CN111296609A - Isolated automatic scenting machine - Google Patents

Isolated automatic scenting machine Download PDF

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Publication number
CN111296609A
CN111296609A CN202010323829.0A CN202010323829A CN111296609A CN 111296609 A CN111296609 A CN 111296609A CN 202010323829 A CN202010323829 A CN 202010323829A CN 111296609 A CN111296609 A CN 111296609A
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CN
China
Prior art keywords
scenting
tray
lifting
horizontal
cylinder
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010323829.0A
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Chinese (zh)
Inventor
周文进
周俊名
黄荣进
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hengxian Juyang Tea Co Ltd
Original Assignee
Hengxian Juyang Tea Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hengxian Juyang Tea Co Ltd filed Critical Hengxian Juyang Tea Co Ltd
Priority to CN202010323829.0A priority Critical patent/CN111296609A/en
Publication of CN111296609A publication Critical patent/CN111296609A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/40Tea flavour; Tea oil; Flavouring of tea or tea extract
    • A23F3/405Flavouring with flavours other than natural tea flavour or tea oil

Abstract

An isolated automatic scenting machine, comprising: the scenting box comprises a scenting box body, trays, louver type baffles, circulating air pipes, an induced draft fan, a temperature and humidity sensor, a water tank and an automatic feeding and discharging device, wherein a plurality of horizontal guide rails are evenly distributed on two sides of the inner side of the scenting box body from top to bottom, a plurality of trays are installed on the guide rails from top to bottom, the louver type baffles are fixed on the front end face of the scenting box body, each layer of baffle corresponds to the position of each layer of tray, the circulating air pipes are arranged at the top and the bottom of the scenting box body, the circulating air pipes are communicated with the induced draft fan, the induced draft fan is connected with the circulating air pipes through water pipes, the water tank is externally connected with the water pipe.

Description

Isolated automatic scenting machine
Technical Field
The invention relates to the field of tea processing equipment, in particular to an isolated automatic scenting machine.
Background
The traditional scented tea scenting method mixes tea and flower, and the middle of the traditional scented tea scenting method is subjected to a plurality of links such as flower ventilation, flower forming, drying, scenting and the like, but in the processing process, water contained in the fresh jasmine flower is absorbed by the tea, the fresh flower is extruded by a tea blank when being opened, the fragrance release is influenced, and multiple drying procedures are needed due to the water absorption of the tea, so that the process is complicated, the labor intensity is high, and the production period is long.
Research shows that the isolation scenting mode ensures that the jasmine flowers are less extruded and better opened, the heap temperature and the water content of the tea are increased less than those of the traditional heap scenting mode, the labor of the flower ventilation process is reduced, the energy consumption of drying and the labor consumption during the flower ventilation are reduced, the cost is reduced, and the production period is shortened.
At present, most manufacturers can select a scenting machine when selecting the isolation scenting, the scenting machine can well realize the isolation scenting, the problems of the traditional heap scenting are solved, and the scenting machine recorded in the current literature is approximately as follows:
1. an automatic scenting machine for jasmine tea; application No.: 19179984024.8, respectively; application date: 1917-08-26; and (3) abstract: an automatic scenting machine for jasmine tea is characterized in that: the air inlet component communicated with the cavity is mounted on the lower portion of the outer side of the cavity, the heating component is mounted at the lower end of the inner portion of the cavity, the humidifier is mounted on the outer side of the cavity and is connected with a humidification pipeline, the humidification pipeline stretches into the inner portion of the cavity, and a temperature sensor and a humidity sensor are mounted in the center of the inner portion of the cavity. The invention accurately controls the temperature, the humidity and the material flow, realizes cleaning, program control and automation in the whole processing process, ensures clean, sanitary, stable, uniform and consistent jasmine tea scenting quality, has fresh and strong fragrance, mellow taste and bright liquor color.
2. An automatic circulation scenting machine for jasmine tea; application No.: 191019474997.6, respectively; application date: 1910-10-24; and (3) abstract: the automatic circulation jasmine tea scenting machine comprises a closed container (7), a vacuum circulating pump (6) and a matched pipeline valve, and is characterized in that: the sealed container (7) can be provided with a plurality of layers of brackets which can be controlled to rotate by the motor (2), a layer of jasmine flowers is placed on the brackets, a layer of tea leaves to be scented is placed on the brackets, and the outer layer of the sealed container (7) is provided with an electric heating tube (4) and a temperature sensor (3) for controlling the temperature in the sealed container (7); the top of the closed container (7) is provided with an exhaust pipe (1), and the upper end and the lower end of the closed container (7) are connected with pipelines which are connected with a vacuum circulating pump (6); the jasmine tea automatic circulation scenting machine does not need direct contact between tea and scented flowers, has less loss of scent of the scented flowers, can automatically adjust temperature, is simple and convenient to operate, and has good scenting effect.
3. A scented tea airflow scenting machine; application No.: 00220145.5, respectively; application date: 1900-06-11; and (3) abstract: a device for fumigating and dyeing fragrance of jasmine flower, magnolia flower and other fragrant flowers on tea comprises a closed container, a circulating fan and a pipeline valve matched with the circulating fan, wherein a plurality of layers of fresh flower holders and tea leaf holders are arranged in the closed container, when the circulating fan is started, airflow enters the closed container to fumigate and dye fragrance emitted by the fresh flowers on the tea leaves, and then returns to an inlet of the fan through the pipeline and the valve to be repeatedly circulated to prepare high-grade fragrant flower tea.
As can be seen from the above, the existing automatic scenting equipment has insufficient automation degree, the loading and the unloading need manual assistance, and the temperature and the humidity of the scenting flowers are not controlled sufficiently when airflow circulation is adopted during the scenting, so that the invention provides the isolated automatic scenting machine for solving the problems.
Disclosure of Invention
The invention aims to provide an isolated automatic scenting machine, which adopts a layered isolation scenting mode to realize automatic and accurate feeding and discharging and control the temperature, humidity and airflow circulation in the scenting process.
In order to achieve the purpose, the technical scheme of the invention is as follows:
an isolated automatic scenting machine, comprising: the scenting box comprises a scenting box body, trays, louver type baffles, a circulating air pipe, an induced draft fan, a temperature and humidity sensor, a water tank and an automatic feeding and discharging device, wherein a plurality of horizontal guide rails are evenly distributed on two sides of the inner side of the scenting box body from top to bottom, a plurality of trays are installed on the guide rails from top to bottom, a louver type baffle door is fixed on the front end face of the scenting box body, each layer of baffle corresponds to the position of each layer of tray, the circulating air pipe is arranged at the top and the bottom of the scenting box body, the circulating air pipe is communicated with the induced draft fan, the joint of the induced draft fan and the circulating air pipe is connected with the water tank through a water pipe and is provided.
The tray is made of metal materials, and aims to utilize an electromagnet to attract the tray to realize the pulling-out and pushing actions; the front end of the tray is provided with a plurality of sealing foam pieces, so that the sealing property can be enhanced when the shutter type baffle door is closed; the tray upper berth has the screen cloth bag, and four angles of screen cloth bag all have the grapple hole, and the purpose utilizes the grapple to catch on behind the screen cloth bag by electric block material loading and the action of unloading.
The louver type baffle door comprises an air cylinder module, a driving wheel, driven chains, driven wheels, a rotating shaft and baffles, wherein the air cylinder module is fixedly connected with the driving wheel, the rotating shaft is fixedly connected with the baffles, the rotating shaft is connected with the driven wheels, the driving wheel is coaxially connected with one of the driven wheels through the rotating shaft, and the other driven wheels are connected with the driven chains.
The automatic feeding and discharging device comprises a support frame, a tray platform, a lifting chain, a transmission shaft, a transmission wheel, a fixed pulley, a horizontal conveying belt, an electromagnet, a horizontal cylinder, a lifting cylinder, a limiter, a positioning sensor, a grapple guide rail, an electric hoist and a grapple, wherein the lifting motor is arranged on the support frame and is connected with the transmission shaft at one side of the top of the support frame, 4 transmission wheels are arranged on the transmission shaft, one end of the lifting chain close to the end of the transmission shaft is fixed on the support frame, the other end of the lifting chain far away from the end of the transmission shaft is fixedly connected with the tray platform through the transmission wheel and the fixed pulley after a margin is left between the other end of the lifting chain and the transmission wheel, the horizontal conveying chain is arranged in the middle of the tray platform, and the length of the horizontal conveying chain is matched with the length of, install the stopper on the horizontal transport chain, one side fixed mounting of horizontal transport chain has the lift cylinder, lift cylinder top horizontal installation horizontal cylinder, the telescopic link fixed connection of electro-magnet and horizontal cylinder, horizontal cylinder side-mounting has positioning sensor, the top intermediate position installation grapple guide rail of support frame, electric block installs on the grapple guide rail, electric block is connected with the grapple, horizontal transport chain and lift chain are driven by the motor respectively.
The invention has the advantages that:
(1) according to the invention, the automatic feeding and discharging device is used for replacing the traditional complicated operation of manually feeding and discharging the scenting machine, so that the actions of automatically and accurately pulling out the tray and pushing in the tray are realized, the working efficiency is improved, and the labor cost is saved.
(2) The shutter type baffle door used in the coal industry is used in the scenting machine, so that the problem that workers are easily scalded due to high temperature when the sealing door of the traditional large scenting machine is opened and closed is solved, and if the traditional sealing door is heavier, a power source with great power is needed if an automatic opening and closing mode is adopted.
(3) The invention adds the water tank and the temperature and humidity sensor at the joint of the induced draft fan and the circulating air pipe, and when humidification and cooling are needed, the water in the water tank is sprayed into the circulating air pipe through the atomizing nozzle to form water mist and is carried into the scenting box together.
Description of the drawings:
FIG. 1 is a schematic diagram of the general structure of the present invention;
FIG. 2 is a schematic structural view of a tray;
FIG. 3 is a schematic view of the transmission structure of a louvered flapper door;
FIG. 4 is a schematic view of a pallet platform drive configuration near the drive shaft end;
FIG. 5 is a schematic view of a pallet platform drive configuration at the end of the distal drive shaft;
FIG. 6 is a schematic structural view of a transmission shaft;
FIG. 7 is a schematic view of a front end partial structure of a horizontal conveyor belt;
FIG. 8 is a schematic view of a partial structure of a mesh bag;
FIG. 9 is a schematic structural view of a circulating air duct;
FIG. 10 is a schematic view A of the working state;
FIG. 11 is a schematic view B of the working state;
1-scenting the flower box; 2-a tray; 3-shutter type baffle door; 4-circulating air pipe; 5-a draught fan; 6-a temperature and humidity sensor; 7-a water tank; 8, an automatic feeding and discharging device; 9-sealing foam; 10-screening a mesh bag; 11-a grapple hole; 12-a cylinder module; 13-driving wheel; 14-a driven chain; 15-driven wheel; 16-a rotating shaft; 17-a baffle; 18-a support frame; 19-a pallet platform; 20-lifting chains; 21-a transmission shaft; 22-a transmission wheel; 23-a fixed pulley; 24-a horizontal conveyor belt; 25-an electromagnet; 26-horizontal cylinder; 27-a lifting cylinder; 28-a stop; 29-a positioning sensor; 30-grapple guide; 31-an electric hoist; 32-a grapple; 33-lifting motor.
Detailed Description
An isolated automatic scenting machine, comprising: the scenting box comprises a scenting box 1, trays 2, louver type baffle doors 3, circulating air pipes 4, an induced draft fan 5, a temperature and humidity sensor 6, a water tank 7 and an automatic feeding and discharging device 8, wherein a plurality of horizontal guide rails are evenly distributed on two sides of the inner side of the scenting box 1 from top to bottom, the trays 2 are installed on the guide rails from top to bottom, the louver type baffle doors 3 are fixed on the front end face of the scenting box 1, each layer of baffle corresponds to the position of each layer of tray 2, circulating air pipes 4 are arranged at the top and the bottom of the scenting box 1, the circulating air pipes 4 are communicated with the induced draft fan 5, the joint of the induced draft fan 5 and the circulating air pipes 4 is externally connected with the water tank 7 through water pipes and is provided with the temperature and humidity sensor 6, and.
Preferably, the tray 2 is made of a metal material, the front end of the tray 2 is provided with a plurality of pieces of sealing foam 9, a screen bag 10 is paved on the tray 2, and four corners of the screen bag 10 are provided with grappling holes 11.
Preferably, the louvered baffle door 3 comprises a cylinder module 12, a driving wheel 13, a driven chain 14, driven wheels 15, rotating shafts 16 and baffle plates 17, wherein the cylinder module 12 is fixedly connected with the driving wheel 13, the rotating shafts 16 are fixedly connected with the baffle plates 17, the rotating shafts 16 are connected with the driven wheels 15, the driving wheel 13 is coaxially connected with one driven wheel 15 through the rotating shafts 16, and the other driven wheels 15 are connected with the driven chain 14.
Preferably, the automatic feeding and discharging device 8 comprises a support frame 18, a tray platform 19, a lifting chain 20, a transmission shaft 21, a transmission wheel 22, a fixed pulley 23, a horizontal conveyor belt 24, an electromagnet 25, a horizontal cylinder 26, a lifting cylinder 27, a stopper 28, a positioning sensor 29, a grapple guide rail 30, an electric hoist 31, a grapple 32 and a lifting motor 33, wherein the lifting motor 33 is installed on the support frame 18, the lifting motor 33 is connected with the transmission shaft 21 on one side of the top of the support frame 18, 4 transmission wheels 22 are installed on the transmission shaft 21, one end of the lifting chain 20 near the end of the transmission shaft 21 is fixed on the support frame 18, the other end of the lifting chain 20 near the end of the transmission shaft 21 is fixedly connected with the tray platform 19 through the transmission wheel 22 after a margin is left between the transmission shaft 22, one end of the lifting chain 20 far from the end of the transmission shaft 21 is fixed on the support frame 18, the, be equipped with horizontal transport belt 24 in the middle of the tray platform 19, horizontal transport belt 24's length suits with tray platform 19 length, install stopper 28 on the horizontal transport belt 24, one side fixed mounting of horizontal transport belt 24 has lift cylinder 27, lift cylinder 27 top horizontal installation horizontal cylinder 26, the telescopic link fixed connection of electro-magnet 25 and horizontal cylinder 26, horizontal cylinder 26 side-mounting has positioning sensor 29, the top intermediate position installation grapple guide rail 30 of support frame 18, electric block 31 installs on grapple guide rail 30, electric block 31 is connected with grapple 32.
The invention can also adopt an implementation mode that the left and the right of each scenting box are respectively provided with an automatic feeding and discharging device, the structures of the two scenting boxes are consistent with that of the embodiment 1, and the two ends of the horizontal conveying guide rail of the automatic feeding and discharging device are respectively provided with a lifting cylinder, a horizontal cylinder, an electromagnet, a limiter and a positioning sensor, so that the purpose that one set of automatic feeding and discharging device controls the feeding and discharging of the two scenting boxes is realized.
Workflow process
The worker determines the tray of the next layer, the automatic feeding and discharging device determines that the tray platform is lifted to the appointed layer position through the positioning sensor, the air cylinder module works to open the shutter type baffle door, the lifting air cylinder is lifted, the horizontal air cylinder extends out, the electromagnet is electrified, the electric shaft air cylinder retracts after sucking the tray, when the tray enters the transmission range of the horizontal conveying chain, the electromagnet is powered off (the lifting air cylinder descends to enable the horizontal air cylinder to descend below the upper plane of the horizontal conveying chain), the horizontal conveying chain operates to completely pull out the tray and then descend to the initial position, the operator discharges or feeds tea, after the operation is finished, the tray platform returns to the appointed layer position again, the horizontal conveying chain conveys most of the tray into the scenting flower box, the lifting air cylinder ascends, the electromagnet is electrified, the horizontal air cylinder extends out to completely push the tray into the scenting flower box, the electromagnet is powered off, the horizontal cylinder retracts, the lifting cylinder descends to finish tea feeding and discharging work, tea feeding and discharging or flower feeding and discharging are sequentially carried out on trays of other layers, and after all the tea feeding and discharging or flower feeding and discharging are finished, the draught fan is started to ventilate to prepare tea.

Claims (4)

1. An automatic basement flower machine of isolated, its characterized in that includes: the scenting box comprises a scenting box (1), trays (2), louver type baffle doors (3), circulating air pipes (4), an induced draft fan (5), a temperature and humidity sensor (6), a water tank (7) and an automatic feeding and discharging device (8), wherein a plurality of horizontal guide rails are evenly distributed on two sides of the inner side of the scenting box (1) from top to bottom, the trays (2) are installed on the guide rails from top to bottom, the louver type baffle doors (3) are fixed on the front end face of the scenting box (1), each layer of baffle corresponds to the position of each layer of tray (2), the circulating air pipes (4) are arranged at the top and the bottom of the scenting box (1), the circulating air pipes (4) are communicated with the induced draft fan (5), the connection position of the induced draft fan (5) and the circulating air pipes (4) is externally connected with the water tank (7) through water pipes and provided with the temperature and humidity sensor (6), and the automatic feeding and discharging device (.
2. The isolated automatic scenting machine as claimed in claim 1, wherein: tray (2) are made by metal material, and tray (2) front end is equipped with a plurality of blocks of sealed bubble cotton (9), and tray (2) upper berth has screen cloth bag (10), and four angles of screen cloth bag (10) all have grapple hole (11).
3. The isolated automatic scenting machine as claimed in claim 1, wherein: the louver type baffle door (3) comprises an air cylinder module (12), a driving wheel (13), a driven chain (14), driven wheels (15), a rotating shaft (16) and a baffle (17), wherein the air cylinder module (12) is fixedly connected with the driving wheel (13), the rotating shaft (16) is fixedly connected with the baffle (17), the rotating shaft (16) is connected with the driven wheels (15), the driving wheel (13) is coaxially connected with one driven wheel (15) through the rotating shaft (16), and other driven wheels (15) are connected with the driven chain (14).
4. The isolated automatic scenting machine as claimed in claim 1, wherein: the automatic feeding and discharging device (8) comprises a support frame (18), a tray platform (19), a lifting chain (20), a transmission shaft (21), a transmission wheel (22), a fixed pulley (23), a horizontal conveying belt (24), an electromagnet (25), a horizontal cylinder (26), a lifting cylinder (27), a limiter (28), a positioning sensor (29), a grapple guide rail (30), an electric hoist (31), a grapple (32) and a lifting motor (33), wherein the lifting motor (33) is arranged on the support frame (18), the lifting motor (33) is connected with the transmission shaft (21) on one side of the top of the support frame (18), 4 transmission wheels (22) are arranged on the transmission shaft (21), one end of the lifting chain (20) close to the end of the transmission shaft (21) is fixed on the support frame (18), and the other end of the lifting chain (20) is fixedly connected with the tray platform (19) through the transmission wheel (22) after a margin is left, one end of a lifting chain (20) at the end of a remote transmission shaft (21) is fixed on a support frame (18), the other end of the lifting chain is fixedly connected with a tray platform (19) through a transmission wheel (22) and a fixed pulley (23) after a margin is left between the other end of the lifting chain and the transmission wheel (22), a horizontal conveying belt (24) is arranged in the middle of the tray platform (19), the length of the horizontal conveying belt (24) is matched with that of the tray platform (19), a stopper (28) is installed on the horizontal conveying belt (24), a lifting cylinder (27) is fixedly installed at one side of the horizontal conveying belt (24), a horizontal cylinder (26) is horizontally installed at the top of the lifting cylinder (27), an electromagnet (25) is fixedly connected with a telescopic rod of the horizontal cylinder (26), a positioning sensor (29) is installed on the side surface of the horizontal cylinder (26), a grapple guide rail (30) is installed at the middle position of the top of the support, the electric hoist (31) is connected with the grapple (32).
CN202010323829.0A 2020-04-22 2020-04-22 Isolated automatic scenting machine Pending CN111296609A (en)

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Application Number Priority Date Filing Date Title
CN202010323829.0A CN111296609A (en) 2020-04-22 2020-04-22 Isolated automatic scenting machine

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111713587A (en) * 2020-08-05 2020-09-29 唐小军 Scenting cylinder for osmanthus fragrans Longjing tea

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86207425U (en) * 1986-10-14 1987-11-18 浙江省茶叶机械总厂 Close type flower fumigating machie for tea
US20100251905A1 (en) * 2007-04-05 2010-10-07 Ottmar Baumeister Feed system for multiple-tier baking oven
CN202456287U (en) * 2011-11-25 2012-10-03 横县南方茶厂 Automatic circulating jasmine flower tea fumigation machine
CN203105492U (en) * 2012-12-24 2013-08-07 福建归来客有机茶叶有限公司 Intelligent-control tea withering room
CN104430990A (en) * 2014-12-16 2015-03-25 林清矫 Automatic tea scenting equipment
EP3141125A1 (en) * 2015-09-10 2017-03-15 Daub Backtechnik GmbH Multi-layer furnace with feeding slides
CN107114532A (en) * 2017-06-13 2017-09-01 谢锡霞 A kind of separate type scented tea baking device
CN107258940A (en) * 2017-07-05 2017-10-20 山东农业大学 A kind of intelligent tea fresh leaves airing withering equipment
CN110731397A (en) * 2019-12-09 2020-01-31 安徽农业大学 drawer type tea automatic baking machine
CN210054480U (en) * 2018-12-06 2020-02-14 张美如 Tea leaf withering equipment
CN212414592U (en) * 2020-04-22 2021-01-29 横县桔扬茶业有限公司 Isolated automatic scenting machine

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86207425U (en) * 1986-10-14 1987-11-18 浙江省茶叶机械总厂 Close type flower fumigating machie for tea
US20100251905A1 (en) * 2007-04-05 2010-10-07 Ottmar Baumeister Feed system for multiple-tier baking oven
CN202456287U (en) * 2011-11-25 2012-10-03 横县南方茶厂 Automatic circulating jasmine flower tea fumigation machine
CN203105492U (en) * 2012-12-24 2013-08-07 福建归来客有机茶叶有限公司 Intelligent-control tea withering room
CN104430990A (en) * 2014-12-16 2015-03-25 林清矫 Automatic tea scenting equipment
EP3141125A1 (en) * 2015-09-10 2017-03-15 Daub Backtechnik GmbH Multi-layer furnace with feeding slides
CN107114532A (en) * 2017-06-13 2017-09-01 谢锡霞 A kind of separate type scented tea baking device
CN107258940A (en) * 2017-07-05 2017-10-20 山东农业大学 A kind of intelligent tea fresh leaves airing withering equipment
CN210054480U (en) * 2018-12-06 2020-02-14 张美如 Tea leaf withering equipment
CN110731397A (en) * 2019-12-09 2020-01-31 安徽农业大学 drawer type tea automatic baking machine
CN212414592U (en) * 2020-04-22 2021-01-29 横县桔扬茶业有限公司 Isolated automatic scenting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111713587A (en) * 2020-08-05 2020-09-29 唐小军 Scenting cylinder for osmanthus fragrans Longjing tea

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