CN111296729B - Water-soluble astaxanthin product and preparation method thereof - Google Patents
Water-soluble astaxanthin product and preparation method thereof Download PDFInfo
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Abstract
The invention discloses a preparation method of a water-soluble astaxanthin product. The water-soluble astaxanthin product consists of astaxanthin, whey protein and ethyl cellulose, wherein the astaxanthin content is higher than 60%, and the particle size of the product is in the micron order. The preparation method comprises the following steps: the water-soluble astaxanthin is prepared by mixing astaxanthin alcohol solution, ethyl cellulose alcohol solution and whey solution in batches according to a certain proportion, homogenizing and emulsifying, emulsifying secondarily, settling at low temperature, filtering, evaporating in vacuum at low temperature, spraying, freeze drying and the like. The technology of the invention effectively improves the water solubility and stability of the astaxanthin and increases the application range of the astaxanthin, and the invention is widely applicable to a plurality of fields such as food, health care products, medicines and the like.
Description
Technical Field
The invention relates to the technical field of marine nutrient water solubility, in particular to a preparation method of a water-soluble astaxanthin product.
Background
Astaxanthin (3, 3' -dihydroxy-4, 4' -diketo-beta, beta ' -carotene) is a fat-soluble carrot-like pigment, has a molecular formula of C40H52O4, is insoluble in water and is easily dissolved in most organic solvents such as ethanol, acetone, diethyl ether, chloroform and the like, and the relative molecular weight is 596.86. Astaxanthin is mainly present in microalgae, yeasts, trout, krill, shrimp and crayfish, and haematococcus pluvialis is a rich source of natural astaxanthin, with astaxanthin content up to 6% of dry matter, seen as a "concentrate" of natural astaxanthin.
The natural astaxanthin is an effective strong antioxidant, has strong oxidation resistance and can effectively remove free radicals in vivo and prevent tissues, cells and DNA from being damaged by oxidation, so that the astaxanthin has the functions of resisting oxidation, improving immunity, preventing tumors, preventing cardiovascular diseases, maintaining eyes and the like, is gradually applied to industries such as medicines, foods, health-care products, cosmetics and the like, and has wide application prospect.
The astaxanthin has a highly unsaturated conjugated double chain in the molecular structure, so that the astaxanthin is extremely easy to be degraded and oxidized by light, oxygen, high temperature, ultraviolet irradiation and the like, and the stability of the astaxanthin is influenced. Astaxanthin is poorly soluble in water, making its bioavailability low. The water solubility and stability of astaxanthin can be improved by microsphere technology. The drug-loaded microsphere is a micron-sized spherical entity formed by dissolving or adsorbing an active ingredient in a polymer matrix. The microsphere not only protects the core active ingredient from the environmental factors such as oxygen, high temperature and pH, but also improves the dispersibility of the active ingredient, covers bad smell and controls release, thereby improving the commercial value of astaxanthin products.
At present, scholars at home and abroad mainly research on improvement of astaxanthin water solubility by means of structure improvement, emulsification or microencapsulation and the like. The invention relates to a method for preparing astaxanthin succinic acid diester-PEG derivative by using astaxanthin, succinic anhydride and polyethylene glycol (PEG), wherein the preparation method is carried out in an organic solvent system, and the organic solvent is remained, so that potential safety hazard exists. The chinese patent publication No. CN101297691a discloses a method for preparing stable water-soluble carotenoid dry powder, which comprises dissolving astaxanthin in acetone, mixing with S-40, acacia, beta-cyclodextrin, xanthan gum, pullulan and other surfactants and stabilizers with a mass 5 times higher than that of astaxanthin, and spray drying. According to the method, the astaxanthin is dispersed in water mainly by adding the stabilizer, and excessive use of the additive is not suitable for processing food and has potential safety hazards of organic solvent residues; in addition, astaxanthin is degraded above 100 ℃, and the spray drying conditions used in the present invention are detrimental to the stability of astaxanthin. The publication P h y s i c o c h e m i c a l properties of whey-protein-stabilized astaxanthin nanodispersion anditstransport via a Caco-2monolayer reports that astaxanthin nano-dispersion is prepared by using isolated whey protein as a stabilizer, but the solvent adopted by the astaxanthin nano-dispersion is an acetone/dichloromethane mixed system, so that potential safety hazards exist, and the product type is inconvenient to transport and store. Publication Astaxanthin from Phaffia rhodozyma: microencapsulationwith carboxymethyl cellulose sodium andmicrocrystalline cellulose and effects of microencapsulated astaxanthin on yogurt properties reports that sodium carboxymethyl cellulose and microcrystalline cellulose are used as wall materials, the water solubility of astaxanthin is improved by a microcapsule technology, and the prepared product has low astaxanthin content and nonuniform particles, and is easy to delaminate when being applied to foods. Publication No. Enca psula tion of an a sta xa n t h i n-c o n ta i n i n g l i p id e x t ra c t f r o m s h r i m p w a s t e by c o m p l e x
coacervation using a novel gelatinecashew gum complex it is reported that the solubility of astaxanthin is improved by complex coacervation using a complex of gelatin and cashew glue as wall material, but the solubility of astaxanthin product obtained by this preparation method is only 28.6%, and the water solubility of astaxanthin is low. The publication Potato protein-basedcarriers for enhancing bioavailability of astaxanthin reports that Potato protein is used as a carrier to improve the solubility of astaxanthin, but the preparation method requires dialysis of Potato protein solution for one week, takes a long time and has a complex production process. Therefore, there is a need to develop a highly viable, simple and effective method for increasing the water solubility of astaxanthin.
Disclosure of Invention
Aiming at the problems existing in the prior art, the invention aims to provide a preparation method of a water-soluble astaxanthin product.
The technical scheme for solving the technical problems is as follows:
a preparation method of a water-soluble astaxanthin product is characterized by comprising the following steps: the product is prepared from the following raw materials in percentage by mass: 60-80% of astaxanthin, 20-30% of whey protein and 10-20% of ethyl cellulose; the preparation method comprises the following steps:
mixing an astaxanthin alcohol solution and an ethyl cellulose alcohol solution according to a ratio of 1:1-2:3, stirring for 10-20 min at a speed of 1000 rpm-1500 rpm uniformly, injecting a high-concentration whey solution at a speed of 1mL/s, and continuously homogenizing and emulsifying for 5-10 min at a speed of 1000 rpm-1500 rpm to obtain a water-in-oil emulsion; wherein: the astaxanthin alcohol solution is prepared by adding astaxanthin into absolute ethyl alcohol, stirring and dissolving the astaxanthin into the astaxanthin alcohol solution with the mass-volume ratio of 3% -5%; the ethyl cellulose alcohol solution is prepared by adding ethyl cellulose into absolute ethyl alcohol, and stirring for 4-5 h to prepare 0.5-1% of ethyl cellulose alcohol solution by mass and volume; the high-concentration whey solution is prepared by dissolving whey protein powder in distilled water and stirring for 0.5-1 h to prepare a whey solution with the mass-volume ratio of 2% -3%; the volume of the high-concentration whey solution is 10-20 mL;
2, injecting the low-concentration whey solution into the water-in-oil emulsion prepared in the step 1 at a rate of 35-40 mL/s, mixing at a rotating speed of 1000-1500 rpm, and emulsifying for 5-20 min for the second time to obtain an oil-in-water emulsion; the low-concentration whey solution is prepared by dissolving whey protein powder in distilled water, and stirring for 0.5-1 h to prepare a whey solution with the mass-volume ratio of 0.1-0.3%; the volume of the low-concentration whey solution is 180-190 mL; the volume ratio of oil phase to water phase in the oil-in-water emulsion is 1:1.9-1:2.1;
3, standing the oil-in-water emulsion prepared in the step 2 at 4 ℃ in a dark place for 12-24 hours, precipitating excessive added ethyl cellulose and astaxanthin, filtering by a 200-mesh gauze, removing ethanol by low-temperature vacuum evaporation, and obtaining an astaxanthin aqueous solution at a rotary evaporation temperature of 35-40 ℃; and (3) carrying out spray freeze drying on the astaxanthin aqueous solution, wherein the spray freeze drying condition is that the condensing temperature is minus 40 ℃, and drying is carried out for 6-8 hours at the temperature of 30 ℃ to obtain the water-soluble astaxanthin product. The astaxanthin content and solubility in the product are 62.7-75.9% and 42.6-56% respectively.
The whey solution is prepared by adding whey protein into distilled water with a certain volume according to the mass-volume ratio of 0.5-3%, and stirring for 0.5-1.0 h.
The water-soluble astaxanthin contains 63% of astaxanthin, has a solubility of 56% and a particle size of 280-320 nm.
The ethyl cellulose used in the invention is purchased from Shanghai Michelia Biochemical technology Co., ltd, and the viscosity is 45-55 mPa.s; the astaxanthin content used in the present invention was 95%.
Compared with the prior art, the invention has the following beneficial effects:
the preparation method of the water-soluble astaxanthin product provided by the invention adopts a twice emulsification method to prepare the ethyl cellulose-astaxanthin emulsion, so that aggregation of the ethyl cellulose in the water-rich phase emulsion is reduced, and the particle size of the emulsion is reduced; whey protein solution is used as an emulsifier to improve the dispersibility and water solubility of astaxanthin; spray freeze drying maintains the functional activity of astaxanthin at low temperature.
The method has the advantages of strong feasibility, simple operation process, use of food-grade organic solvent and no potential safety hazard, the water-soluble astaxanthin contains 62.7 to 76.9 percent of astaxanthin, the solubility is 42.6 to 56 percent, the raw material astaxanthin has 11.81 percent of solubility, and compared with the raw material astaxanthin, the water-soluble astaxanthin has obviously improved solubility and keeps the bioactivity of the astaxanthin, and can be widely applied to the industries of foods, health care products and medicines.
Drawings
FIG. 1 is a graph showing the particle size distribution of astaxanthin and water-soluble astaxanthin obtained in example 1 of the present invention.
FIG. 2 is a diagram of a water-soluble astaxanthin product obtained in example 1 of the present invention.
FIG. 3 is a graph showing the dispersibility of water-soluble astaxanthin in an aqueous solution obtained in example 1 of the present invention.
FIG. 4 shows Zeta potential of the water-soluble astaxanthin obtained in example 1 according to the present invention after 3 weeks of storage in an aqueous solution having a pH of 2 to 8.
Detailed Description
The invention is further illustrated by the following examples and figures.
Example 1
A method for preparing a water-soluble astaxanthin product, comprising the steps of:
mixing an astaxanthin alcohol solution and an ethyl cellulose alcohol solution according to a ratio of 1:1, uniformly stirring for 20min at a speed of 1500rpm, injecting 10mL of high-concentration whey solution (mass volume is 2%) at a speed of 1mL/s, and continuously homogenizing and emulsifying for 10min at a speed of 1500rpm to obtain water-in-oil emulsion; wherein the astaxanthin alcohol solution is prepared by adding astaxanthin into absolute ethyl alcohol, stirring and dissolving to obtain astaxanthin alcohol solution with mass volume of 5%; the ethyl cellulose alcohol solution is prepared by adding ethyl cellulose into absolute ethyl alcohol, and stirring for 4 hours to prepare the ethyl cellulose alcohol solution with the mass volume of 1%; the high-concentration whey solution is prepared by dissolving whey protein powder in distilled water, and stirring for 0.5h to prepare a whey solution with a mass-volume ratio of 2%; the addition volume of the high concentration whey solution was 10mL;
2, injecting the low-concentration whey solution into the water-in-oil emulsion prepared in the step 1 at a rate of 40mL/s, mixing at a rotating speed of 1500rpm, and emulsifying for 20min for the second time to obtain an oil-in-water emulsion; the low-concentration whey solution is prepared by dissolving whey protein powder in distilled water, and stirring for 0.5h to prepare a whey solution with the mass-volume ratio of 0.3%; the volume of the low concentration whey solution is 190mL; the volume ratio of oil to water in the oil-in-water emulsion is 1:2;
3, standing the oil-in-water emulsion prepared in the step 2 at 4 ℃ in a dark place for 12 hours, precipitating excessive added ethylcellulose and astaxanthin, filtering by a 200-mesh gauze, removing ethanol by low-temperature vacuum evaporation, and obtaining an astaxanthin aqueous solution at 37 ℃; and (3) carrying out spray freeze drying on the astaxanthin aqueous solution, wherein the spray freeze drying condition is that the condensing temperature is-40 ℃, and drying is carried out for 7 hours at the temperature of 30 ℃ to obtain the water-soluble astaxanthin product. The astaxanthin content and solubility in the product were 75.9% and 56%, respectively.
Example 2
A method for preparing a water-soluble astaxanthin product, comprising the steps of:
mixing an astaxanthin alcohol solution and an ethyl cellulose alcohol solution according to a ratio of 2:1, stirring for 20min at a rotating speed of 1500rpm uniformly, injecting 20mL of high-concentration whey solution (mass volume is 3%) at a rate of 1mL/s, and continuously homogenizing and emulsifying for 10min at a rotating speed of 1500rpm to obtain water-in-oil emulsion; wherein the astaxanthin alcohol solution is prepared by adding astaxanthin into absolute ethyl alcohol, stirring and dissolving to obtain astaxanthin alcohol solution with mass volume of 5%; the ethyl cellulose alcohol solution is prepared by adding ethyl cellulose into absolute ethyl alcohol, and stirring for 5 hours to prepare 0.5% of ethyl cellulose alcohol solution by mass and volume; the high-concentration whey solution is prepared by dissolving whey protein powder in distilled water, and stirring for 0.5h to prepare a whey solution with a mass-volume ratio of 2.5%; the addition volume of the high concentration whey solution was 15mL;
2, injecting the low-concentration whey solution into the water-in-oil emulsion prepared in the step 1 at a rate of 40mL/s, mixing at a rotating speed of 1500rpm, and emulsifying for 10min for the second time to obtain an oil-in-water emulsion; the low-concentration whey solution is prepared by dissolving whey protein powder in distilled water, and stirring for 0.5h to prepare a whey solution with the mass-volume ratio of 0.3%; the volume of the low concentration whey solution is 190mL; the volume ratio of oil to water in the oil-in-water emulsion is 1:2.1;
3, standing the oil-in-water emulsion prepared in the step 2 for 24 hours at 4 ℃ in a dark place, precipitating excessive added ethylcellulose and astaxanthin, filtering by a 200-mesh gauze, removing ethanol by low-temperature vacuum evaporation, and obtaining an astaxanthin aqueous solution at 40 ℃; and (3) carrying out spray freeze drying on the astaxanthin aqueous solution, wherein the spray freeze drying condition is that the condensing temperature is-40 ℃, and drying is carried out for 8 hours at the temperature of 30 ℃ to obtain the water-soluble astaxanthin product. The astaxanthin content and solubility in the product were 68.7% and 53.8%, respectively.
Example 3
A method for preparing a water-soluble astaxanthin product, comprising the steps of:
mixing an astaxanthin alcohol solution and an ethyl cellulose alcohol solution according to a ratio of 2:3, stirring for 10min at a speed of 1000rpm uniformly, injecting 10mL of high-concentration whey solution (mass volume is 2%) at a speed of 1mL/s, and continuously homogenizing and emulsifying for 5min at a speed of 1000rpm to obtain water-in-oil emulsion; wherein the astaxanthin alcohol solution is prepared by adding astaxanthin into absolute ethyl alcohol, stirring and dissolving to obtain astaxanthin alcohol solution with mass volume of 3%; the ethyl cellulose alcohol solution is prepared by adding ethyl cellulose into absolute ethyl alcohol, and stirring for 4 hours to prepare 0.5% of ethyl cellulose alcohol solution by mass and volume; the high-concentration whey solution is prepared by dissolving whey protein powder in distilled water, and stirring for 1h to prepare a whey solution with a mass-volume ratio of 3%; the addition volume of the high concentration whey solution was 20mL;
2, injecting the low-concentration whey solution into the water-in-oil emulsion prepared in the step 1 at a rate of 35mL/s, mixing at a rotating speed of 1000rpm, and emulsifying for 5min for the second time to obtain an oil-in-water emulsion; the low-concentration whey solution is prepared by dissolving whey protein powder in distilled water, and stirring for 1h to prepare a whey solution with the mass-volume ratio of 0.1%; the volume of the low-concentration whey solution is 180mL; the volume ratio of oil to water in the oil-in-water emulsion is 1:1.9;
3, standing the oil-in-water emulsion prepared in the step 2 at 4 ℃ in a dark place for 12 hours, precipitating excessive added ethylcellulose and astaxanthin, filtering by a 200-mesh gauze, removing ethanol by low-temperature vacuum evaporation, and obtaining an astaxanthin aqueous solution at a rotary evaporation temperature of 35 ℃; and (3) carrying out spray freeze drying on the astaxanthin aqueous solution, wherein the spray freeze drying condition is that the condensing temperature is-40 ℃, and drying is carried out for 6 hours at the temperature of 30 ℃ to obtain the water-soluble astaxanthin product. The astaxanthin content and solubility in the product were 62.7% and 42.6%, respectively.
The average particle sizes of the astaxanthin alcohol solution and the water-soluble astaxanthin prepared in example 1 are 231.7 + -1.88 nm and 307.30 + -11.36 nm, respectively, and the specific particle size distribution is shown in FIG. 1.
The water-soluble astaxanthin product prepared in example 1 is shown in FIG. 2.
The dispersibility of the water-soluble astaxanthin prepared in example 1 and the raw astaxanthin powder in an aqueous solution is shown in FIG. 3.
Example 1 preparation of water-soluble astaxanthin the Zeta potential diagram of water-soluble astaxanthin after 3 weeks of storage in aqueous solution at a pH in the range of 2-8 is shown in FIG. 4. The solution system is stable according to the absolute value of the surface charge of more than or equal to 30mV, and the water-soluble astaxanthin solution has good stability.
Claims (1)
1. A preparation method of a water-soluble astaxanthin product is characterized by comprising the following steps: the product is prepared from the following raw materials in percentage by mass: 60-80% of astaxanthin, 20-30% of whey protein and 10-20% of ethyl cellulose; the preparation method comprises the following steps:
(1) Mixing astaxanthin alcohol solution and ethyl cellulose alcohol solution according to a ratio of 1:1-2:3, stirring for 10-20 min uniformly at a speed of 1000 rpm-1500 rpm, injecting high-concentration whey solution at a speed of 1mL/s, and continuously homogenizing and emulsifying for 5-10 min at a speed of 1000 rpm-1500 rpm to obtain water-in-oil emulsion; wherein: the astaxanthin alcohol solution is prepared by adding astaxanthin into absolute ethyl alcohol, stirring and dissolving the astaxanthin into the astaxanthin alcohol solution with the mass-volume ratio of 3% -5%; the ethyl cellulose alcohol solution is prepared by adding ethyl cellulose into absolute ethyl alcohol, and stirring for 4-5 h to prepare 0.5-1% of ethyl cellulose alcohol solution by mass and volume; the high-concentration whey solution is prepared by dissolving whey protein powder in distilled water and stirring for 0.5-1 h to prepare a whey solution with the mass-volume ratio of 2% -3%; the volume of the high-concentration whey solution is 10-20 mL;
(2) Injecting the low-concentration whey solution into the water-in-oil emulsion prepared in the step (1) at a rate of 35-40 mL/s, mixing at a rotating speed of 1000-1500 rpm, and emulsifying for 5-20 min for the second time to obtain an oil-in-water emulsion; the low-concentration whey solution is prepared by dissolving whey protein powder in distilled water, and stirring for 0.5-1 h to prepare a whey solution with the mass-volume ratio of 0.1-0.3%; the volume of the low-concentration whey solution is 180-190 mL; the volume ratio of oil phase to water phase in the oil-in-water emulsion is 1:1.9-1:2.1;
(3) Standing the oil-in-water emulsion prepared in the step (2) at 4 ℃ in a dark place for 12-24 hours, precipitating excessive added ethyl cellulose and astaxanthin, filtering by a 200-mesh gauze, removing ethanol by low-temperature vacuum evaporation, and obtaining an astaxanthin aqueous solution at a rotary evaporation temperature of 35-40 ℃; and (3) carrying out spray freeze drying on the astaxanthin aqueous solution, wherein the spray freeze drying condition is that the condensing temperature is minus 40 ℃, and the astaxanthin aqueous solution is dried for 6 to 8 hours at the temperature of 30 ℃ to obtain a water-soluble astaxanthin product, and the astaxanthin content and the astaxanthin solubility in the product are respectively 62.7 to 75.9 percent and 42.6 to 56 percent.
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