CN111293193A - Device and method for accurately transferring and placing cell pieces on high-efficiency solar cell - Google Patents
Device and method for accurately transferring and placing cell pieces on high-efficiency solar cell Download PDFInfo
- Publication number
- CN111293193A CN111293193A CN202010119170.7A CN202010119170A CN111293193A CN 111293193 A CN111293193 A CN 111293193A CN 202010119170 A CN202010119170 A CN 202010119170A CN 111293193 A CN111293193 A CN 111293193A
- Authority
- CN
- China
- Prior art keywords
- transplanting
- frame
- fine adjustment
- carrier plate
- transferring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 238000001179 sorption measurement Methods 0.000 claims description 13
- 241000252254 Catostomidae Species 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000002054 transplantation Methods 0.000 description 16
- 238000000576 coating method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 125000003003 spiro group Chemical group 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/68—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
- H01L21/681—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment using optical controlling means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Electromagnetism (AREA)
- Prostheses (AREA)
Abstract
The invention provides a device and a method for accurately transferring and placing a cell piece for a high-efficiency solar cell, and belongs to the technical field of photovoltaic cell piece manufacturing. Including the frame, the frame in be equipped with battery piece support plate mechanism and battery piece conveyer belt, battery piece conveyer belt have two and mutual parallel arrangement, frame top swing joint has one can follow the axis of frame and radially be reciprocating linear motion's transplanting frame, the transplanting frame on be equipped with two sets of transplanting supports, every group transplants the support and corresponds a battery piece conveyer belt, every group transplants the support and includes four along transplanting the support of a frame axial interval align to grid, is fixed with Z axle adjustment cylinder on transplanting the support, Z axle adjustment cylinder connect multidimensional fine-tuning, multidimensional fine-tuning is connected with the sucking disc subassembly, is equipped with the CCD camera on the sucking disc subassembly. The invention has high positioning precision and high production efficiency.
Description
Technical Field
The invention belongs to the technical field of photovoltaic cell manufacturing, and relates to a device and a method for accurately transferring and placing a cell piece by a high-efficiency solar cell.
Background
In the PECVD and PVD preparation processes, accurate cell conveying is an important link in the coating process of two working sections, namely, the cell is conveyed in place by a conveying device, and then the carrier plates with the arranged cells are driven by a transfer mechanism to be placed in a PECVD chamber or conveyed to a PVD chamber by a conveying belt.
In order to prevent the edge position of the cell from being coated on the back surface in the coating process, the plate arrangement accuracy for placing the cell is less than or equal to +/-0.5 mm, and the cell placing accuracy is higher requirement if the cell is in a positive difference due to the dimension accuracy of the cell being +/-0.25 mm.
The conventional battery piece transferring method has two modes, one mode is that the battery pieces in rows are transferred into corresponding groove bodies by the linear module depending on the accuracy of the battery pieces; the other transfer mode adopts a four-axis robot positioned by a CCD camera to automatically lay the battery pieces to the designated positions of the trays.
The defects of the two modes in the prior art are as follows:
1. the battery plates in rows are shifted into the corresponding grooves by the linear modules depending on the accuracy of the battery plates, the mode provides very high requirements for the placement accuracy of the battery plates, the shifting accuracy of the shifting device and the picking and placing accuracy, along with the vibration of equipment and the abrasion of structural parts in the debugging and production processes, accumulated errors are larger and larger, the corresponding position relation needs to be continuously adjusted, the maintenance frequency is very high, the production efficiency is reduced, and the utilization rate is reduced.
2. The four-axis robot that the mode of moving to adopt the CCD camera to shoot lays the tray assigned position with the battery piece is automatic, and this mode relies on CCD cooperation robot to realize accurate positioning, but places only one to two at every turn, and manufacturing cost is high, and positioning accuracy is high, and the production beat is low.
Disclosure of Invention
The invention aims to solve the problems and provides a device for accurately transferring and placing cell pieces of a high-efficiency solar cell.
The invention also aims to provide a method for accurately transferring and placing the cell pieces of the high-efficiency solar cell.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an accurate device that moves and carry and place battery piece of high-efficient solar cell, includes the frame, the frame in be equipped with battery piece support plate mechanism and battery piece conveyer belt, battery piece conveyer belt have two and mutual parallel arrangement, frame top swing joint has one can follow the axis of frame and radially be reciprocating linear motion's the frame of transplanting, the frame of transplanting on be equipped with two sets of transplanting supports, every group transplants the support and corresponds a battery piece conveyer belt, every group transplants the support and includes four along transplanting the support of transplanting a frame axial interval align to grid, is fixed with Z axle adjustment cylinder on transplanting the support, Z axle adjustment cylinder connect multidimensional fine-tuning, multidimensional fine-tuning is connected with the sucking disc subassembly, is equipped with the CCD camera on the sucking disc subassembly.
Further, the transplanting supports one-to-one on two sets of transplanting supports, multidimensional fine adjustment mechanism include the mobile station of being connected with the output shaft of Z axle adjustment cylinder to and X axle fine setting cylinder, Y axle fine setting cylinder and the revolving cylinder of setting on the mobile station, the sucking disc subassembly include the sucking disc board of being connected with the output shaft of X axle fine setting cylinder, Y axle fine setting cylinder and revolving cylinder, the sucking disc board on be equipped with a plurality of vacuum chuck.
Furthermore, each sucker plate is provided with two CCD cameras which are arranged diagonally.
Further, the frame top be equipped with two linear guide that are parallel to each other, transplant and be equipped with respectively one and linear guide sliding connection's transplantation slider at the frame both ends, wherein transplant and be equipped with the silk braid on the slider, the frame top still is equipped with a first transplantation motor, the output shaft of first transplantation motor has the lead screw, the lead screw that first transplantation motor is connected and one of them silk braid spiro union of transplanting on the slider, the one end of transplanting the frame is equipped with the second and transplants the motor, also be equipped with the guide rail on the second transplantation frame, sliding connection has the transplantation sliding sleeve on the guide rail, be equipped with the silk braid in the transplantation sliding sleeve, the output shaft lead screw of motor is transplanted to the second, the lead screw that the motor is connected is transplanted to the second and transpla.
Further, transplant and be equipped with four and transplant the support mount along transplanting the even setting of sliding sleeve axial interval on the sliding sleeve, every transplants the support mount and goes up the opposition and be equipped with two and transplant the support, transplant the support mount and still be equipped with the duplex position and adsorb position fine setting cylinder, the output shaft of duplex position adsorb position fine setting cylinder articulate and have the fine setting pole that is vertical setting, the fine setting pole connect the sucking disc board.
A method for accurately transferring and placing battery pieces by a high-efficiency solar battery comprises a frame, a battery piece carrying plate mechanism and a battery piece conveying belt are arranged in the frame, the battery piece conveying belt is provided with two parallel battery piece conveying belts, the top of the frame is movably connected with a transplanting frame which can do reciprocating linear motion along the axis and the radial direction of the frame, two groups of transplanting supports are arranged on the transplanting frame, each group of transplanting supports corresponds to one battery piece conveying belt, each group of transplanting supports comprises four transplanting supports which are evenly arranged along the axial direction of the transplanting frame at intervals, a Z-axis adjusting cylinder is fixed on the transplanting frame, the Z-axis adjusting cylinder is connected with a multi-dimensional fine adjustment mechanism, the multi-dimensional fine adjustment mechanism is connected with a sucker component, and a CCD camera is arranged on the sucker component,
the battery piece carrier plate mechanism comprises a carrier plate conveyer belt and a carrier plate groove body positioned on the carrier plate conveyer belt, the carrier plate groove body is provided with 64 carrier plate slotted holes, the 64 carrier plate slotted holes are arranged in a 8-by-8 rectangular array,
a, moving a transplanting frame to the positions above the carrier plate slotted holes of the first row and the second row of the carrier plate groove bodies, respectively shooting eight carrier plate slotted holes by eight CCD cameras,
b, moving the transplanting frame to the position above the two cell conveying belts in the reverse direction, respectively shooting eight cells on the two cell conveying belts by the eight CCD cameras,
c Z axis adjusting cylinder drives the multi-dimensional fine adjustment mechanism to descend, each sucker component sucks a battery plate, the Z axis adjusting cylinder drives the multi-dimensional fine adjustment mechanism to ascend again,
d, moving the transplanting frame to the positions above the carrier plate slotted holes of the first row and the second row again, adjusting the battery plates through the multi-dimensional fine adjustment mechanism according to the positions of the eight carrier plate slotted holes and the eight battery plates shot before, driving the multi-dimensional fine adjustment mechanism to descend to the positions of the carrier plate slotted holes by the Z-axis adjustment cylinder, releasing vacuum by the sucker assembly to place the battery plates into the carrier plate slotted holes, driving the multi-dimensional fine adjustment mechanism to ascend by the Z-axis adjustment cylinder, returning the transplanting frame to the position above the battery plate conveying belt,
e moving the transplanting frame along the radial direction of the frame by the distance of one carrier plate slot hole, repeating the steps a-d to finish the placement of the first row and the second row of carrier plate slot holes,
f, repeating the steps a-e by analogy in sequence, and finishing the placement of the battery pieces from the third row to the eighth row.
Furthermore, the transplanting supports on the two groups of transplanting supports are in one-to-one correspondence, the multidimensional fine adjustment mechanism comprises a moving platform connected with the output shaft of the Z-axis adjustment cylinder, and an X-axis fine adjustment cylinder, a Y-axis fine adjustment cylinder and a rotary cylinder which are arranged on the moving platform, the sucker component comprises a sucker plate connected with the output shafts of the X-axis fine adjustment cylinder, the Y-axis fine adjustment cylinder and the rotary cylinder, a plurality of vacuum suckers are arranged on the sucker plate,
in the step d, the X-axis fine adjustment cylinder, the Y-axis fine adjustment cylinder and the rotary cylinder respectively adjust the X-axis, the Y-axis and the horizontal direction of the support plate, so that the positions of the battery pieces correspond to the groove holes of the support plate.
Furthermore, two CCD cameras which are arranged diagonally are arranged on each sucker plate, and diagonal shooting is adopted when shooting the slotted hole of the carrier plate and the battery plate.
Further, the frame top be equipped with two linear guide that are parallel to each other, transplant and be equipped with respectively one and linear guide sliding connection's transplantation slider at the frame both ends, wherein transplant and be equipped with the silk braid on the slider, the frame top still is equipped with a first transplantation motor, the output shaft of first transplantation motor has the lead screw, the lead screw that first transplantation motor is connected and one of them silk braid spiro union of transplanting on the slider, the one end of transplanting the frame is equipped with the second and transplants the motor, also be equipped with the guide rail on the second transplantation frame, sliding connection has the transplantation sliding sleeve on the guide rail, be equipped with the silk braid in the transplantation sliding sleeve, the output shaft lead screw of motor is transplanted to the second, the lead screw that the motor is connected is transplanted to the second and transpla.
Further, transplant and be equipped with four and follow the transplantation support mount that transplants sliding sleeve axial interval and evenly set up on the sliding sleeve, every transplants the support mount and goes up the opposition and be equipped with two and transplant the support, transplant the support mount and still be equipped with the duplex position and adsorb position fine setting cylinder, the output shaft of duplex position adsorption position fine setting cylinder articulated have the fine setting pole that is vertical setting, the fine setting pole connect the sucking disc board, duplex position adsorption position fine setting cylinder action drives the fine setting pole swing from beginning to end to adjust the position between the sucking disc board of two oppositions.
Compared with the prior art, the invention has the advantages that:
1. the CCD cameras which are distributed diagonally are adopted to shoot the positions of the support plate groove body and the battery piece, and each transfer device realizes the accurate adjustment of the angles of the X axis, the Y axis, the Z axis and the Z axis of the battery piece, so that the battery piece is automatically laid to the designated position of the tray accurately.
2. Each transplanting support is independently controlled, the transmission position deviation of the front-end battery piece and the placement deviation of the rear-end carrier plate are made up, and the positioning precision is high.
3. The whole transfer is realized, the accurate transfer of the rows of the battery pieces is realized at one time, and the production efficiency is greatly improved.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic view of FIG. 1 in another orientation;
FIG. 3 is a schematic view of FIG. 1 in another orientation;
FIG. 4 is a schematic view of the connection of the transplanting frame holder, the transplanting frame and the multi-dimensional fine-tuning mechanism;
FIG. 5 is a schematic diagram of a multi-dimensional fine adjustment mechanism;
FIG. 6 is a schematic view of a transplanting stand;
FIG. 7 is a schematic view of FIG. 6 in another orientation;
fig. 8 is a schematic diagram of the process of transplanting the battery piece on the carrying plate groove body during transplanting.
In the figure: the device comprises a rack 1, a battery piece carrier plate mechanism 2, a battery piece conveying belt 3, a transplanting frame 4, a transplanting support 5, a Z-axis adjusting cylinder 6, a multi-dimensional fine adjustment mechanism 7, a sucker component 8, a CCD camera 9, a moving table 10, an X-axis fine adjustment cylinder 11, a Y-axis fine adjustment cylinder 12, a rotary cylinder 13, a sucker plate 14, a vacuum sucker 15, a linear guide rail 16, a transplanting slider 17, a first transplanting motor 18, a second transplanting motor 19, a transplanting sliding sleeve 20, a carrier plate conveying belt 21, a carrier plate groove body 22, a carrier plate groove hole 23, a transplanting support fixing frame 24, a double-station adsorption position fine adjustment cylinder 25, a fine adjustment rod 26, a first-stage sliding table 100, a second-stage sliding table 101 and.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1-3, a device for accurately transferring and placing a battery piece for a high-efficiency solar battery comprises a frame 1, a battery piece carrier mechanism 2 and a battery piece conveyor belt 3 are arranged in the frame 1, it is characterized in that the battery piece conveyer belt 3 is provided with two parallel belts, the top of the frame 1 is movably connected with a transplanting frame 4 which can do reciprocating linear motion along the axial line and the radial direction of the frame 1, the transplanting frame 4 is provided with two groups of transplanting brackets 5, each group of transplanting brackets 5 corresponds to one battery piece conveyer belt 3, each group of transplanting brackets 5 comprises four transplanting brackets 5 which are evenly arranged along the axial direction of the transplanting frame 4 at intervals, a Z-axis adjusting cylinder 6 is fixed on the transplanting support 5, the Z-axis adjusting cylinder 6 is connected with a multidimensional fine adjustment mechanism 7, the multidimensional fine adjustment mechanism 7 is connected with a sucker component 8, and a CCD camera 9 is arranged on the sucker component 8.
The sucker component 8 comprises a sucker plate 14, the sucker plate 14 is provided with a plurality of vacuum suckers 15, each sucker plate 14 is provided with two CCD cameras 9 arranged diagonally, the diagonal shooting is adopted, the shooting deviation is reduced, and the improvement of the positioning precision is guaranteed.
In the present embodiment, the transplanting brackets 5 on the two groups of transplanting brackets 5 are in one-to-one correspondence, where the one-to-one correspondence means that the four transplanting brackets 5 on the two groups of transplanting brackets 5 are respectively in position correspondence with each other to form a pair.
Referring to fig. 4 and 5, the multi-dimensional fine adjustment mechanism 7 includes a moving stage 10 connected to an output shaft of the Z-axis adjustment cylinder 6, and an X-axis fine adjustment cylinder 11, a Y-axis fine adjustment cylinder 12, and a rotation cylinder 13 disposed on the moving stage 10, the suction cup assembly 8 includes a suction cup plate 14 connected to the output shafts of the X-axis fine adjustment cylinder 11, the Y-axis fine adjustment cylinder 12, and the rotation cylinder 13, and the suction cup plate 14 is provided with a plurality of vacuum suction cups 15.
It should be understood by those skilled in the art that the X-axis fine adjustment cylinder 11, the Y-axis fine adjustment cylinder 12 and the rotary cylinder 13 may be connected to each other through a sliding table, so as to adjust the position of the sucker plate 14, in this embodiment, as shown in fig. 5, the rotary cylinder 13 is fixed on the first-stage sliding table 100, the output shaft of the rotary cylinder is connected to the sucker plate 14, the X-axis fine adjustment cylinder 11 is connected to the first-stage sliding table 100, the X-axis fine adjustment cylinder 11 is fixed on the second-stage sliding table 101, the output shaft of the Y-axis fine adjustment cylinder 12 is connected to the second-stage sliding table 101, the Y-axis fine adjustment cylinder 12 is fixed on the third-stage sliding table 102, and the output shaft of the Z-axis adjustment cylinder 6 is connected to the third.
Referring to fig. 6 and 7, two parallel linear guide rails 16 are arranged on the top of the frame 1, a transplanting slide block 17 slidably connected with the linear guide rails 16 is respectively arranged at two ends of the transplanting frame 4, wherein a thread bush is arranged on one transplanting slide block 17, a first transplanting motor 18 is further arranged on the top of the frame 1, an output shaft of the first transplanting motor 18 is connected with a lead screw, the lead screw connected with the first transplanting motor 18 is in threaded connection with the thread bush on one transplanting slide block 17, a second transplanting motor 19 is arranged at one end of the transplanting frame 4, a guide rail is also arranged on the second transplanting frame 4, a transplanting slide sleeve 20 is slidably connected with the guide rail, a thread bush is arranged in the transplanting slide sleeve 20, an output shaft of the second transplanting motor 19 is connected with the lead screw, a support plate connected with the second transplanting motor 19 is in threaded connection with the thread bush in the transplanting slide sleeve 20, the battery plate support plate mechanism 2 comprises a, the carrier slot 22 has 64 carrier slots 23, and the 64 carrier slots 23 are arranged in a 8 × 8 rectangular array.
Transplant and be equipped with four transplant support mount 24 along transplanting 20 axial interval evenly set up on the sliding sleeve 20, every transplant support mount 24 go up the opposition and be equipped with two and transplant support 5, transplant support mount 24 and still be equipped with duplex position adsorption position fine setting cylinder 25, duplex position adsorption position fine setting cylinder 25's output shaft articulated have be vertical setting fine setting's fine setting pole 26, fine setting pole 26 connect sucking disc board 14. When the fine adjustment rod 26 moves, the positions of the sucker plates 14 on the two transplanting brackets 5 which correspond one to one are driven to be adjusted.
The specific working process of this example is shown in example 2.
Example 2
A method for accurately transferring and placing battery pieces by a high-efficiency solar battery adopts the device of embodiment 1, as shown in figures 1-3, the device comprises a frame 1, a battery piece carrying mechanism 2 and a battery piece conveying belt 3 are arranged in the frame 1, the battery piece conveying belt 3 is provided with two parallel belts, the top of the frame 1 is movably connected with a transplanting frame 4 which can do reciprocating linear motion along the axis and the radial direction of the frame 1, two groups of transplanting brackets 5 are arranged on the transplanting frame 4, each group of transplanting brackets 5 corresponds to one battery piece conveying belt 3, each group of transplanting brackets 5 comprises four transplanting brackets 5 which are uniformly arranged along the axial direction of the transplanting frame 4 at intervals, a Z-axis adjusting cylinder 6 is fixed on the transplanting brackets 5, the Z-axis adjusting cylinder 6 is connected with a multidimensional fine adjustment mechanism 7, the multidimensional fine adjustment mechanism 7 is connected with a sucker component 8, and a sucker component 8 is provided with a CCD camera 9,
the battery plate carrier mechanism 2 comprises a carrier plate conveyor belt 21 and a carrier plate slot 22 located on the carrier plate conveyor belt 21, as shown in fig. 8, the carrier plate slot 22 is provided with 64 carrier plate slots 23, the 64 carrier plate slots 23 are arranged in a rectangular array of 8 by 8,
the method comprises the following specific steps:
a. the transplanting frame 4 moves to the upper part of the carrier plate slot holes 23 of the first row and the second row of the carrier plate groove bodies 22, eight CCD cameras 9 respectively shoot the eight carrier plate slot holes 23,
b. the transplanting frame 4 moves reversely to the upper part of the two cell conveyer belts 3, the eight CCD cameras 9 respectively shoot the eight cells on the two cell conveyer belts 3,
c. the Z-axis adjusting cylinder 6 drives the multidimensional fine adjustment mechanism 7 to descend, each sucker component 8 sucks a battery plate, the Z-axis adjusting cylinder 6 drives the multidimensional fine adjustment mechanism 7 to ascend again,
d. the transplanting frame 4 moves to the upper part of the carrier plate slotted holes 23 of the first row and the second row again, the battery pieces are adjusted through the multidimensional fine adjustment mechanism 7 according to the positions of the eight carrier plate slotted holes 23 and the eight battery pieces which are shot before, the multidimensional fine adjustment mechanism 7 is driven by the Z-axis adjustment cylinder 6 to descend to the position of the carrier plate slotted holes 23, the sucker component 8 releases vacuum to place the battery pieces into the carrier plate slotted holes 23, then the multidimensional fine adjustment mechanism 7 is driven by the Z-axis adjustment cylinder 6 to ascend, the transplanting frame 4 returns to the upper part of the battery piece conveying belt 3,
e. the transplanting frame 4 moves a distance of one carrier plate slot 23 along the radial direction of the frame 1, the steps a-d are repeated, the first row and the second row of carrier plate slots 23 are placed,
f. and e, repeating the steps a-e, and finishing the placement of the battery pieces from the third row to the eighth row.
Referring to fig. 8, the above-mentioned steps a to d complete the arrangement of the battery pieces with serial number a, and the step e completes the arrangement of the battery pieces with serial number B, that is, the steps a to e complete the transplantation of the battery pieces on the two rows of carrier plate slots 23.
The transplanting supports 5 on the two groups of transplanting supports 5 are in one-to-one correspondence, the multidimensional fine adjustment mechanism 7 comprises a moving platform 10 connected with an output shaft of a Z-axis adjustment cylinder 6, and an X-axis fine adjustment cylinder 11, a Y-axis fine adjustment cylinder 12 and a rotary cylinder 13 which are arranged on the moving platform 10, the sucker component 8 comprises a sucker plate 14 connected with the output shafts of the X-axis fine adjustment cylinder 11, the Y-axis fine adjustment cylinder 12 and the rotary cylinder 13, a plurality of vacuum suckers 15 are arranged on the sucker plate 14,
in step d, the X-axis fine adjustment cylinder 11, the Y-axis fine adjustment cylinder 12 and the rotary cylinder 13 respectively adjust the chuck plate 14 in the X-axis direction, the Y-axis direction and the horizontal direction, so that the positions of the battery pieces correspond to the positions of the chuck plate slots 23. It should be understood by those skilled in the art that the X-axis fine adjustment cylinder 11, the Y-axis fine adjustment cylinder 12 and the rotary cylinder 13 may be connected to each other through a sliding table, so as to adjust the position of the sucker plate 14, in this embodiment, as shown in fig. 5, the rotary cylinder 13 is fixed on the first-stage sliding table 100, the output shaft of the rotary cylinder is connected to the sucker plate 14, the X-axis fine adjustment cylinder 11 is connected to the first-stage sliding table 100, the X-axis fine adjustment cylinder 11 is fixed on the second-stage sliding table 101, the output shaft of the Y-axis fine adjustment cylinder 12 is connected to the second-stage sliding table 101, the Y-axis fine adjustment cylinder 12 is fixed on the third-stage sliding table 102, and the output shaft of the Z-axis adjustment cylinder 6 is connected to the third.
Two CCD cameras 9 arranged diagonally are arranged on each sucker plate 14, and diagonal shooting is adopted when shooting the slotted holes 23 of the carrier plate and the battery cells.
The top of the rack 1 is provided with two linear guide rails 16 which are parallel to each other, two ends of the transplanting frame 4 are respectively provided with a transplanting slider 17 which is connected with the linear guide rails 16 in a sliding manner, one transplanting slider 17 is provided with a thread sleeve, the top of the rack 1 is also provided with a first transplanting motor 18, an output shaft of the first transplanting motor 18 is provided with a lead screw, the lead screw connected with the first transplanting motor 18 is in threaded connection with the thread sleeve on one transplanting slider 17, one end of the transplanting frame 4 is provided with a second transplanting motor 19, the second transplanting frame 4 is also provided with a guide rail, the guide rail is connected with a transplanting sliding sleeve 20 in a sliding manner, a thread sleeve is arranged in the transplanting sliding sleeve 20, an output shaft of the second transplanting motor 19 is provided with a lead screw, and the lead screw connected with.
Transplant and be equipped with four transplant support mount 24 along transplanting 20 axial interval evenly setting of sliding sleeve 20 on the sliding sleeve 20, every transplant support mount 24 go up the opposition and be equipped with two and transplant support 5, transplant support mount 24 still is equipped with duplex position adsorption position fine setting cylinder 25, duplex position adsorption position fine setting cylinder 25's output shaft articulated have be vertical setting fine setting's fine setting pole 26, fine setting pole 26 connect sucking disc board 14, duplex position adsorption position fine setting cylinder 25 moves and drives fine setting pole 26 back and forth swing to adjust the position between two relative sucking disc boards 14.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit of the invention.
Claims (10)
1. A device for accurately transferring and placing battery pieces for a high-efficiency solar battery comprises a rack (1), wherein a battery piece support plate mechanism (2) and a battery piece conveying belt (3) are arranged in the rack (1), and is characterized in that the battery piece conveying belt (3) is provided with two groups which are arranged in parallel, the top of the rack (1) is movably connected with a transplanting frame (4) which can do reciprocating linear motion along the axial line and the radial direction of the rack (1), two groups of transplanting supports (5) are arranged on the transplanting frame (4), each group of transplanting supports (5) corresponds to one battery piece conveying belt (3), each group of transplanting supports (5) comprises four transplanting supports (5) which are uniformly arranged along the axial direction of the transplanting frame (4) at intervals, a Z-axis adjusting cylinder (6) is fixed on the transplanting supports (5), and the Z-axis adjusting cylinder (6) is connected with a multi-dimensional fine-adjusting mechanism (7), the multi-dimensional fine adjustment mechanism (7) is connected with a sucker component (8), and a CCD camera (9) is arranged on the sucker component (8).
2. The device for accurately transferring and placing the solar cells according to claim 1, wherein the two groups of transferring supports (5) are arranged on the transferring supports (5) in a one-to-one correspondence, the multidimensional fine adjustment mechanism (7) comprises a moving table (10) connected with the output shaft of the Z-axis adjustment cylinder (6), an X-axis fine adjustment cylinder (11), a Y-axis fine adjustment cylinder (12) and a rotary cylinder (13) which are arranged on the moving table (10), the sucker assembly (8) comprises a sucker plate (14) connected with the output shafts of the X-axis fine adjustment cylinder (11), the Y-axis fine adjustment cylinder (12) and the rotary cylinder (13), and a plurality of vacuum suckers (15) are arranged on the sucker plate (14).
3. The device for accurately transferring and placing the battery pieces of the high-efficiency solar battery as claimed in claim 2, wherein each sucker plate (14) is provided with two CCD cameras (9) which are arranged diagonally.
4. The device for precisely transferring and placing the battery pieces by the efficient solar battery according to claim 1, wherein two parallel linear guide rails (16) are arranged at the top of the frame (1), a transferring slide block (17) slidably connected with the linear guide rails (16) is respectively arranged at two ends of the transferring frame (4), one transferring slide block (17) is provided with a screw sleeve, a first transferring motor (18) is further arranged at the top of the frame (1), an output shaft of the first transferring motor (18) is connected with a screw rod, the screw rod connected with the first transferring motor (18) is in threaded connection with the screw sleeve on one transferring slide block (17), a second transferring motor (19) is arranged at one end of the transferring frame (4), a guide rail is also arranged on the second transferring frame (4), a transferring slide sleeve (20) is slidably connected on the guide rail, a screw sleeve is arranged in the transferring slide sleeve (20), and an output shaft of the second transferring motor (19) is connected with the screw rod, the lead screw connected with the second transplanting motor (19) is in threaded connection with the screw sleeve in the transplanting sliding sleeve (20), the battery piece carrier plate mechanism (2) comprises a carrier plate conveying belt (21) and a carrier plate groove body (22) positioned on the carrier plate conveying belt (21), the carrier plate groove body (22) is provided with 64 carrier plate slotted holes (23), and the 64 carrier plate slotted holes (23) are arranged in a 8-in-8 rectangular array.
5. The device for accurately transferring and placing the battery pieces by the high-efficiency solar battery according to claim 2, wherein the transplanting sliding sleeve (20) is provided with four transplanting support fixing frames (24) which are uniformly arranged along the axial direction of the transplanting sliding sleeve (20) at intervals, each transplanting support fixing frame (24) is oppositely provided with two transplanting supports (5), the transplanting support fixing frame (24) is further provided with a double-station adsorption position fine adjustment cylinder (25), an output shaft of the double-station adsorption position fine adjustment cylinder (25) is hinged with a fine adjustment rod (26) which is vertically arranged, and the fine adjustment rod (26) is connected with the sucker plate (14).
6. A method for accurately transferring and placing battery pieces by a high-efficiency solar battery is characterized in that a device for accurately transferring and placing the battery pieces by the high-efficiency solar battery is adopted, the device comprises a rack (1), a battery piece carrier plate mechanism (2) and a battery piece conveying belt (3) are arranged in the rack (1), the battery piece conveying belt (3) is provided with two sets which are arranged in parallel, the top of the rack (1) is movably connected with a transplanting frame (4) which can do reciprocating linear motion along the axial line and the radial direction of the rack (1), the transplanting frame (4) is provided with two sets of transplanting supports (5), each group of transplanting supports (5) corresponds to one battery piece conveying belt (3), each group of transplanting supports (5) comprises four transplanting supports (5) which are uniformly arranged along the axial direction of the transplanting frame (4) at intervals, and a Z-axis adjusting cylinder (6) is fixed on each transplanting support (5), the Z-axis adjusting cylinder (6) is connected with a multidimensional fine adjustment mechanism (7), the multidimensional fine adjustment mechanism (7) is connected with a sucker component (8), a CCD camera (9) is arranged on the sucker component (8),
the battery piece carrier plate mechanism (2) comprises a carrier plate conveyer belt (21) and a carrier plate groove body (22) positioned on the carrier plate conveyer belt (21), the carrier plate groove body (22) is provided with 64 carrier plate slotted holes (23), the 64 carrier plate slotted holes (23) are arranged in a 8-by-8 rectangular array,
a) the transplanting frame (4) moves to the upper parts of the carrier plate slotted holes (23) of the first row and the second row of the carrier plate groove bodies (22), eight CCD cameras (9) respectively shoot the eight carrier plate slotted holes (23),
b) the transplanting frame (4) moves to the upper part of the two battery piece conveying belts (3) in the reverse direction, eight CCD cameras (9) respectively shoot eight battery pieces on the two battery piece conveying belts (3),
c) the Z-axis adjusting cylinder (6) drives the multidimensional fine adjustment mechanism (7) to descend, each sucker component (8) sucks a battery piece, the Z-axis adjusting cylinder (6) drives the multidimensional fine adjustment mechanism (7) to ascend again,
d) the transplanting frame (4) moves to the position above the carrier plate slotted holes (23) of the first row and the second row again, the battery pieces are adjusted through the multi-dimensional fine adjustment mechanism (7) according to the positions of the eight carrier plate slotted holes (23) and the eight battery pieces shot before, the multi-dimensional fine adjustment mechanism (7) is driven by the Z-axis adjustment cylinder (6) to descend to the position of the carrier plate slotted holes (23), the sucker component (8) releases vacuum to place the battery pieces into the carrier plate slotted holes (23), then the multi-dimensional fine adjustment mechanism (7) is driven by the Z-axis adjustment cylinder (6) to ascend, the transplanting frame (4) returns to the position above the battery piece conveying belt (3),
e) the transplanting frame (4) moves a distance of one carrier plate slot hole (23) along the radial direction of the frame (1), the steps a-d are repeated, the first row and the second row of carrier plate slot holes (23) are placed,
f) and e, repeating the steps a-e, and finishing the placement of the battery pieces from the third row to the eighth row.
7. The method for accurately transferring and placing the solar cells by the efficient solar cells according to claim 6, wherein the transferring supports (5) on two sets of transferring supports (5) are in one-to-one correspondence, the multidimensional fine adjustment mechanism (7) comprises a moving platform (10) connected with the output shaft of the Z-axis adjustment cylinder (6), and an X-axis fine adjustment cylinder (11), a Y-axis fine adjustment cylinder (12) and a rotary cylinder (13) arranged on the moving platform (10), the sucker assembly (8) comprises a sucker plate (14) connected with the output shafts of the X-axis fine adjustment cylinder (11), the Y-axis fine adjustment cylinder (12) and the rotary cylinder (13), a plurality of vacuum suckers (15) are arranged on the sucker plate (14),
in the step d, the X-axis fine adjustment cylinder (11), the Y-axis fine adjustment cylinder (12) and the rotary cylinder (13) respectively adjust the chuck plate (14) in the X-axis direction, the Y-axis direction and the horizontal direction, so that the positions of the battery pieces correspond to the positions of the carrier plate slotted holes (23).
8. The method for accurately transferring and placing the battery pieces by the high-efficiency solar battery as claimed in claim 6, wherein each sucker plate (14) is provided with two CCD cameras (9) which are arranged diagonally, and diagonal shooting is adopted when shooting the slotted holes (23) of the carrier plate and the battery pieces.
9. The method for accurately transferring and placing the battery pieces by the high-efficiency solar battery according to claim 6, wherein two parallel linear guide rails (16) are arranged at the top of the frame (1), two ends of the transplanting frame (4) are respectively provided with a transplanting slide block (17) slidably connected with the linear guide rails (16), one transplanting slide block (17) is provided with a screw sleeve, the top of the frame (1) is further provided with a first transplanting motor (18), an output shaft of the first transplanting motor (18) is connected with a screw rod, the screw rod connected with the first transplanting motor (18) is in threaded connection with the screw sleeve on one transplanting slide block (17), one end of the transplanting frame (4) is provided with a second transplanting motor (19), the second transplanting frame (4) is also provided with a guide rail, a transplanting slide sleeve (20) is slidably connected on the guide rail, a screw sleeve is arranged in the transplanting slide sleeve (20), and an output shaft of the second transplanting motor (19) is connected with the screw rod, a screw rod connected with the second transplanting motor (19) is in threaded connection with a screw sleeve in the transplanting sliding sleeve (20).
10. The method for accurately transferring and placing the battery pieces by the high-efficiency solar battery according to claim 6, wherein the transplanting sliding sleeve (20) is provided with four transplanting support fixing frames (24) which are uniformly arranged along the axial direction of the transplanting sliding sleeve (20) at intervals, each transplanting support fixing frame (24) is provided with two transplanting supports (5) in an opposite manner, each transplanting support fixing frame (24) is further provided with a double-station adsorption position fine adjustment cylinder (25), an output shaft of the double-station adsorption position fine adjustment cylinder (25) is hinged with a fine adjustment rod (26) which is vertically arranged, the fine adjustment rod (26) is connected with the sucker plate (14), and the double-station adsorption position fine adjustment cylinder (25) drives the fine adjustment rod (26) to swing back and forth so as to adjust the position between the two opposite sucker plates (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010119170.7A CN111293193A (en) | 2020-02-26 | 2020-02-26 | Device and method for accurately transferring and placing cell pieces on high-efficiency solar cell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010119170.7A CN111293193A (en) | 2020-02-26 | 2020-02-26 | Device and method for accurately transferring and placing cell pieces on high-efficiency solar cell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111293193A true CN111293193A (en) | 2020-06-16 |
Family
ID=71029346
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010119170.7A Pending CN111293193A (en) | 2020-02-26 | 2020-02-26 | Device and method for accurately transferring and placing cell pieces on high-efficiency solar cell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111293193A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117116828A (en) * | 2023-10-24 | 2023-11-24 | 苏州诚拓智能装备有限公司 | Front-end automatic feeding and feeding system and method matched with battery piece coating technology |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009031249A (en) * | 2007-01-30 | 2009-02-12 | Azuma Systems:Kk | Magnetostrictive torque sensor |
| CN104555409A (en) * | 2015-01-08 | 2015-04-29 | 北京七星华创电子股份有限公司 | Multi-directional transplanting mechanism |
| CN209352190U (en) * | 2018-10-24 | 2019-09-06 | 君泰创新（北京）科技有限公司 | A kind of cell piece transfer apparatus for placing |
| WO2020000780A1 (en) * | 2018-06-27 | 2020-01-02 | 君泰创新（北京）科技有限公司 | Transplanting device and transplanting system |
| CN212725339U (en) * | 2020-02-26 | 2021-03-16 | 东方日升（常州）新能源有限公司 | Device for accurately transferring and placing battery pieces for high-efficiency solar battery |
-
2020
- 2020-02-26 CN CN202010119170.7A patent/CN111293193A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009031249A (en) * | 2007-01-30 | 2009-02-12 | Azuma Systems:Kk | Magnetostrictive torque sensor |
| CN104555409A (en) * | 2015-01-08 | 2015-04-29 | 北京七星华创电子股份有限公司 | Multi-directional transplanting mechanism |
| WO2020000780A1 (en) * | 2018-06-27 | 2020-01-02 | 君泰创新（北京）科技有限公司 | Transplanting device and transplanting system |
| CN209352190U (en) * | 2018-10-24 | 2019-09-06 | 君泰创新（北京）科技有限公司 | A kind of cell piece transfer apparatus for placing |
| CN212725339U (en) * | 2020-02-26 | 2021-03-16 | 东方日升（常州）新能源有限公司 | Device for accurately transferring and placing battery pieces for high-efficiency solar battery |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117116828A (en) * | 2023-10-24 | 2023-11-24 | 苏州诚拓智能装备有限公司 | Front-end automatic feeding and feeding system and method matched with battery piece coating technology |
| CN117116828B (en) * | 2023-10-24 | 2024-03-01 | 苏州诚拓智能装备有限公司 | Front-end automatic feeding and feeding system and method matched with battery piece coating technology |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN209321994U (en) | Array blowing circulating plate machine | |
| CN211109814U (en) | Grabbing device, double-station grabbing device and transfer equipment | |
| CN111556412B (en) | Earphone and coil body assembling equipment and method thereof | |
| CN212725339U (en) | Device for accurately transferring and placing battery pieces for high-efficiency solar battery | |
| CN111293193A (en) | Device and method for accurately transferring and placing cell pieces on high-efficiency solar cell | |
| CN219030898U (en) | Duplex position material loading equipment in turn with carrier uncaps | |
| CN111470312A (en) | Coil body feeding device and method for earphone coil body assembly | |
| CN112247559A (en) | Coil assembling system of camera module assembling machine | |
| CN108401155B (en) | System for actively aligning and solidifying camera module | |
| CN209352190U (en) | A kind of cell piece transfer apparatus for placing | |
| CN110842539A (en) | Automatic assembling equipment for optical communication module | |
| CN116133278A (en) | Tray-mounted material supply device for chip mounter | |
| CN111846907A (en) | Light guide plate arraying and collecting device | |
| CN215933546U (en) | Spacing adjusting mechanism and row silicon wafer transfer mechanism | |
| CN221041067U (en) | Silicon wafer position correction mechanism | |
| CN216971168U (en) | Parallel pin inserting equipment and production line body | |
| CN221190597U (en) | Automatic seedling separating mechanism | |
| CN114532023B (en) | Leaf vegetable seedling and transplanting method and transplanter thereof | |
| CN117863577A (en) | Full-automatic magnet equipment of planting of PC that pastes | |
| CN110550443A (en) | automatic PCB loading and unloading machine | |
| CN219971125U (en) | Loading and unloading device and processing equipment | |
| CN220278836U (en) | Circulation streamline assembly device | |
| CN218996661U (en) | Full-automatic semiconductor wafer planting and film pasting integrated machine | |
| CN114406640A (en) | Distributed synchronous cooperation racking device | |
| CN210653807U (en) | Synchronous loading attachment of symmetry terminal |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |