CN111305220A - Concrete support and structural top plate combined building system based on permanent and temporary combination and construction method thereof - Google Patents
Concrete support and structural top plate combined building system based on permanent and temporary combination and construction method thereof Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D17/00—Excavations; Bordering of excavations; Making embankments
- E02D17/02—Foundation pits
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D17/00—Excavations; Bordering of excavations; Making embankments
- E02D17/02—Foundation pits
- E02D17/04—Bordering surfacing or stiffening the sides of foundation pits
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/045—Underground structures, e.g. tunnels or galleries, built in the open air or by methods involving disturbance of the ground surface all along the location line; Methods of making them
- E02D29/05—Underground structures, e.g. tunnels or galleries, built in the open air or by methods involving disturbance of the ground surface all along the location line; Methods of making them at least part of the cross-section being constructed in an open excavation or from the ground surface, e.g. assembled in a trench
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- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D31/00—Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution
- E02D31/02—Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution against ground humidity or ground water
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D31/00—Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution
- E02D31/02—Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution against ground humidity or ground water
- E02D31/025—Draining membranes, sheets or fabric specially adapted therefor, e.g. with dimples
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- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2220/00—Temporary installations or constructions
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2300/00—Materials
- E02D2300/0004—Synthetics
- E02D2300/0018—Cement used as binder
- E02D2300/002—Concrete
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- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2300/00—Materials
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- E02D2300/0029—Steel; Iron
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- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
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- E02D2600/20—Miscellaneous comprising details of connection between elements
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Abstract
Description
技术领域technical field
本发明属于地下工程技术领域,具体涉及一种基于永临结合的砼支撑与结构顶板合建体系及其构建方法。The invention belongs to the technical field of underground engineering, and in particular relates to a combined construction system of a concrete support and a structural roof based on a permanent combination and a construction method thereof.
背景技术Background technique
对于目前广泛建设的地下工程,基坑工程是各类大埋深、大空间、异型结构等地下建筑首选的空间构筑方式,为了有效应对基坑工程施工对周边环境的不利影响,确保周边构筑物安全,内支撑被广泛采用,主要是考虑到内支撑具有刚度大、抗变形能力强、工艺成熟等特点。当深大或异型基坑紧邻重要构筑物时,砼内支撑通常为首选方案。For underground projects that are widely constructed at present, foundation pit engineering is the preferred space construction method for all kinds of underground buildings with large buried depths, large spaces, and special-shaped structures. , The inner support is widely used, mainly considering that the inner support has the characteristics of high rigidity, strong deformation resistance, and mature technology. When deep or special-shaped foundation pits are close to important structures, concrete inner support is usually the first choice.
常规基坑支护结构设计方案,无论是砼支撑还是钢支撑,都作为临时结构考虑,待基坑开挖至坑底,主体结构回筑阶段,被陆续拆除,但砼支撑由于体量大,被切割的砼块质量大,在切割与吊运过程中存在重大安全隐患,现场施工费时费力。The conventional foundation pit support structure design scheme, whether it is concrete support or steel support, is considered as a temporary structure. After the foundation pit is excavated to the bottom of the pit and the main structure is rebuilt, it will be demolished one after another. However, due to the large volume of the concrete support, The quality of the cut concrete blocks is large, and there are major safety hazards in the process of cutting and lifting, and the on-site construction is time-consuming and labor-intensive.
在深大基坑施工过程中,砼支撑的拆除与吊运已经成为制约工期、影响投资的重要因素之一,砼支撑破除、切割与外运一般发生在主体结构浇筑完成并达到养护龄期后进行,一般是基坑工程即将完工阶段,此时基坑内工序转换与步序衔接要求高,工期压力大,常规砼支撑仅作为临时构件考虑,已经严重制约了绿色、环保理念下地下工程的健康发展。During the construction of deep and large foundation pits, the dismantling and hoisting of concrete supports have become one of the important factors that restrict the construction period and affect the investment. The breaking, cutting and outbound transportation of concrete supports generally occur after the main structure is poured and the maintenance age is reached. Generally, the foundation pit project is about to be completed. At this time, the requirements for process conversion and step connection in the foundation pit are high, and the construction period pressure is large. The conventional concrete support is only considered as a temporary component, which has seriously restricted the health of the underground project under the concept of green and environmental protection. develop.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种基于永临结合的砼支撑与结构顶板合建体系及其构建方法,将砼支撑标高调整至永久结构顶板标高处,砼支撑与结构顶板按叠合结构考虑,在先期浇筑的砼支撑内预埋钢筋接驳器,并在两结构接合部位进行界面处理,通过受力钢筋的机械连接、结构接合部位环氧树脂的黏合,实现砼支撑与后浇结构顶板之间的有效叠合,将砼支撑与地下结构连成一个有机整体,形成整体受力体系,避免砼支撑的拆除与外运,同时有效减少结构顶板构件尺寸,不但节约了工期与投资,更为重要的是避免了大块砼支撑切割与外运期间存在的安全隐患,更好地满足了深大基坑工程安全、绿色、环保的建设理念,同时也更有利于实现周边环境安全目标。The purpose of the present invention is to provide a combined construction system of concrete support and structural roof based on the permanent combination and construction method thereof. The elevation of the concrete support is adjusted to the elevation of the permanent structure roof. Pre-embedded steel bar connectors in the pre-cast concrete support, and interface treatment at the joint of the two structures, through the mechanical connection of the stressed steel bars and the bonding of epoxy resin at the structural joint, the connection between the concrete support and the roof of the post-cast structure is realized. The effective superposition of the concrete support and the underground structure forms an organic whole, forming an overall stress system, avoiding the dismantling and external transportation of the concrete support, and effectively reducing the size of the structural roof components, which not only saves the construction period and investment, but is more important. The main thing is to avoid the hidden safety hazards during the cutting and outbound transportation of large concrete supports, better meet the construction concept of safety, green and environmental protection for deep and large foundation pit projects, and at the same time, it is also more conducive to achieving the safety goals of the surrounding environment.
本发明所采用的技术方案为:The technical scheme adopted in the present invention is:
基于永临结合的砼支撑与结构顶板合建体系,其特征在于:The combined construction system of concrete support and structural roof based on the combination of permanent approach is characterized by:
所述体系包括地下结构、围护桩、腰梁和砼支撑;The system includes underground structures, enclosure piles, waist beams and concrete supports;
围护桩位于地下结构外侧,桩顶高于地下结构顶板,桩底在地下结构底板以下;The enclosure pile is located outside the underground structure, the top of the pile is higher than the roof of the underground structure, and the bottom of the pile is below the bottom plate of the underground structure;
围护桩内侧设置有腰梁,桩顶设置冠梁,砼支撑与腰梁刚性连接、有效传力,砼支撑位于地下结构顶部位置。The inner side of the enclosure pile is provided with a waist beam, and the top of the pile is provided with a crown beam. The concrete support is rigidly connected to the waist beam to effectively transmit force, and the concrete support is located at the top of the underground structure.
地下结构包括结构顶板、结构中板、结构底板、结构侧墙和结构中立柱,围护桩位于地下结构外侧四周,腰梁和砼支撑位于结构顶板上方。The underground structure includes the structural top plate, the structural middle plate, the structural bottom plate, the structural side wall and the structural central column. The enclosure piles are located around the outside of the underground structure, and the waist beam and the concrete support are located above the structural top plate.
围护桩顶部设置有桩顶冠梁,围护桩与冠梁之间通过植筋或预留筋有效连接。The top of the retaining pile is provided with a crown beam at the top of the pile, and the retaining pile and the crown beam are effectively connected by planting reinforcement or reserved reinforcement.
腰梁位于围护桩内侧,通过植筋连接;腰梁内侧预留受力钢筋或预埋钢筋接驳器。The waist beam is located on the inner side of the enclosure pile and is connected by planting bars; the inner side of the waist beam is reserved for stressed steel bars or pre-embedded steel bar connectors.
砼支撑内设置有砼支撑受力筋,砼支撑两端通过砼支撑受力筋与腰梁内侧的预留受力钢筋或预埋钢筋接驳器连接。Concrete support reinforcement bars are arranged in the concrete support, and both ends of the concrete support are connected with the reserved stress reinforcement bars or pre-embedded reinforcement bar connectors on the inner side of the waist beam through the concrete support reinforcement bars.
结构顶板上表面呈规律的齿轮型凹凸构造,砼支撑位于结构顶板上表面,与结构顶板呈凹凸状机械咬合连接;The upper surface of the structural roof is in a regular gear-shaped concave-convex structure, and the concrete support is located on the upper surface of the structural roof, and is mechanically engaged with the structural roof in a concave-convex shape;
砼支撑内设置有横向加强筋,加强筋两端预留钢筋接驳器,砼支撑内加强筋通过钢筋接驳器与结构顶板内对应的钢筋连接。A transverse reinforcing rib is arranged in the concrete support, and steel bar connectors are reserved at both ends of the reinforcing bar.
砼支撑与结构顶板之间接触面凿毛处理,并涂覆有界面剂。The contact surface between the concrete support and the structural roof is chiseled and coated with an interface agent.
地下结构的结构顶板、结构底板和结构侧墙外均设置有防水材料,进行全包防水。The structural top plate, the structural bottom plate and the outside of the structural side walls of the underground structure are all provided with waterproof materials for all-inclusive waterproofing.
结构顶板上方设置回填土,回填土采用分层回填。Backfill is set above the structural roof, and the backfill is backfilled in layers.
基于永临结合的砼支撑与结构顶板合建体系构建方法,其特征在于:The construction method of the joint construction system of the concrete support and the structural roof based on the combination of forever and ever, is characterized by:
包括以下步骤:Include the following steps:
步骤一:基于地下结构轮廓,在基坑轮廓外设置降水井,在基坑开挖前1个月时间进行降水施工;Step 1: Based on the outline of the underground structure, set up a dewatering well outside the outline of the foundation pit, and carry out dewatering
步骤二:根据围护桩坐标与施工误差进行放样,随后进行围护桩施工,按照钻机就位、成孔、清孔、下钢筋笼、灌注砼、桩顶浮浆清理的顺序开展围护桩施工;Step 2: Stake out according to the coordinates of the enclosure piles and the construction error, and then carry out the construction of the enclosure piles, and carry out the enclosure piles in the order of drilling rig in place, forming holes, clearing holes, lowering the reinforcement cage, pouring concrete, and cleaning the floating slurry on the top of the pile. construction;
步骤三:在围护桩顶部拉槽开挖,施做桩顶冠梁,随后根据随挖随撑的原则进行基坑开挖施工;Step 3: excavate the trench at the top of the enclosure pile, construct the crown beam on the top of the pile, and then carry out the excavation of the foundation pit according to the principle of digging and supporting;
步骤四:在基坑开挖到砼支撑以下0.5m时,及时施做砼腰梁,砼腰梁与围护桩之间通过植筋连接,同时腰梁另一侧预留受力钢筋或预埋钢筋接驳器;Step 4: When the foundation pit is excavated to 0.5m below the concrete support, the concrete waist beam shall be constructed in time, and the concrete waist beam and the enclosure pile shall be connected by planting reinforcement. Buried rebar connector;
步骤五:根据砼支撑布置与截面尺寸,对基坑内土体进行拉槽开挖,随后进行整平,敷设垫层,原位绑扎砼支撑钢筋骨架,布置砼支撑受力筋,设置加强筋,加强筋位置与顶板钢筋对应,并在砼支撑两侧面预留钢筋接驳器;腰梁与砼支撑之间的连接,通过在腰梁上事先预留受力钢筋或预埋钢筋接驳器进行连接;Step 5: According to the arrangement of the concrete support and the size of the section, the soil in the foundation pit is excavated by grooving, then leveling, laying the cushion, tying the steel skeleton of the concrete support in situ, arranging the reinforcing bars of the concrete support, and setting the reinforcing bars. The position of the reinforcing bars corresponds to the reinforcing bars of the roof, and steel bar connectors are reserved on both sides of the concrete support; the connection between the waist beam and the concrete support is carried out by pre-reserving stressed bars or pre-embedded bar connectors on the waist beam. connect;
按要求浇筑砼支撑,并按规定要求进行养护;Concrete supports are poured as required and maintained as required;
步骤六:待砼支撑达到规定养护龄期与设计强度后,基于随挖随撑的原则继续开挖基坑,直至基坑底部,坑底以上0.5m采用人工开挖,随后对坑底及时进行整平、敷设防水层、素砼垫层,绑扎钢筋并浇筑结构底板、结构侧墙与结构中板,主体结构浇筑过程中及时拆除相应位置的内支撑;Step 6: After the concrete support reaches the specified curing age and design strength, continue to excavate the foundation pit based on the principle of digging and supporting until the bottom of the foundation pit. Manual excavation is used for 0.5m above the pit bottom, and then the pit bottom is dug in time. Leveling, laying waterproof layer, plain concrete cushion, binding steel bars and pouring structural bottom plate, structural side wall and structural middle plate, during the pouring process of the main structure, remove the internal support at the corresponding position in time;
步骤七:将结构顶板与砼支撑接触部位的砼支撑表面凿毛处理,随后涂刷2-3遍界面剂,基于砼支撑两侧预留钢筋接驳器,将砼支撑中部设置的加强筋与顶板钢筋进行机械连接,随后按要求浇筑结构顶板;Step 7: Chisel the surface of the concrete support at the contact part between the structural roof and the concrete support, and then apply the interface agent 2-3 times. Based on the steel bar connector reserved on both sides of the concrete support, the reinforcing ribs set in the middle of the concrete support are connected with the concrete support. Roof reinforcement is mechanically connected, and then the structural roof is poured as required;
砼支撑底部与结构底板底面之间的距离不小于300mm;The distance between the bottom of the concrete support and the bottom surface of the structural bottom plate shall not be less than 300mm;
步骤八:在结构顶板上方分层回填土体,回填土密实度不小于93%;Step 8: Backfill the soil in layers above the structural roof, and the density of the backfill is not less than 93%;
步骤九:凿除地表以下3m范围内所有结构,给后期市政管线等地下构筑物预留敷设路径。Step 9: Remove all structures within 3m below the surface, and reserve a laying path for the later underground structures such as municipal pipelines.
本发明具有以下优点:The present invention has the following advantages:
本发明将基坑内砼支撑由临时结构转化为永久结构,与结构顶板叠合处理,形成了永临结合的砼支撑与结构顶板合建工艺。砼支撑、腰梁、围护桩以及地下结构涉及的砼为常规防水砼,各类钢筋与钢筋接驳器为普通Q235钢材,地下结构外侧敷设的防水材料为常规防水卷材与防水涂料,砼支撑与结构顶板之间的界面剂为常规环氧树脂,其相应尺寸为常规类型,便于加工制造;砼支撑内预埋接驳器的直径与长度,可根据结构顶板受力主筋位置与整体受力要求综合确定,受力主筋采用螺纹钢筋,与接驳器之间采用丝扣连接。砼支撑底部至结构顶板底部之间的距离一般不小300mm,满足结构顶板受力与耐久性要求的前提下,可灵活调整。工艺简单、概念清晰、施工简便,具有较高的经济效益和社会效益,在城市轨道交通、铁路、公路等矿山法隧道工程中有广泛的应用前景。The invention transforms the concrete support in the foundation pit from a temporary structure into a permanent structure, and superimposes it with the structural roof to form a permanent combined construction process of the concrete support and the structural roof. The concrete involved in the concrete support, waist beam, enclosure pile and the underground structure is conventional waterproof concrete, all kinds of steel bars and steel bar connectors are ordinary Q235 steel, and the waterproof materials laid on the outside of the underground structure are conventional waterproof membranes and waterproof coatings. The interface agent between the support and the structural roof is a conventional epoxy resin, and its corresponding size is a conventional type, which is convenient for processing and manufacturing; the diameter and length of the pre-embedded connector in the concrete support can be determined according to the position of the main reinforcement of the structural roof and the overall load. The force requirements are comprehensively determined. The main force-bearing reinforcement is made of threaded steel bars, and the connection with the connector is made of thread. The distance between the bottom of the concrete support and the bottom of the structural roof is generally not less than 300mm, which can be flexibly adjusted under the premise of meeting the requirements of the structural roof’s stress and durability. The technology is simple, the concept is clear, the construction is simple, and it has high economic and social benefits.
附图说明Description of drawings
图1为砼支撑与结构顶板叠合布置平面图。Figure 1 is a plan view of the superimposed arrangement of the concrete support and the structural roof.
图2为地下结构横断面图。Figure 2 is a cross-sectional view of the underground structure.
图3为地下结构纵断面图。Figure 3 is a longitudinal sectional view of the underground structure.
图4为砼支撑与结构顶板连接大样图。Figure 4 is a large sample view of the connection between the concrete support and the structural roof.
图中,1-围护桩,2-桩顶冠梁,3-砼支撑,4-地下结构,5-结构顶板,6-回填土,7-砼支撑受力筋,8-加强筋,9-钢筋接驳器,10-界面剂,11-顶板钢筋,12-腰梁。In the figure, 1-enclosure pile, 2-pillar crown beam, 3-concrete support, 4-underground structure, 5-structure roof, 6-backfill, 7-concrete support reinforcement, 8-reinforcing bar, 9 - Rebar connector, 10- Interface agent, 11- Roof reinforcement, 12- Waist beam.
具体实施方式Detailed ways
下面结合具体实施方式对本发明进行详细的说明。The present invention will be described in detail below with reference to specific embodiments.
本发明涉及基于永临结合的砼支撑与结构顶板合建体系,提出了现有深基坑工程内支撑作为永久结构的设计思路,丰富了深基坑支护体系功能。The present invention relates to a combined construction system of concrete support and structural roof based on the combination of permanent and imposing conditions, proposes a design idea of internal support as a permanent structure in the existing deep foundation pit engineering, and enriches the functions of the deep foundation pit support system.
所述体系包括地下结构4、围护桩1、腰梁12和砼支撑3。围护桩1位于地下结构4四周外侧,桩顶位于地下结构4顶板以上一定距离,桩底为于地下结构4底板以下一定距离;围护桩1内侧设有腰梁12,砼支撑3与两侧腰梁12刚性连接、有效传力,砼支撑3位于地下结构4顶板位置。The system includes an
地下结构4包括结构顶板5、结构中板、结构底板、结构侧墙和结构中立柱,围护桩1位于结构侧墙外侧,腰梁12和砼支撑3位于结构顶板5上方。The
围护桩1顶部设置有桩顶冠梁2,围护桩1与桩顶冠梁2通过植筋连接。The top of the
腰梁12位于围护桩1内侧,通过植筋或围护桩1内预留受力钢筋连接;腰梁12内侧预留受力钢筋或预埋钢筋接驳器,用于与砼支撑3的连接。砼支撑3内设置有纵向的砼支撑受力筋7,砼支撑3两端通过砼支撑受力筋7与腰梁12内侧的预留受力钢筋或预埋钢筋接驳器连接。砼支撑受力筋7根据结构受力需要可设置一排或多排。The
砼支撑3嵌入地下结构4的结构顶板5顶面。砼支撑3内设置有横向的加强筋8,加强筋8两端设置有钢筋接驳器9,砼支撑3内的加强筋8通过钢筋接驳器9与结构顶板5内对应的顶板钢筋11连接。砼支撑3底部与结构底板5之间的距离不小于300mm,满足顶板钢筋11穿越与传力要求。砼支撑3与结构顶板5之间的结构接触面提前进行凿毛处理,并涂覆界面剂10两至三遍。砼支撑3在基坑开挖到相应标高时施做,后期与结构顶板5按叠合构件考虑、共同承载,并作为永久地下结构4的一部分。The
结构顶板5上表面呈规律的齿轮型凹凸构造,砼支撑3位于结构顶板5上表面,与结构顶板5呈凹凸状机械咬合连接The upper surface of the structural
砼支撑3数量需要根据整体构件的受力与耐久性要求,以及基坑开挖期间的稳定性与周边环境保护要求综合确定,一般情况下砼支撑3沿地下结构4纵向间距≥6m。The number of
地下结构4的结构顶板5、结构底板和结构侧墙外均设置有防水材料,实现全包防水。结构侧墙与底板外侧防水材料可用预铺反粘防水卷材,结构顶板5外侧防水材料可用防水涂料。The structural
结构顶板5上方设置回填土6,分层压实,密实度需满足地面交通需求,一般情况下压实度不小于93%。The
围护桩1、砼支撑3、地下结构4、桩顶冠梁2与腰梁12涉及的砼为普通防水砼,涉及的钢筋均可采用Q235钢材。The concrete involved in the
如图1-4所示,地下结构4一般由包含结构顶板5、砼支撑3在内的现浇钢筋砼结构组成,结构顶板5与砼支撑3的构件尺寸、砼支撑3底部与结构顶板5之间的竖向距离、砼支撑3内部加强筋8的数量与钢筋型号,均可根据构件连接与永久结构受力要求综合确定,砼支撑3沿地下结构4纵向的数量与分布间距,除了要根据永久结构顶板5合建构件的受力与耐久性进行综合考虑,还需要根据基坑开挖期间的稳定性与周边环境保护要求综合确定,一般情况下砼支撑3的纵向间间距≥6m。As shown in Figures 1-4, the
所有钢筋砼构件涉及的砼均为普通防水砼,钢筋与接驳器均为Q235钢材,砼支撑与结构顶板之间的界面剂可采用环氧树脂。The concrete involved in all reinforced concrete components is ordinary waterproof concrete, the steel bars and connectors are Q235 steel, and the interface agent between the concrete support and the structural roof can be epoxy resin.
本发明将基坑内临时砼支撑作为结构顶板的一部分,按永久结构考虑共同承担外部荷载,一方面避免了砼支撑作为临时构件需要凿除,简化了工艺、加快了进度、节省了投资,一方面减少了结构顶板尺寸,满足结构整体受力要求,首次提出了将临时砼支撑与永久结构统筹考虑的新思路,实现“永临结合”的砼支撑设计初衷。“基于永临结合的砼支撑与结构顶板合建工艺”的设计理念,对现有深大基坑内支撑体系设计是一个极大的提升,为践行绿色、环保、安全的地下工程提供了全新的思路,同时施工工艺简单、概念清晰、施工简便,为实现地下节能工程提供了全新思路。The invention takes the temporary concrete support in the foundation pit as a part of the structural roof, and considers the permanent structure to jointly bear the external load. On the one hand, the concrete support needs to be removed as a temporary member, which simplifies the process, speeds up the progress, and saves the investment. The size of the roof of the structure is reduced to meet the overall stress requirements of the structure. For the first time, a new idea of considering the temporary concrete support and the permanent structure is put forward, and the original intention of the concrete support design of "permanent combination" is realized. The design concept of "concrete support and structural roof co-construction technology based on the combination of forever and ever" is a great improvement to the design of the support system in the existing deep and large foundation pit, and provides a brand-new foundation for the practice of green, environmentally friendly and safe underground engineering. At the same time, the construction process is simple, the concept is clear, and the construction is simple, which provides a new idea for the realization of underground energy-saving projects.
永临结合的砼支撑与结构顶板合建工艺方法,包括以下步骤:The co-construction process method of the concrete support and the structural roof combined with Yonglin includes the following steps:
步骤一:基于地下结构4轮廓,在基坑轮廓外设置降水井,在基坑开挖前1个月时间进行降水施工;Step 1: Based on the outline of the
步骤二:根据围护桩1坐标与施工误差进行放样,随后进行围护桩1施工,按照钻机就位、成孔、清孔、下钢筋笼、灌注砼、桩顶浮浆清理等主要顺序开展围护桩1施工;Step 2: Stake out according to the coordinates of the
步骤三:在围护桩1顶部拉槽开挖,施做桩顶冠梁2,随后根据随挖随撑的原则进行基坑开挖施工;Step 3: excavate the trench at the top of the
步骤四:在基坑开挖到砼支撑3以下0.5m时,及时施做砼腰梁12,砼腰梁12与围护桩1之间通过植筋连接,同时腰梁12另一侧预留受力钢筋或预埋钢筋接驳器;Step 4: When the foundation pit is excavated to 0.5m below the
步骤五:根据砼支撑3布置与截面尺寸,对基坑内土体进行拉槽开挖,随后进行整平,敷设垫层,原位绑扎砼支撑3钢筋骨架,布置砼支撑受力筋7,设置加强筋8,加强筋8位置与顶板钢筋11对应,并在砼支撑3两侧面预留钢筋接驳器9;腰梁12与砼支撑3之间的连接,通过在腰梁12上事先预留受力钢筋或预埋钢筋接驳器进行连接;Step 5: According to the arrangement and cross-sectional size of the
按要求浇筑砼支撑3,并按规定要求进行养护;
步骤六:待砼支撑3达到规定养护龄期与设计强度后,基于随挖随撑的原则继续开挖基坑,直至基坑底部,坑底以上0.5m采用人工开挖,随后对坑底及时进行整平、敷设防水层、素砼垫层,绑扎钢筋并浇筑结构底板、结构侧墙与结构中板,主体结构浇筑过程中及时拆除相应位置的内支撑;Step 6: After the
步骤七:将结构顶板5与砼支撑3接触部位的砼支撑3表面凿毛处理,随后涂刷2-3遍界面剂10,基于砼支撑3两侧预留钢筋接驳器9,将砼支撑3中部设置的加强筋8与顶板钢筋11进行机械连接,随后按要求浇筑结构顶板5;Step 7: The surface of the
砼支撑3底部与结构底板5底面之间的距离不小于300mm;The distance between the bottom of the
步骤八:在结构顶板5上方分层回填土体,回填土6密实度不小于93%;Step 8: Backfill the soil in layers above the
步骤九:凿除地表以下3m范围内所有结构,给后期市政管线等地下构筑物预留敷设路径。Step 9: Remove all structures within 3m below the surface, and reserve a laying path for the later underground structures such as municipal pipelines.
要从理论上找出能适应任意条件下兼做地下主体结构的基坑临时内支撑,在现有的理论水平与施工技术条件下,仍有相当大的难度,因为各类基坑工程形状不一样,基坑深度与内支撑架设位置不一样,同时主体结构受力与耐久性要求也不完全一致,现有的地下工程建设,仍应遵从“永临结合”的基本理念,将结构顶板与内支撑进行叠合处理、整体受力,同时满足结构承载力与耐久性要求,确保结构上方空间满足市政工程需要。将结构顶板处砼支撑按永久受力构件设计,最大程度确保基坑安全、地下结构受力可靠与长期稳定性。目前的永临结合砼支撑与结构顶板合建工艺,仍需本着功能第一、因地制宜、对症下药、灵活应用的基本原则。It is still quite difficult to theoretically find out the temporary inner support of the foundation pit that can also be used as the main underground structure under any conditions. In the same way, the depth of the foundation pit and the erection position of the inner support are not the same, and the stress and durability requirements of the main structure are not completely consistent. The existing underground engineering construction should still follow the basic concept of "permanent combination". The inner support is superimposed and subjected to overall force, and at the same time, it meets the requirements of structural bearing capacity and durability, and ensures that the space above the structure meets the needs of municipal engineering. The concrete support at the roof of the structure is designed as a permanent stress member to ensure the safety of the foundation pit, the reliable stress of the underground structure and the long-term stability to the greatest extent. The current Yonglin combined concrete support and structural roof co-construction process still needs to adhere to the basic principles of function first, adapting measures to local conditions, prescribing the right medicine, and flexible application.
本发明将基坑内临时砼支撑作为结构顶板的一部分,与永久结构共同承担外部荷载,一方面避免了砼支撑作为临时构件需要凿除,简化了工艺、加快了进度,一方面减少了结构顶板尺寸,满足地下结构整体受力要求,首次提出了将临时砼支撑与永久顶板统筹考虑的新思路,提升了地下工程的安全、绿色与环保设计理念,具有较高的经济效益和社会效益,在城市轨道交通、铁路、公路等工程中有广泛的应用前景。The invention uses the temporary concrete support in the foundation pit as a part of the structural roof, and shares the external load with the permanent structure. On the one hand, the concrete support needs to be removed as a temporary member, which simplifies the process and speeds up the progress. On the one hand, the size of the structural roof is reduced. , to meet the overall stress requirements of the underground structure, and for the first time put forward a new idea of considering the temporary concrete support and the permanent roof as a whole, which improves the safety, green and environmental protection design concept of underground engineering, and has high economic and social benefits. Rail transit, railway, highway and other projects have a wide range of application prospects.
本发明的内容不限于实施例所列举,本领域普通技术人员通过阅读本发明说明书而对本发明技术方案采取的任何等效的变换,均为本发明的权利要求所涵盖。The content of the present invention is not limited to those listed in the embodiments, and any equivalent transformations taken by those of ordinary skill in the art to the technical solutions of the present invention by reading the description of the present invention are covered by the claims of the present invention.
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