CN111299233B - Cleaning method of chalcogenide glass lens - Google Patents

Cleaning method of chalcogenide glass lens Download PDF

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Publication number
CN111299233B
CN111299233B CN201911300354.7A CN201911300354A CN111299233B CN 111299233 B CN111299233 B CN 111299233B CN 201911300354 A CN201911300354 A CN 201911300354A CN 111299233 B CN111299233 B CN 111299233B
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Prior art keywords
cleaning
chalcogenide glass
glass lens
liquid medicine
pure water
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CN111299233A (en
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王奕水
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Dongguan Harmony Optical Technology Co ltd
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Dongguan Harmony Optical Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B11/00Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
    • B08B11/04Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

A cleaning method of chalcogenide glass lenses comprises the following steps: step 1, placing a lens: placing the chalcogenide glass lens on a cleaning jig; step 2, alkaline liquid medicine cleaning: putting the cleaning jig into a cleaning tank with alkaline liquid medicine, and soaking the chalcogenide glass lens by using the alkaline liquid medicine to soften the dirt on the surface of the chalcogenide glass lens; and step 3, spraying: putting the cleaning jig into a spraying tank, and spraying the chalcogenide glass lens by using pure water to remove alkaline liquid medicine on the surface of the chalcogenide glass lens and softened dirt; and 4, ultrasonic pure water cleaning: putting the cleaning jig into a cleaning tank with pure water, starting an ultrasonic cleaning machine, inputting ultrasonic waves to enable micro bubbles in the pure water to keep vibrating, and enabling the vibrating micro bubbles to cause the fatigue damage of dirt on the surface of the chalcogenide glass lens so as to enable the residual dirt to be separated; step 5, spin-drying: and (4) putting the cleaning jig into a spin dryer, and removing the moisture on the surface of the chalcogenide glass lens in a spin-drying manner.

Description

Cleaning method of chalcogenide glass lens
Technical Field
The invention relates to a method for cleaning lenses, in particular to a method for cleaning chalcogenide glass lenses.
Background
The chalcogenide glass has unique advantages as an infrared lens material, has high processing efficiency, can be precisely molded, is improved by more than 10 times compared with diamond turning, and has the raw material cost of 1/3 of germanium single crystal. At present, optical lens manufacturers clean lenses after manufacturing chalcogenide glass lenses (usually manufactured by die casting) so as to ensure the cleanliness of the lenses.
The traditional cleaning method is to soak the chalcogenide glass lens in alkaline liquid medicine, and ultrasonic wave is adopted to keep micro bubbles in the liquid medicine vibrating during the heating process, so that the fatigue damage of a dirt layer is caused and the lens is refuted.
However, when the above cleaning method is used, the alkali solution often permeates into the chalcogenide glass lens due to the vibration of the ultrasonic wave, which causes a problem that the chalcogenide glass lens is corroded. In addition, heating can promote the cleaning efficiency of the alkaline chemical, but also easily causes the problem of discoloration of chalcogenide glass lenses.
Disclosure of Invention
In order to solve the above problems, an aspect of the present invention provides a method for cleaning a chalcogenide glass lens, including:
step 1, placing a lens: placing the chalcogenide glass lens on a cleaning jig;
step 2, alkaline liquid medicine cleaning: putting the cleaning jig into a cleaning tank with alkaline liquid medicine, and soaking the chalcogenide glass lens by using the alkaline liquid medicine to soften the dirt on the surface of the chalcogenide glass lens;
and step 3, spraying: putting the cleaning jig into a spraying tank, and spraying the chalcogenide glass lens by using pure water to remove alkaline liquid medicine on the surface of the chalcogenide glass lens and softened dirt;
and 4, ultrasonic pure water cleaning: putting the cleaning jig into a cleaning tank with pure water, starting an ultrasonic cleaning machine, inputting ultrasonic waves to enable micro bubbles in the pure water to keep vibrating, and enabling the vibrating micro bubbles to cause the fatigue damage of dirt on the surface of the chalcogenide glass lens so as to enable the residual dirt to be separated;
step 5, spin-drying: and (4) putting the cleaning jig into a spin dryer, and removing the moisture on the surface of the chalcogenide glass lens in a spin-drying manner.
Further, the cleaning method further comprises the following steps: step 6, scratch inspection: and (4) carrying out scratch inspection on the surface of the chalcogenide glass lens, and removing the chalcogenide glass lens with scratches on the surface.
Further, the cleaning method further comprises the following steps: step 7, cleanliness inspection: and (3) carrying out cleanliness inspection on the surface of the chalcogenide glass lens without scratches, storing if the surface is not dirty, and carrying out the steps 1-6 again if the surface is dirty.
Further, in the step 2, the cleaning jig is sequentially placed in four cleaning tanks containing alkaline liquid medicine.
Further, in the step 2, the cleaning time of the four cleaning tanks with the alkaline liquid medicine is 30-90 s.
Further, in the step 4, the cleaning jig is sequentially placed in five cleaning tanks having pure water.
Further, in the step 4, the cleaning time of the five cleaning tanks with pure water is 60 to 120 s.
Further, the cleaning method is carried out at a constant temperature of 20-26 ℃.
Further, the cleaning jig includes: support and a plurality of support bar, a plurality of support bar are the mode of one row and fix on the support, the both sides of support bar all have a plurality of constant head tanks, and the constant head tank of two adjacent support bars aligns each other in step 1, the chalcogenide glass lens is placed between the constant head tank of two adjacent support bars.
Further, the supporting bars are made of teflon materials.
After the technical scheme is adopted, the invention has the effects that: the chalcogenide glass lens cleaned by the cleaning method can not only completely clean dirt on the surface, but also avoid the corrosion of alkaline liquid medicine on the surface of the chalcogenide glass lens and ensure the product quality because the alkaline liquid medicine cleaning and the ultrasonic pure water cleaning are carried out separately.
In addition, in the whole process of the cleaning method, the chalcogenide glass lenses are not heated, the traditional drying mode is adopted instead of the drying mode, and the whole process is carried out in a constant-temperature environment, so that the problem of color change of the chalcogenide glass lenses can be effectively solved.
Drawings
FIG. 1 is a flow chart of a cleaning method according to the present invention;
fig. 2 is a schematic view of a cleaning fixture according to the present invention.
Detailed Description
It is specifically noted that the terms "first", "second" and "third" in the present invention are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first," "second," or "third" may explicitly or implicitly include at least one of the feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise. All directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative positional relationship between the components, the movement, and the like in a certain posture, and if the certain posture is changed, the directional indicator is changed accordingly.
The technical solution of the present invention is further described by the following examples:
the invention provides a cleaning method of a chalcogenide glass lens, which comprises the following steps as shown in figure 1:
step 1, placing a lens: placing the chalcogenide glass lens on a cleaning jig;
step 2, alkaline liquid medicine cleaning: putting the cleaning jig into a cleaning tank with alkaline liquid medicine, and soaking the chalcogenide glass lens by using the alkaline liquid medicine to soften the dirt on the surface of the chalcogenide glass lens;
and step 3, spraying: putting the cleaning jig into a spray tank, and spraying the chalcogenide glass lens by using pure water (namely clear water) to remove alkaline liquid medicine on the surface of the chalcogenide glass lens and softened dirt;
and 4, ultrasonic pure water cleaning: putting the cleaning jig into a cleaning tank with pure water, starting an ultrasonic cleaning machine, inputting ultrasonic waves to enable micro bubbles in the pure water to keep vibrating, and enabling the vibrating micro bubbles to cause the fatigue damage of dirt on the surface of the chalcogenide glass lens so as to enable the residual dirt to be separated;
step 5, spin-drying: and (4) putting the cleaning jig into a spin dryer, and removing the moisture on the surface of the chalcogenide glass lens in a spin-drying manner.
The chalcogenide glass lens cleaned by the cleaning method can not only completely clean dirt on the surface, but also avoid the corrosion of alkaline liquid medicine on the surface of the chalcogenide glass lens and ensure the product quality because the alkaline liquid medicine cleaning and the ultrasonic pure water cleaning are carried out separately.
In addition, in the whole process of the cleaning method, the chalcogenide glass lenses are not heated, the traditional drying mode is adopted instead of the drying mode, and the whole process is carried out in a constant-temperature environment, so that the problem of color change of the chalcogenide glass lenses can be effectively solved.
Specifically, the cleaning method further comprises the following steps:
step 6, scratch inspection: performing scratch inspection on the surface of the chalcogenide glass lens, and removing the chalcogenide glass lens with scratches on the surface;
step 7, cleanliness inspection: and (3) carrying out cleanliness inspection on the surface of the chalcogenide glass lens without scratches, storing if the surface is not dirty, and carrying out the steps 1-6 again if the surface is dirty.
Specifically, as shown in fig. 2, the cleaning jig includes: support 1 and a plurality of support bar 2, a plurality of support bar 2 are fixed on support 1 in a row's mode, and the both sides of support bar 2 all have a plurality of constant head tank 3, and the constant head tank 3 of two adjacent support bar 2 aligns each other, and in step 1, chalcogenide glass lens places between the constant head tank 3 of two adjacent support bar 2.
More specifically, the support bar 2 is formed of a teflon material. Compared with the traditional metal material, the Teflon material can avoid the situation that the chalcogenide glass lens is scratched, and effectively reduces the possibility that the surface of the chalcogenide glass lens is scratched.
Specifically, in step 2, the cleaning jig is sequentially placed in four cleaning tanks containing alkaline liquid medicine. The alkaline liquid medicine can better react with dirt on the surface of the chalcogenide glass lens by four times of cleaning of the alkaline liquid medicine, and the cleaning effect is improved.
More specifically, in step 2, the cleaning time of the four cleaning tanks with the alkaline solution is 30-90 s. The cleaning time can provide sufficient reaction time for the alkaline liquid medicine.
Specifically, in step 4, the cleaning jig is sequentially placed in five cleaning tanks having pure water. Through the washing of five times ultrasonic wave pure water, can make the microbubble wash away remaining filth better, improve the cleaning performance.
More specifically, in step 4, the cleaning time of all five cleaning tanks with pure water is 60-120 s. The above-mentioned cleaning time can provide sufficient destruction time for the microbubbles.
Specifically, the cleaning method is carried out at a constant temperature of 20-26 ℃. Can avoid the problem of the color change of the chalcogenide glass lens at normal temperature.
The above-described embodiments are merely preferred examples of the present invention, and not intended to limit the scope of the invention, so that equivalent changes or modifications in the structure, features and principles of the invention described in the claims should be included in the claims.

Claims (8)

1. A cleaning method of chalcogenide glass lenses is characterized by comprising the following steps: the cleaning method comprises the following steps:
step 1, placing a lens: placing the chalcogenide glass lens on a cleaning jig;
step 2, alkaline liquid medicine cleaning: putting the cleaning jig into a cleaning tank with alkaline liquid medicine, and soaking the chalcogenide glass lens by using the alkaline liquid medicine to soften the dirt on the surface of the chalcogenide glass lens;
and step 3, spraying: putting the cleaning jig into a spraying tank, and spraying the chalcogenide glass lens by using pure water to remove alkaline liquid medicine on the surface of the chalcogenide glass lens and softened dirt;
and 4, ultrasonic pure water cleaning: putting the cleaning jig into a cleaning tank with pure water, starting an ultrasonic cleaning machine, inputting ultrasonic waves to enable micro bubbles in the pure water to keep vibrating, and enabling the vibrating micro bubbles to cause the fatigue damage of the dirt on the surface of the chalcogenide glass lens so as to strip the residual dirt;
step 5, spin-drying: putting the cleaning jig into a spin dryer, and removing water on the surface of the chalcogenide glass lens in a spin-drying manner;
and 2, sequentially putting the cleaning jig into four cleaning tanks with alkaline liquid medicine, wherein the cleaning time of the four cleaning tanks with the alkaline liquid medicine is 30-90 s.
2. The method for cleaning a chalcogenide glass lens according to claim 1, wherein: the cleaning method further comprises the following steps: step 6, scratch inspection: and (4) carrying out scratch inspection on the surface of the chalcogenide glass lens, and removing the chalcogenide glass lens with scratches on the surface.
3. The method for cleaning a chalcogenide glass lens according to claim 2, wherein: the cleaning method further comprises the following steps: step 7, cleanliness inspection: and (3) carrying out cleanliness inspection on the surface of the chalcogenide glass lens without scratches, storing if the surface is not dirty, and carrying out the steps 1-6 again if the surface is dirty.
4. The method for cleaning a chalcogenide glass lens according to claim 1, wherein: in the step 4, the cleaning jig is sequentially placed in five cleaning tanks having pure water.
5. The method for cleaning a chalcogenide glass lens according to claim 4, wherein: in the step 4, the cleaning time of the five cleaning tanks with pure water is 60-120 s.
6. The method for cleaning a chalcogenide glass lens according to claim 1, wherein: the cleaning method is carried out at a constant temperature of 20-26 ℃.
7. The method for cleaning a chalcogenide glass lens according to claim 1, wherein: the cleaning jig comprises: support and a plurality of support bar, a plurality of support bar are the mode of one row and fix on the support, the both sides of support bar all have a plurality of constant head tanks, and the constant head tank of two adjacent support bars aligns each other in step 1, the chalcogenide glass lens is placed between the constant head tank of two adjacent support bars.
8. The method for cleaning a chalcogenide glass lens according to claim 7, wherein: the supporting strip is made of teflon materials.
CN201911300354.7A 2019-12-17 2019-12-17 Cleaning method of chalcogenide glass lens Active CN111299233B (en)

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CN114160495A (en) * 2022-01-14 2022-03-11 安徽光智科技有限公司 Ultrasonic cleaning process for lens before film coating
CN114160496A (en) * 2022-01-14 2022-03-11 安徽光智科技有限公司 Ultrasonic cleaning process for polished lens
CN114733845A (en) * 2022-04-25 2022-07-12 安徽光智科技有限公司 Ultrasonic cleaning process for ink-coated lens
CN114920465A (en) * 2022-06-08 2022-08-19 安徽光智科技有限公司 Method for processing surface print of cleaned optical chalcogenide glass lens
CN114956605B (en) * 2022-06-28 2023-12-29 安徽光智科技有限公司 Method for recycling quartz tube
CN115555346A (en) * 2022-10-14 2023-01-03 安徽光智科技有限公司 Surface treatment method for chalcogenide ball

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