CN111319154A - Upper and lower layer feeding and discharging production line based on overturning mixer - Google Patents
Upper and lower layer feeding and discharging production line based on overturning mixer Download PDFInfo
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- CN111319154A CN111319154A CN202010256231.4A CN202010256231A CN111319154A CN 111319154 A CN111319154 A CN 111319154A CN 202010256231 A CN202010256231 A CN 202010256231A CN 111319154 A CN111319154 A CN 111319154A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 63
- 238000007599 discharging Methods 0.000 title claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 54
- 238000002156 mixing Methods 0.000 claims abstract description 13
- 238000009434 installation Methods 0.000 claims abstract description 5
- 239000000725 suspension Substances 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 7
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- 230000003068 static effect Effects 0.000 claims description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/24—Component parts, details or accessories; Auxiliary operations for feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/26—Component parts, details or accessories; Auxiliary operations for discharging, e.g. doors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses an upper and lower layer feeding and discharging production line based on a turning mixer, which comprises a factory building with at least an upper layer structure and a lower layer structure, wherein: a plurality of charging barrels and a plurality of charging pipelines communicated with the upper layer and the lower layer are arranged at intervals between the upper layer of the factory building, and the upper ends of the charging pipelines are respectively communicated with the charging barrels one by one; the lower floor of factory building is provided with I-shaped slide rail and a plurality of upset blendors that have feed inlet and bin outlet, and the I-shaped slide rail sets up on the top crossbeam of lower floor, and a plurality of upset blendors slide respectively through the installation frame and set up on the I-shaped slide rail. According to the upper-layer and lower-layer feeding and discharging production line provided by the invention, the existing factory building structure is fully utilized, the production modes of feeding materials at the upper layer, mixing materials at the lower layer and storing materials are adopted, and different raw materials can be sequentially fed into the turnover mixer only by moving the turnover mixer to the corresponding discharging barrel position, so that continuous feeding is realized, the labor cost is reduced, and the time and the labor are saved.
Description
Technical Field
The invention relates to the technical field of material mixing, in particular to an upper and lower layer feeding and discharging production line based on a turning mixer.
Background
The turnover mixer is a common plastic pellet production device, and is very important for the mixing process of plastic production, the existing turnover mixer generally adopts a driving motor and a speed reducer to drive a mixing bin to turn over through a chain, as shown in fig. 10, the driving motor and the reducer are arranged in the box 5 ', the cylinder 1' is erected on the supporting frame 4 'cylinder 1' and the box 5 'through the main shafts on both sides, the upper and lower ends of the cylinder 1' are respectively provided with a feeding port 2 'and a discharging port 3', the raw material to be processed is fed into the cylinder 1 'from a feeding platform 7' on the top of the box 5 'through the feeding port 2', this convertible upset blendor wholly sets up on counter weight base 6 'barrel 1', for guaranteeing the stability of barrel 1 'at the upset in-process, so counter weight base 6' self has certain gravity to guarantee the stability ability of upset blendor.
Although the existing turnover mixer can meet the requirement of general material mixing to a certain extent, certain disadvantages still exist. For example, the existing turning mixer generally adopts a blade to stir on the heavy rack of 500-: operating personnel carries the feeding bench at frame top to different kinds of raw and other materials from each warehouse in proper order respectively, pour it into the blending bunker in from the feed inlet at top again, thereby realize the input of material, and need carry the material after the compounding is accomplished to corresponding storage place again, this kind of production mode that needs the manual work to throw the blowing, greatly reduced work efficiency, and work load is big, consuming time and difficultly, high in labor cost, and the mode of throwing the material because of the manual work is not under sealed condition, the dust is more in the operation process, the polluted environment, harm operating personnel's healthy, and there is certain potential safety hazard.
Disclosure of Invention
The invention aims to solve the technical problem of providing an upper and lower layer feeding and discharging production line based on a turnover mixer, aiming at the defects in the prior art.
The turnover type turnover mixer is hoisted on the roof of a lower floor through the I-shaped slide rail by utilizing the floor structure of the existing factory building and can be arranged in a sliding manner back and forth; set up a plurality of charging barrels of arranging in proper order on two layers, gliding convertible upset blendor around the lower floor is connected to relevant charging barrel accessible inlet pipe, only need remove convertible upset blendor to corresponding charging barrel position, both can drop into different raw and other materials in proper order the upset blendor, realize the serialization and throw the material, improved greatly and thrown material efficiency, reduced the cost of labor, labour saving and time saving.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides an upper and lower layer feeding and discharging production line based on a turnover mixer, which comprises a factory building with a multilayer structure, wherein:
a plurality of charging barrels and a plurality of charging pipelines communicated with the upper layer and the lower layer are arranged at intervals between the upper layer of the factory building, and the upper ends of the charging pipelines are respectively communicated with the charging barrels one by one;
the lower layer of the factory building is provided with an I-shaped slide rail and a plurality of overturning blenders with feed inlets and discharge outlets, the I-shaped slide rail is arranged on a top cross beam of the lower layer, and the overturning blenders are respectively arranged on the I-shaped slide rail in a sliding manner through an installation frame;
the upper strata is arranged a plurality of the feed discharge barrel can pass through respectively throw material pipeline and arrange to the lower floor the upset blendor throws the material in succession, the upset blendor is followed after fully overturning I shape slide rail removes to predetermineeing the position, through the material discharge after the bin outlet of upset blendor will mix predetermines the position.
Furthermore, on the upper and lower layer feeding and discharging production line based on the turnover mixer, each discharging barrel consists of a plurality of bin bodies arranged side by side, the bottom of each bin body is communicated with the feeding pipeline through a connecting pipeline, and each connecting pipeline is provided with an electromagnetic valve.
Further, on the upper and lower layer feeding and discharging production line based on the turnover mixer, the preset position is located at a position, close to a stair opening, of the lower layer of the factory building, and a finished product bin is arranged at the preset position.
Further, on the blowing production line is thrown on the upper and lower layer based on upset blendor, the upset blendor include the barrel with set up in the connecting axle of barrel left and right sides wall, wherein:
the two connecting shafts are arranged at the lower end of the U-shaped suspender through a bearing seat, and the U-shaped suspender is arranged on the mounting frame;
and a first gear is arranged on the connecting shaft on one side and is in meshed connection with a gear shaft of the driving motor.
Preferably, on the upper and lower layer feeding and discharging production line based on the turnover mixer, a second gear is movably arranged on the connecting shaft on the other side, and the diameter of the second gear is smaller than that of the first gear; and a plurality of third gears which are in meshed connection with the second gears are arranged on the outer sides of the second gears, and the third gears are connected with the stirring shaft arranged in the cylinder body.
Further preferably, on the upper and lower layer feeding and discharging production line based on the turnover mixer, a limiting plate is arranged on the U-shaped suspension rod, a jack is arranged in the middle of the limiting plate, a plurality of pin holes corresponding to the jack are arranged on the end face of the second gear, and the second gear is controlled to be static or rotate through a limiting rod detachably arranged in the jack and the pin holes.
Further preferably, on the lower floor throw the blowing production line based on upset blendor, the top and the bottom of barrel are provided with feed inlet and bin outlet respectively, feed inlet department is provided with the feed valve, bin outlet department is provided with the relief valve.
Further, on the material production line is thrown on the lower floor based on upset blendor, the upper end of installation frame through the travel drive mechanism slidable set up in on the I-shaped slide rail, the I-shaped slide rail comprises two sets of parallel arrangement's I shaped steel, the I-shaped slide rail is fixed to be set up on the crossbeam of factory building lower floor.
Preferably, on the upper and lower layer feeding and discharging production line based on the turnover mixer, the walking driving mechanism consists of a plurality of pulley assemblies and at least one walking driving motor arranged on the pulleys of the pulley assemblies, and the walking driving motor is electrically connected with the trolley line; the pulley assembly comprises a triangular fixing plate, a triangular connecting plate and a mounting side plate which are connected from bottom to top, two pulleys are arranged in the mounting side plate, and the two pulleys are respectively arranged in sliding chutes on two sides of the I-shaped sliding rail in a sliding manner; and a gear is arranged on the pulley on one side of the pulley and is connected with the walking driving motor.
Furthermore, on the upper and lower layer feeding and discharging production line based on the turnover mixer, the top end of the triangular fixing plate is hinged with the lower end of the triangular connecting plate through a pin shaft; the two ends of the top of the triangular connecting plate are respectively connected with the lower ends of the mounting side plates through pins.
Furthermore, on the upper and lower layer feeding and discharging production line based on the turnover mixer, two groups of I-shaped slide rails are arranged side by side and are connected in an annular end-to-end manner to form an annular hanger rail assembly; and a movable hanger rail assembly is transversely arranged on the annular hanger rail assembly, the movable hanger rail assembly consists of a transverse suspension and a plurality of groups of switching rails which are arranged on the transverse suspension at intervals in a sliding manner, and two ends of each switching rail are connected with the I-shaped slide rails on two sides of the switching rail.
By adopting the technical scheme, compared with the prior art, the invention has the following technical effects:
according to the upper-layer and lower-layer feeding and discharging production line based on the turnover mixer, the existing factory building structure is fully utilized, the production modes of upper-layer feeding, lower-layer mixing and storing are adopted, different raw materials can be sequentially fed into the turnover mixer only by moving the turnover mixer to the corresponding discharging cylinder position, continuous feeding is realized, each turnover mixer can walk and mix materials at the same time, and a batch of mixing can be completed within 10-20 min; and this blowing production line is thrown on upper and lower floor, safe and reliable, easy operation is convenient, has improved throwing material efficiency greatly, and 2 staff can manage 5 upset blendors, and its production efficiency is more than 10 times of current vertical upset blendors, has improved production efficiency greatly, has reduced the cost of labor, labour saving and time saving.
Drawings
FIG. 1 is a front view structural diagram of an upper and lower layer feeding and discharging production line based on a turning mixer;
FIG. 2 is a regional structure diagram of an upper plant building in an upper and lower layer feeding and discharging production line based on a turning mixer;
FIG. 3 is a front view structural diagram of an upper and lower layer feeding and discharging production line based on a turning mixer;
FIG. 4 is a structural diagram of a traveling driving mechanism in an upper and lower layer feeding and discharging production line based on a turning mixer;
FIG. 5 is a side view structural diagram of a traveling driving mechanism provided with a traveling driving motor in an upper and lower layer feeding and discharging production line based on a turnover mixer;
FIG. 6 is a side view structural diagram of a traveling driving mechanism which is not provided with a traveling driving motor in an upper layer feeding and discharging production line and a lower layer feeding and discharging production line based on a turnover mixer;
FIG. 7 is a rear view structural diagram of a turning mixer in an upper and lower layer feeding and discharging production line based on the turning mixer;
FIG. 8 is a cross-sectional structural view of a turning mixer in an upper and lower layer feeding and discharging production line based on the turning mixer of the present invention;
FIG. 9 is a structural diagram of an I-shaped slide rail in an upper and lower layer feeding and discharging production line based on a turning mixer;
FIG. 10 is a schematic view of a prior art inverting mixer;
wherein the reference symbols are:
1 ' -cylinder body, 2 ' -feeding port, 3 ' -discharging port, 4 ' -supporting frame, 5 ' -box body, 6 ' -counterweight base and 7 ' -feeding platform;
100-factory building, 101-charging barrel, 102-charging pipeline, 103-I-shaped sliding rail, 104-sliding contact line, 105-pulley component, 106-walking driving motor, 107-triangular fixing plate, 108-pin shaft, 109-triangular connecting plate, 110-pin, 111-mounting side plate, 112-pulley, 113-gear, 114-connecting pipeline, 115-solenoid valve, 116-finished product bin, 117-transverse suspension, 118-switching track, 119-linkage rod, 120-non-bearing area, 121-bearing area and 122-raw material storage bin; 200-turning over a mixer, 201-a barrel, 202-a first gear, 203-a connecting shaft, 204-a second gear, 205-a stirring shaft, 206-a third gear, 207-a pin hole, 208-a bearing seat, 209-a U-shaped hanger rod, 210-a mounting frame, 211-a limiting plate, 212-a limiting rod, 213-a driving motor, 214-a gear shaft, 215-a feed inlet, 216-a feed valve, 217-a discharge outlet, 218-discharge and 219-a stirring paddle.
Detailed Description
The present invention will be described in detail and specifically with reference to the following examples to facilitate better understanding of the present invention, but the following examples do not limit the scope of the present invention.
Referring to fig. 1, the present embodiment provides an upper and lower layer feeding and discharging production line based on a turning mixer, including a factory building 100 having at least an upper and lower layer structure, wherein: a plurality of charging barrels 101 and a plurality of feeding pipelines 102 communicated with the upper layer and the lower layer are arranged at intervals on the upper layer of the factory building 100, and the upper ends of the feeding pipelines 102 are respectively communicated with the charging barrels 101 one by one; factory building 100's lower floor is provided with I-shaped slide rail 103 and a plurality of upset blendor 200 that have feed inlet 215 and bin outlet 217, I-shaped slide rail 103 sets up on the top beam of lower floor, and is a plurality of upset blendor 200 respectively through installation frame 210 slidable set up in on the I-shaped slide rail 103.
In this embodiment, please refer to fig. 2, the upper area of the factory building 100 includes two parts, i.e., a non-bearing area 120 and a bearing area 121, and the bearing refers to the upper floor bearing. The non-bearing area 120 is located right above the i-shaped slide rail 103, and the i-shaped slide rail 103 and the plurality of the turnover blenders 200 are both suspended on a top beam of a lower layer and correspond to the position of the non-bearing area 120, that is to say, the non-bearing area 120 bears the weight of two pairs of the i-shaped slide rails 103 and the plurality of the turnover blenders 200 arranged on the lower layer without bearing the weight. In order to avoid that the non-bearing area 120 bears too heavy and causes uneven floor boards on the upper floor, excessive raw materials should be prevented from being accumulated on the non-bearing area 120, only a plurality of material placing barrels 101 are arranged on the non-bearing area 120, and only a small amount of raw materials are stored in the material placing barrels 101. All raw materials are stacked in the bearing area 121 to form a raw material storage bin 122, and all raw materials can be placed in the raw material storage bin 122 in a ton bag mode.
In this embodiment, please refer to fig. 3, the charging barrels 101 arranged at the upper layer can respectively and continuously charge materials to the turning mixer 200 arranged at the lower layer through the charging pipes 102, the turning mixer 200 is fully turned and then moves to a preset position along the i-shaped sliding rail 103, and the uniformly mixed materials are discharged to the preset position through the discharge port of the turning mixer 200. This blowing production line is thrown on upper and lower floor through the current factory building structure of make full use of, adopts the production mode that the material was thrown on the upper strata, lower floor's compounding and storage, only needs to move the upset blendor to corresponding blowing section of thick bamboo position, both can throw different raw and other materials into the upset blendor in proper order, realizes the serialization and throws the material, has improved production efficiency greatly.
In this embodiment, please refer to fig. 1, each discharging barrel 101 is composed of a plurality of barrel bodies arranged side by side, the bottom of each barrel body is communicated with the feeding pipe 102 through a connecting pipe 114, and each connecting pipe 114 is provided with an electromagnetic valve 115. Quantitative raw and other materials can be stored in every storehouse body, can be as required can be respectively through controlling solenoid valve 115 on the connecting tube 114 with the storehouse internal raw and other materials ration send into the barrel 201 of lower floor, remove this upset blendor 200 to the different feed cylinder 101 that puts and add the raw materials in proper order to can slide the limit and carry out the compounding in the removal in-process.
In this embodiment, please continue to refer to fig. 1, the preset position is located at a position close to a stair opening of the lower floor of the factory building 100, a finished product bin 116 is disposed at the preset position, the materials uniformly mixed by the turning blenders 200 are stored in the finished product bin 116, and the finished product bin 116 is close to the stair opening, so as to facilitate the transfer of the materials and improve the working efficiency.
In this embodiment, please refer to fig. 3, the mixer 200 includes a cylinder 201 and connecting shafts 203 disposed on left and right sidewalls of the cylinder 201, the two connecting shafts 203 are mounted at a lower end of a U-shaped suspension rod 209 through a bearing seat 208, and the U-shaped suspension rod 209 is disposed on a mounting frame 210; and a first gear 202 is arranged on the connecting shaft 203 on one side, and the first gear 202 is in meshing connection with a gear shaft 214 of a driving motor 213. The turning mixer 200 is provided with the large-sized first gear 202 on the connecting shaft 203 on one side of the charging barrel 201, and the gear shaft 214 of the driving motor 213 is directly meshed with the first gear 202, so that the charging barrel 201 is driven to turn, materials in the charging barrel 201 are fully and uniformly mixed, and the quality of the materials is improved.
Specifically, the diameter of the first gear 202 is 6 to 15 times, preferably 7 to 12 times, and more preferably 8 times the diameter of the gear shaft 214 on the output shaft of the driving motor 213. By providing the first gear 202 with a large diameter, it is ensured that the driving motor 213 can drive the first gear 202 to rotate with a small torque. Compared with the traditional transmission mode, the transmission mode adopts
The rotating shaft is driven, and the embodiment adopts
The large-size first gear 202 is directly driven by the driving motor 213, the required torque force is reduced by more than 6 times, the energy consumption of the equipment is reduced to 1 ton of material/2.2 kw from the original 1 ton of material/7.5 kw, the power requirement of the driving motor required to be arranged is smaller, and the production cost is greatly reduced; meanwhile, the configuration of the speed reducer is cancelled, so that the integral structure is simplified, the maintenance and the replacement of parts are reduced, the abrasion is not easy to occur, the service life is longer, and the manufacturing cost of equipment is lower.
In this embodiment, please refer to fig. 7, a second gear 204 is movably disposed on the other side of the connecting shaft 203 of the inverting mixer 200, and a diameter of the second gear 204 is smaller than a diameter of the first gear 203; and a plurality of third gears 206 in meshed connection with the second gears 204 are arranged on the outer sides of the second gears 204, the third gears 206 are connected with a stirring shaft 205 shaft arranged in the cylinder 201, and a stirring paddle 219 is arranged on the stirring shaft 205. The driving motor 213 drives the cylinder 201, the second gear 204 and the third gear 206 to turn around the connecting shaft 203 through the first gear 202, and controls the second gear 204 to be stationary or to turn slowly, and the third gear 206 rotates in a self-rotating manner relative to the cylinder 201 under the meshing effect of the second gear 204, that is, the third gear 206 in the cylinder 201 and the cylinder 201 is driven simultaneously by one driving motor, so that the third gear 206 forms a planetary rotating structure relative to the cylinder 201 and the first gear 202. Make full use of barrel 201 self driven nature, carry out spacing adjustment to second gear 204 in a flexible way, realize two (mixing) shafts 205 spin when the upset of barrel 201 and rotate to realize multidirectional stirring and mixing to the material in the barrel, improved the degree of consistency that the material mixes greatly.
According to a preferable technical scheme of this embodiment, in order to realize that the second gear 204 is stationary or slowly overturns, a mode of limiting the second gear 204 is provided, a limiting plate 211 is arranged on the U-shaped suspension rod 209, a jack is arranged in the middle of the limiting plate 211, a plurality of pin holes 207 corresponding to the jack are arranged on the end surface of the second gear 204, the second gear 204 is controlled to be stationary or rotate by a limiting rod 212 detachably arranged in the jack and the pin hole 207, and the stationary means that the second gear 4 is stationary relative to the U-shaped suspension rod 209.
When the limiting rod 212 is inserted, the second gear 204 is fixed on the suspension rod 209 and is still stationary, the barrel 201 drives the two third gears 206 thereon to continue to perform the turning motion by taking the connecting shaft 203 as the center, and because the second gear 204 and the two third gears 206 are in meshed connection, the turned third gear 206 generates the spin under the reverse acting force of the second gear 204, and then the barrel 201 and the stirring shaft 205 connected with the shaft thereof are driven to perform the spin operation; similarly, when the limiting rod 212 in the pin hole 207 is taken out, the second gear 204 and the two third gears 206 do only perform the turning motion along with the cylinder 201 by taking the connecting shaft 203 as the center without the mutual action between the second gear 204 and the two third gears 206.
In addition, as shown in fig. 8, a material inlet 215 and a material outlet 217 are respectively disposed at the top and the bottom of the cylinder 201, a material inlet valve 216 is disposed at the material inlet 215, and a material outlet valve 218 is disposed at the material outlet 217. All the raw materials are loaded into the cylinder body 201 through a feed inlet 215 at the top of the cylinder body 201 and are sealed by a feed valve 216, after the materials are uniformly mixed, a discharge valve 218 on a discharge outlet 217 at the bottom of the cylinder body 201 is opened, and the uniformly mixed materials are automatically discharged from the discharge outlet 217 under the action of self weight.
In this embodiment, please refer to fig. 4 to 6, the upper end of the mounting frame 210 is slidably disposed on the i-shaped slide rail 103 through a traveling driving mechanism, the i-shaped slide rail 103 is composed of two sets of i-shaped steel arranged in parallel, and the i-shaped slide rail 103 is fixedly disposed on a cross beam at a lower layer of the factory building 100. And a trolley line 104 is arranged on one side of the I-shaped slide rail 103, the trolley line 104 is electrically connected with the walking driving motor 106, and a trolley line 104 is arranged on the outer side of each I-shaped slide rail 103 in parallel to provide electric energy for the walking driving motor 106.
In the present embodiment, please refer to fig. 4-6, specifically, the walking driving mechanism comprises a plurality of pulley assemblies 105 and at least one walking driving motor 106 mounted on a pulley 112 of the pulley assembly 105, wherein the walking driving motor 106 is electrically connected to the trolley line 104; the pulley assembly 105 comprises a triangular fixing plate 107, a triangular connecting plate 109 and a mounting side plate 111 which are connected from bottom to top, two pulleys 112 are arranged in the mounting side plate 111, and the two pulleys 112 are respectively arranged in sliding grooves on two sides of the I-shaped sliding rail 103 in a sliding manner; and a gear 113 is arranged on the pulley 112 on one side, and the gear 113 is connected with the walking driving motor 106.
In this embodiment, please refer to fig. 4, the top end of the triangle fixing plate 107 is hinged to the lower end of the triangle connecting plate 109 through a pin 108, and the pin 108 enables the tilting mixer 200 to buffer between the mounting frame 210 and the traveling driving mechanism 105 during the traveling process; and the two ends of the top of the triangular connecting plate 109 are respectively connected with the lower ends of the mounting side plates 111 through pins 110.
In the present embodiment, please refer to fig. 9, the i-shaped sliding rails 103 are arranged in two groups, and are arranged side by side and connected in an annular end-to-end manner to form an annular hanging rail assembly. The plurality of overturning blenders 200 are all arranged on the annular I-shaped sliding rail 103, and after a batch of materials is completed by the overturning blenders 200 on the downstream of the production line, the overturning blenders 200 can be rapidly moved to the upstream along the annular I-shaped sliding rail 103 to perform production of the next batch, so that continuous production is realized, and the production efficiency is improved.
In the present embodiment, please refer to fig. 9, a movable hanger rail assembly is transversely disposed on the annular hanger rail assembly, the movable hanger rail assembly is composed of a transverse suspension 117 and four sets of switching rails 118 movably disposed on the transverse suspension 117 at intervals, the transverse suspension 117 is fixedly disposed on a cross beam of a factory building, and two ends of each switching rail 118 are connected to the i-shaped sliding rails 103 on two sides thereof. Two of the switching tracks 118 at two ends are fixedly connected by a linkage rod 119 to form a group of linkage switching tracks, two switching tracks 118 on each group of linkage switching tracks realize synchronous movement, and the distance between two adjacent switching tracks 118 is the distance between the front and rear two I-shaped slide rails 103 of the annular hanger rail assembly, so that each group of linkage switching tracks can be accurately butted with the annular hanger rail. The ring-shaped hanger rail assembly is divided into two parts which are respectively positioned at two sides of the movable hanger rail assembly, and each group of switching tracks 118 can be communicated with each other without obstacles by controlling the transverse suspension 117 to move back and forth. The transverse suspension 117 is an i-shaped steel like the i-shaped slide rail 103, and is fixedly suspended on a building plant beam, and each group of linkage switching tracks is slidably arranged on the transverse suspension 117 through the traveling driving mechanism to move transversely. In addition, in order to ensure that the switching track 118 can be communicated with the annular hanger rail assemblies on the two sides of the switching track 118 without obstacles, so that the turnover mixer 200 can smoothly perform circular operation on the annular hanger rail assemblies through the switching track 118, each group of switching tracks 118 consists of two i-shaped slide rails.
In this embodiment, please refer to fig. 9, the four switching tracks 118 are distributed at equal intervals, and the distance between adjacent switching tracks is equal to the width of the circular hanging rail assembly, so that two adjacent switching tracks 118 can be accurately assembled on the left and right circular hanging rail assemblies to form a complete circular hanging rail structure. Among the four switching tracks 118, two switching tracks 118 at two ends are spare switching tracks, and can be used for temporarily storing the empty turning mixer 200, so as to be called quickly.
During operation, the transverse suspension 117 is controlled to move back and forth, the two switching rails 118 in the middle are correspondingly assembled on the annular hanger rail assembly, the overturning mixer 200 on the i-shaped slide rail 103 on one side is moved to the switching rails 118, the transverse suspension 117 is continuously moved back and forth, so that the switching rails 118 are moved to the other i-shaped slide rail 103 opposite to each other, and the overturning mixer 200 is flexibly inserted between the other overturning mixers 200 to meet the production requirements of different processes, so that the use is more flexible and convenient.
According to the upper and lower layer feeding and discharging production line based on the turnover mixer, the floor structure of the existing factory building 100 is fully utilized, the turnover mixer 200 is hung on the roof of the lower layer through the slide rail 103, and can be arranged in a sliding manner back and forth when the slide rail 103 is hung; and a plurality of charging barrels 101 which are arranged in sequence are arranged on the upper layer, the related charging barrels 101 can be connected with the turnover mixer 200 which is arranged on the lower layer through the charging pipes 102, and different raw materials can be sequentially put into the turnover mixer 200 only by moving the turnover mixer 200 to the corresponding charging barrel 101 position, so that continuous charging is realized, the materials can be mixed while walking, and the materials can be mixed within 10-20 min. The fully and uniformly mixed materials are moved to the corresponding finished product bin 116, the finished product bin 116 is arranged in the lower floor, and the dispersed and uniformly mixed materials are collected in the finished product bin 116 for standby use of the production line. The invention is based on that the mixing material produced by one turnover mixer of the upper and lower feeding production lines of the turnover mixer can be used by four mixing production lines, solves the problem that each production line is equipped with one turnover mixer in the prior art, reduces the number of operators by 80 percent, greatly improves the production efficiency, reduces the production cost and has good market popularization and application value.
The embodiments of the present invention have been described in detail, but the embodiments are merely examples, and the present invention is not limited to the embodiments described above. Any equivalent modifications and substitutions to those skilled in the art are also within the scope of the present invention. Accordingly, equivalent changes and modifications made without departing from the spirit and scope of the present invention should be covered by the present invention.
Claims (10)
1. The utility model provides a blowing production line is thrown to upper and lower layer based on upset blendor which characterized in that, includes factory building (100) that has multilayer structure, wherein:
a plurality of charging barrels (101) and a plurality of feeding pipelines (102) communicated with the upper layer and the lower layer are arranged at intervals on the upper layer of the factory building (100), and the upper ends of the feeding pipelines (102) are respectively communicated with the charging barrels (101) one by one;
the lower layer of the factory building (100) is provided with an I-shaped slide rail (103) and a plurality of overturning material mixers (200) with a feed inlet (215) and a discharge outlet (217), the I-shaped slide rail (103) is arranged on a top cross beam of the lower layer, and the overturning material mixers (200) are respectively arranged on the I-shaped slide rail (103) in a sliding manner through an installation frame (210);
a plurality of that the upper strata was arranged charging barrel (101) can pass through respectively throw material pipeline (102) and arrange to the lower floor upset blendor (200) throw the material in succession, upset blendor (200) are followed after fully overturning I shape slide rail (103) remove to predetermineeing the position, through the bin outlet of upset blendor (200) discharges the material after the mixing predetermineeing the position.
2. The upper and lower layer feeding and discharging production line based on the turning mixer as claimed in claim 1, wherein each discharging barrel (101) is composed of a plurality of side-by-side arranged bin bodies, the bottom of each bin body is communicated with the feeding pipe (102) through a connecting pipe (114), and each connecting pipe (114) is provided with a solenoid valve (115).
3. The upper and lower drop and fill production line based on a turning mixer as claimed in claim 1, wherein the preset position is located at a position of the lower floor of the factory building (100) close to the stair opening, and a finished product bin (116) is arranged at the preset position.
4. The upper and lower layer feeding and discharging production line based on the turning mixer as claimed in claim 1, wherein the turning mixer (200) comprises a cylinder (201) and connecting shafts (203) arranged on the left and right side walls of the cylinder (201), wherein:
the two connecting shafts (203) are mounted at the lower end of a U-shaped suspender (209) through bearing seats (208), and the U-shaped suspender (209) is arranged on a mounting frame (210);
and a first gear (202) is arranged on the connecting shaft (203) on one side, and the first gear (202) is in meshed connection with a gear shaft (214) of a driving motor (213).
5. The upper and lower layer feeding and discharging production line based on the turning mixer as claimed in claim 4, wherein a second gear (204) is movably arranged on the connecting shaft (203) at the other side, and the diameter of the second gear (204) is smaller than that of the first gear (203);
and a plurality of third gears (206) which are in meshed connection with the second gears (204) are arranged on the outer sides of the second gears (204), and the third gears (206) are connected with the stirring shaft (205) arranged in the cylinder body (201) in a shaft mode.
6. The upper and lower layer feeding and discharging production line based on the turning mixer as claimed in claim 5, wherein a limiting plate (211) is arranged on the U-shaped suspension rod (209), a jack is arranged in the middle of the limiting plate (211), a plurality of pin holes (207) corresponding to the jack are arranged on the end surface of the second gear (204), and the second gear (204) is controlled to be static or rotate by a limiting rod (212) detachably arranged in the jack and the pin hole (207).
7. The upper and lower layer feeding and discharging production line based on the turning mixer as claimed in claim 1, wherein the upper end of the mounting frame (210) is slidably arranged on the i-shaped slide rail (103) through a traveling driving mechanism, the i-shaped slide rail (103) is composed of two sets of i-shaped steel arranged in parallel, and the i-shaped slide rail (103) is fixedly arranged on the cross beam at the lower layer of the factory building (100).
8. The upper and lower layer feeding and discharging production line based on the turning mixer as claimed in claim 7, wherein the walking driving mechanism is composed of a plurality of pulley assemblies (105) and at least one walking driving motor (106) installed on the pulley assemblies (105), the walking driving motor (106) is electrically connected with the trolley line (104); the pulley assembly (105) comprises a triangular fixing plate (107), a triangular connecting plate (109) and a mounting side plate (111) which are connected from bottom to top, two pulleys (112) are arranged in the mounting side plate (111), and the two pulleys (112) are respectively arranged in sliding grooves on two sides of the I-shaped sliding rail (103) in a sliding manner; and a gear (113) is arranged on the pulley (112) on one side, and the gear (113) is connected with the walking driving motor (106).
9. The upper and lower layer feeding and discharging production line based on the turning mixer as claimed in claim 8, wherein the top end of the triangular fixing plate (107) is hinged to the lower end of the triangular connecting plate (109) through a pin shaft (108); the two ends of the top of the triangular connecting plate (109) are respectively connected with the lower ends of the mounting side plates (111) through pins (110).
10. The upper and lower layer feeding and discharging production line based on the turning mixer as claimed in claim 1, wherein the I-shaped slide rails (103) are arranged in two groups, arranged side by side and connected in an annular shape in a tail end manner to form an annular hanger rail assembly; and a movable hanger rail assembly is transversely arranged on the annular hanger rail assembly, the movable hanger rail assembly consists of a transverse suspension (117) and a plurality of groups of switching rails (118) which are arranged on the transverse suspension (117) at intervals in a sliding manner, and two ends of each switching rail (118) are connected with the I-shaped slide rails (103) on two sides of the switching rail (118).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010256231.4A CN111319154B (en) | 2020-04-02 | 2020-04-02 | Upper and lower layer feeding production line based on overturning mixer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010256231.4A CN111319154B (en) | 2020-04-02 | 2020-04-02 | Upper and lower layer feeding production line based on overturning mixer |
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| Publication Number | Publication Date |
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| CN111319154A true CN111319154A (en) | 2020-06-23 |
| CN111319154B CN111319154B (en) | 2024-09-06 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130200675A1 (en) * | 2010-05-05 | 2013-08-08 | C. Rob. Hammerstein Gmbh & Co. Kg | Seat base frame for a motor vehicle seat |
| CN105252664A (en) * | 2014-07-16 | 2016-01-20 | 江苏裕兴薄膜科技股份有限公司 | Mixing device for flaky materials |
| WO2016079738A1 (en) * | 2014-11-20 | 2016-05-26 | O.E.D.A. Liad Holdings (2006) Ltd. | Multi-channel gravimetric batch blender |
| US20160288849A1 (en) * | 2015-04-01 | 2016-10-06 | Guangzhou Mino Automotive Equipment Co., Ltd. | Ground sliding type flexible framing system |
| CN212352529U (en) * | 2020-04-02 | 2021-01-15 | 日晶(中国)新材料有限公司 | Upper and lower layer feeding and discharging production line based on overturning mixer |
-
2020
- 2020-04-02 CN CN202010256231.4A patent/CN111319154B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130200675A1 (en) * | 2010-05-05 | 2013-08-08 | C. Rob. Hammerstein Gmbh & Co. Kg | Seat base frame for a motor vehicle seat |
| CN105252664A (en) * | 2014-07-16 | 2016-01-20 | 江苏裕兴薄膜科技股份有限公司 | Mixing device for flaky materials |
| WO2016079738A1 (en) * | 2014-11-20 | 2016-05-26 | O.E.D.A. Liad Holdings (2006) Ltd. | Multi-channel gravimetric batch blender |
| US20160288849A1 (en) * | 2015-04-01 | 2016-10-06 | Guangzhou Mino Automotive Equipment Co., Ltd. | Ground sliding type flexible framing system |
| CN212352529U (en) * | 2020-04-02 | 2021-01-15 | 日晶(中国)新材料有限公司 | Upper and lower layer feeding and discharging production line based on overturning mixer |
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| CN111319154B (en) | 2024-09-06 |
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