination of the limiting plate, the supporting roller and the detachable guide rollers, a circular array is formed by enclosing the detachable guide rollers, and two adjacent detachable guide rollers have a certain distance, so that a novel conveying roller is formed, the traditional single large cylindrical conveying roller is replaced, the contact area between the guide rollers and the belt can be greatly reduced, the abrasion area can be greatly reduced, and each detachable guide roller is matched with two groups of radiating assemblies, so that the detachable guide rollers can be radiated, the abrasion degree between the guide rollers and the belt can be reduced, the friction is reduced, and the distance between the two adjacent detachable guide rollers is formed, so that the air can circulate, the radiating efficiency of the detachable guide rollers can be improved, the abrasion of the guide rollers and the belt can be further reduced, and the service lives of the belt and the.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims (9)

1. A high-speed flexible belt production line structurally comprises a support (1), a high-efficiency energy-saving motor (2), a dustproof transmission assembly (3), a first hydraulic lifting frame (4), a bottom plate (5), a second hydraulic lifting frame (6), full-automatic trundles (7), a limiting guide roller (8) and a belt (9), wherein the bottom of the support (1) is connected with the first hydraulic lifting frame (4) and connected with the second hydraulic lifting frame (6), the first hydraulic lifting frame (4) is connected with the bottom plate (5) through the second hydraulic lifting frame (6), the full-automatic trundles (7) are installed on the bottom plate (5), the support (1) is provided with the high-efficiency energy-saving motor (2), the high-efficiency energy-saving motor (2) is connected with the limiting guide roller (8) through the dustproof transmission assembly (3), and the limiting guide roller (8) is connected with the belt (9), the method is characterized in that:
spacing guide roll (8) are including limiting plate (81), backing roll (82), can dismantle deflector roll (83), backing roll (82) both ends all are equipped with limiting plate (81), backing roll (82) outer equipartition has the deflector roll (83) of dismantling that link alive with limiting plate (81), can dismantle deflector roll (83) and belt (9) contact.
2. A high speed flexible belt line as recited in claim 1, wherein: the limiting plate (81) comprises a limiting plate body (Q01), a clamping ring (Q02), a clamping column (Q03) and a positioning clamping hole (Q04), the limiting plate body (Q01) is fixed with the clamping ring (Q02) with the positioning clamping hole (Q04), and the limiting plate body (Q01) is further connected with the clamping column (Q03).
3. A high speed flexible belt line as recited in claim 1, wherein: backing roll (82) including an electromagnetism iron ring (R01), main roll body (R02), gum cover (R03), electromagnetism iron piece (R04), clamp mechanism (R05), be equipped with an electromagnetism iron ring (R01) two in main roll body (R02), an electromagnetism iron ring (R01) even has electromagnetism iron piece (R04) of taking gum cover (R03), electromagnetism iron piece (R04) and main roll body (R02) cooperation, backing roll (82) clamp outward even have mechanism (R05).
4. A high speed flexible belt line as claimed in claim 3, wherein: the clamping mechanism (R05) comprises a second electromagnet ring (R05a), an insulating disc (R05b) and a clamping assembly (R05c), wherein the second electromagnet ring (R05a) is arranged in the insulating disc (R05b), the clamping assembly (R05c) is connected externally, and the clamping assembly (R05c) is clamped with the clamping ring (Q02).
5. A high speed flexible belt line as in claim 4 wherein: the clamping assembly (R05c) comprises a connecting rod (05c1), a clamping bead (05c2), a spring (05c3), a limiting piece (05c4), an iron sheet (05c5) and a groove (05c6), the clamping bead (05c2) is fixedly connected with the limiting piece (05c4), the groove (05c6) is formed in the clamping bead (05c2), the connecting rod (05c1) penetrates through the limiting piece (05c4) and the spring (05c3), the spring (05c3) is connected with the clamping bead (05c2) and the limiting piece (05c4), and the iron sheet (05c5) is arranged in the connecting rod (05c 1).
6. A high speed flexible belt line as claimed in claim 3, wherein: main roll body (R02) still is equipped with radiator unit (R06), radiator unit (R06) is including heat dissipation base (R06a), fin (R06b), heat dissipation base (R06a) equipartition has fin (R06b), heat dissipation base (R06a) links firmly with main roll body (R02), heat dissipation base (R06a) still contacts with thin rod body (S04).
7. A high speed flexible belt line as recited in claim 1, wherein: can dismantle deflector roll (83) including mounting disc (S01), activity dirt ring (S02), installation head (S03), thin rod body (S04), thin rod body (S04) link to each other with mounting disc (S01) through installation head (S03), mounting disc (S01) cooperation has activity dirt ring (S02), installation head (S03) links to each other with thin rod body (S04), thin rod body (S04) and belt (9) contact, mounting disc (S01) meet with electromagnetism iron plate (R04) through gum cover (R03).
8. A high speed flexible belt line as in claim 7 wherein: the mounting disc (S01) comprises a first disc (S11), iron blocks (S12), fan-shaped blocks (S13), clamping channels (S14), an outer sealing ring (S15) and a second disc (S16), the second disc (S16) is connected with the first disc (S11) through the fan-shaped blocks (S13) and the outer sealing ring (S15), five fan-shaped blocks (S13) are arranged, the clamping channels (S14) are formed between every two adjacent fan-shaped blocks (S13), the iron blocks (S12) are arranged on the first disc (S11), the second disc (S16) is connected with the mounting head (S03), the outer sealing ring (S15) is matched with a movable dust-proof ring (S02), and the second disc (S16) is clamped with clamping columns (Q03).
9. A high speed flexible belt line as in claim 7 wherein: the movable dustproof ring (S02) comprises a guide groove (S02a), a ring body (S02b) and a notch (S02c), wherein the ring body (S02b) is provided with the notch (S02c), and the guide groove (S02a) matched with the outer sealing ring (S15) is formed in the ring body.
CN202010165039.4A 2020-03-11 2020-03-11 High-speed flexible belt assembly line Pending CN111332690A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010165039.4A CN111332690A (en) 2020-03-11 2020-03-11 High-speed flexible belt assembly line

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Application Number Priority Date Filing Date Title
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Cited By (4)

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CN112224786A (en) * 2020-10-07 2021-01-15 李满水 Sectional type commodity circulation roller
CN112850003A (en) * 2020-12-31 2021-05-28 南京高还帅商贸有限公司 Intelligent roller assembly line
CN113291748A (en) * 2021-05-27 2021-08-24 莆田市嘉汇顺贸易有限公司 Flexible belt assembly line
CN113291716A (en) * 2021-05-26 2021-08-24 莆田市嘉汇顺贸易有限公司 Belt assembly line for processing electronic components

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US20030019724A1 (en) * 2001-07-27 2003-01-30 Michel Ranger Magnetic coupling assembly for convoyer rollers
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CN113291716B (en) * 2021-05-26 2022-11-29 中山金页电子科技有限公司 Belt assembly line for processing electronic components
CN113291748A (en) * 2021-05-27 2021-08-24 莆田市嘉汇顺贸易有限公司 Flexible belt assembly line

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