CN111318840A

CN111318840A - In-pipe welding device

Info

Publication number: CN111318840A
Application number: CN202010302383.3A
Authority: CN
Inventors: 郭学文
Original assignee: Wilhelm Suzhou Cladding Technology Co ltd
Current assignee: Wilhelm Suzhou Cladding Technology Co ltd
Priority date: 2020-04-17
Filing date: 2020-04-17
Publication date: 2020-06-23
Anticipated expiration: 2040-04-17
Also published as: CN111318840B

Abstract

A welding device in a pipe comprises a welding main body and a fixing main body, wherein the welding main body comprises a first supporting mechanism and a welding mechanism, the first supporting mechanism comprises a square pipe, a welding support and a shell are arranged above the square pipe, a first driving mechanism is arranged on the shell, and the shell is driven by the first driving mechanism to move back and forth on the square pipe; the fixed main part includes second supporting mechanism, second supporting mechanism includes clamping bracket and bracket, wire rope and first tractive spare, the second tractive spare, wire rope passes the clamping part, the clamping part includes first backup pad, first backup pad middle part is provided with the via hole that remains to handle the pipe and pass, first backup pad passes through the bearing and is connected with the second backup pad, the device still includes the second driving motor who orders about bearing inner and outer cover relative rotation, be provided with the arc subassembly in the second backup pad, the arc subassembly is portable on the plane of second backup pad, be provided with the fixed part of fixed waiting to handle the pipe on the arc subassembly. The invention realizes the in-pipe welding of a longer complete pipe.

Description

In-pipe welding device

Technical Field

The invention relates to the technical field of in-pipe welding, in particular to an in-pipe welding device.

Background

The welding in the pipe belongs to prior art, for example the nozzle stub, direct manual welding and slope welding can, but to oil drilling and chemical industry, the welded joint that requires to reduce as far as possible is in order to avoid safe risk, and this just needs the complete pipe that length is longer, in order to deal with the corrosive medium of operating mode, extension equipment life, still need the corrosion-resistant alloy coating of certain thickness of welding in the pipe simultaneously.

The technical problem to be solved when the welding mechanism is used for welding the pipe is solved because the whole pipe is long.

Disclosure of Invention

The invention provides an in-pipe welding device for realizing in-pipe welding of a long and complete pipe.

In order to achieve the purpose, the invention adopts the following technical scheme:

a welding device in a pipe comprises a welding main body for welding a pipe to be treated and a fixing main body for fixing the pipe to be treated, wherein the welding main body comprises a first supporting mechanism and a welding mechanism, the first supporting mechanism comprises a square pipe, a welding support and a shell are sequentially arranged above the square pipe, the welding support is fixedly connected with the shell, a first driving mechanism is arranged on the shell, a pulley is arranged on the surface, facing the welding support, of the square pipe, and the first driving mechanism drives the shell to move back and forth on the square pipe; the device comprises a fixing main body, a clamping part and a device, wherein the fixing main body comprises a second supporting mechanism, the second supporting mechanism comprises a clamping frame and a support bracket, a steel wire rope, a first traction part and a second traction part, the first traction part and the second traction part are used for drawing two ends of the steel wire rope, the steel wire rope penetrates through the clamping part, the clamping part comprises a first supporting plate moving up and down on one side surface of the clamping frame, a through hole through which a pipe to be processed penetrates is formed in the middle of the first supporting plate, the first supporting plate is connected with the second supporting plate through a bearing, the device further comprises a second driving motor driving the inner sleeve and the outer sleeve of the bearing to rotate relatively, an arc-shaped plate assembly is arranged on the second supporting plate, the arc-shaped plate assembly can move; the bracket support is provided with a supporting part for supporting the to-be-processed, and the clamping parts and the supporting part are arranged in an array along the linear direction.

Preferably, the first supporting mechanism further comprises first supporting frames, the first supporting frames are arranged along the length direction of the square pipe in an array mode, and the upper end faces of all the first supporting frames are used for supporting the square pipe.

Preferably, the shell is provided with a supply mechanism, the side edge of the first support mechanism is provided with a support rod, the support rod is provided with a first guide groove, a cable track is arranged in the first guide groove, the end part, close to the supply mechanism, of the cable track is fixed on the shell, the cable track moves back and forth in the first guide groove, and a wiring harness connected with an electrical component is arranged in the cable track.

Preferably, one side of the square pipe is provided with a rack, and the advancing gear of the first driving mechanism is meshed with the rack.

Preferably, the square pipe is further provided with a traveling guide rail parallel to the rack, and the shell is provided with a plurality of traveling sliding blocks moving on the traveling guide rail along the length direction.

Preferably, the welding device further comprises a first displacement sensor which is arranged on the side surface of the welding support.

Preferably, at least one end of the steel wire rope is detachable and tensioned on the corresponding traction piece.

Preferably, the supporting part comprises a supporting guide rail horizontally arranged on the supporting bracket, the supporting guide rail is perpendicular to the array direction of the supporting part, a supporting slide block is arranged on the supporting guide rail, and supporting wheels with adjustable intervals are arranged on the supporting slide block.

Preferably, the outer sleeve of the bearing is coaxially provided with a first meshing gear, the driving end of the second driving motor is connected with the front end speed reducer to serve as a drive, the end part of the second driving motor penetrating through the first supporting plate is provided with a second meshing gear, and the first meshing gear drives the second meshing gear to rotate under the drive of the second driving motor.

Optimized, still include the cooling mechanism for welding the cooling of treating the pipe, cooling mechanism includes the outlet pipe, the delivery port of outlet pipe spouts to treating the pipe.

The invention has the advantages that:

(1) this application is tight and order about through fixed main part clamp and is waited to handle the pipe rotation, first supporting mechanism and a actuating mechanism cooperation make welder along with the welding support round trip movement on square pipe, thereby make welder round trip movement in waiting to handle intraductal, wait to handle the pipe rotation and welder round trip movement in waiting to handle the length direction of pipe, realize waiting to handle the circumference welding of pipe, for welder rotate simultaneously with remove or wait to handle the pipe and rotate simultaneously and remove, this structural style is simplest. First supporting mechanism supports through setting up casing and the welding that moves simultaneously on square pipe in this application to make when longer pending pipe welding, welder can conveniently get into, supply with during the welding and can not go wrong, thereby also can not influence the welding effect because pencil or pipeline contact welding good part.

(2) The straightness accuracy of square pipe can be guaranteed in the setting of first support frame.

(3) The cable track can prevent the wiring harness from knotting.

(4) The engagement of the rack and the advancing gear enables the shell, the welding support and the feeding mechanism to move back and forth on the square pipe.

(5) The arrangement of the advancing guide rail and the action slide block can ensure the accuracy of the advancing direction, prevent the shell from deviating and prevent the rack and the advancing gear from being misplaced and clamped.

(6) The first displacement sensor may be arranged to position the torch in two positions, one when it is initially entering the pipe to be treated and the other when it has passed completely through the pipe to be treated.

(7) Wire rope one end can be dismantled to can the tensioning, every time weld a pipe to be handled like this, all can pass wire rope, because the pipe to be handled is longer, tensioning wire rope can guarantee welder and the pipe to be handled the distance of solder joint.

(8) The spacing of the supporting slide blocks in the supporting part is adjustable, so that the supporting of the tubes to be processed with different outer diameters can be realized.

(9) The bearing, the first meshing gear, the second meshing gear and the second driving motor are matched for use.

(10) The cooling mechanism can cool the pipe to be processed during welding, and the welding effect is effectively guaranteed.

Drawings

Fig. 1 is a front view of the device of the present invention.

FIG. 2 is a top view of the apparatus of the present invention.

Fig. 3 is an isometric view of the device of the present invention.

Fig. 4 is a left side view of the device of the present invention.

Fig. 5 is an enlarged view of a portion a2 in fig. 1.

Fig. 6 is an enlarged view of a portion B4 in fig. 2.

Fig. 7 is an enlarged view of a portion C3 in fig. 3.

Fig. 8 and 9 are enlarged perspective views of the first driving structure and the housing.

Fig. 10 is an enlarged view of a portion D1 in fig. 4.

FIG. 11 is a partial perspective view of the welding mechanism with the cover plate removed.

Fig. 12 is an enlarged view of a portion a1 in fig. 1.

Fig. 13 is an enlarged view of a portion B3 in fig. 2.

Fig. 14 is an enlarged view of a portion C2 in fig. 3.

Fig. 15 is an enlarged view of a portion C1 in fig. 3.

Fig. 16 is an enlarged view of a portion B1 in fig. 2.

Fig. 17 is a perspective view of the interior of the second drive mechanism.

Fig. 18 is an enlarged view of a portion B2 in fig. 2.

The notations in the figures have the following meanings:

1-first supporting mechanism 101-first supporting frame 102-square tube

103-weld support 1031-ear plate 1032-cover plate

2-second support mechanism 201-second support frame

202-first pulling member 203-second pulling member 204-wire rope

205-holder 206-clamp

3-first drive mechanism 301-first motor 3011-travel gear

302-travel guide rail 3021-travel slider 303-rack

304-housing 305-connection plate 306-first displacement sensor

4-feeding mechanism 401-wire feeder 402-wire tray 403-arc starter

404-support bar 405-first guide channel 406-cable track

5-welding mechanism 501-first welding gun 502-second welding gun

503-first sleeve 504-second sleeve 505-pitch drive motor

506-pull rod 507-sleeve plate 508-sleeve 509-guide block

6-second drive mechanism

61-clamping part 6101-first support plate

6102 vertical guide 6103 upper drive handle 61031 upper drive

6104-second drive motor 61041-second meshing gear 6105-bearing

6106 first engaging gear 6107 second support plate 6108 first arc plate

6109 second arc-shaped plate 6110 first guide rail 6111 second guide rail

6112-clasp 6113-second sensor

62-rest 6201-rest track 6202-rest slide

6203-Caster 6204-Caster 6205-Pivot handle

7-cooling mechanism 71-water outlet pipe

Detailed Description

The utility model provides an intraductal welding set, is including the welding main part that is used for welding pending pipe, the fixed main part that is used for fixed pending pipe, for the cooling mechanism 7 of welding pending pipe cooling. As shown in fig. 1 to 18, the welding main body includes a first supporting mechanism 1, a feeding mechanism 4, a welding mechanism 5, and a first driving mechanism 3, and the fixing main body includes a second supporting mechanism 2 and a second driving mechanism 6. The first support mechanism 1 and the second support mechanism 2 are arranged on the same straight line along the length direction of the device. The welding mechanism 5, the feeding mechanism 4 and the first driving mechanism 3 are positioned on the first supporting mechanism 1. The welding mechanism 5 comprises a welding torch, pipelines connected with the supply mechanism 4, and a third drive for driving the corresponding welding torch to pitch, in this embodiment, the welding torch comprises a first welding torch 501 and a second welding torch 502, and the first welding torch 501 and the second welding torch 502 are in different shapes, so as to facilitate welding different positions of the pipe to be processed. The first support mechanism 1 includes a welding support 103 that supports a first welding gun 501, a second welding gun 502, and respective pipes. The supply mechanism 4 is used for providing welding wires and gas used in welding for pipe internal welding, and the output end of the supply mechanism 4 comprises a welding wire supply pipeline and a gas supply pipeline. The first driving mechanism 3 is used for driving the welding mechanism 5 and the feeding mechanism 4 to move back and forth in the length direction of the first supporting mechanism 1.

The second supporting structure 2 is used for supporting and clamping the pipe to be processed, and a second driving mechanism 6 arranged on the second supporting structure is used for driving the pipe to be processed to rotate.

The cooling mechanism 7 is used for spraying atomized cooling water/compressed air to a pipe to be treated during welding.

The components are described in detail below.

1. First support mechanism 1

As shown in fig. 1 to 14, the first support mechanism 1 further includes a first support frame 101 and a square tube 102, and in this embodiment, the first support frames 101 are arranged in sequence along the length direction of the device. The square pipe 102 is disposed on the upper surface of the first support frame 101 and supported by all the first support frames 101. The welding support 103 is disposed on the square pipe 102 by means of a pulley, and a portion near the second support mechanism 2 protrudes out of the square pipe 102. Specifically, in the welding mechanism 5, a first welding torch 501 and a second welding torch 502 are positioned at a portion of the welding support 103 extending out of the square pipe 102. The welding support 103 of the feeding mechanism 4 located above the square tube 102 is far away from the end of the second support mechanism 2, and the feeding mechanism 4 and the welding support 103 move back and forth on the pulley along the length direction of the square tube 102 under the action of the first driving mechanism 3.

The welding support 103 is a U-shaped structure, ear plates 1031 are arranged on two sides of the upper end of the U-shaped structure, a cover plate 1032 is further connected to the upper ends of the two ear plates 1031, and a plurality of cover plates 1032 are arranged in an array along the length direction of the ear plates 1031.

2. Second supporting mechanism 2

As shown in fig. 1-4, 10, 12, and 15-18, the second supporting mechanism 2 includes a second supporting frame 201, two ends of the second supporting frame 201 are respectively provided with a first pulling member 202 and a second pulling member 203, the pulling members on two sides pull two parallel steel cables 204, before welding the pipes to be processed, a portion of the welding support 103 extending out of the square pipe 102 is lapped on the second pulling member 203 of the second supporting mechanism 2, and a front end portion of the welding support is suspended, at least one end of each steel cable 204 can be detached and pulled from the corresponding pulling member, so that the steel cable 204 can pass through each pipe to be processed. In this embodiment, the first pulling member 202 has a detachable wire rope 204, and the first pulling member 202 further includes a hydraulic pump for tensioning the wire rope 204. The second support frame 201 is provided with a bracket 205 and a clamping frame 206, the bracket 205 is positioned below the steel wire rope 204, the steel wire rope 204 passes through the clamping frame 206, and the second driving mechanism 6 is also arranged on the second support frame 201.

The welding mechanism 5 comprises a first station before the pipe to be treated is welded and a second station when the pipe to be treated is welded. In the first station, the part of the welding support 103 close to the welding gun is positioned on the steel wire rope 204, and the rest parts are positioned above the square pipe 102; in the second station, most of the welding support 103 is located on the steel wire rope 204, and the welding gun at the end of the welding support 103 penetrates through the pipe to be processed, so that the welding mechanism 5 can complete the integral pipe internal welding of the pipe to be processed.

In the pushing process of the first drive, the ear plates 1031 on both sides of the welding support 103 are firstly lapped on the second traction piece 203 of the second support mechanism 2 and then lapped on the corresponding steel wire rope 204, and the welding mechanism 5 moves back and forth between the first station and the second station.

3. First driving mechanism 3

As shown in fig. 5-10, the first driving mechanism 3 includes a first motor 301, a speed reduction motor, a traveling gear 3011 is disposed at a non-driving end of the speed reduction motor, traveling guide rails 302 are symmetrically disposed on two side walls of the square tube 102 along a length direction, a rack 303 parallel to the traveling guide rails 302 is further disposed on one side of the square tube 102, the device further includes a housing 304 erected above the square tube 102, and traveling sliders 3021 are respectively disposed at two sides of the housing 304 and opposite to the traveling guide rails 302. The traveling slide blocks 3021 slide on the corresponding traveling guide rails 302, a first motor 301 is further fixed to one side of the housing 304, a driving end of the first motor 301 extends to the square pipe 102 through the housing 304, and the traveling gear 3011 is engaged with the rack 303, so as to provide power for the housing 304 to move above the square pipe 102.

The housing 304 is fixedly connected to the welding support 103, so that the first driving mechanism 3 drives the housing 304 and the welding mechanism 5 to move simultaneously. The first support mechanism 1 is further provided with a first displacement sensor 306, and the first displacement sensor 306 is arranged on the side surface of the welding support 103 and used for determining whether the welding mechanism 5 reaches the first station and the second station. The signal end of the first displacement sensor 306 is connected with a controller, and the controller controls the start-stop and forward-reverse rotation of the first driving mechanism 3.

4. Supply mechanism 4

As shown in fig. 5 to 10, in this solution, two sets of welding units are provided in the welding support 103, each set of welding units includes a first welding gun 501 and a second welding gun 502, and each set of welding units corresponds to a set of supply units, and the two sets of supply units are symmetrically provided on the housing 304, so as to maintain stability. Each set of feed units comprises a wire feeder 401, a wire drum 402, an arc initiator 403.

The side surface of the first support frame 101 is further provided with a support bar 404 for providing signals and electric energy for the supply mechanism 4, a first guide groove 405 is fixed on the support bar 404, a cable track 406 is arranged in the first guide groove 405, and all wire harnesses corresponding to the power supply and control ends of the first motor 301 and the supply mechanism 4 pass through the cable track 406 to be connected with corresponding ports of the equipment. The provision of the cable track 406 and the first guide groove 405 prevents the wire harness from being entangled during the movement of the supply mechanism 4 and the welding mechanism 5. For more stable traveling, the traveling blocks 3021 are provided with two traveling blocks 3021 on both sides of the square tube 102, one fixed near the first motor 301 and the other fixed at the cable track 406, and the traveling gear 3011 is located between the two traveling blocks 3021.

5. Welding mechanism 5

The welding mechanism 5 comprises two sets of welding units, each set of welding units comprises a first welding gun 501 and a second welding gun 502, and the arrangement of the two welding guns is applied to different pipes to be processed. The two groups of welding units are arranged in an array along the length direction on the welding support 103 close to the end part of the second support frame 201.

For better support of the first and

second welding guns

501, 502, each welding unit comprises a sleeve, which in this case comprises a first sleeve 503 arranged at the first welding unit and a second sleeve 504 arranged at the second welding unit, the welding gun in each welding gun unit being arranged at the end of the respective sleeve.

Because the pipe to be treated is not completely flat and can also be oval, the second driving mechanism 6 drives the pipe to be treated to rotate, the first driving mechanism 3 drives the welding mechanism 5 to move back and forth, and when the pipe to be treated is uneven, only a certain degree of pitching of the welding gun unit at the uneven position of the pipe to be treated is needed.

In order to realize the functions, as shown in fig. 8 and fig. 11-14, each welding unit further comprises two pitch drive motors 505, the two pitch drive motors 505 are symmetrically arranged on two side walls in the housing 304, and the drive ends of the pitch drive motors 505 are connected with the corresponding tie rods 506. The two tie rods 506 are respectively positioned on the ear plates 1031, and guide blocks 509 for guiding the tie rods 506 are further arranged on the upper side wall of the welding support 103 close to the part of the pitch driving motor 505 in an array manner, and the guide blocks 509 are arranged below the cover plate 1032. The housing 304 is connected to a guide block 509 on the welding support 103 via a connecting plate 305, so that all components on the housing 304 and components fixed to the welding support 103 are moved simultaneously. The support part comprises the shell 304, a connecting plate 305, a welding support 103, a square tube 102 and a guide block 509. In this embodiment, the pull rod 506 is an AVC pull rod.

The side wall of the welding support 103 is provided with sleeve plates 507, each pull rod 506 is fixedly connected with the corresponding sleeve plate 507, the side surface of the sleeve plate 507 facing the welding unit in the groove of the U-shaped structure is provided with a second guide groove, and the second guide groove and the horizontal plane have a set elevation angle. The side of the sleeve 508 that is sleeved on the sleeve is provided with a protrusion, and the protrusion moves back and forth along the second guide groove. The sleeve is provided with a fixing block at its end adjacent to the feed mechanism 4, which fixes the corresponding end of the sleeve in the groove of the weld support 103. The ends of the first sleeve 503 and the second sleeve 504 near the welding gun may move up and down as the projection moves within the second channel. Wherein, the fixed block and the sleeve plate 507 are both made of PEEK material and are matched with an AVC rod to realize linear control. It should be noted that the first sleeve 503 and the second sleeve 504 are disposed above and below and are staggered along the length of the device, and the welding torch on the upper sleeve is closer to the second support mechanism 2 for welding. In order to provide a pitch space for the first sleeve 503 and the second sleeve 504, the first sleeve 503 and the second sleeve 504 are located at a set distance above and below each other. In this embodiment, when the pull rod 506 moves toward the second support mechanism 2 under the action of the pitch drive motor 505, the torch head of the corresponding welding unit moves downward and approaches the inner surface of the pipe to be processed, otherwise, the torch head is far away from the inner surface of the pipe to be processed.

For better welding, a camera is further arranged at the end part of the welding mechanism 5, which is provided with a welding gun, and the camera is connected with the controller through a data end.

6. Second driving mechanism 6

As shown in fig. 1 to 4 and fig. 15 to 18, the clamping frame 206 of the second supporting mechanism 2 is provided with a clamping portion 61, the supporting frame 205 is provided with a supporting portion 62, and the clamping portion 61 and the supporting portion 62 cooperate to adjust the horizontal state of the tube to be processed. The side surface of the clamping portion 61 is further provided with a display control portion, and the clamping portion 61, the supporting portion 62 and the display control portion are described in detail below.

6.1. Clamping part 61

As shown in fig. 15 to 17, the clamping portion 61 includes a first support plate 6101 provided on a side of the clamping frame 206 facing the first support mechanism 1, and the clamping frame 206 also serves as a protective door to prevent the tube to be processed from being thrown out during operation. A vertical guide rail 6102 and a vertical slider are arranged between the first support plate 6101 and the clamping frame 206, and an upper driver 61031 for moving the first support plate 6101 along the vertical guide rail 6102 is arranged below the first support plate 6101. The drive end of the upper driver 61031 can be moved up and down by a motor, in this embodiment, by an upper drive knob 6103 to drive the upper driver 61031. The side of the first support plate 6101 away from the first support mechanism 1 is further provided with a second drive motor 6104. A bearing 6015 is coaxially fixed on the other side surface, a first meshing gear 6106 is coaxially arranged on an outer casing of the bearing 6015, a driving end of the second driving motor 6104 is connected with the front end speed reducer for driving, a second meshing gear 61041 is arranged at an end portion of the first supporting plate 6101, and the first meshing gear 6106 drives the second meshing gear 61041 to rotate under the driving of the second driving motor 6104.

A second support plate 6107 is coaxially arranged on the first meshing gear 6106, a first arc-shaped plate 6108 is arranged on the outer side surface of the second support plate 6107, a second arc-shaped plate 6109 is further arranged on the outer side surface of the first arc-shaped plate 6108, a first guide rail 6110 and a second guide rail 6111 are respectively arranged between the first arc-shaped plate 6108 and the second arc-shaped plate 6109 and between the first arc-shaped plate 6108 and the second support plate 6107, and the first guide rail 6110 and the second guide rail 6111 are vertically arranged relatively. The tube to be processed is limited by the action of the first arc-shaped plate 6108, the second arc-shaped plate 6109, and the second supporting plate 6107. The second arc plate 6109 is provided with a fixing part and a tightening part 6112, and the tightening part 6112 is connected with a chain surrounding the pipe to be treated. In this embodiment, the first arc 6108 is a semi-circular fan, the connection line of the two ends passes through the centers of the through holes of the first support plate 6101 and the second support plate 6107, the second arc 6109 is a quarter-fan, and the tightening member 6112 is in the middle of the second arc 6109.

The working principle of the clamping portion 61 is as follows: after the pipe to be treated is placed on the rest 62, it is inserted into the clamp 61, and then the wire rope 204 of the second support mechanism 2 is passed through the pipe to be treated. Adjusting the level of the pipe to be treated and keeping a set distance from a welding gun. The upper driving handle 6103 is adjusted to make the height of the central axis of the second arc-shaped plate 6109 approximately the same as the central axis of the tube to be processed, the first arc-shaped plate 6108 and the second arc-shaped plate 6109 are adjusted to move towards the middle of the second supporting plate 6017 along the first guide rail 6110 to be close to the tube to be processed, the chain is fixed on the tightening member 6112 after bypassing the outer diameter of the tube to be processed, and it is determined whether the supporting points of the tube to be processed are on the same horizontal plane. The second drive motor 6104 is then activated to rotate the tube to be treated about its central axis.

6.2. Support part 62

The holder 62 includes two parallel holder rails 6201 horizontally disposed on the holder 205, and the two parallel holder rails 6201 are disposed perpendicular to the tube to be processed. Two support sliding blocks 6202 which move back and forth on the support guide rails 6201 are arranged on the two parallel support sliding rails 6201, support wheels 6203 are arranged on the support sliding blocks 6202, a support rotating shaft 6204 is further erected on the support bracket 205, the support rotating shaft 6204 is positioned at the positions of the two sliding blocks, the threads of the two sliding blocks are opposite, nut members which are matched with the positions corresponding to the support rotating shafts 6204 are arranged below the support sliding blocks 6202, and the nut members are further fixed on the support bracket 205. When the rotation axis 6204 is rotated, the two supporting blocks 6202 move towards or away from each other, and the central axis of the supporting wheel 6203 on the supporting blocks 6202 is parallel to the central axis of the tube to be processed. The support part 62 may be provided to support the tube to be processed by adjusting the distance between the two support wheels 6203, and finally to support the tube to be processed with different tube diameters, and the tube to be processed is horizontally secured by the clamping part 61 and the support part 62. In this embodiment, the fulcrum 6204 is manually rotated by a fulcrum handle 6205, and may be driven by a motor.

6.3. Control display part

The control display part comprises a control center circuit, a key circuit and a display early warning circuit, two second sensors 6113 are arranged on the second support plate 6107, the second sensors 6113 are fixed at two ends of the first guide rail 6110 and are arranged oppositely, and the two second sensors 6113 can be used for measuring the position of the first arc-shaped plate 6108. The second sensors 6113 are all connected with a signal end of a control center circuit, the control center circuit judges whether the position of the pipe to be processed is correct or not according to the size of the pipe to be processed and data of the second sensors 6113, if the position of the pipe to be processed is incorrect, the control center circuit is connected with an upper driver 61031, the upper driver 61031 is driven to realize coarse adjustment of the upper position and the lower position, the first arc 6108 and the second arc 6109 are driven oppositely and correspondingly to the arcs, the control center circuit is connected correspondingly with a controlled end of the arc drive, and the control center circuit realizes fine adjustment of the fixing part by controlling the arc drive to work. The control center circuit is also connected with the controlled end of the second driving motor 6104, and after the position of the fixing part is adjusted, the control center circuit controls the second driving motor 6104 to work, so that the pipe to be treated rotates automatically. The key circuit and the display early warning circuit are respectively connected with corresponding ports of the control center circuit, the key circuit inputs the inner diameter and the outer diameter of each section of the pipe to be processed, and the display early warning circuit is used for displaying the structural condition and the welding condition of the pipe to be processed and giving out early warning on the abnormal state of the device. The control center circuit is connected with the controller, and the control center circuit obtains the controller camera data and the motion position data, and can adjust the working states of the second driving motor 6104, the first motor 301 and the two pitching driving motors 505.

7. Temperature reduction mechanism 7

Cooling mechanism 7 includes outlet pipe 71, outlet pipe 71's delivery port spouts to treating the pipe, and is optimized, in order to prevent to influence operational environment, outlet port department is provided with the atomizing piece, the water adhesion after being atomized is on treating the pipe, and the water after the atomizing is attached to treating the pipe and is evaporated because of being welded the production high temperature.

The invention is not to be considered as limited to the specific embodiments shown and described, but is to be understood to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.

Claims

1. The welding device in the pipe is characterized by comprising a welding main body for welding the pipe to be treated and a fixing main body for fixing the pipe to be treated, wherein the welding main body comprises a first supporting mechanism (1) and a welding mechanism, the first supporting mechanism (1) comprises a square pipe (102), a welding support (103) and a shell (304) are sequentially arranged above the square pipe (102), the welding support (103) is fixedly connected with the shell (304), a first driving mechanism (3) is arranged on the shell (304), a pulley is arranged on the surface, facing the welding support (103), of the square pipe (102), and the first driving mechanism (3) drives the shell (304) to move back and forth on the square pipe (102); the fixing main body comprises a second supporting mechanism (2), the second supporting mechanism (2) comprises a clamping frame (206), a bracket (205), a steel wire rope (204), a first traction piece (202) and a second traction piece (203), the first traction piece (202) and the second traction piece (203) are used for drawing two ends of the steel wire rope (204), the steel wire rope (204) penetrates through a clamping part (61), the clamping part comprises a first supporting plate (6102) moving up and down on one side surface of the clamping frame (206), a through hole through which a pipe to be processed penetrates is formed in the middle of the first supporting plate (6102), the first supporting plate (6102) is connected with a second supporting plate (6107) through a bearing (6015), the device further comprises a second driving motor (6104) driving an inner sleeve and an outer sleeve of the bearing (6015) to rotate relatively, an arc-shaped plate assembly is arranged on the second supporting plate (6107), and the arc-shaped plate assembly can move on the plane of the, the arc plate component is provided with a fixing part for fixing a pipe to be treated; the support bracket (205) is provided with support parts (62) for supporting the to-be-processed, and the clamping parts (61) and the support parts (62) are arranged in an array along a linear direction.

2. An in-pipe welding apparatus according to claim 1, wherein said first supporting mechanism (1) further comprises first supporting frames (101), said first supporting frames (101) are arranged in an array along the length direction of the square pipe (102), and the upper end faces of all the first supporting frames (101) are used for supporting the square pipe (102).

3. A pipe internal welding device according to claim 2, characterized in that the housing (304) is provided with a supply mechanism, the side of the first support mechanism (1) is provided with a support bar (404), the support bar is provided with a first guide groove (405), the first guide groove (405) is provided with a cable track (406), the end of the cable track (406) close to the supply mechanism (4) is fixed on the housing (304), the cable track (406) moves back and forth in the first guide groove (405), and the cable track (406) is provided with a wiring harness connected with electrical components.

4. A welding device in a pipe according to claim 3, characterized in that a rack (303) is provided on one side of the square pipe (102), and the traveling gear (3011) of the first driving mechanism (3) is engaged with the rack (303).

5. The welding device in pipe as claimed in claim 1, characterized in that the square pipe (102) is further provided with a traveling guide rail (302) parallel to the rack (303), and the housing (304) is provided with a plurality of traveling sliders (3021) moving on the traveling guide rail (302) along the length direction.

6. A welding device inside a pipe according to claim 1, further comprising a first displacement sensor (306), said first displacement sensor (306) being arranged at the side of the welding support (103).

7. A device for welding inside a pipe according to claim 2, characterized in that said cable (204) is removable and tensioned at least at one end on the respective pulling element.

8. An in-pipe welding apparatus according to claim 7, wherein said holder portion (62) comprises a holder rail (6201) horizontally disposed on the holder (205), said holder rail (6201) is perpendicular to the array direction of the holder portion (62), a holder slider (6202) is disposed on said holder rail (6201), and a holder wheel (6203) having an adjustable interval is disposed on said holder slider (6202).

9. The welding device in pipe as claimed in claim 1, wherein a first meshing gear (6106) is coaxially arranged on the outer casing of the bearing (6015), the driving end of the second driving motor (6104) is connected with a front speed reducer as a drive, a second meshing gear is arranged at the end part passing through the first supporting plate (6101), and the first meshing gear (1066) drives the second meshing gear to rotate under the driving of the second driving motor (6104).

10. The welding device in pipe according to claim 1, further comprising a cooling mechanism (7) for cooling the pipe to be treated, wherein the cooling mechanism (7) comprises a water outlet pipe (71), and a water outlet of the water outlet pipe (71) is sprayed to the pipe to be treated.