CN111280310A - Rice bran oil fat powder and preparation method and application thereof - Google Patents

Rice bran oil fat powder and preparation method and application thereof Download PDF

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Publication number
CN111280310A
CN111280310A CN202010176500.6A CN202010176500A CN111280310A CN 111280310 A CN111280310 A CN 111280310A CN 202010176500 A CN202010176500 A CN 202010176500A CN 111280310 A CN111280310 A CN 111280310A
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rice bran
oil
bran oil
fat powder
parts
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Inventor
焦莉
孙丽华
王勇
丁为国
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Hubei Ubt Bioengineering Co ltd
Guangzhou Youbaite Feed Sci & Tech Co ltd
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Hubei Ubt Bioengineering Co ltd
Guangzhou Youbaite Feed Sci & Tech Co ltd
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Priority to CN202010176500.6A priority Critical patent/CN111280310A/en
Publication of CN111280310A publication Critical patent/CN111280310A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/158Fatty acids; Fats; Products containing oils or fats
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/30Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/30Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • A23K10/37Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms from waste material
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/105Aliphatic or alicyclic compounds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/116Heterocyclic compounds
    • A23K20/132Heterocyclic compounds containing only one nitrogen as hetero atom
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/163Sugars; Polysaccharides
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/20Inorganic substances, e.g. oligoelements
    • A23K20/22Compounds of alkali metals
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K40/00Shaping or working-up of animal feeding-stuffs
    • A23K40/30Shaping or working-up of animal feeding-stuffs by encapsulating; by coating
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K50/00Feeding-stuffs specially adapted for particular animals
    • A23K50/30Feeding-stuffs specially adapted for particular animals for swines
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K50/00Feeding-stuffs specially adapted for particular animals
    • A23K50/60Feeding-stuffs specially adapted for particular animals for weanlings
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/34Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
    • A23L3/3454Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of liquids or solids
    • A23L3/3463Organic compounds; Microorganisms; Enzymes
    • A23L3/3472Compounds of undetermined constitution obtained from animals or plants
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87Re-use of by-products of food processing for fodder production

Abstract

The invention provides rice bran oil fat powder and a preparation method and application thereof, and the rice bran oil fat powder comprises the following components in parts by weight: 5-25 parts of structural ester; 24-50 parts of raw rice bran oil; 15-30 parts of phospholipid oil; 1-10 parts of an emulsifier; 4-10 parts of flos caryophyllata extract; 0.1-1 part of sodium sulfite; 1-7 parts of an antioxidant; 30-50 parts of a carrier. The rice bran oil fat powder provided by the invention utilizes the raw rice bran oil with lower cost, and is compounded with the structural ester for use, so that the fat powder provided by the invention can meet the fat nutrition requirement of an animal body, improve the growth performance of the animal, and improve the use value of the raw rice bran oil.

Description

Rice bran oil fat powder and preparation method and application thereof
Technical Field
The invention belongs to the technical field of animal feed, and relates to rice bran oil fat powder and a preparation method and application thereof.
Background
The grease is a main source of essential fatty acid in livestock and poultry breeding, is also a preferred additive for improving the energy concentration of feed, and has an important function in the livestock and poultry breeding. The oil and fat are very easily oxidized, so that the flavor and the product quality of the oil and fat are damaged. At present, the grease processing technology at home and abroad mainly adopts a grease hydrogenation technology or a grease powdering technology. The oil and fat powdering technology is to coat oil and fat with a coating wall material to prepare microencapsulated powder. The fat powder is powder prepared by taking refined hydrogenated vegetable oil and various food auxiliary materials as raw materials and performing blending, emulsification, sterilization and spray drying. The fat powder has good dispersibility, water solubility and stability.
The rice bran oil is obtained from rice cortex and embryo with most concentrated rice nutrition, and is rich in nutrition, and unsaturated fatty acid reaches 80%. The rice bran oil has balanced fatty acid composition, contains dozens of natural bioactive components such as vitamin E, compound lipid, phospholipid, tocotrienol, squalene, phytosterol (5%), oryzanol (0.5%) and the like, and has the content of unsaturated fatty acid of more than 80%. The rice bran oil has good use effect in the feed, but the rice bran oil has high acid value and is easy to deteriorate, and the rice bran oil is basically not applied at present. The raw rice bran oil, the raw coconut oil and the like are cheap and rich in domestic resources, but the food-grade oil has high refining cost, high threshold and high requirement, so that the production cost is extremely high, and the raw rice bran oil, the raw coconut oil and the like are not suitable for feed enterprises.
CN104997026A discloses a highly unsaturated fatty acid rice bran oil microcapsule and a preparation method thereof, wherein the raw materials comprise a material A, a material B, a microcapsule wall material and an emulsifier; the preparation method comprises the following steps: treating the material A to obtain a mixed material, spraying water to moisten the mixed material, and standing to obtain a first material; carrying out steam enzyme deactivation treatment on the first material to obtain a second material; carrying out primary treatment on the second material to obtain free oil 1, the second material and waste residues; putting the second material into second processing equipment, raising the temperature of the second processing equipment and the temperature of the content of the second processing equipment, preserving the heat, and performing centrifugal separation to obtain free oil 2; putting the free oil 1 and the free oil 2 into a third processing device, dewaxing, degumming, deacidifying and decoloring to obtain the highly unsaturated fatty acid rice bran oil; and then mixing and shearing the highly unsaturated fatty acid rice bran oil, the material B and the microcapsule, and drying to obtain the highly unsaturated fatty acid rice bran oil microcapsule. CN105124594A discloses a multi-nutrient anti-aging rice bran oil microcapsule and a preparation method thereof, wherein the raw materials comprise rice bran, tea seeds, grape seeds, pecan kernels, corn germs, carrots, tea leaves, rosemary, medlar, asarum, gynostemma pentaphylla, acanthopanax, amomum tsao-ko, liquorice, cortex acanthopanacis, cinnamon, microcapsule wall materials and an emulsifier; the preparation method comprises the following steps: the raw materials are subjected to raw material treatment and steam enzyme deactivation treatment and then are put into first processing equipment for ultrasonic treatment and enzymolysis to obtain free oil 1, a fourth material and waste residues; putting the fourth material into second processing equipment, heating, preserving heat and performing centrifugal separation to obtain free oil 2; then putting the free oil 1 and the free oil 2 into a third processing device, dewaxing, degumming, deacidifying and decoloring to obtain the multi-nutrient anti-aging rice bran oil; then mixing, shearing and drying the multi-nutrient anti-aging rice bran oil, the microcapsule wall material and the emulsifier to obtain multi-nutrient anti-aging rice bran oil microcapsules; the fat capsule provided by the patent application has the effects of eliminating free radicals of a human body and resisting aging, enriches the application of rice bran oil, but does not perform performance research on animal fat powder.
Therefore, it is desirable to provide a rice bran oil fat powder to meet the fat demand of animals, while reducing the cost of the fat powder for animals and enriching the application range of rice bran oil.
Disclosure of Invention
The invention aims to provide rice bran oil fat powder and a preparation method and application thereof. The rice bran oil fat powder provided by the invention utilizes the raw rice bran oil with lower cost, and is compounded with the structural ester for use, so that the fat powder provided by the invention can meet the fat nutrition requirement of an animal body, improve the growth performance of the animal, and improve the use value of the raw rice bran oil.
In order to achieve the purpose, the invention adopts the following technical scheme:
in a first aspect, the invention provides rice bran oil fat powder, which comprises the following components in parts by weight:
Figure BDA0002411003280000031
in the invention, the fatty acid which is lacked by the rice bran oil can be supplemented by matching the structural ester with the rice bran oil, so that the fatty acid is balanced to the maximum extent. Meanwhile, the clove extract can prevent feed from mildewing, reduce the toxic effect of mycotoxin on organisms, particularly the toxic effect of aflatoxin on stem cells, and effectively improve the storage period of the fat powder; furthermore, the addition of sodium sulfite can inhibit the activity of lipolytic enzyme in the rice bran oil, effectively prevent rancidity and play a role in stabilizing the rice bran oil fat powder.
Therefore, the rice bran oil fat powder provided by the invention can improve the use value of the rice bran oil, reduce the production cost of the rice bran oil and improve the storage stability of the fat powder by adjusting the proportion of each component; on the other hand, the fat nutrition requirement of animal organisms can be met, and the growth performance of animals is improved.
In the present invention, the structural ester is 5 to 25 parts, for example, 8 parts, 10 parts, 12 parts, 15 parts, 18 parts, 20 parts, 22 parts, etc.
In the present invention, the raw rice bran oil is 24-50 parts, such as 26 parts, 31 parts, 38 parts, 42 parts, 46 parts, 49 parts and the like.
In the present invention, the phospholipid oil is 15 to 30 parts, for example, 16 parts, 19 parts, 22 parts, 25 parts, 27 parts, 29 parts, etc.
In the present invention, the emulsifier is 1 to 10 parts, for example, 2 parts, 4 parts, 5 parts, 7 parts, 8 parts, 9 parts, etc.
In the present invention, the flos caryophylli extract is 4-10 parts, such as 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, etc.
In the present invention, the sodium sulfite is 0.1 to 1 part, for example, 0.3 part, 0.4 part, 0.5 part, 0.6 part, 0.8 part, 0.9 part, etc.
In the present invention, the antioxidant is 1 to 7 parts, for example, 2 parts, 3 parts, 5 parts, etc.
In the present invention, the carrier is 30 to 50 parts, for example, 33 parts, 38 parts, 40 parts, 41 parts, 44 parts, 48 parts, etc.
In the invention, the preparation method of the structural ester comprises the following steps:
carrying out ester exchange reaction on vegetable oil, caprylic acid (C8:0) and capric acid (C10:0) to obtain the structured fat.
Preferably, the vegetable oil comprises any one of soybean oil, palm oil or rapeseed oil or a combination of at least two thereof.
The invention does not limit the specific reaction conditions of ester exchange, such as temperature, time and the like, and any ester exchange reaction which can achieve the purpose of the invention in the prior art can be adopted, such as the preparation method mentioned in the research on preparing MLM structured fat by using Yang hongli, Yang Tian Qu, muying.
The structural ester provided by the invention is MLM structural ester, the MLM structural ester is triglyceride with high digestibility, the Sn-2 position of the triglyceride is long-carbon-chain fatty acid (L), and the Sn-1 and 3 positions of the triglyceride are medium-carbon-chain fatty acid (M); the new structure lipid can exert physiological functions and nutritional values of various fatty acids to the maximum extent.
Preferably, the emulsifier is selected from any one of or a combination of at least two of refined lecithin, sucrose fatty acid ester, chitosan, sodium stearoyl lactylate or esterified porous starch.
Preferably, the antioxidant is selected from any one of Ethoxyquinoline (EQ), di-tert-Butylhydroxytoluene (BHT), tert-Butylhydroxyanisole (BHA), tert-butylhydroquinone (TBHQ), Propyl Gallate (PG), or tea polyphenol, or a combination of at least two thereof.
Preferably, the carrier comprises any one of rice bran meal, coconut meal, cottonseed meal, rapeseed meal or corn meal or a combination of at least two of the above.
In a second aspect, the present invention provides a method for producing rice bran oil fat powder according to the first aspect, wherein the method comprises the steps of:
(1) sequentially degumming, deacidifying, decolorizing and deodorizing the raw rice bran oil to obtain rice bran oil;
(2) dissolving and mixing rice bran oil and phospholipid oil to obtain an oil phase, performing first-stage homogenization treatment, then mixing with an emulsifier and an antioxidant, performing second-stage emulsification treatment, and finally adding a structural fat and a flos caryophylli extract, mixing and performing third-stage emulsification treatment to obtain an emulsion;
(3) mixing a carrier with sodium sulfite to obtain a solid phase;
(4) mixing the emulsion and the solid phase for adsorption to obtain the rice bran oil fat powder.
Preferably, the degumming method comprises mixing water with crude rice bran oil, and filtering; the water and the hydrophilic phospholipid in the raw rice bran oil are combined to form floccule and precipitate, and the floccule is separated from the oil to achieve the purpose of degumming.
Preferably, the deacidification method is acid-base neutralization, and free fatty acid is removed by acid-base neutralization.
Preferably, the decolorization method is to mix deacidified raw rice bran oil with clay, stir at 90-100 deg.C (e.g. 92 deg.C, 95 deg.C, 98 deg.C, etc.) for 20-30min (e.g. 22min, 25min, 28min, etc.), and then filter.
Preferably, the deodorization method is a method using steam stripping, the temperature is 190-200 ℃, such as 192 ℃, 195 ℃, 198 ℃ and the like, and the time is 120-130min, such as 122min, 124min, 125min, 126min, 128min and the like.
The invention adopts a special treatment process to treat the raw rice bran oil, and can solve the problems of high acid value and high free fatty acid; the treatment process of the raw rice bran oil needs to be carried out according to the sequence provided by the invention, otherwise, the technical effect of the invention cannot be achieved.
Preferably, the temperature of the dissolving and mixing is 40-70 ℃, such as 45 ℃, 50 ℃, 55 ℃, 60 ℃, 65 ℃ and the like.
Preferably, the pressure of the first stage homogenization treatment is 10-30MPa, such as 12MPa, 15MPa, 18MPa, 22MPa, 25MPa, 29MPa, etc., and the rotation speed is 1500-3000rpm, such as 1600rpm, 1900rpm, 2300rpm, 2700rpm, 2900rpm, etc.
Preferably, the pressure of the second stage emulsification treatment is 0.1-1.0MPa, such as 0.2MPa, 0.3MPa, 0.5MPa, 0.8MPa, 0.9MPa, etc., and the rotation speed is 5000-15000rpm, such as 6000rpm, 7000rpm, 9000rpm, 12000rpm, 13000rpm, 14000rpm, etc.
Preferably, the pressure of the third stage emulsification treatment is 10 to 50MPa, such as 14MPa, 19MPa, 23MPa, 28MPa, 31MPa, 40MPa, 47MPa and the like.
Preferably, the mixing is performed in a spray mixer.
Preferably, the pressure of the mixed adsorption is 5-20MPa, such as 7MPa, 8MPa, 9MPa, 12MPa, 15MPa, 18MPa and the like, and the spraying speed is 20L/min.
In a third aspect, the present invention provides use of the rice bran oil fat powder according to the first aspect in animal feed.
Preferably, the rice bran oil fat powder is added in an amount of 2.5 to 7.5%, for example, 3%, 4%, 5%, 6%, 7%, etc., in the animal feed.
Compared with the prior art, the invention has the following beneficial effects:
(1) the fatty acid lacking in the rice bran oil can be supplemented by matching the structural ester with the rice bran oil, so that the fatty acid is balanced to the maximum extent; meanwhile, the clove extract can prevent feed from mildewing, reduce the toxic effect of mycotoxin on organisms, particularly the toxic effect of aflatoxin on stem cells, and effectively improve the storage period of the fat powder; furthermore, the addition of sodium sulfite can inhibit the activity of the lipolytic enzyme in the rice bran oil, and play a role in stabilizing the rice bran oil fat powder;
(2) the rice bran oil fat powder provided by the invention is low in production cost, low in fatty acid value and peroxide value, capable of meeting the fat nutrition requirement of animal bodies and improving the growth performance of animals. Wherein the acid value is below 2mgKOH/g, the peroxide value is below 4mmol/kg, the cost is below 4000 yuan/ton, the weight gain of the piglets is above 11.9kg within 30 days, the average daily gain is above 0.673kg, the feed-meat ratio is below 1.28, and the probability of diarrhea of the piglets is extremely low.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments. It should be understood by those skilled in the art that the examples are only for the understanding of the present invention and should not be construed as the specific limitations of the present invention.
Preparation example 1
A structural ester is prepared from soybean oil, octanoic acid (C8:0) and decanoic acid (C10:0) by transesterification, and is prepared by the following steps: chinese oil and fat for preparing MLM structural fat by enzyme catalysis transesterification, 2013,38(4):39-42.
Preparation example 2
The difference from preparation example 1 is that structural esters were prepared using palm oil.
Preparation example 3
The difference from preparation example 1 is that rapeseed oil is used to prepare structural esters.
Example 1
The rice bran oil fat powder comprises the following components in parts by weight:
Figure BDA0002411003280000081
wherein the structural ester is the structural ester provided in preparation example 1, the raw rice bran oil and the phospholipid oil are provided by grease Co., Ltd, the flos Caryophylli extract is provided by bioscience Co., Ltd, Xianchang Yue, the emulsifier is refined lecithin, the antioxidant is ethoxyquinoline, and the carrier is rice bran meal.
The preparation method comprises the following steps:
(1) sequentially treating raw rice bran oil to obtain rice bran oil, wherein the treatment method comprises the following steps:
mixing water and crude rice bran oil, filtering, degumming, and then adding sodium hydroxide to react with free fatty acid to perform deacidification treatment; mixing deacidified raw rice bran oil with clay, stirring at 90 deg.C for 30min for decolorizing, and filtering; and finally, removing the odor in the grease by using direct steam stripping, and deodorizing for 120min at the temperature of 190 ℃.
(2) Heating rice bran oil and phospholipid oil to 55 ℃ for dissolving and mixing to obtain an oil phase, then performing first-stage homogenization treatment at the pressure of 15MPa and the rotating speed of 2200rpm, and then performing high-speed shearing, homogenizing and emulsifying with an emulsifier and an antioxidant under the action of a high-speed shearing homogenizer at the pressure of 0.5MPa and the rotating speed of 10000 rpm; finally, adding the structure fat and the flos caryophylli extract to carry out high-pressure homogenizing emulsification in a high-pressure homogenizer under the pressure of 30 MPa;
(3) mixing a carrier with sodium sulfite to obtain a solid phase;
(4) mixing the emulsion with solid phase by spray mixer, and adsorbing under 5-20MPa at 20L/min to obtain rice bran oil fat powder.
Examples 2 to 3
The difference from preparation example 1 is that in this example, the structural ester provided in preparation example 1 was replaced with the structural esters provided in preparation examples 2 to 3.
Example 4
The rice bran oil fat powder comprises the following components in parts by weight:
Figure BDA0002411003280000091
wherein the structural ester is the structural ester provided in preparation example 1, the raw rice bran oil and the phospholipid oil are provided by grease Co Ltd in east of Hubei province, the flos Caryophylli extract is provided by bioscience Co., Ltd of Xianchang Yue, the emulsifier is sucrose fatty acid ester, the antioxidant is a combination of tert-butyl hydroxyanisole and tert-butyl hydroquinone in a mass ratio of 1:1, and the carrier is cottonseed meal.
The preparation method comprises the following steps:
(1) referring to example 1, raw rice bran oil was sequentially subjected to degumming, deacidification, decoloration, and deodorization to obtain rice bran oil;
(2) heating rice bran oil and phospholipid oil to 55 ℃ for dissolving and mixing to obtain an oil phase, then performing first-stage homogenization treatment at the pressure of 10MPa and the rotating speed of 1500rpm, and then performing high-speed shearing, homogenizing and emulsifying with an emulsifier and an antioxidant under the action of a high-speed shearing homogenizer at the pressure of 0.1MPa and the rotating speed of 5000 rpm; finally, adding the structure fat and the flos caryophylli extract to carry out high-pressure homogenizing emulsification in a high-pressure homogenizer under the pressure of 10 MPa;
(3) mixing a carrier with sodium sulfite to obtain a solid phase;
(4) mixing and adsorbing the emulsion with the solid phase by a spray mixer at a pressure of 5MPa and a spray speed of 20L/min to obtain the rice bran oil fat powder.
Example 5
The rice bran oil fat powder comprises the following components in parts by weight:
Figure BDA0002411003280000101
wherein the structural ester is the structural ester provided in preparation example 1, the raw rice bran oil and the phospholipid oil are provided by grease limited of east of Hubei province, the flos caryophyllata extract is provided by biotechnology limited of Xianchang Yue, the emulsifier is chitosan, the antioxidant is tert-butyl hydroxy anisole, and the carrier is rapeseed meal.
The preparation method comprises the following steps:
(1) sequentially carrying out dewaxing, degumming, decoloring, deodorizing and deacidifying treatment on the raw rice bran oil to obtain rice bran oil;
(2) heating rice bran oil and phospholipid oil to 55 ℃ for dissolving and mixing to obtain an oil phase, then carrying out first-stage homogenization treatment at the pressure of 30MPa and the rotating speed of 3000rpm, and then carrying out high-speed shearing, homogenizing and emulsifying with an emulsifier and an antioxidant under the action of a high-speed shearing homogenizer at the pressure of 1.0MPa and the rotating speed of 15000 rpm; finally, adding the structure fat and the flos caryophylli extract to carry out high-pressure homogenizing emulsification in a high-pressure homogenizer under the pressure of 50 MPa;
(3) mixing a carrier with sodium sulfite to obtain a solid phase;
(4) mixing and adsorbing the emulsion with the solid phase by a spray mixer at a pressure of 20MPa and a spray speed of 20L/min to obtain the rice bran oil fat powder.
Example 6
The rice bran oil fat powder comprises the following components in parts by weight:
Figure BDA0002411003280000111
wherein the structural ester is provided in preparation example 1, the raw rice bran oil and the phospholipid oil are provided by grease Co., Ltd, the flos Caryophylli extract is provided by bioscience Co., Ltd, Xianchang Yue, the emulsifier is a composition comprising chitosan and sodium stearoyl lactylate in a mass ratio of 1:2, the antioxidant is tert-butyl hydroquinone, and the carrier is coconut meal.
The preparation method comprises the following steps:
(1) sequentially carrying out dewaxing, degumming, decoloring, deodorizing and deacidifying treatment on the raw rice bran oil to obtain rice bran oil;
(2) heating rice bran oil and phospholipid oil to 55 ℃ for dissolving and mixing to obtain an oil phase, then carrying out first-stage homogenization treatment at the pressure of 17MPa and the rotating speed of 2000rpm, and then carrying out high-speed shearing, homogenizing and emulsifying with an emulsifier and an antioxidant under the action of a high-speed shearing homogenizer at the pressure of 0.3MPa and the rotating speed of 11000 rpm; finally, adding the structure fat and the flos caryophylli extract to carry out high-pressure homogenizing emulsification in a high-pressure homogenizer, wherein the pressure is 35 MPa;
(3) mixing a carrier with sodium sulfite to obtain a solid phase;
(4) mixing and adsorbing the emulsion with the solid phase by a spray mixer at a pressure of 18MPa and a spray speed of 20L/min to obtain the rice bran oil fat powder.
Comparative example 1
The difference from example 1 is that in this comparative example, no sodium sulfite was added.
Comparative example 2
The difference from example 1 is that in this comparative example, no lilac extract was added.
Comparative example 3
The difference from example 1 is that in this comparative example the structural ester provided in preparation example 1 was replaced by an OPO structural ester.
Comparative example 4
The difference from example 1 is that, in this comparative example, step (1) was not performed.
Comparative example 5
The difference from example 1 is that in this comparative example, the raw rice bran oil was treated by deacidification, decolorization, degumming and deodorization in this order.
Comparative example 6
The difference from example 1 is that in this comparative example, the raw rice bran oil was treated by decoloring, deacidifying, degumming and deodorizing in this order.
Comparative examples 7 to 8
The difference from example 1 is that in this comparative example, the addition amount of the structural ester was 1 part (comparative example 7) and 30 parts (comparative example 8).
Comparative examples 9 to 10
The difference from example 1 is that, in this comparative example, the addition amounts of raw rice bran oil were 20 parts (comparative example 9) and 60 parts (comparative example 10).
Comparative examples 11 to 12
The difference from example 1 is that in this comparative example, the addition amount of the phospholipid oil was 8 parts (comparative example 11) and 36 parts (comparative example 12).
And (3) performance testing:
the fat powders provided in examples 1 to 6 and comparative examples 1 to 12 were subjected to a performance test as follows:
(1) acid value: detecting according to an acid value detection method recorded in the Chinese food quality standard GB/T5009.37-2003 edible oil sanitary standard;
(2) peroxide number: detecting according to a peroxide value detection method recorded in the Chinese food quality standard GB/T5009.37-2003 edible oil sanitary standard;
(3) the product cost is as follows: the sum of direct materials (raw materials), labor costs and manufacturing costs;
(4) animal experiments: animal experiments were performed as follows;
experimental materials: 190 weaned piglets with 25 days old and similar genetic background and gestation times are randomly divided into 19 treatment groups, wherein 1-6 groups are used as an example group, and 7-19 groups are used as a comparative example group;
the feeding method comprises the following steps: the piglets of the example group and the comparative example group are fed at 8:00 am and 4:00 pm every day, are fed freely, are fed and drink freely, 5 percent of the fat powder provided by the examples 1-6 and the comparative examples 1-13 is added into the feed, and the basic ration is corn-soybean meal type ration; the test was performed for a total of 30 days.
Test items:
a) total average weight gain: weighing on empty stomach before feeding on the day of formal start as initial average weight, weighing on the 30 th sky belly in the formal period, and calculating average weight gain;
b) average daily gain: calculating Average Daily Gain (ADG) using "total average gain/day";
c) average daily food intake: calculating Average Daily Feed Intake (ADFI) using "feed intake/days";
d) the ratio of the materials to the meat is as follows: calculating the Feed Conversion Ratio (FCR) by using the average daily feed intake/average daily gain;
e) diarrhea condition: and (3) observing and recording the diarrhea condition of the piglets every day during the experiment, scoring the diarrhea, and counting the diarrhea rate of the piglets, wherein the diarrhea index of the piglets is as follows:
0 min-no diarrhea, normal shaping of feces, and water content less than 70%;
1 minute-mild diarrhea, soft feces, can be shaped, and has a water content of 70-75%;
2-moderate diarrhea, pasty and unformed, and the water content is 75-80%;
3 min-severe diarrhea, separating water sample and liquid dung, and leading the water content to be more than 80 percent;
the diarrhea rate is the number of diarrhea piglets/total number of experimental piglets multiplied by 100%;
diarrhea index is the sum of diarrhea index scores and/total number of experimental piglets;
the test results are shown in tables 1 and 2:
TABLE 1
Figure BDA0002411003280000141
Figure BDA0002411003280000151
According to the embodiment and the performance test, the rice bran oil fat powder provided by the invention is low in production cost, low in fatty acid value and low in peroxide value, can meet the fat nutrition requirement of an animal body, and improves the growth performance of animals; wherein the acid value is below 2mgKOH/g, the peroxide value is below 4mmol/kg, and the cost is below 4000 yuan/ton.
TABLE 2
Figure BDA0002411003280000152
Figure BDA0002411003280000161
According to the embodiment and the performance test, the rice bran oil fat powder provided by the invention can meet the fat nutrition requirement of animal organisms and improve the growth performance of animals; wherein the weight gain of the piglets is more than 11.9kg within 30 days, the average daily gain is more than 0.673kg, the feed-meat ratio is less than 1.28, and the probability of the piglets suffering from diarrhea is extremely low.
As can be seen from the comparison of example 1 and comparative examples 1-2, both the clove extract and sodium sulfite of the present invention are indispensable; as can be seen from the comparison between example 1 and comparative example 3, the structural ester provided by the present invention needs to be selected to have a good effect in the present invention; as can be seen from the comparison of example 1 with comparative examples 4 to 6, the preparation method of the present invention has the technical effect of optimizing the fat powder of the present invention; as is clear from comparison of example 1 and comparative examples 7 to 12, the amounts of the components of the present invention to be added need to be within the limits of the present invention in order to achieve the advantageous effects of the present invention.
The applicant states that the rice bran oil fat powder of the present invention and the preparation method and application thereof are illustrated by the above examples, but the present invention is not limited to the above detailed methods, i.e., it is not meant that the present invention must be implemented by the above detailed methods. It should be understood by those skilled in the art that any modification of the present invention, equivalent substitutions of the raw materials of the product of the present invention, addition of auxiliary components, selection of specific modes, etc., are within the scope and disclosure of the present invention.

Claims (10)

1. The rice bran oil fat powder is characterized by comprising the following components in parts by weight:
Figure FDA0002411003270000011
2. the rice oil fat powder of claim 1, wherein the method of making the structural ester comprises the steps of:
and carrying out ester exchange reaction on the vegetable oil, the caprylic acid and the capric acid to obtain the structural fat.
3. The rice oil fat powder of claim 2, wherein the vegetable oil comprises any one of soybean oil, palm oil, or rapeseed oil, or a combination of at least two thereof.
4. Rice oil fat powder according to any of claims 1-3, characterized in that the emulsifier is selected from any one or a combination of at least two of refined lecithin, sucrose fatty acid ester, chitosan, sodium stearoyl lactylate or esterified porous starch.
5. The rice oil fat powder according to any one of claims 1 to 4, wherein the antioxidant is selected from any one or a combination of at least two of ethoxyquinoline, di-tert-butylhydroxytoluene, tert-butylhydroxyanisole, tert-butylhydroquinone, propyl gallate, and tea polyphenols.
6. The rice oil fat powder according to any one of claims 1 to 5, wherein the carrier comprises any one of or a combination of at least two of rice bran meal, coconut meal, cottonseed meal, rapeseed meal, or corn meal.
7. A method of producing rice oil fat powder as claimed in any one of claims 1 to 6 comprising the steps of:
(1) sequentially degumming, deacidifying, decolorizing and deodorizing the raw rice bran oil to obtain rice bran oil;
(2) dissolving and mixing rice bran oil and phospholipid oil to obtain an oil phase, performing first-stage homogenization treatment, then mixing with an emulsifier and an antioxidant, performing second-stage emulsification treatment, and finally adding a structural fat and a flos caryophylli extract, mixing and performing third-stage emulsification treatment to obtain an emulsion;
(3) mixing a carrier with sodium sulfite to obtain a solid phase;
(4) mixing the emulsion and the solid phase for adsorption to obtain the rice bran oil fat powder.
8. The method of claim 7, wherein the degumming is carried out by mixing water with crude rice bran oil, filtering;
preferably, the deacidification method is acid-base neutralization;
preferably, the decolorization method comprises the steps of mixing deacidified raw rice bran oil with clay, stirring at 90-100 ℃ for 20-30min, and then filtering;
preferably, the deodorization method is a method utilizing steam stripping, the temperature is 190-.
9. The method of claim 7 or 8, wherein the temperature of the dissolving and mixing is 40-70 ℃;
preferably, the pressure of the first-stage homogenization treatment is 10-30MPa, and the rotating speed is 1500-3000 rpm;
preferably, the pressure of the second-stage emulsification treatment is 0.1-1.0MPa, and the rotating speed is 5000-;
preferably, the pressure of the third-stage emulsification treatment is 10-50 MPa;
preferably, the mixing is performed in a spray mixer;
preferably, the pressure of the mixed adsorption is 5-20MPa, and the spraying speed is 20L/min.
10. Use of rice oil fat flour according to any one of claims 1-6 in animal feed;
preferably, in the animal feed, the rice bran oil fat powder is added in an amount of 2.5 to 7.5%.
CN202010176500.6A 2020-03-13 2020-03-13 Rice bran oil fat powder and preparation method and application thereof Pending CN111280310A (en)

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