CN111319251A - Full-automatic laminating equipment for photovoltaic panel - Google Patents
Full-automatic laminating equipment for photovoltaic panel Download PDFInfo
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- CN111319251A CN111319251A CN202010151652.0A CN202010151652A CN111319251A CN 111319251 A CN111319251 A CN 111319251A CN 202010151652 A CN202010151652 A CN 202010151652A CN 111319251 A CN111319251 A CN 111319251A
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- film
- support
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- clamping
- bracket
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
- B26D1/085—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention relates to the technical field of photovoltaic manufacturing equipment, in particular to full-automatic photovoltaic panel laminating equipment, which comprises a first support, a second support and a third support, wherein a limiting plate is arranged at the bottom of the first support along the length direction of the first support; the conveying mechanism is arranged between the two first supports; the transfer mechanism is arranged on the first support in a sliding mode along the length direction of the first support and comprises a sliding piece, and when the sliding piece is arranged in an abutting mode with the limiting plate, the position, pointing to the conveying mechanism, of the sliding piece is a film pasting station; the film sticking mechanism is arranged on the first support and is vertical to the conveying direction of the conveying mechanism; according to the invention, the photovoltaic panel on the conveying mechanism is fixed on the film sticking station through the transfer mechanism, the film clamping assembly clamps and drags the film to the upper part of the whole photovoltaic panel, the film is stuck to the surface of the photovoltaic panel from the middle to two ends by the film sticking assembly, the film clamping assembly is driven to slowly release the film during film sticking, the end part of the film slowly slides off the film clamping assembly along with the movement of the film sticking assembly to two sides, and the film sticking flatness is improved.
Description
Technical Field
The invention relates to the technical field of photovoltaic manufacturing equipment, in particular to full-automatic laminating equipment for a photovoltaic panel.
Background
The photovoltaic panel is easy to collide in the transportation process, so that scratches and scratches are generated on the surface of the photovoltaic panel, the photovoltaic panel is easy to scrap, and the power generation efficiency of the photovoltaic panel is reduced. However, the existing photovoltaic panel has the problem of uneven film sticking, and air bubbles generated in film sticking cannot be removed before film sticking.
Disclosure of Invention
Aiming at the problems, the invention provides full-automatic laminating equipment for a photovoltaic panel, which is characterized in that a photovoltaic panel on a conveying mechanism is fixed at a laminating station through a transfer mechanism, a film is clamped and dragged above the whole photovoltaic panel by a film clamping component, then the film is adhered to the surface of the photovoltaic panel from the middle to two ends by the film laminating component, the film clamping component is driven to slowly loosen the film during laminating, and the end part of the film slowly slides off from the film clamping component along with the movement of the film laminating component to two sides, so that the technical problem that the end part of the film is easily and directly laid on the photovoltaic panel during traditional laminating is solved, the flatness of the film laminating is improved, and the generation of air bubbles on the photovoltaic panel is reduced.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a full-automatic laminating equipment of photovoltaic board, it includes:
the first support is provided with a limiting plate along the bottom in the length direction;
the conveying mechanism is arranged between the two first supports and conveys the photovoltaic panel along the length direction of the first supports;
the transfer mechanism is arranged on the first support in a sliding mode along the length direction of the first support and located below the conveying mechanism, the transfer mechanism comprises a sliding piece, when the sliding piece is arranged in a mode of abutting against the limiting plate, the position, pointing to the conveying mechanism, of the sliding piece is a film pasting station, and the transfer mechanism transfers the photovoltaic panel; and
the film sticking mechanism is arranged on the first support perpendicular to the conveying direction of the conveying mechanism, is positioned above the conveying mechanism and points to a film sticking station, and comprises second supports, a film clamping assembly, a film sticking assembly and a cutting assembly, wherein the two second supports are symmetrically arranged in parallel and are respectively positioned on two sides of the film sticking station; the film clamping assembly is arranged between the two second supports in a sliding mode along the length direction of the second supports and located above the film pasting station, and the film clamping assembly clamps the film and drives the film to move; the film pasting assembly is arranged in the middle of the second supports and located between the two second supports, and is used for pasting the film on the photovoltaic panel and simultaneously driving the film clamping assembly to loosen the film; the cutting assembly is arranged between the two second supports and drives the cutting film through the film pasting assembly.
As an improvement, a first sliding groove for the sliding piece to slide is arranged at the bottom of the first bracket along the length direction of the first bracket.
As an improvement, the transfer mechanism further comprises:
the first air cylinder is vertically arranged in the middle of the sliding part;
the push plate is pushed by the first air cylinder to move up and down; and
the sucking discs are arranged on the push plate in an array mode along the length direction of the push plate.
As an improvement, the film sticking mechanism further comprises a first guide roller, the first guide roller is arranged on one side of the second support and connected with the two second supports, and the film is accommodated between the two first guide rollers and passes through the two first guide rollers.
As an improvement, the film clamping assembly comprises:
the sliding block is arranged on the second bracket in a sliding mode along the length direction of the second bracket;
the clamping units are rotatably arranged on the two sliding blocks and positioned between the two sliding blocks, the two clamping units are vertically arranged, and the two clamping units are matched and rotatably arranged;
the second air cylinder drives the sliding block to slide; and
the gear is arranged on one side of any one of the clamping units, rotates along with the clamping unit and can be meshed with the film sticking assembly.
As an improvement, a second sliding groove for accommodating the sliding block to slide is formed in the second support.
As a modification, one side of the second bracket is provided with a first rack which can be meshed with the gear.
As an improvement, the clamping unit includes:
the rotating shaft is rotatably arranged between the two sliding blocks, the gear is arranged at one end of any one rotating shaft, and the rotating shaft synchronously rotates along with the gear;
the clamping seat is arranged on the rotating shaft and synchronously rotates along with the rotating shaft, a meshed part is arranged at the rotating end of the clamping seat on the rotating shaft, and the two meshed parts are meshed with each other;
the second guide rollers are rotatably arranged at the non-rotating ends of the clamping seats, and the two second guide rollers are matched with each other to accommodate the thin film to pass through; and
the clamping block is arranged in the middle of the clamping seat, and the clamping block clamps the film.
As an improvement, the film sticking component comprises:
the third bracket is arranged in the middle of the second brackets and is connected with the two second brackets, and the third bracket is positioned above the second brackets;
the third air cylinder is arranged in the middle of the third support and is positioned above the third support;
a push rod pushed by the third cylinder;
one end of the connecting rod is connected with the push rod and moves synchronously along with the push rod, and the other end of the connecting rod is connected with a second rack which can be meshed with the gear;
the base is arranged at the lower end part of the push rod;
the supporting seats are symmetrically and rotatably arranged at two ends of the base, and one side of each supporting seat is provided with a guide rod;
the compression roller is rotatably arranged at the lower end of the supporting seat and is in one-to-one correspondence with the supporting seat;
the guide rails are arranged on any one of the second brackets and are in one-to-one correspondence with the guide rods, and the guide rods are arranged on the guide rails in a sliding manner along the track direction of the guide rails; and
the back shaft, the back shaft set up in the lower part of base, this back shaft pass through spring coupling and set up the pad pasting pole, and this pad pasting pole is followed the length direction slidable of back shaft sets up, protruding both ends are circular-arc in the middle of the pad pasting pole bottom is.
As an improvement, the cutting assembly comprises:
the top supporting rod is arranged in a sliding mode along the height direction of the second support, and the bottom of the top supporting rod can be abutted against the two ends of the supporting seat;
the hinge rod is rotatably arranged on the second bracket; and
the cutter slides along the height direction of the second support, and two ends of the hinge rod are respectively hinged with the top support rod and the cutter.
As an improvement, a third sliding groove for the top supporting rod to slide and a fourth sliding groove for the cutter to slide are arranged on the second bracket.
The invention has the beneficial effects that:
(1) according to the invention, the photovoltaic panel on the conveying mechanism is fixed on the film sticking station through the transfer mechanism, the film clamping assembly clamps and drags the film to the upper part of the whole photovoltaic panel, then the film is stuck to the surface of the photovoltaic panel from the middle to two ends by the film sticking assembly, and the film clamping assembly is driven to slowly release the film during film sticking, and the end part of the film slowly slides off from the film clamping assembly along with the movement of the film sticking assembly to two sides, so that the flatness of film sticking is improved, and the generation of bubbles on the photovoltaic panel is reduced;
(2) according to the invention, the position of the sliding part is limited by the limiting plate, so that the position of the film pasting station can be effectively determined, the photovoltaic panel and the film are not required to be positioned manually, the operation of workers is convenient, and the manual labor force is reduced;
(3) according to the invention, the gear is matched with the first rack and the second rack and the meshed parts on the two clamping seats are mutually meshed to realize the relative rotation between the two clamping units, so that the clamping and the loosening of the film are realized, additional driving equipment is not required, the equipment cost is greatly reduced, and meanwhile, the occupied space of the equipment is reduced;
(4) according to the invention, the film is accommodated between the two first guide rollers to pass through, so that the passing film has high flatness and no folds, and meanwhile, the film clamped by the internal clamping film component has certain tension, so that the flatness after film pasting can be improved when the film pasting component is pasted, and meanwhile, the generation of bubbles is reduced;
in conclusion, the invention has the advantages of simple structure, improved flatness, reduced bubbles, reduced labor force, reduced equipment cost and the like.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the transfer mechanism of the present invention;
FIG. 3 is a schematic structural view of a film sticking mechanism according to the present invention;
FIG. 4 is a schematic structural view of a film clamping assembly according to the present invention;
FIG. 5 is a schematic view of a clamping unit according to the present invention;
FIG. 6 is a schematic view of a film assembly according to the present invention;
FIG. 7 is a schematic view of the cutting assembly of the present invention;
FIG. 8 is a schematic structural diagram according to a second embodiment of the present invention;
FIG. 9 is a first schematic view of the engagement of the first rack and the gear of the present invention;
FIG. 10 is a second view of the engagement of the gear and the first rack of the present invention;
FIG. 11 is a schematic view of the engagement of the gear of the present invention with a second rack;
FIG. 12 is a view showing a state of the film of the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The first embodiment is as follows:
as shown in fig. 1 and 3, a full-automatic laminating device for photovoltaic panels comprises:
the device comprises a first bracket 1, wherein a limiting plate 11 is arranged at the bottom of the first bracket 1 along the length direction;
the conveying mechanism 2 is arranged between the two first supports 1, and conveys the photovoltaic panel 10 along the length direction of the first supports 1;
the transfer mechanism 3 is arranged on the first support 1 in a sliding manner along the length direction of the first support 1 and located below the conveying mechanism 2, the transfer mechanism 3 comprises a sliding piece 31, when the sliding piece 31 is arranged in an abutting manner with the limiting plate 11, the position, which points to the conveying mechanism 2, of the sliding piece 31 is a film attaching station, and the transfer mechanism 3 transfers the photovoltaic panel 10; and
the film sticking mechanism 4 is arranged on the first support 1 perpendicular to the conveying direction of the conveying mechanism 2, is positioned above the conveying mechanism 2 and points to a film sticking station, the film sticking mechanism 4 comprises second supports 41, a film clamping assembly 42, a film sticking assembly 43 and a cutting assembly 44, and the two second supports 41 are symmetrically arranged in parallel and are respectively positioned on two sides of the film sticking station; the film clamping assembly 42 is arranged between the two second supports 41 in a sliding manner along the length direction of the second supports 41 and is positioned above the film pasting station, and the film clamping assembly 42 clamps the film and drives the film to move; the film sticking assembly 43 is arranged in the middle of the second support 41 and is positioned between the two second supports 41, and the film sticking assembly 43 sticks a film to the photovoltaic panel 10 and drives the film clamping assembly 42 to loosen the film; the cutting assembly 44 is disposed between the two second brackets 41, and drives the film to be cut through the film sticking assembly 43.
The film is wound into a roll.
Wherein, the bottom of the first bracket 1 is provided with a first sliding chute 12 along the length direction thereof for the sliding of the sliding member 31.
Further, as shown in fig. 2, the transfer mechanism 3 further includes:
a first cylinder 32, the first cylinder 32 being vertically disposed at a middle portion of the slider 31;
a push plate 33, wherein the push plate 33 is pushed by the first cylinder 32 to move up and down; and
and the sucking discs 34 are arranged on the push plate 33 in an array along the length direction of the push plate 33.
The suction cup is connected to an external negative pressure pump through a hose.
Further, as shown in fig. 4, the clamping film assembly 42 includes:
a slider 421, wherein the slider 421 is slidably disposed on the second bracket 41 along the length direction of the second bracket 41;
the clamping units 422 are rotatably arranged on the two sliding blocks 421 and located between the two sliding blocks 421, the two clamping units 422 are vertically arranged, and the two clamping units 422 are rotatably arranged in a matching manner;
a second cylinder 423, wherein the second cylinder 423 drives the sliding block 421 to slide; and
the gear 424 is arranged on one side of any one of the clamping units 422, rotates along with the clamping unit 422, and is meshed with the film sticking assembly 43.
The second bracket 41 is provided with a second sliding slot 411 for accommodating the sliding block 421 to slide.
A first rack 412 is disposed on one side of the second bracket 41 to be engaged with the gear 424.
Further, as shown in fig. 5, the clamping unit 422 includes:
a rotary shaft 4221, the rotary shaft 4221 being rotatably disposed between the two sliders 421, the gear 424 being disposed at one end of any one of the rotary shafts 4221, the rotary shaft 4221 being rotated in synchronization with the gear 424;
a holder 4222, wherein the holder 4222 is arranged on the rotating shaft 4221 and synchronously rotates along with the rotating shaft 4221, the rotating end of the holder 4222 on the rotating shaft 4221 is provided with a tooth space 42221, and the two tooth spaces 42221 are meshed with each other;
the second guide roller 4223 is rotatably arranged at the non-rotating end of the clamping seat 4222, and the two second guide rollers 4223 are matched to accommodate the thin film to pass through; and
the clamping blocks 4224 are arranged in the middle of the clamping seat 4222, and the two clamping blocks 4224 clamp the film.
Further, as shown in fig. 6, the film sticking assembly 43 includes:
a third bracket 431, wherein the third bracket 431 is arranged in the middle of the second bracket 41 and connects two second brackets 41, and the third bracket 431 is positioned above the second brackets 41;
a third cylinder 432, wherein the third cylinder 432 is disposed in the middle of the third frame 431 and above the third frame 431;
a push rod 433, the push rod 433 being pushed by the third cylinder 432;
a connecting rod 434, one end of the connecting rod 434 is connected to the push rod 433 and moves synchronously with the push rod 433, and the other end of the connecting rod 434 is connected to a second rack 4341, and the second rack 4341 and the gear 424 can be meshed;
the base 435 is arranged at the lower end part of the push rod 433;
the supporting seat 436 is symmetrically and rotatably arranged at two ends of the base 435, and a guide rod 4361 is arranged at one side of the supporting seat 436;
the pressing rollers 437 are rotatably arranged at the lower end of the supporting seat 436, and are arranged in one-to-one correspondence with the supporting seat 436;
a guide rail 438, wherein the guide rail 438 is disposed on any one of the second brackets 41, and the guide rails are disposed in one-to-one correspondence with the guide rods 4361, and the guide rods 4361 are slidably disposed on the guide rail 438 along a track direction of the guide rail 438; and
the supporting shaft 439 is arranged at the lower part of the falling part 435, the supporting shaft 439 is connected with a film stick 4392 through a spring 4391, the film stick 4392 is arranged in a slidable way along the length direction of the supporting shaft 439, and the bottom of the film stick 4392 is in an arc shape with a middle bulge and two ends.
The film sticking component is in contact with the film by the film sticking rod in the film sticking process, the film is firstly stuck on the photovoltaic panel at the position where the middle of the two press rollers can not be stuck, and when the press rollers are in contact with the film, the film sticking rod slides upwards so as not to influence the press rollers to stick the film.
Further, as shown in fig. 7, the cutting assembly 44 includes:
a top supporting rod 441, wherein the top supporting rod 441 is slidably disposed along the height direction of the second bracket 41, and the bottom of the top supporting rod 441 can be abutted against two ends of the supporting seat 436;
a hinge rod 442, wherein the hinge rod 442 is rotatably disposed on the second bracket 41; and
and a cutting knife 443, the cutting knife 443 being slidably disposed along the height direction of the second bracket 41, and both ends of the hinge rod 442 being respectively hinged to the top stay 441 and the cutting knife 443.
It should be noted that the bottom of the top stay bar is arranged in an oblique opening, so that the two ends of the supporting seat can be conveniently jacked up, and meanwhile, the cutter moves downwards to cut the film under the action of the hinge rod, and meanwhile, the thickness of the top stay bar does not influence the movement of the film clamping assembly.
It should be emphasized that the weight of the cutter is much smaller than that of the top stay bar, and when the top stay bar is separated from the supporting seat, the top stay bar slides downwards under the action of gravity to drive the cutter to slide upwards.
Further, the second bracket 41 is provided with a third slide groove 413 for the top stay 441 to slide and a fourth slide groove 414 for the cutting knife 443 to slide.
It should be emphasized that the second cylinder drives the film clamping assembly to have two limit positions, the film clamping assembly clamps the film and pulls the film in the first limit position, the film just can completely cover the photovoltaic panel in the second limit position and is located above the photovoltaic panel, when the film clamping assembly is located in the second limit position, the third cylinder drives the film pasting assembly to move downwards, at the moment, the second rack just can be meshed with the gear, the gear is driven to rotate, the film clamping assembly loosens one side of the film, the film is pasted on one side of the film pasting assembly, and a certain friction force exists on the end face of the clamping block, so that a certain pulling force exists in the moving process of the film, and the film is prevented from directly falling onto the photovoltaic panel to affect the film pasting.
Example two:
FIG. 8 is a schematic structural diagram of a second embodiment of the full-automatic photovoltaic panel laminating apparatus according to the present invention; referring to fig. 8, wherein the same or corresponding components as those in the first embodiment are designated by the same reference numerals as those in the first embodiment, only the differences from the first embodiment will be described below for the sake of convenience, and the second embodiment is different from the first embodiment shown in fig. 1 in that:
as shown in fig. 8, the film sticking mechanism 4 further includes a first guide roller 44, the first guide roller 44 is disposed on one side of the second bracket 41 and connects the two second brackets 41, and a film is received between the two first guide rollers 44.
It should be noted that the film is accommodated between the two first guide rollers, so that the passing film has high flatness and no wrinkles, and meanwhile, the film clamped by the internal clamping film assembly has certain tensile force, so that the flatness after film pasting can be improved when the film pasting assembly is pasted, and meanwhile, the generation of bubbles is reduced.
The working process is as follows:
as shown in fig. 9, 10, 11 and 12, the conveying mechanism 2 conveys the photovoltaic panel 10, the push plate 33 moves upwards under the push of the first cylinder 32, the suction cup 34 is connected with an external negative pressure pump through a hose to suck the photovoltaic panel 10 and simultaneously slide along the sliding member 31, when the sliding member 31 is arranged in contact with the limiting plate 11, the photovoltaic panel 10 reaches a film pasting station, the film in the roll is placed on the clamping block 4224 through the middle parts of two first guide rollers, the second cylinder 423 drives the sliding block 421 to slide, when the gear 424 is arranged in meshing engagement with the first rack 412, the two clamping blocks 4224 clamp the film and simultaneously pull the film to move, when reaching the second limit position, the second cylinder 423 stops acting, the third cylinder 432 starts to act to push the push rod 433 to move downwards, because the guide rod 4361 slides in the guide rail 438 to drive the supporting seat 436 to move towards two sides, the press roller 437 presses the film on the photovoltaic panel 10, and at the same, the gear 424 is meshed with the second rack 4341, the film is loosened by the clamping block 4224, the film is attached by the pressing roller 437 while the clamping block 4224 is loosened, a certain friction force exists on the end face of the clamping block 4224, so that a certain pulling force exists in the film moving process, the film is prevented from directly falling onto the photovoltaic panel to influence the film attachment, after the film attachment is completed, two ends of the supporting seat 436 are abutted against the lower end of the top stay 441, the top stay 441 slides upwards along with the movement of the supporting seat 436 due to the fact that the bottom of the top stay 441 is arranged in an inclined opening, and the cutting knife 443 slides downwards under the action of the hinge rod 442, and the film is cut by the cutting knife 443; after cutting, the press roller 437 moves upwards, the supporting seat 436 is separated from the top supporting rod 441, the cutting assembly 44 is reset, the press roller 437 is separated from the photovoltaic panel 10, meanwhile, the gear 424 is continuously meshed with the second rack 4341, the clamping block 4224 clamps, the second air cylinder 423 moves from the second limit position to the first limit position, when the gear 424 is continuously meshed with the first rack, the clamping block 4224 is released, and when the second air cylinder 423 reaches the first limit position, the film is manually placed into the clamping block 4224 continuously, and the operation is cycled in sequence.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic laminating equipment of photovoltaic board which characterized in that includes:
the device comprises a first support (1), wherein a limiting plate (11) is arranged at the bottom of the first support (1) along the length direction of the first support, and a first sliding groove (12) is arranged at the bottom of the first support (1) along the length direction of the first support;
the conveying mechanism (2) is arranged between the two first supports (1), and conveys the photovoltaic panel (10) along the length direction of the first supports (1);
the transfer mechanism (3) is arranged on the first support (1) in a sliding mode along the length direction of the first support (1) and located below the conveying mechanism (2), the transfer mechanism (3) comprises a sliding piece (31), the sliding piece (31) is arranged in the first sliding groove (12) in a sliding mode, when the sliding piece (31) is arranged in a mode of abutting against the limiting plate (11), the position, pointing to the conveying mechanism (2), of the sliding piece (31) is a film pasting station, and the transfer mechanism (3) transfers the photovoltaic panel (10); and
the film sticking mechanism (4) is arranged on the first support (1) and is perpendicular to the conveying direction of the conveying mechanism (2), located above the conveying mechanism (2) and points to a film sticking station, the film sticking mechanism (4) comprises second supports (41), a film clamping assembly (42), a film sticking assembly (43) and a cutting assembly (44), the two second supports (41) are symmetrically arranged in parallel and are located on two sides of the film sticking station respectively; the film clamping assembly (42) is arranged between the two second supports (41) in a sliding mode along the length direction of the second supports (41) and located above the film pasting station, and the film clamping assembly (42) clamps a film and drives the film to move; the film pasting component (43) is arranged in the middle of the second supports (41) and is positioned between the two second supports (41), and the film pasting component (43) is used for pasting the film on the photovoltaic panel (10) and simultaneously driving the film clamping component (42) to loosen the film; the cutting assembly (44) is arranged between the two second supports (41), and the cutting assembly drives the film to be cut through the film pasting assembly (43).
2. The full-automatic laminating equipment for photovoltaic panels according to claim 1, wherein the transfer mechanism (3) further comprises:
a first cylinder (32), the first cylinder (32) being vertically disposed at a middle portion of the slider (31);
the push plate (33), the said push plate (33) is pushed by the said first air cylinder (32) and made the up-and-down movement; and
the sucking discs (34) are arranged on the push plate (33) in an array mode along the length direction of the push plate (33).
3. The full-automatic laminating equipment for the photovoltaic panel as claimed in claim 1, wherein said laminating mechanism (4) further comprises a first guide roller (44), said first guide roller (44) is disposed on one side of said second bracket (41) and connects two of said second brackets (41), and said two first guide rollers (44) accommodate the film to pass through.
4. The full-automatic laminating equipment for photovoltaic panels as claimed in claim 1, wherein said film clamping assembly (42) comprises:
the sliding block (421) is arranged on the second bracket (41) in a sliding mode along the length direction of the second bracket (41);
the clamping units (422) are rotatably arranged on the two sliding blocks (421) and are positioned between the two sliding blocks (421), the two clamping units (422) are vertically arranged, and the two clamping units (422) are rotatably arranged in a matched manner;
a second air cylinder (423), wherein the second air cylinder (423) drives the sliding block (421) to slide; and
the gear (424), the gear (424) sets up in one side of any one the centre gripping unit (422), and it follows this centre gripping unit (422) and rotates, and it can mesh setting with the pad pasting subassembly (43).
5. The full-automatic laminating equipment for photovoltaic panels as claimed in claim 4, wherein said second support (41) is provided with a second chute (411) for accommodating said sliding block (421) to slide.
6. The full-automatic laminating device for photovoltaic panels as claimed in claim 4, wherein one side of said second support (41) is provided with a first rack (412) which is engaged with said gear (424).
7. The full-automatic laminating device for photovoltaic panels as claimed in claim 4, wherein said clamping unit (422) comprises:
the rotating shaft (4221) is rotatably arranged between the two sliding blocks (421), the gear (424) is arranged at one end of any one of the rotating shafts (4221), and the rotating shaft (4221) rotates synchronously along with the gear (424);
a clamping seat (4222), wherein the clamping seat (4222) is arranged on the rotating shaft (4221) and synchronously rotates along with the rotating shaft (4221), the rotating end of the clamping seat (4222) on the rotating shaft (4221) is provided with a meshing tooth section (42221), and the two meshing tooth sections (42221) are meshed with each other;
the second guide roller (4223) is rotatably arranged at the non-rotating end of the clamping seat (4222), and the two second guide rollers (4223) are matched to accommodate the thin film to pass through; and
the clamping blocks (4224) are arranged in the middle of the clamping seat (4222), and the two clamping blocks (4224) clamp the film.
8. The full-automatic laminating equipment for photovoltaic panels as claimed in claim 4, wherein said laminating assembly (43) comprises:
a third bracket (431), wherein the third bracket (431) is arranged in the middle of the second brackets (41) and is connected with the two second brackets (41), and the third bracket (431) is positioned above the second brackets (41);
a third cylinder (432), the third cylinder (432) being disposed at a middle portion of the third bracket (431) above the third bracket (431);
a push rod (433), the push rod (433) being pushed by the third cylinder (432);
one end of the connecting rod (434) is connected with the push rod (433) and moves synchronously along with the push rod (433), and the other end of the connecting rod (434) is connected with a second rack (4341), and the second rack (4341) can be meshed with the gear (424);
a base (435), the base (435) being disposed at a lower end of the push rod (433);
the supporting seat (436) is symmetrically and rotatably arranged at two ends of the base (435), and a guide rod (4361) is arranged at one side of the supporting seat (436);
the compression roller (437) is rotatably arranged at the lower end of the supporting seat (436), and the compression roller (437) is arranged in one-to-one correspondence with the supporting seat (436);
the guide rail (438) is arranged on any one of the second brackets (41), and the guide rail (438) and the guide rods (4361) are arranged in a one-to-one correspondence manner, and the guide rods (4361) are arranged on the guide rail (438) in a sliding manner along the track direction of the guide rail (438); and
the supporting shaft (439) is arranged at the lower part of the base (435), the supporting shaft (439) is connected with a film sticking rod (4392) through a spring (4391), the film sticking rod (4392) is arranged in a sliding manner along the length direction of the supporting shaft (439), and the bottom of the film sticking rod (4392) is in an arc shape with two convex ends in the middle.
9. The full-automatic laminating device for photovoltaic panels according to claim 8, wherein the cutting assembly (44) comprises:
the top supporting rod (441), the top supporting rod (441) is arranged along the height direction of the second bracket (41) in a sliding way, and the bottom of the top supporting rod can be abutted against the two ends of the supporting seat (436);
a hinge rod (442), the hinge rod (442) being rotatably disposed on the second bracket (41); and
and the cutting knife (443) is arranged in a sliding manner along the height direction of the second bracket (41), and two ends of the hinge rod (442) are respectively hinged with the top support rod (441) and the cutting knife (443).
10. The full-automatic laminating equipment for the photovoltaic panel as claimed in claim 9, wherein a third sliding groove (413) for the top supporting rod (441) to slide and a fourth sliding groove (414) for the cutting knife (443) to slide are arranged on the second bracket (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010151652.0A CN111319251A (en) | 2020-03-06 | 2020-03-06 | Full-automatic laminating equipment for photovoltaic panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010151652.0A CN111319251A (en) | 2020-03-06 | 2020-03-06 | Full-automatic laminating equipment for photovoltaic panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111319251A true CN111319251A (en) | 2020-06-23 |
Family
ID=71165604
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010151652.0A Withdrawn CN111319251A (en) | 2020-03-06 | 2020-03-06 | Full-automatic laminating equipment for photovoltaic panel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111319251A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112297413A (en) * | 2020-10-07 | 2021-02-02 | 韩阳 | Insulating film of electric power structure casing pastes and establishes device |
| CN112389724A (en) * | 2020-12-03 | 2021-02-23 | 东江精创注塑（深圳）有限公司 | Automatic paste multiaspect protection film equipment |
| CN112388967A (en) * | 2020-11-19 | 2021-02-23 | 温州开玩贸易有限公司 | Surface processing machinery after building decoration material acoustic board preparation shaping |
| CN113734509A (en) * | 2021-11-05 | 2021-12-03 | 山东龙光天旭太阳能有限公司 | Photovoltaic solar energy component laminating machine |
| CN114347455A (en) * | 2021-04-21 | 2022-04-15 | 吴平 | Integrated equipment for glass window advertisement film |
| CN114670434A (en) * | 2022-03-28 | 2022-06-28 | 广东伟犇自动化科技有限公司 | Multifunctional film laminating equipment |
| CN114919819A (en) * | 2022-06-01 | 2022-08-19 | 中迪机器人(盐城)有限公司 | Steel belt film pasting automatic control method and system |
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| CN112297413A (en) * | 2020-10-07 | 2021-02-02 | 韩阳 | Insulating film of electric power structure casing pastes and establishes device |
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| CN114347455A (en) * | 2021-04-21 | 2022-04-15 | 吴平 | Integrated equipment for glass window advertisement film |
| CN114347455B (en) * | 2021-04-21 | 2023-09-26 | 吴平 | Integrated equipment for advertisement film of glass window |
| CN113734509A (en) * | 2021-11-05 | 2021-12-03 | 山东龙光天旭太阳能有限公司 | Photovoltaic solar energy component laminating machine |
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| CN114919819A (en) * | 2022-06-01 | 2022-08-19 | 中迪机器人(盐城)有限公司 | Steel belt film pasting automatic control method and system |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WW01 | Invention patent application withdrawn after publication | ||
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Application publication date: 20200623 |