CN210175735U - Tubular rubber belt conveyor bearing device and tubular rubber belt conveyor arrangement structure - Google Patents
Tubular rubber belt conveyor bearing device and tubular rubber belt conveyor arrangement structure Download PDFInfo
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- CN210175735U CN210175735U CN201920795722.9U CN201920795722U CN210175735U CN 210175735 U CN210175735 U CN 210175735U CN 201920795722 U CN201920795722 U CN 201920795722U CN 210175735 U CN210175735 U CN 210175735U
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Abstract
The utility model belongs to the technical field of band conveyer, especially, relate to a tubulose band conveyer bears device and tubulose band conveyer arrangement structure. The tubular rubber belt conveying and bearing device comprises a base, wherein at least one group of rotating wheel bearing mechanisms are installed on the base, the rotating wheel bearing mechanisms are arranged on the periphery of a rubber belt in an enclosing mode and are matched with the rubber belt to apply force to the rubber belt to enable the rubber belt to be in an enclosing and overlapping mode to form a tubular structure in a cross section shape. The utility model has the advantages that: through adopting runner bearing mechanism and sticky tape contact, reduce with the area of contact of sticky tape, wearing and tearing are little, reduce running resistance and noise, reduce the energy consumption to each group runner bearing mechanism sets up independently, light in weight, and the easy access is maintained, reduce cost.
Description
Technical Field
The utility model belongs to the technical field of band conveyer, especially, relate to a tubulose band conveyer bears device and tubulose band conveyer arrangement structure.
Background
The tubular rubber belt conveyor is a novel environment-friendly rubber belt conveyor, and has the characteristics of sealed conveying, adaptation to complex and compact line arrangement, large upward conveying inclination angle, space saving and bidirectional material conveying. The existing tubular rubber belt conveyor adopts a plurality of common carrier rollers to form an enclosing shape on a vertical section, so that the rubber belt is rolled into a circular tube. The bottom carrier roller is used as a main bearing part and is stressed more, and the contact surface of the bottom carrier roller and the two side carrier rollers is used for restraining the adhesive tape to be rolled into a tubular shape, so that the bearing stress is smaller, and the contact surface of the top carrier roller and the two side carrier rollers with the adhesive tape is relatively less. The bearing roller atress of different positions is uneven, causes the equipment life-span unbalanced, and the bearing roller is as wearing and tearing part, and wearing and tearing very easily often need change and maintenance, and bearing roller weight is heavier, often needs two people to go on simultaneously just can change and maintain, if only change the bearing roller of wearing and tearing, overhauls maintenance efficiency low, if change whole bearing roller group, it is with high costs. Moreover, as the contact area between the cylindrical carrier roller and the rubber belt surface is large, the energy consumption is large, the operation noise is large, the rubber belt indentation resistance accounts for about 60% of the whole operation resistance when the rubber belt conveyor operates, the bearing carrier roller indentation resistance at the bottom is the largest, and the carrier rollers are obviously arranged in the same number of arrangement structures, so that the reduction of the indentation resistance is not facilitated, and the energy conservation, emission reduction and environmental protection are not facilitated.
SUMMERY OF THE UTILITY MODEL
In view of the above prior art's shortcoming, the utility model aims to provide a tubulose rubber belt conveyor bears device and tubulose rubber belt conveyor arrangement structure for solve among the prior art tubulose rubber belt conveyor sticky tape running resistance big, the energy consumption is high, overhaul the problem such as maintenance cost height.
In order to achieve the above and other related objects, the present invention provides a tubular tape conveying and carrying device, which comprises a base, at least one set of wheel bearing mechanism is installed on the base, the wheel bearing mechanism is enclosed on the periphery of the adhesive tape, and the adhesive tape is enclosed and overlapped to form a cross section in a tubular structure by cooperating with the adhesive tape to apply force to the adhesive tape.
The utility model has the advantages that: through adopting runner bearing mechanism and sticky tape contact, reduce with the area of contact of sticky tape, wearing and tearing are little, reduce running resistance and noise, reduce the energy consumption to each group runner bearing mechanism sets up independently, light in weight, and the easy access is maintained, reduce cost.
Optionally, the roller type belt conveyor further comprises a roller type carrier roller bearing mechanism mounted on the base, wherein the roller type carrier roller bearing mechanism is arranged around the periphery of the adhesive tape and is matched with the rotating wheel bearing mechanism to apply force to the adhesive tape to enclose and lap the adhesive tape into a tubular structure in the shape of a cross section.
Optionally, the enclosing and overlapping part of the adhesive tape, the bottom of the adhesive tape, any one part or any two parts or any combination of the two parts on the two sides of the bottom of the adhesive tape are supported or pressed by a drum type carrier roller bearing mechanism.
Optionally, both sides of the top of the adhesive tape are supported or pressed by a rotating wheel bearing mechanism.
Optionally, the rotating wheel bearing mechanism comprises a rotating wheel supporting frame, and at least one rotating wheel attached to the adhesive tape is mounted on the rotating wheel supporting frame; the cylinder type carrier roller bearing mechanism comprises a carrier roller support frame, and at least one cylinder type carrier roller attached to the adhesive tape is installed on the carrier roller support frame.
Optionally, the drum-type carrier roller bearing mechanism further comprises at least one rotating wheel, and the rotating wheel is mounted on the carrier roller support frame and is arranged together with the drum-type carrier roller along the conveying direction of the adhesive tape to lift and support the bottom of the adhesive tape; the rotating wheel is a single-bearing rotating wheel or a short carrier roller.
Optionally, install two runners on the runner support frame, the runner support frame includes the supporting seat, the both sides of supporting seat all are equipped with the installation axle that is used for installing the runner, two runner symmetric distributions, just the runner is close to another runner slope with the one end of sticky tape laminating.
The beneficial effect of adopting the above optional scheme is: through adopting combination of the cylinder type carrier roller bearing mechanism and the rotating wheel bearing mechanism, the cylinder type carrier roller bearing mechanism and the rotating wheel bearing mechanism can be combined and arranged into a bearing device matched with the tubular adhesive tape in stress, so that the indentation resistance is reduced, the energy consumption is reduced, the service life of each bearing mechanism is balanced, the overall weight of the device is reduced, and the energy conservation, emission reduction and environmental protection are facilitated.
The utility model provides a tubular rubber belt conveyor arrangement structure, includes the sticky tape, still includes like aforementioned load-bearing device, the multiunit load-bearing device arranges along the ascending transport section traffic direction of sticky tape to lift the ascending transport section of sticky tape and enclose into tubular structure, the multiunit load-bearing device arranges along the return stroke transport section traffic direction of sticky tape, and all lifts the return stroke transport section and enclose into tubular structure.
The utility model has the advantages that: the materials are wrapped at the inner sides of the ascending conveying section and the return conveying section, scattering is avoided, energy is saved, environment is protected, the layout of the bearing device is flexible and compact, and the whole weight of the rubber belt conveyor is favorably reduced.
Optionally, the multiple groups of bearing devices lift and enclose the ascending conveying section of the adhesive tape into a tubular structure with an upward enclosing and overlapping part, and press the enclosing and overlapping part at the top of the ascending conveying section through a cylindrical carrier roller bearing mechanism, two sides of the top of the ascending conveying section are supported through a rotating wheel bearing mechanism, and the bottom of the ascending conveying section and two sides of the bottom of the ascending conveying section are supported through a rotating wheel bearing mechanism and/or a cylindrical carrier roller bearing mechanism; the multiple groups of bearing devices lift and enclose the return conveying sections of the rubber belts into a tubular structure with the enclosed lap joint upwards or downwards, and the enclosed lap joint of the return conveying sections is supported or pressed by a cylindrical carrier roller bearing mechanism.
Optionally, the carrying devices distributed on the uplink conveying section and the carrying devices distributed on the return conveying section are arranged in a one-to-one correspondence manner, and the base of the carrying device for lifting the uplink conveying section and the base of the carrying device for lifting the return conveying section in the same vertical direction are aligned and supported with each other.
The beneficial effect of adopting the above optional scheme is: different conveying sections and different positions of the rubber belt are flexibly combined and lifted by adopting the barrel type carrier roller bearing mechanism and the rotating wheel bearing mechanism, so that the barrel type carrier roller bearing mechanism and the rotating wheel bearing mechanism can be combined and distributed into a bearing device matched with the stress of the tubular rubber belt, the indentation resistance is reduced, the energy consumption is reduced, the service life of each bearing mechanism is balanced, the integral weight of the device is reduced, and the energy-saving, emission-reducing and environment-friendly effects are facilitated.
Drawings
Fig. 1 is a front view of an embodiment 1 of a tubular belt conveyor carrying device of the present invention;
fig. 2 is a front view of an embodiment 2 of the bearing device of the tubular rubber belt conveyor of the invention;
fig. 3 is a front view of an embodiment 3 of the bearing device of the tubular rubber belt conveyor of the invention;
fig. 4 is a front view of an embodiment 4 of the bearing device of the tubular rubber belt conveyor of the invention;
FIG. 5 is an enlarged view of detail A of FIG. 4;
fig. 6 is a front view of an embodiment 5 of the bearing device of the tubular rubber belt conveyor of the present invention;
fig. 7 is a front view of an embodiment 6 of the tubular belt conveyor carrying device of the present invention;
fig. 8 is a front view of an embodiment 7 of the tubular belt conveyor carrying device of the present invention;
fig. 9 is a side view of embodiment 7 of the tubular belt conveyor carrying device of the present invention;
fig. 10 is a front view of an embodiment 8 of the tubular belt conveyor carrying device of the present invention;
fig. 11 is a side view of an embodiment 8 of the tubular belt conveyor carrying device of the present invention;
fig. 12 is a front view of embodiment 1 of the tubular belt conveyor arrangement of the present invention;
FIG. 13 is a cross-sectional view A-A of FIG. 12;
FIG. 14 is a cross-sectional view B-B of FIG. 12;
FIG. 15 is a cross-sectional view C-C of FIG. 12;
fig. 16 is a front view of embodiment 2 of the tubular rubber belt conveyor arrangement of the present invention;
FIG. 17 is a cross-sectional view taken along line D-D of FIG. 16;
FIG. 18 is a cross-sectional view of E-E of FIG. 16;
FIG. 19 is a cross-sectional view F-F of FIG. 16;
fig. 20 is a front view of embodiment 3 of the tubular rubber belt conveyor arrangement of the present invention;
FIG. 21 is a cross-sectional view taken at H-H in FIG. 20;
FIG. 22 is a cross-sectional view taken along line I-I of FIG. 20;
FIG. 23 is a cross-sectional view of J-J of FIG. 20;
fig. 24 is a cross-sectional view of K-K in fig. 20.
Description of reference numerals
1, a base;
2, a cylinder type carrier roller bearing mechanism;
21, a cylindrical carrier roller;
22 carrier roller support frames;
23, a runner;
3, a rotating wheel bearing mechanism;
31 a runner;
32 rotating wheel supporting frames;
a support base 321;
322 installing the shaft;
4, preparing materials;
5, adhesive tape;
51 an upstream conveying section;
a return conveying section 52;
71. 72, 73 carry the device.
Detailed Description
The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.
It should be understood that the terms "upper", "lower", "left", "right", "middle" and "one" used herein are for clarity of description, and are not intended to limit the scope of the invention, but rather the scope of the invention.
As shown in fig. 1 to 11, the utility model discloses a tubulose rubber belt conveyor bears device, including base 1, install at least a set of runner on the base 1 and bear mechanism 3, the runner bears mechanism 3 and encloses to establish in sticky tape 5 periphery, and cooperate jointly to 5 application of force with sticky tape 5 and enclose to close the overlap joint into the cross section shape for the tubular structure, enclose to establish in sticky tape 5 periphery through adopting the runner to bear the mechanism, make sticky tape 5 use the cross section shape to be tubular structure steady operation, be favorable to reducing sticky tape and bear the area of contact of device, reduce wearing and tearing and noise, reduce the energy consumption. Or the utility model discloses a tubulose rubber belt conveyor bears device is still including installing cylinder bearing roller bearing mechanism 2 on base 1, cylinder bearing roller bearing mechanism 2 and 3 combined layout of runner bearing mechanism enclose to establish at sticky tape 5 periphery, cylinder bearing roller bearing mechanism 2 cooperates jointly with runner bearing mechanism 3 and encloses to close the overlap joint with sticky tape 5 into the cross section shape for the tubular structure with pressure, be favorable to making the sticky tape with tubular structure stable operation through setting up cylinder bearing roller bearing mechanism 2 and runner bearing mechanism 3 simultaneously, non-deformable or scatter, and make the structural performance of bearing device rather than the sticky tape face characteristic that bears, atress characteristics and big or small phase-match, make each bearing mechanism life-span balanced.
In order to fully illustrate the technical solution of the tubular belt conveyor bearing device of the present invention, some of the application modes of the bearing device of the present invention are described below with specific embodiments, but it should be understood that the technical solution of the tubular belt conveyor bearing device of the present invention is not limited to the following embodiments.
Example 1:
as shown in fig. 1, in this embodiment, the bearing device includes two sets of wheel bearing mechanisms 3 and three sets of barrel type roller bearing mechanisms 2, the two sets of wheel bearing mechanisms 3 and the three sets of barrel type roller bearing mechanisms 2 cooperate together to enclose the adhesive tape into a tubular shape, the enclosed tubular adhesive tape 5 is empty, and can be used in the return conveying section of the adhesive tape conveyor, so that the dirty surface of the adhesive tape faces the inside, and the adhered material is prevented from scattering, and the enclosed overlapping position of the adhesive tape is located at the bottom of the tubular adhesive tape, i.e. the enclosed overlapping position faces downward. The cylinder type carrier roller bearing mechanism 2 comprises a carrier roller support frame 22 arranged on the base 1, a cylinder type carrier roller 21 is arranged on the carrier roller support frame 22, the rotating wheel bearing mechanism 3 comprises a rotating wheel support frame 32 arranged on the base 1, and 1 rotating wheel 31 is arranged on the rotating wheel support frame 32. The 3 groups of cylinder type carrier roller bearing mechanisms 2 are arranged at the bottom and two sides of the bottom of the adhesive tape, the cylinder type carrier rollers 21 are used for supporting and pressing the surrounding and overlapping part of the adhesive tape and supporting two sides of the surrounding and overlapping part, the contact area is large, the adhesive tape surrounding and overlapping surface is prevented from being unfolded due to insufficient restraint, the end parts of two adjacent cylinder type carrier rollers are abutted against one side of the adhesive tape 5, the adhesive tape is prevented from entering a gap between the adjacent carrier rollers and being damaged, and meanwhile, each cylinder type carrier roller can run smoothly; and make the bearing surface wide through three group's cylinder bearing roller bearing mechanism, and closely link to each other, the sticky tape takes place to deflect when can also avoiding moving, avoids sticky tape overlap joint card to cause the sticky tape to tear the accident between the cylinder bearing roller, and the top both sides of sticky tape are supported through 2 groups runner bearing mechanism 3, have guaranteed the stability of sticky tape shape on the one hand, and on the other hand reduces area of contact, reduce wearing and tearing, the energy consumption with, operation noise and equipment whole weight, local change easy maintenance.
Example 2:
as shown in fig. 2, the carrying device of the present embodiment includes 4 sets of wheel carrying mechanisms 3 and 1 set of barrel type roller carrying mechanisms 2, the 4 sets of wheel carrying mechanisms 3 and 1 set of barrel type roller carrying mechanisms 2 cooperate to enclose the adhesive tape into a tubular shape, the adhesive tape 5 enclosed into the tubular shape is empty, and can be used in the return segment of the adhesive tape conveyor, and the adhesive tape enclosing lap joint is located at the bottom of the tubular adhesive tape, i.e. the lap joint is downward. The setting of cylinder bearing roller carrier mechanism 2 has been played the sticky tape at the bottom of sticky tape and has been enclosed lap-joint, and cylinder bearing roller carrier mechanism 2 installs a cylinder bearing roller 21 including installing bearing roller support frame 22 on base 1 on bearing roller support frame 22, supports through cylinder bearing roller 21 and compresses tightly the sticky tape and encloses and close the lap-joint, and area of contact is big, avoids the sticky tape to enclose to close the faying surface and expand because of the restraint is not enough. Runner bearing mechanism 3 is including installing runner support frame 32 on base 1, install 1 runner 31 on the runner support frame 32, the both sides of cylinder bearing roller bearing mechanism 2 are equipped with 1 group of runner bearing mechanism 3 respectively and are used for supporting sticky tape bottom both sides, 2 groups of runner bearing mechanism install on base upper portion in addition, top both sides for supporting the sticky tape, make the sticky tape can stably retrain into the tubulose through 4 groups of runner bearing mechanism 3 and 1 group of cylinder bearing roller bearing mechanism 2 cooperation, the steady operation, and reduce wearing and tearing and energy consumption.
Example 3:
as shown in fig. 3, in the present embodiment, the adhesive tape stably runs in a tubular state by the cooperative arrangement of the cylindrical idler carrier 2 and the roller carrier 3 mounted on the base 1, and the carrier device comprises 7 sets of roller carriers 3 and 1 set of cylindrical idler carrier 2. The drum type carrier roller bearing mechanism 2 comprises a carrier roller support frame 22 installed on the base 1, at least one drum type carrier roller 21 attached to the adhesive tape 5 is installed on the carrier roller support frame 22, and in the embodiment, one drum type carrier roller 21 is installed on the carrier roller support frame 22. The rotating wheel bearing mechanism 3 comprises a rotating wheel supporting frame 32 installed on the base 1, at least one rotating wheel 31 attached to the adhesive tape 5 is installed on the rotating wheel supporting frame 32, and in this embodiment, one rotating wheel 31 is installed on the rotating wheel supporting frame 32. Enclose to be equipped with material 4 in the tubulose sticky tape 5, the lap joint that closes of enclosing of sticky tape is located the top of tubulose sticky tape, and the lap joint is up promptly, and cylinder bearing roller load-bearing mechanism 3 is installed on the base 1 of sticky tape top, and the lap joint that closes of enclosing of compressing tightly sticky tape 5 through cylinder bearing roller 21, area of contact is big, avoids the lap joint that closes of enclosing of sticky tape to expand because of the restraint is not enough. Two sides of the cylinder type carrier roller bearing mechanism 2 are respectively provided with 1 group of runner bearing mechanisms 3 for supporting two sides of the top of the adhesive tape, so that the adhesive tape can be stably restrained into a tubular shape. The bottom and two sides of the bottom of the adhesive tape 5 are used as main material bearing parts, the load is large, 1 group of rotating wheel bearing mechanisms are arranged at the bottom of the adhesive tape, the group of rotating wheel bearing mechanisms are used as the center, and two groups of rotating wheel bearing mechanisms are respectively arranged at two sides of the group of rotating wheel bearing mechanisms to support the parts with large load at two sides of the bottom of the adhesive tape. 5 groups of uniformly distributed rotating wheel bearing mechanisms are arranged at the bottom and two sides of the bottom of the adhesive tape to enable the adhesive tape to be matched with the adhesive tape in a stressed mode, so that the indentation resistance is reduced, the contact area with the adhesive tape is reduced, the whole weight of equipment is reduced, the abrasion is small, the operation noise is small, and the energy conservation and emission reduction are realized.
Example 4:
as shown in fig. 4 and fig. 5, the difference between this embodiment and embodiment 3 is that the bearing device includes 4 sets of roller bearing mechanisms 3 and 2 sets of barrel-type roller bearing mechanisms 2, the bottom of the adhesive tape is supported by the barrel-type roller bearing mechanisms 2, and two sides of the barrel-type roller bearing mechanisms 2 are respectively provided with 1 set of roller bearing mechanisms 3 to support the parts with larger loads at two sides of the bottom of the adhesive tape, and two rollers are mounted on the roller support frames 32 of the roller bearing mechanisms distributed at two sides of the bottom of the adhesive tape, the support frames 32 include support bases 321, the support bases 321 are mounted on the base 1, two sides of the support bases 321 are respectively provided with mounting shafts 322, the two rollers 31 are symmetrically distributed at two sides of the support bases 321 and are rotatably connected with the mounting shafts 322, the two rollers 31 of the same set of roller bearing device are obliquely arranged, and one end of, stable in structure, the holding power is concentrated, improves bearing capacity to make two runners and the laminating of sticky tape shape of runner load bearing device of the same group match, guarantee the sticky tape with stable shape structure operation.
Example 5:
as shown in fig. 6, the difference between this embodiment and embodiment 3 is that the bearing device includes 3 sets of rotating wheel bearing mechanisms 3 and 3 sets of cylinder type roller bearing mechanisms 2, the bottom of the adhesive tape is supported by the rotating wheel bearing mechanisms 3, and 1 set of cylinder type roller bearing mechanisms 2 is respectively disposed on two sides of the rotating wheel bearing mechanism 3 for supporting the parts with larger load on two sides of the bottom of the adhesive tape, and the cylinder type roller bearing mechanisms and the rotating wheel bearing mechanisms are disposed on the parts with larger load on the bottom of the adhesive tape at the same time, so as to reduce the contact area between the bearing device and the adhesive tape while ensuring the bearing capacity of the bearing device, and the layout structure is matched with the stress of the adhesive tape, thereby reducing friction and running noise.
Example 6:
as shown in fig. 7, the difference between this embodiment and embodiment 3 lies in that the bearing device includes 6 sets of runner bearing mechanisms 3, the adhesive tape is enclosed and overlapped into a tubular structure by 6 sets of runner bearing mechanisms 3 installed on the base 1, wherein, a set of runner bearing mechanisms are respectively distributed at the lap joint of the top of the adhesive tape and the bottom of the adhesive tape, the structure is simple, the distribution is uniform, the overall weight of the device is reduced, each set of runner bearing mechanisms is independently arranged, the weight is light, the carrying is convenient, the maintenance and the replacement of the single set of runner bearing mechanisms are convenient according to different wear conditions, and the cost is low.
Example 7:
as shown in fig. 8 and 9, the present embodiment is different from embodiment 3 in that the bearing device includes 4 sets of wheel bearing mechanisms 3 and 2 sets of barrel type idler bearing mechanisms 2, the bottom of the adhesive tape 5 is supported by the barrel type idler bearing mechanisms 2, and two sides of the barrel type idler bearing mechanisms 2 are respectively provided with 1 set of wheel bearing mechanisms 3 to support the parts with larger load at two sides of the bottom of the adhesive tape. In this embodiment, install two cylinder bearing rollers 21 on supporting the bearing roller support frame 22 of the cylinder bearing roller bearing mechanism 2 of sticky tape bottom, two cylinder bearing rollers 21 set up along sticky tape traffic direction tandem, have fully guaranteed load-carrying capacity of carrier to share the load of sticky tape bottom through two cylinder bearing rollers, be favorable to prolonging the life-span of bottom cylinder bearing roller, make each bearing mechanism's life-span more balanced.
Example 8:
as shown in fig. 10 and fig. 11, the present embodiment is different from embodiment 7 in that the drum-type idler carrying mechanism 2 located at the bottom of the adhesive tape 5 includes an idler supporting frame 22, a drum-type idler 21 and at least one rotating wheel 23, in the present embodiment, two rotating wheels 23 are provided, the rotating wheel 23 and the drum-type idler 21 are both mounted on the idler supporting frame 22, the two rotating wheels 23 are respectively located at two sides of the drum-type idler 21 and are arranged along the adhesive tape conveying direction together with the drum-type idler 21 to lift and support the bottom of the adhesive tape 5, the two rotating wheels 23 and the drum-type idler 21 form lifting forces distributed in a cross shape, load at the bottom of the adhesive tape is distributed on the rotating wheels and the drum-type idler, so that the load distribution is uniform, the bearing capacity is improved, the contact area is reduced, the.
The rotating wheel 21 and the rotating wheel 23 in the bearing device can be single-bearing rotating wheels or short carrier rollers, and the bearing device is simple in structure, light in weight and convenient to carry and replace. When the single-bearing runner is adopted, the runner is simple in structure, convenient to produce and manufacture and low in cost, the surface of the single-bearing runner, which is in contact with the adhesive tape, can be made of any one of steel, ceramic, high polymer materials and the like, and the single-bearing runner has good performances of wear resistance, corrosion resistance and the like and is beneficial to prolonging the service life.
As shown in fig. 12 to 24, the utility model discloses a tubular rubber belt conveyor arrangement structure, including sticky tape 5 and frame, still include as aforementioned load-bearing device, load-bearing device's base 1 can be installed in the frame, and multiunit load-bearing device 71 arranges along the ascending transport section 51 traffic direction of sticky tape to lift the ascending transport section 51 of sticky tape 5 and enclose into tubular structure, be equipped with material 4 in the ascending transport section 51, the lap joint that encloses of ascending transport section 51 can be located ascending transport section top, encloses the lap joint up promptly. The multiple groups of bearing devices 72 are arranged along the running direction of the return conveying section 52 of the adhesive tape, the return conveying section 52 is lifted and enclosed into a tubular structure, the dirty surface of the return conveying section 52 faces inwards, the material adhered to the dirty surface is prevented from scattering in the return process, and the enclosing and overlapping part of the return conveying section 52 can be positioned at the top or the bottom of the return conveying section 52, namely the enclosing and overlapping part faces upwards or downwards. The carrying devices 71 distributed on the ascending conveying section 51 and the carrying devices 72 distributed on the return conveying section 52 can be arranged in a one-to-one correspondence mode, namely one carrying device 72 is correspondingly arranged below one carrying device 71, so that a base of the carrying device 71 used for lifting the ascending conveying section 51 and a base of the carrying device 72 used for lifting the return conveying section 52 in the same vertical direction can be aligned and mutually supported, the structure is compact and stable, and the strength is good. The number and the layout of the drum type carrier roller bearing mechanisms and the carrier roller bearing mechanisms in the bearing device 71 and the bearing device 72 can be the same or different; the numbers and the layouts of the cylinder type roller bearing mechanisms and the roller bearing mechanisms in the two adjacent bearing devices 71 of the upward moving conveying section can be the same or different; the number and the layout of the cylindrical roller bearing mechanisms and the roller bearing mechanisms in two adjacent bearing devices 72 in the return conveying section can be the same or different; the number and arrangement of the drum-type carrier roller bearing mechanisms and the carrier roller bearing mechanisms in the bearing device 71 and the bearing device 72 can be adjusted properly according to different parts and material conditions of the adhesive tape.
In order to fully illustrate the technical solution of the tubular rubber belt conveyor arrangement of the present invention, some of the application modes of the tubular rubber belt conveyor arrangement of the present invention are described below with specific embodiments, but it should be understood that the technical solution of the present invention is not limited to the following embodiments.
Example 1:
as shown in fig. 12 to 15, in the present embodiment, a plurality of groups of the carrying devices 71 are distributed at even intervals along the length direction of the upstream conveying section 51, and the two adjacent groups of the carrying devices 71 have the same structural layout; the multiple groups of bearing devices 72 are distributed at even intervals along the length direction of the return conveying section 52, the structural layout of two adjacent groups of bearing devices 72 is the same, and the bearing devices 72 lift the return conveying section 52 into a tubular structure with the lap joint downward. The bearing device 71 is a combination of a runner bearing mechanism 3 and a barrel type carrier roller bearing mechanism 2, the bearing device 71 comprises seven groups of runner bearing mechanisms 3 and a group of barrel type carrier roller bearing mechanisms 2, the barrel type carrier roller bearing mechanisms 2 are positioned at the top of an ascending conveying section, two groups of runner bearing mechanisms are symmetrically distributed on two sides of the top of the ascending conveying section to support the adhesive tape, and the other five groups of runner bearing mechanisms are symmetrically distributed on the lower part of the ascending conveying section to support the bottom and two sides of the bottom of the adhesive tape. The bearing device 72 is a combination of a runner bearing mechanism 3 and a barrel type carrier roller bearing mechanism 2, the bearing device 72 comprises two groups of runner bearing mechanisms 3 and three groups of barrel type carrier roller bearing mechanisms 2, the three groups of barrel type carrier roller bearing mechanisms 2 are arranged at the bottom and two sides of the bottom of the return conveying section 52, the barrel type carrier rollers 21 are used for supporting and pressing the enclosing lap joint and supporting two sides of the enclosing lap joint, the contact area is large, the enclosing lap joint is prevented from being unfolded due to insufficient constraint, the end parts of two adjacent barrel type carrier rollers abut against one side of the adhesive tape 5, the adhesive tape is prevented from entering a gap between the adjacent carrier rollers and being damaged, and meanwhile, each barrel type carrier roller can run; and make the bearing surface wide through three group's cylinder bearing roller bearing mechanism, and closely link to each other, the sticky tape takes place to deflect when can also avoiding moving, avoids enclosing to close the overlap joint card and cause the sticky tape to tear the accident between the cylinder bearing roller, and return stroke transport section 52's top both sides are supported through 2 groups runner bearing mechanism 3, have guaranteed the stability of return stroke transport section 52 shape on the one hand, and on the other hand reduces area of contact, reduce wearing and tearing, the energy consumption with, operation noise and equipment whole weight, local change easy maintenance. The runner bearing mechanism and the barrel type carrier roller bearing mechanism are arranged in a matched mode, so that the structural performance of the first upper bearing device and the first lower bearing device is matched with the characteristics, stress characteristics and size of the surface of the rubber belt borne by the first upper bearing device and the first lower bearing device, the indentation resistance can be reduced, and the abrasion and energy consumption are reduced.
Example 2:
as shown in fig. 16 to 19, the present embodiment is different from embodiment 1 in that, in the present embodiment, multiple sets of carrying devices 71 are the carrying devices in embodiment 7 of the tubular belt conveyor, and multiple sets of carrying devices 72 lift the return conveying section 52 into a tubular structure with an upward enclosing joint, and in order to make the adhesive tape smoothly transition from the upward conveying section 51 to the downward conveying section 52 with an upward enclosing joint, a belt reversing device for reversing the adhesive tape, such as a belt reversing device of an idler-supported type, a vertical pressure roller type, and the like, is installed on the machine frame. The carrier device 72 differs from the carrier device 71 only in that the barrel idler carrier mechanism for supporting the bottom of the return conveying section 52 is provided with only one barrel idler 21, the barrel idler 21 being mounted on the base 1 by an idler support frame 22. Through the matching arrangement of the rotating wheel bearing mechanism and the barrel type carrier roller bearing mechanism, the structural performance of the bearing device 71 and the bearing device 72 is matched with the characteristics, the stress characteristics and the size of the surface of the rubber belt borne by the bearing device, and the indentation resistance can be reduced.
Example 3:
as shown in fig. 20 to 24, in the present embodiment, the structural layouts of the two adjacent sets of the carrying devices 71 are different, and the multiple sets of carrying devices 71 and the multiple sets of carrying devices 73 are alternately distributed at even intervals along the length direction of the adhesive tape; the sets of carriers 72 are evenly spaced along the length of the tape and lift the return conveying flights 52 into a tubular configuration with the lap joints facing down. The bearing device 71 is a combination of the runner bearing mechanisms 3 and the barrel type carrier roller bearing mechanisms 2, the bearing device 71 comprises four sets of runner bearing mechanisms 3 and two sets of barrel type carrier roller bearing mechanisms 2, the two sets of barrel type carrier roller bearing mechanisms 2 are distributed at the top and the bottom of the ascending conveying section, the two sets of runner bearing mechanisms are symmetrically distributed at two sides of the top of the ascending conveying section to support the adhesive tapes, and the other two sets of runner bearing mechanisms are symmetrically distributed at two sides of the bottom of the ascending conveying section to support the adhesive tapes. The bearing device 73 and the bearing device 71 are different in that the cylindrical idler bearing mechanism 2 supporting the bottom of the return conveying section 52 is different, and other layouts are the same and are not described again. The bearing device 72 is a combination of the runner bearing mechanisms 3 and the barrel type carrier roller bearing mechanisms 2, the bearing device 72 comprises two sets of runner bearing mechanisms 3 and two sets of barrel type carrier roller bearing mechanisms 2, the two sets of barrel type carrier roller bearing mechanisms 2 are respectively positioned at the top and the bottom of the return conveying section, and the two sets of runner bearing mechanisms are symmetrically distributed on two sides of the middle of the return conveying section to support the adhesive tapes. In the embodiment, each group of the runner bearing mechanisms 3 comprises a runner support frame 32 and a runner 31 attached to the adhesive tape, the runner 31 is mounted on the base 1 through the runner support frame 32, and the weight of the equipment can be reduced and the investment can be reduced while the bearing strength of the conveyor can be ensured through the runner; the cylindrical carrier roller bearing mechanisms positioned at the top of the ascending conveying section 51, the top of the return conveying section 52 and the bottom of the return conveying section 52 have the same structure and respectively comprise a carrier roller supporting frame 22 and a cylindrical carrier roller 21, the cylindrical carrier roller 21 presses the surrounding lap joint to widen the contact surface, so that the expansion of the lap joint due to insufficient restraint can be avoided; the drum type carrier roller bearing mechanism positioned at the bottom of the ascending conveying section 51 comprises a carrier roller support frame 22 and a drum type carrier roller 21, wherein the drum type carrier roller bearing mechanism positioned at the bottom of the ascending conveying section 51 in the bearing device 73 further comprises two rotating wheels 23, and the two rotating wheels 23 are positioned at two sides of the drum type carrier roller 21 and are arranged along the length direction of the adhesive tape, so that the bearing capacity is improved. By alternately arranging the bearing devices 71 and 73, the bearing capacity of the bottom of the ascending conveying section is fully ensured, the stress is dispersed, the bearing is prevented from being too heavy, the damage of the bearing devices is accelerated, and the service life of the equipment is balanced. The runner bearing mechanism and the barrel type carrier roller bearing mechanism are arranged in a matched mode, so that the structural performance of the bearing device 71, the bearing device 72 and the bearing device 73 is matched with the characteristics, stress characteristics and size of the surface of the rubber belt borne by the bearing device, the indentation resistance can be reduced, the single runner bearing mechanism can be conveniently replaced according to abrasion, the carrying and the replacement are convenient, and the cost is low.
The tubular rubber belt conveyor bearing device and the tubular rubber belt conveyor arrangement structure of the utility model are reasonably arranged by combining the rotating wheel bearing mechanism and the cylinder type carrier roller bearing mechanism, so that the structural performance of each bearing mechanism is matched with the surface characteristics, the stress characteristics and the size of the rubber belt borne by the bearing mechanism, and the whole service life of the conveyor is longer and more balanced; the contact area between the rotating wheel and the adhesive tape is small, the friction resistance is small, the abrasion is small, the advantages of low operation noise, low energy consumption and the like are achieved, and the rotating wheel can be better attached to the surface of the adhesive tape, so that the adhesive tape can stably operate; the rotating wheel is light in weight, so that the overall weight of the equipment is reduced, and the investment is reduced; the bottom of the adhesive tape is supported and lifted through the matching of the plurality of barrel-type carrier rollers or the plurality of rotating wheels or the barrel-type carrier rollers and the rotating wheels, the indentation resistance can be reduced, the energy consumption is reduced, the energy conservation and emission reduction are facilitated, the ascending conveying section and the return conveying section of the adhesive tape are all enclosed into a tubular structure, the material is prevented from being scattered, and the energy conservation and the environmental protection are realized.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (10)
1. The utility model provides a tubulose belt conveyor bears device which characterized in that: the adhesive tape wrapping and lapping device comprises a base, wherein at least one group of rotating wheel bearing mechanisms are installed on the base, the rotating wheel bearing mechanisms are arranged on the periphery of an adhesive tape in a surrounding mode and are matched with the adhesive tape to apply force to the adhesive tape to wrap and lap the adhesive tape into a tubular structure in a cross section shape.
2. The tubular belt conveyor carrier according to claim 1, characterized in that: the rotary wheel bearing mechanism is matched with the rotary wheel bearing mechanism to apply force to the adhesive tape to enclose and lap the adhesive tape into a tubular structure in cross section.
3. The tubular belt conveyor carrier device according to claim 2, characterized in that: the enclosing and overlapping part of the adhesive tape, the bottom of the adhesive tape, any part or any two parts or the combined parts of the two sides of the bottom of the adhesive tape are supported or pressed by a cylindrical carrier roller bearing mechanism.
4. The tubular belt conveyor carrier according to claim 3, characterized in that: and two sides of the top of the adhesive tape are supported or pressed by the rotating wheel bearing mechanism.
5. The tubular belt conveyor carrier device according to claim 2, characterized in that: the rotating wheel bearing mechanism comprises a rotating wheel supporting frame, and at least one rotating wheel attached to the adhesive tape is mounted on the rotating wheel supporting frame; the cylinder type carrier roller bearing mechanism comprises a carrier roller support frame, and at least one cylinder type carrier roller attached to the adhesive tape is installed on the carrier roller support frame.
6. The tubular belt conveyor carrier according to claim 5, characterized in that: the drum type carrier roller bearing mechanism also comprises at least one rotating wheel, and the rotating wheel is arranged on the carrier roller supporting frame and is arranged together with the drum type carrier roller along the conveying direction of the rubber belt to lift and support the bottom of the rubber belt; the rotating wheel is a single-bearing rotating wheel or a short carrier roller.
7. The tubular belt conveyor carrier according to claim 5, characterized in that: install two runners on the runner support frame, the runner support frame includes the supporting seat, the both sides of supporting seat all are equipped with the installation axle that is used for installing the runner, two runner symmetric distributions, just the runner is close to another runner slope with the one end of sticky tape laminating.
8. A tubular belt conveyor arrangement, comprising a belt, characterized in that: the carrying device as claimed in any one of claims 2 to 7, wherein a plurality of groups of the carrying devices are arranged along the running direction of the upper conveying section of the adhesive tape and lift the upper conveying section of the adhesive tape to form a tubular structure, and a plurality of groups of the carrying devices are arranged along the running direction of the return conveying section of the adhesive tape and lift the return conveying sections to form a tubular structure.
9. The tubular belt conveyor arrangement according to claim 8, characterized in that: the multiple groups of bearing devices lift the ascending conveying sections of the rubber belts to form a tubular structure with an upward enclosing and overlapping part, and the tubular structure is pressed on the enclosing and overlapping part at the top of the ascending conveying sections through a cylindrical carrier roller bearing mechanism, two sides of the top of the ascending conveying sections are supported through a rotating wheel bearing mechanism, and the bottom of the ascending conveying sections and two sides of the bottom of the ascending conveying sections are supported through a rotating wheel bearing mechanism and/or a cylindrical carrier roller bearing mechanism; the multiple groups of bearing devices lift and enclose the return conveying sections of the rubber belts into a tubular structure with the enclosed lap joint upwards or downwards, and the enclosed lap joint of the return conveying sections is supported or pressed by a cylindrical carrier roller bearing mechanism.
10. The tubular belt conveyor arrangement according to claim 8, characterized in that: the bearing devices distributed on the uplink conveying section and the bearing devices distributed on the return conveying section are arranged in a one-to-one correspondence mode, and the base of the bearing device used for lifting the uplink conveying section and the base of the bearing device used for lifting the return conveying section in the same vertical direction are aligned and mutually supported.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920795722.9U CN210175735U (en) | 2019-05-30 | 2019-05-30 | Tubular rubber belt conveyor bearing device and tubular rubber belt conveyor arrangement structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920795722.9U CN210175735U (en) | 2019-05-30 | 2019-05-30 | Tubular rubber belt conveyor bearing device and tubular rubber belt conveyor arrangement structure |
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| CN210175735U true CN210175735U (en) | 2020-03-24 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112278704A (en) * | 2020-10-14 | 2021-01-29 | 四川东林矿山运输机械有限公司 | Transplantable overlength tubular belt conveyor |
| CN115123740A (en) * | 2022-03-25 | 2022-09-30 | 神华准格尔能源有限责任公司 | Tubular belt conveyor |
-
2019
- 2019-05-30 CN CN201920795722.9U patent/CN210175735U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112278704A (en) * | 2020-10-14 | 2021-01-29 | 四川东林矿山运输机械有限公司 | Transplantable overlength tubular belt conveyor |
| CN115123740A (en) * | 2022-03-25 | 2022-09-30 | 神华准格尔能源有限责任公司 | Tubular belt conveyor |
| CN115123740B (en) * | 2022-03-25 | 2024-03-22 | 神华准格尔能源有限责任公司 | Tubular belt conveyor |
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