CN111360364B - Intraductal welding set including clamping part - Google Patents

Intraductal welding set including clamping part Download PDF

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Publication number
CN111360364B
CN111360364B CN202010302380.XA CN202010302380A CN111360364B CN 111360364 B CN111360364 B CN 111360364B CN 202010302380 A CN202010302380 A CN 202010302380A CN 111360364 B CN111360364 B CN 111360364B
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CN
China
Prior art keywords
pipe
arc
welding
plate
wire rope
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Expired - Fee Related
Application number
CN202010302380.XA
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Chinese (zh)
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CN111360364A (en
Inventor
郭学文
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wilhelm Suzhou Cladding Technology Co ltd
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Wilhelm Suzhou Cladding Technology Co ltd
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Priority to CN202010302380.XA priority Critical patent/CN111360364B/en
Publication of CN111360364A publication Critical patent/CN111360364A/en
Application granted granted Critical
Publication of CN111360364B publication Critical patent/CN111360364B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/0026Arc welding or cutting specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/003Cooling means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/053Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
    • B23K37/0533Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor external pipe alignment clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/053Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
    • B23K37/0538Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor for rotating tubes, e.g. rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/06Tubes

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Optics & Photonics (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The utility model provides an intraductal welding set including clamping part, still include second supporting mechanism, second supporting mechanism includes the clamping frame, wire rope and the first tractive spare that is used for tractive wire rope both ends, the second tractive spare, wire rope passes clamping part, clamping part includes the first backup pad that reciprocates on clamping frame side, first backup pad middle part sets up the via hole that the pipe passed that waits to handle, first backup pad passes through the bearing and is connected with the second backup pad, the device is still including ordering about the second driving motor that the bearing overcoat rotated relatively, be provided with the arc board subassembly in the second backup pad, the arc board subassembly is portable on the plane of second backup pad, be provided with the fixed part of fixed pipe that waits to handle on the arc board subassembly. This application supports through setting up wire rope and stretches into the welder in the pipe to treat the rotation of managing through the second driving motor realization, realize the intraductal welding of longer complete pipe and realize treating the fixed of managing.

Description

Intraductal welding set including clamping part
Technical Field
The invention relates to the technical field of in-pipe welding, in particular to an in-pipe welding device comprising a clamping part.
Background
The welding in the pipe belongs to prior art, for example the nozzle stub, direct manual welding and slope welding can, but to oil drilling and chemical industry, the welded joint that requires to reduce as far as possible is in order to avoid safe risk, and this just needs the complete pipe that length is longer, in order to deal with the corrosive medium of operating mode, extension equipment life, still need the corrosion-resistant alloy coating of certain thickness of welding in the pipe simultaneously.
Because the complete tube is long, how to realize the technical problem that needs to be solved when the welding mechanism is welded in the tube, and how to solve the problem of fixing the tube to be treated.
Disclosure of Invention
In order to achieve in-tube welding of long, intact tubes and to achieve fixing of the tubes to be treated, the invention provides for this purpose an in-tube welding device comprising a clamping portion.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an intraductal welding set including clamping part still includes second supporting mechanism, second supporting mechanism includes clamping frame, wire rope and is used for first tractive spare, the second tractive spare at tractive wire rope both ends, wire rope passes clamping part, clamping part includes the first backup pad that reciprocates on clamping frame side, first backup pad middle part sets up the via hole that the pipe passed that remains to be handled, first backup pad passes through the bearing and is connected with the second backup pad, and the device is still including ordering about the second driving motor of bearing inner and outer cover relative rotation, be provided with the arc board subassembly in the second backup pad, the arc board subassembly is portable on the plane of second backup pad, be provided with the fixed part of fixed pipe of waiting to be handled on the arc board subassembly.
Preferably, at least one end of the cable is detachable and tensioned at the respective pulling element.
Preferably, the arc plate assembly comprises a first arc plate and a second arc plate, a first guide rail and a second guide rail are respectively arranged between the first arc plate and the second arc plate and between the first arc plate and the second support plate, and the first guide rail and the second guide rail are arranged vertically relatively.
Preferably, the first arc-shaped plate is of a semicircular fan-shaped structure, the connecting lines of the two end parts pass through the centers of the through holes of the first supporting plate and the second supporting plate, the second arc-shaped plate is of a quarter fan-shaped structure, and the hooping piece is arranged in the middle of the second arc-shaped plate.
Preferably, the outer sleeve of the bearing is coaxially provided with a first meshing gear, the driving end of the second driving motor is connected with the front end speed reducer to serve as a drive, the end part of the second driving motor penetrating through the first supporting plate is provided with a second meshing gear, and the first meshing gear drives the second meshing gear to rotate under the drive of the second driving motor.
Preferably, an upper driver for moving the first support plate along the vertical guide rail direction is arranged below the first support plate.
Preferably, the fixing portion includes a clasp and a chain, the middle portion of the second arc is fixed to the clasp medial surface, and one end of the chain is fixed to the clasp.
Preferably, the first arc-shaped plate and the second arc-shaped plate are attached to the outer surface of the pipe to be processed after the pipe to be processed is fixed.
Optimized, the side of first backup pad still is provided with accuse and shows the portion, accuse shows that the portion includes control center circuit, the keying circuit who is connected with control center circuit, shows early warning circuit, two are provided with the second sensor in the two backup pads, the both ends at first guide rail and relative setting are fixed to the second sensor, control center circuit is connected with second driving motor.
Preferably, the device also comprises a welding mechanism, wherein the welding mechanism extends into the pipe to be treated, the end part of the welding mechanism, which is close to the second supporting mechanism, is lapped on the steel wire rope and moves back and forth along the length direction of the steel wire rope.
The invention has the advantages that:
(1) this application supports the welder that stretches into in the pipe of awaiting treatment through setting up wire rope, fixes the pipe of awaiting treatment through all parts in the first backup pad to realize the rotation of the pipe of awaiting treatment through second driving motor, combine welder round trip movement on wire rope, thereby realize the intraductal welding of longer complete pipe and realize the fixed of the pipe of awaiting treatment.
(2) Wire rope one end can be dismantled to can the tensioning, every time weld a pipe to be handled like this, all can pass wire rope, because the pipe to be handled is longer, tensioning wire rope can guarantee welder and the pipe to be handled the distance of solder joint.
(3) The setting of first arc and second arc can be used for adjusting the position of fixed part to can hug closely the pipe of treating, prevent that the pipe of treating from rocking.
(4) The bearing, the first meshing gear, the second meshing gear and the second driving motor are matched for use.
(5) The vertical guide rail and the upper driver are arranged to achieve coarse adjustment of the vertical position of the fixing part.
(6) The arrangement of the hooping piece and the chain can better fix the pipe to be treated.
(7) The first arc-shaped plate and the second arc-shaped plate are attached to the outer surface of the pipe to be treated, and the effect of preventing the pipe to be treated on the chain from shaking can be achieved.
(8) The arrangement of the control display part can realize the automation of the welding device and provide the support for the electrical components.
(9) The end part of the welding mechanism close to the second supporting mechanism is lapped on the steel wire rope, so that smooth transition of the welding gun between the first supporting mechanism and the second supporting mechanism is ensured.
Drawings
Fig. 1 is a front view of the device of the present invention.
FIG. 2 is a top view of the apparatus of the present invention.
Fig. 3 is an isometric view of the device of the present invention.
Fig. 4 is a left side view of the device of the present invention.
Fig. 5 is an enlarged view of a portion a2 in fig. 1.
Fig. 6 is an enlarged view of a portion B4 in fig. 2.
Fig. 7 is an enlarged view of a portion C3 in fig. 3.
Fig. 8 and 9 are enlarged perspective views of the first driving structure and the housing.
Fig. 10 is an enlarged view of a portion D1 in fig. 4.
FIG. 11 is a partial perspective view of the welding mechanism with the cover plate removed.
Fig. 12 is an enlarged view of a portion a1 in fig. 1.
Fig. 13 is an enlarged view of a portion B3 in fig. 2.
Fig. 14 is an enlarged view of a portion C2 in fig. 3.
Fig. 15 is an enlarged view of a portion C1 in fig. 3.
Fig. 16 is an enlarged view of a portion B1 in fig. 2.
Fig. 17 is a perspective view of the interior of the second drive mechanism.
Fig. 18 is an enlarged view of a portion B2 in fig. 2.
The notations in the figures have the following meanings:
1-first supporting mechanism 101-first supporting frame 102-square tube
103-weld support 1031-ear plate 1032-cover plate
2-second support mechanism 201-second support frame
202-first pulling member 203-second pulling member 204-wire rope
205-holder 206-clamp
3-first drive mechanism 301-first motor 3011-travel gear
302-travel guide rail 3021-travel slider 303-rack
304-housing 305-connection plate 306-first displacement sensor
4-feeding mechanism 401-wire feeder 402-wire tray 403-arc starter
404-support bar 405-first guide channel 406-cable track
5-welding mechanism 501-first welding gun 502-second welding gun
503-first sleeve 504-second sleeve 505-pitch drive motor
506-pull rod 507-sleeve plate 508-sleeve 509-guide block
6-second drive mechanism
61-clamping part 6101-first support plate
6102 vertical guide 6103 upper drive handle 61031 upper drive
6104-second drive motor 61041-second meshing gear 6105-bearing
6106 first engaging gear 6107 second support plate 6108 first arc plate
6109 second arc-shaped plate 6110 first guide rail 6111 second guide rail
6112-clasp 6113-second sensor
62-rest 6201-rest track 6202-rest slide
6203-Caster 6204-Caster 6205-Pivot handle
7-cooling mechanism 71-water outlet pipe
Detailed Description
The utility model provides an intraductal welding set including clamping part, is including the welding main part that is used for welding treating the pipe, the fixed main part that is used for fixed treating the pipe, for welding treating cooling mechanism 7 that the pipe cooled down. As shown in fig. 1 to 18, the welding main body includes a first supporting mechanism 1, a feeding mechanism 4, a welding mechanism 5, and a first driving mechanism 3, and the fixing main body includes a second supporting mechanism 2 and a second driving mechanism 6. The first support mechanism 1 and the second support mechanism 2 are arranged on the same straight line along the length direction of the device. The welding mechanism 5, the feeding mechanism 4 and the first driving mechanism 3 are positioned on the first supporting mechanism 1. The welding mechanism 5 comprises a welding torch, pipelines connected with the supply mechanism 4, and a third drive for driving the corresponding welding torch to pitch, in this embodiment, the welding torch comprises a first welding torch 501 and a second welding torch 502, and the first welding torch 501 and the second welding torch 502 are in different shapes, so as to facilitate welding different positions of the pipe to be processed. The first support mechanism 1 includes a welding support 103 that supports a first welding gun 501, a second welding gun 502, and respective pipes. The supply mechanism 4 is used for providing welding wires and gas used in welding for pipe internal welding, and the output end of the supply mechanism 4 comprises a welding wire supply pipeline and a gas supply pipeline. The first driving mechanism 3 is used for driving the welding mechanism 5 and the feeding mechanism 4 to move back and forth in the length direction of the first supporting mechanism 1.
The second supporting structure 2 is used for supporting and clamping the pipe to be processed, and a second driving mechanism 6 arranged on the second supporting structure is used for driving the pipe to be processed to rotate.
The cooling mechanism 7 is used for spraying atomized cooling water/compressed air to a pipe to be treated during welding.
The components are described in detail below.
1. First support mechanism 1
As shown in fig. 1 to 14, the first support mechanism 1 further includes a first support frame 101 and a square tube 102, and in this embodiment, the first support frames 101 are arranged in sequence along the length direction of the device. The square pipe 102 is disposed on the upper surface of the first support frame 101 and supported by all the first support frames 101. The welding support 103 is disposed on the square pipe 102 by means of a pulley, and a portion near the second support mechanism 2 protrudes out of the square pipe 102. Specifically, in the welding mechanism 5, a first welding torch 501 and a second welding torch 502 are positioned at a portion of the welding support 103 extending out of the square pipe 102. The welding support 103 of the feeding mechanism 4 located above the square tube 102 is far away from the end of the second support mechanism 2, and the feeding mechanism 4 and the welding support 103 move back and forth on the pulley along the length direction of the square tube 102 under the action of the first driving mechanism 3.
The welding support 103 is a U-shaped structure, ear plates 1031 are arranged on two sides of the upper end of the U-shaped structure, a cover plate 1032 is further connected to the upper ends of the two ear plates 1031, and a plurality of cover plates 1032 are arranged in an array along the length direction of the ear plates 1031.
2. Second supporting mechanism 2
As shown in fig. 1-4, 10, 12, and 15-18, the second supporting mechanism 2 includes a second supporting frame 201, two ends of the second supporting frame 201 are respectively provided with a first pulling member 202 and a second pulling member 203, the pulling members on two sides pull two parallel steel cables 204, before welding the pipes to be processed, a portion of the welding support 103 extending out of the square pipe 102 is lapped on the second pulling member 203 of the second supporting mechanism 2, and a front end portion of the welding support is suspended, at least one end of each steel cable 204 can be detached and pulled from the corresponding pulling member, so that the steel cable 204 can pass through each pipe to be processed. In this embodiment, the first pulling member 202 has a detachable wire rope 204, and the first pulling member 202 further includes a hydraulic pump for tensioning the wire rope 204. The second support frame 201 is provided with a bracket 205 and a clamping frame 206, the bracket 205 is positioned below the steel wire rope 204, the steel wire rope 204 passes through the clamping frame 206, and the second driving mechanism 6 is also arranged on the second support frame 201.
The welding mechanism 5 comprises a first station before the pipe to be treated is welded and a second station when the pipe to be treated is welded. In the first station, the part of the welding support 103 close to the welding gun is positioned on the steel wire rope 204, and the rest parts are positioned above the square pipe 102; in the second station, most of the welding support 103 is located on the steel wire rope 204, and the welding gun at the end of the welding support 103 penetrates through the pipe to be processed, so that the welding mechanism 5 can complete the integral pipe internal welding of the pipe to be processed.
In the pushing process of the first drive, the ear plates 1031 on both sides of the welding support 103 are firstly lapped on the second traction piece 203 of the second support mechanism 2 and then lapped on the corresponding steel wire rope 204, and the welding mechanism 5 moves back and forth between the first station and the second station.
3. First driving mechanism 3
As shown in fig. 5-10, the first driving mechanism 3 includes a first motor 301, a speed reduction motor, a traveling gear 3011 is disposed at a non-driving end of the speed reduction motor, traveling guide rails 302 are symmetrically disposed on two side walls of the square tube 102 along a length direction, a rack 303 parallel to the traveling guide rails 302 is further disposed on one side of the square tube 102, the device further includes a housing 304 erected above the square tube 102, and traveling sliders 3021 are respectively disposed at two sides of the housing 304 and opposite to the traveling guide rails 302. The traveling slide blocks 3021 slide on the corresponding traveling guide rails 302, a first motor 301 is further fixed to one side of the housing 304, a driving end of the first motor 301 extends to the square pipe 102 through the housing 304, and the traveling gear 3011 is engaged with the rack 303, so as to provide power for the housing 304 to move above the square pipe 102.
The housing 304 is fixedly connected to the welding support 103, so that the first driving mechanism 3 drives the housing 304 and the welding mechanism 5 to move simultaneously. The first support mechanism 1 is further provided with a first displacement sensor 306, and the first displacement sensor 306 is arranged on the side surface of the welding support 103 and used for determining whether the welding mechanism 5 reaches the first station and the second station. The signal end of the first displacement sensor 306 is connected with a controller, and the controller controls the start-stop and forward-reverse rotation of the first driving mechanism 3.
4. Supply mechanism 4
As shown in fig. 5 to 10, in this solution, two sets of welding units are provided in the welding support 103, each set of welding units includes a first welding gun 501 and a second welding gun 502, and each set of welding units corresponds to a set of supply units, and the two sets of supply units are symmetrically provided on the housing 304, so as to maintain stability. Each set of feed units comprises a wire feeder 401, a wire drum 402, an arc initiator 403.
The side surface of the first support frame 101 is further provided with a support bar 404 for providing signals and electric energy for the supply mechanism 4, a first guide groove 405 is fixed on the support bar 404, a cable track 406 is arranged in the first guide groove 405, and all wire harnesses corresponding to the power supply and control ends of the first motor 301 and the supply mechanism 4 pass through the cable track 406 to be connected with corresponding ports of the equipment. The provision of the cable track 406 and the first guide groove 405 prevents the wire harness from being entangled during the movement of the supply mechanism 4 and the welding mechanism 5. For more stable traveling, the traveling blocks 3021 are provided with two traveling blocks 3021 on both sides of the square tube 102, one fixed near the first motor 301 and the other fixed at the cable track 406, and the traveling gear 3011 is located between the two traveling blocks 3021.
5. Welding mechanism 5
The welding mechanism 5 comprises two sets of welding units, each set of welding units comprises a first welding gun 501 and a second welding gun 502, and the arrangement of the two welding guns is applied to different pipes to be processed. The two groups of welding units are arranged in an array along the length direction on the welding support 103 close to the end part of the second support frame 201.
For better support of the first and second welding guns 501, 502, each welding unit comprises a sleeve, which in this case comprises a first sleeve 503 arranged at the first welding unit and a second sleeve 504 arranged at the second welding unit, the welding gun in each welding gun unit being arranged at the end of the respective sleeve.
Because the pipe to be treated is not completely flat and can also be oval, the second driving mechanism 6 drives the pipe to be treated to rotate, the first driving mechanism 3 drives the welding mechanism 5 to move back and forth, and when the pipe to be treated is uneven, only a certain degree of pitching of the welding gun unit at the uneven position of the pipe to be treated is needed.
In order to realize the functions, as shown in fig. 8 and fig. 11-14, each welding unit further comprises two pitch drive motors 505, the two pitch drive motors 505 are symmetrically arranged on two side walls in the housing 304, and the drive ends of the pitch drive motors 505 are connected with the corresponding tie rods 506. The two tie rods 506 are respectively positioned on the ear plates 1031, and guide blocks 509 for guiding the tie rods 506 are further arranged on the upper side wall of the welding support 103 close to the part of the pitch driving motor 505 in an array manner, and the guide blocks 509 are arranged below the cover plate 1032. The housing 304 is connected to a guide block 509 on the welding support 103 via a connecting plate 305, so that all components on the housing 304 and components fixed to the welding support 103 are moved simultaneously. The support part comprises the shell 304, a connecting plate 305, a welding support 103, a square tube 102 and a guide block 509. In this embodiment, the pull rod 506 is an AVC pull rod.
The side wall of the welding support 103 is provided with sleeve plates 507, each pull rod 506 is fixedly connected with the corresponding sleeve plate 507, the side surface of the sleeve plate 507 facing the welding unit in the groove of the U-shaped structure is provided with a second guide groove, and the second guide groove and the horizontal plane have a set elevation angle. The side of the sleeve 508 that is sleeved on the sleeve is provided with a protrusion, and the protrusion moves back and forth along the second guide groove. The sleeve is provided with a fixing block at its end adjacent to the feed mechanism 4, which fixes the corresponding end of the sleeve in the groove of the weld support 103. The ends of the first sleeve 503 and the second sleeve 504 near the welding gun may move up and down as the projection moves within the second channel. Wherein, the fixed block and the sleeve plate 507 are both made of PEEK material and are matched with an AVC rod to realize linear control. It should be noted that the first sleeve 503 and the second sleeve 504 are disposed above and below and are staggered along the length of the device, and the welding torch on the upper sleeve is closer to the second support mechanism 2 for welding. In order to provide a pitch space for the first sleeve 503 and the second sleeve 504, the first sleeve 503 and the second sleeve 504 are located at a set distance above and below each other. In this embodiment, when the pull rod 506 moves toward the second support mechanism 2 under the action of the pitch drive motor 505, the torch head of the corresponding welding unit moves downward and approaches the inner surface of the pipe to be processed, otherwise, the torch head is far away from the inner surface of the pipe to be processed.
For better welding, a camera is further arranged at the end part of the welding mechanism 5, which is provided with a welding gun, and the camera is connected with the controller through a data end.
6. Second driving mechanism 6
As shown in fig. 1 to 4 and fig. 15 to 18, the clamping frame 206 of the second supporting mechanism 2 is provided with a clamping portion 61, the supporting frame 205 is provided with a supporting portion 62, and the clamping portion 61 and the supporting portion 62 cooperate to adjust the horizontal state of the tube to be processed. The side surface of the clamping portion 61 is further provided with a display control portion, and the clamping portion 61, the supporting portion 62 and the display control portion are described in detail below.
6.1. Clamping part 61
As shown in fig. 15 to 17, the clamping portion 61 includes a first support plate 6101 provided on a side of the clamping frame 206 facing the first support mechanism 1, and the clamping frame 206 also serves as a protective door to prevent the tube to be processed from being thrown out during operation. A vertical guide rail 6102 and a vertical slider are arranged between the first support plate 6101 and the clamping frame 206, and an upper driver 61031 for moving the first support plate 6101 along the vertical guide rail 6102 is arranged below the first support plate 6101. The drive end of the upper driver 61031 can be moved up and down by a motor, in this embodiment, by an upper drive knob 6103 to drive the upper driver 61031. The side of the first support plate 6101 away from the first support mechanism 1 is further provided with a second drive motor 6104. A bearing 6015 is coaxially fixed on the other side surface, a first meshing gear 6106 is coaxially arranged on an outer casing of the bearing 6015, a driving end of the second driving motor 6104 is connected with the front end speed reducer for driving, a second meshing gear 61041 is arranged at an end portion of the first supporting plate 6101, and the first meshing gear 6106 drives the second meshing gear 61041 to rotate under the driving of the second driving motor 6104.
A second support plate 6107 is coaxially arranged on the first meshing gear 6106, a first arc-shaped plate 6108 is arranged on the outer side surface of the second support plate 6107, a second arc-shaped plate 6109 is further arranged on the outer side surface of the first arc-shaped plate 6108, a first guide rail 6110 and a second guide rail 6111 are respectively arranged between the first arc-shaped plate 6108 and the second arc-shaped plate 6109 and between the first arc-shaped plate 6108 and the second support plate 6107, and the first guide rail 6110 and the second guide rail 6111 are vertically arranged relatively. The tube to be processed is limited by the action of the first arc-shaped plate 6108, the second arc-shaped plate 6109, and the second supporting plate 6107. The second arc plate 6109 is provided with a fixing part and a tightening part 6112, and the tightening part 6112 is connected with a chain surrounding the pipe to be treated. In this embodiment, the first arc 6108 is a semi-circular fan, the connection line of the two ends passes through the centers of the through holes of the first support plate 6101 and the second support plate 6107, the second arc 6109 is a quarter-fan, and the tightening member 6112 is in the middle of the second arc 6109.
The working principle of the clamping portion 61 is as follows: after the pipe to be treated is placed on the rest 62, it is inserted into the clamp 61, and then the wire rope 204 of the second support mechanism 2 is passed through the pipe to be treated. Adjusting the level of the pipe to be treated and keeping a set distance from a welding gun. The upper driving handle 6103 is adjusted to make the height of the central axis of the second arc-shaped plate 6109 approximately the same as the central axis of the tube to be processed, the first arc-shaped plate 6108 and the second arc-shaped plate 6109 are adjusted to move towards the middle of the second supporting plate 6017 along the first guide rail 6110 to be close to the tube to be processed, the chain is fixed on the tightening member 6112 after bypassing the outer diameter of the tube to be processed, and it is determined whether the supporting points of the tube to be processed are on the same horizontal plane. The second drive motor 6104 is then activated to rotate the tube to be treated about its central axis.
6.2. Support part 62
The holder 62 includes two parallel holder rails 6201 horizontally disposed on the holder 205, and the two parallel holder rails 6201 are disposed perpendicular to the tube to be processed. Two support sliding blocks 6202 which move back and forth on the support guide rails 6201 are arranged on the two parallel support sliding rails 6201, support wheels 6203 are arranged on the support sliding blocks 6202, a support rotating shaft 6204 is further erected on the support bracket 205, the support rotating shaft 6204 is positioned at the positions of the two sliding blocks, the threads of the two sliding blocks are opposite, nut members which are matched with the positions corresponding to the support rotating shafts 6204 are arranged below the support sliding blocks 6202, and the nut members are further fixed on the support bracket 205. When the rotation axis 6204 is rotated, the two supporting blocks 6202 move towards or away from each other, and the central axis of the supporting wheel 6203 on the supporting blocks 6202 is parallel to the central axis of the tube to be processed. The support part 62 may be provided to support the tube to be processed by adjusting the distance between the two support wheels 6203, and finally to support the tube to be processed with different tube diameters, and the tube to be processed is horizontally secured by the clamping part 61 and the support part 62. In this embodiment, the fulcrum 6204 is manually rotated by a fulcrum handle 6205, and may be driven by a motor.
6.3. Control display part
The control display part comprises a control center circuit, a key circuit and a display early warning circuit, two second sensors 6113 are arranged on the second support plate 6107, the second sensors 6113 are fixed at two ends of the first guide rail 6110 and are arranged oppositely, and the two second sensors 6113 can be used for measuring the position of the first arc-shaped plate 6108. The second sensors 6113 are all connected with a signal end of a control center circuit, the control center circuit judges whether the position of the pipe to be processed is correct or not according to the size of the pipe to be processed and data of the second sensors 6113, if the position of the pipe to be processed is incorrect, the control center circuit is connected with an upper driver 61031, the upper driver 61031 is driven to realize coarse adjustment of the upper position and the lower position, the first arc 6108 and the second arc 6109 are driven oppositely and correspondingly to the arcs, the control center circuit is connected correspondingly with a controlled end of the arc drive, and the control center circuit realizes fine adjustment of the fixing part by controlling the arc drive to work. The control center circuit is also connected with the controlled end of the second driving motor 6104, and after the position of the fixing part is adjusted, the control center circuit controls the second driving motor 6104 to work, so that the pipe to be treated rotates automatically. The key circuit and the display early warning circuit are respectively connected with corresponding ports of the control center circuit, the key circuit inputs the inner diameter and the outer diameter of each section of the pipe to be processed, and the display early warning circuit is used for displaying the structural condition and the welding condition of the pipe to be processed and giving out early warning on the abnormal state of the device. The control center circuit is connected with the controller, and the control center circuit obtains the controller camera data and the motion position data, and can adjust the working states of the second driving motor 6104, the first motor 301 and the two pitching driving motors 505.
7. Temperature reduction mechanism 7
Cooling mechanism 7 includes outlet pipe 71, outlet pipe 71's delivery port spouts to treating the pipe, and is optimized, in order to prevent to influence operational environment, outlet port department is provided with the atomizing piece, the water adhesion after being atomized is on treating the pipe, and the water after the atomizing is attached to treating the pipe and is evaporated because of being welded the production high temperature.
The invention is not to be considered as limited to the specific embodiments shown and described, but is to be understood to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.

Claims (9)

1. The pipe internal welding device comprises a clamping part and is characterized by further comprising a second supporting mechanism, wherein the second supporting mechanism comprises a clamping frame (206), a steel wire rope (204), a first traction piece (202) and a second traction piece (203) which are used for drawing two ends of the steel wire rope (204), the steel wire rope (204) penetrates through the clamping part, the clamping part comprises a first supporting plate (6101) moving up and down on one side surface of the clamping frame (206), a through hole through which a pipe to be processed passes is formed in the middle of the first supporting plate (6101), the first supporting plate (6101) is connected with a second supporting plate (6107) through a bearing, the device further comprises a second driving motor (6104) driving the inner and outer sleeves of the bearing to relatively rotate, an arc-shaped plate assembly is arranged on the second supporting plate (6107), and the arc-shaped plate assembly can move on the plane of the second supporting plate (6107), the arc plate component is provided with a fixing part for fixing a pipe to be treated;
the device is characterized by further comprising a welding mechanism, wherein the welding mechanism extends into the pipe to be treated, the end part, close to the second supporting mechanism, of the welding mechanism is lapped on the steel wire rope (204), and the welding mechanism moves back and forth along the length direction of the steel wire rope (204).
2. A pipe internal welding device comprising a clamping portion according to claim 1, characterized in that at least one end of the steel cable (204) is detachable and tensioned at the respective pulling member.
3. The in-pipe welding device comprising the clamping portion according to claim 2, wherein the arc-shaped plate assembly comprises a first arc-shaped plate (6108) and a second arc-shaped plate (6109), a first guide rail (6110) and a second guide rail (6111) are respectively arranged between the first arc-shaped plate (6108) and the second arc-shaped plate (6109) and between the first arc-shaped plate (6108) and the second support plate (6107), and the first guide rail (6110) and the second guide rail (6111) are vertically arranged relatively.
4. The welding device in pipe comprising clamping part of claim 3, characterized in that the first arc plate (6108) is a semi-circle sector structure, and the line connecting the two ends passes through the center of the through hole of the first support plate (6101) and the second support plate (6107), the second arc plate (6109) is a quarter sector structure, and the clamping part (6112) is in the middle of the second arc plate (6109).
5. The welding device in pipe including clamping part according to claim 1, characterized in that the outer casing of said bearing (6015) is coaxially provided with a first meshing gear (6106), the driving end of said second driving motor (6104) is connected with a front end reducer as a drive, the end of the drive passing through said first supporting plate (6101) is provided with a second meshing gear, and the second meshing gear drives the first meshing gear (6106) to rotate under the driving of the second driving motor (6104).
6. A welding device in pipe comprising a clamping part according to claim 1, characterized in that an upper driver (61031) for moving the first support plate (6101) in the direction of the vertical guide rail (6102) is arranged below the first support plate (6101).
7. A welding device in pipe comprising a clamping part according to claim 4 characterized in that the fixing part comprises a tightening part (6112) and a chain, the inner side of the tightening part (6112) is fixed in the middle of the second arc shaped plate (6109), one end of the chain is fixed on the tightening part (6112).
8. An in-pipe welding device comprising a clamp according to claim 7, characterized in that said first arc-shaped plate (6108) and said second arc-shaped plate (6109) are attached to the outer surface of the pipe to be treated after fixing the pipe to be treated.
9. The pipe internal welding device comprising the clamping portion according to claim 1, wherein a control display portion is further arranged on the side surface of the first support plate (6101), the control display portion comprises a control center circuit, a key circuit connected with the control center circuit and a display early warning circuit, two second sensors (6113) are arranged on the second support plate (6107), the second sensors (6113) are fixed at two ends of the first guide rail (6110) and are arranged oppositely, and the control center circuit is connected with a second driving motor (6104).
CN202010302380.XA 2020-04-17 2020-04-17 Intraductal welding set including clamping part Expired - Fee Related CN111360364B (en)

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CN117697307B (en) * 2023-12-19 2024-05-31 沧州凯阳机电设备科技有限公司 Welding production line for finned radiator

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JPH1133783A (en) * 1997-07-18 1999-02-09 Mitsubishi Heavy Ind Ltd Shielding jig for internal shield welding and gas sheilding method
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