CN111276325A - Manufacturing and processing method of metal shell of power transformer - Google Patents

Manufacturing and processing method of metal shell of power transformer Download PDF

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CN111276325A
CN111276325A CN202010101532.XA CN202010101532A CN111276325A CN 111276325 A CN111276325 A CN 111276325A CN 202010101532 A CN202010101532 A CN 202010101532A CN 111276325 A CN111276325 A CN 111276325A
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rod
groove
cylinder
sliding
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CN111276325B (en
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董伟锋
陈旺
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Daqing Huayi Electrical Engineering Automation Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/02Casings
    • H01F27/025Constructional details relating to cooling

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Abstract

本发明涉及一种电力变压器金属壳体制作加工方法,主要包括以下步骤,整体设计、准备工作、成型处理、打磨作业以及焊接处理等多种工序,使用到的壳体打磨设备包括底板、对接装置、定位装置、伸缩装置和打磨装置,本发明可以解决现有散热管和变压器箱体在打磨和焊接时存在的以下难题,a,传统的散热管和变压器箱体在打磨时需要人工手动握持散热管和变压器箱体,再使用打磨机器对散热管和变压器箱体连接处进行打磨作业,工人劳动强度过大,打磨时间长,安装效率不高;b,现有的散热管和变压器箱体在进行焊接时,人工使用焊接机器对散热管和变压器箱体的连接处进行焊接处理,散热管和变压器箱体之间对接不稳定,影响变压器的散热功能。

Figure 202010101532

The invention relates to a method for manufacturing and processing a metal shell of a power transformer, which mainly includes the following steps: overall design, preparation, molding, grinding, welding and other processes. The shell grinding equipment used includes a bottom plate, a docking device , positioning device, telescopic device and grinding device, the present invention can solve the following problems existing in grinding and welding of existing cooling pipes and transformer boxes: a, traditional cooling pipes and transformer boxes need to be manually held during grinding The heat pipe and the transformer box, and then use the grinding machine to grind the connection between the heat pipe and the transformer box. The labor intensity of workers is too large, the grinding time is long, and the installation efficiency is not high; b, the existing heat pipe and transformer box During welding, manual welding machine is used to weld the connection between the heat pipe and the transformer box. The connection between the heat pipe and the transformer box is unstable, which affects the heat dissipation function of the transformer.

Figure 202010101532

Description

一种电力变压器金属壳体制作加工方法A method for making and processing a metal shell of a power transformer

技术领域technical field

本发明涉及电力变压器生产技术领域,具体的说是一种电力变压器金属壳体制作加工方法。The invention relates to the technical field of power transformer production, in particular to a method for manufacturing and processing a metal shell of a power transformer.

背景技术Background technique

电力变压器是电网主要设备之一,其安全稳定运行对电力系统的安全起到非常重要的作用,由于变压器的电磁感应原理,在特定条件下必将导致变压器局部发热,其中最常见的是变压器油箱与底座连接螺栓发热,此处螺栓长期过热将导致密封胶垫裂化与损坏,在环境温度变化较大时,可能会引起变压器漏油,如果严重过热,还会造成变压器油加速劣化,对变压器安全运行造成隐患,因此在变压器箱体上焊接有散热管,在焊接散热管之前,需要将散热管和变压器箱体的连接端进行打磨以去除其表面的镀锌层,以便散热管和变压器箱体的焊接作业,使得变压器能够更好的进行散热。The power transformer is one of the main equipment of the power grid. Its safe and stable operation plays a very important role in the safety of the power system. Due to the electromagnetic induction principle of the transformer, under certain conditions, it will inevitably cause local heating of the transformer. The most common one is the transformer oil tank. The bolts connected to the base are heated, and the long-term overheating of the bolts will cause cracking and damage to the sealant pad. When the ambient temperature changes greatly, it may cause oil leakage of the transformer. If it is seriously overheated, it will also cause accelerated deterioration of the transformer oil, which is safe for the transformer. The operation will cause hidden dangers, so the heat pipe is welded on the transformer box. Before welding the heat pipe, the connecting end of the heat pipe and the transformer box needs to be ground to remove the galvanized layer on the surface, so that the heat pipe and the transformer box need to be polished. The welding operation, so that the transformer can better dissipate heat.

然而现有散热管和变压器箱体在打磨和焊接时存在的以下难题,a,传统的散热管和变压器箱体在打磨时需要人工手动握持散热管和变压器箱体,再使用打磨机器对散热管和变压器箱体连接处进行打磨作业,这种需要人工手动握持散热管和变压器箱体打磨方法导致工人劳动强度过大,打磨时间长,安装效率不高;b,现有的散热管和变压器箱体在进行焊接时,需要人工对握住散热管和变压器箱体,人工使用焊接机器对散热管和变压器箱体的连接处进行焊接处理,使得散热管和变压器箱体之间对接不稳定,降低了其实际定位精度,影响变压器的散热功能。However, the existing heat pipes and transformer boxes have the following problems when grinding and welding: a. The traditional heat pipes and transformer boxes need to be manually held manually during grinding, and then use a grinding machine to dissipate heat. The grinding operation is carried out at the connection between the tube and the transformer box. This method of grinding the heat pipe and the transformer box manually results in excessive labor intensity of workers, long grinding time, and low installation efficiency; b, the existing heat pipe and When welding the transformer box, it is necessary to manually hold the heat pipe and the transformer box, and manually use a welding machine to weld the connection between the heat pipe and the transformer box, so that the connection between the heat pipe and the transformer box is unstable. , reducing its actual positioning accuracy and affecting the heat dissipation function of the transformer.

发明内容SUMMARY OF THE INVENTION

为了解决上述问题,本发明提供了一种电力变压器金属壳体制作加工方法,可以解决上述中提到的散热管和变压器箱体在打磨和焊接时存在的问题。In order to solve the above problems, the present invention provides a method for manufacturing a metal shell of a power transformer, which can solve the above-mentioned problems in grinding and welding of the heat dissipation pipe and the transformer box.

为了实现上述目的,本发明采用以下技术方案来实现:一种电力变压器金属壳体制作加工方法,其特征在于:主要包括以下步骤:In order to achieve the above purpose, the present invention adopts the following technical solutions to achieve: a method for making and processing a metal shell of a power transformer, characterized in that: it mainly comprises the following steps:

步骤一,整体设计,人工对电力变压器进行整体的设计工作,得到设计图纸;Step 1, overall design, manually carry out overall design work on the power transformer to obtain design drawings;

步骤二,准备工作,准备符合步骤一中得到的设计图纸尺寸的金属板材;Step 2, preparatory work, prepare a metal sheet that conforms to the size of the design drawing obtained in step 1;

步骤三,成型处理,将步骤二中得到的金属板材放置到冲压模具内,加工成符合设计图纸的金属壳体;Step 3, forming treatment, placing the metal plate obtained in step 2 into a stamping die, and processing it into a metal shell conforming to the design drawings;

步骤四,打磨作业,将步骤三中的金属壳体和散热管放置到壳体打磨设备上对金属壳体和散热管的连接口进行打磨作业,人工将打磨的碎屑清理干净,得到打磨完成的金属壳体和散热管;Step 4: Grinding operation, place the metal shell and heat pipe in step 3 on the shell grinding equipment to grind the connection port of the metal shell and the heat pipe, and manually clean up the grinding debris, and the grinding is completed. the metal shell and heat pipe;

步骤五,焊接处理,人工使用焊接机器对步骤四中得到的金属壳体和散热管进行焊接作业,得到完整的电力变压器壳体。Step 5, welding process, manually use a welding machine to weld the metal shell and the heat pipe obtained in the fourth step to obtain a complete power transformer shell.

上述步骤中使用到的壳体打磨设备包括底板、对接装置、定位装置、伸缩装置和打磨装置,所述的底板上安装有对接装置,对接装置上安装有定位装置的,底板前端安装有伸缩装置,伸缩装置上安装有打磨装置。The shell grinding equipment used in the above steps includes a bottom plate, a docking device, a positioning device, a telescopic device and a grinding device. The bottom plate is equipped with a docking device, and if the docking device is equipped with a positioning device, the front end of the bottom plate is equipped with a telescopic device. , a grinding device is installed on the telescopic device.

所述的伸缩装置包括直板、一号气缸、L型板、二号气缸、支撑板、滑块、U型板、定位圆杆、直杆、长条杆、方块和方板,所述的直板安装在底板前端外壁上,直板前端安装有一号气缸,一号气缸输出端安装有L型板,L型板内壁上安装有二号气缸,二号气缸输出端安装有U型板,U型板左右内壁上均开设有滑槽,L型板后端左右对称安装有支撑板,支撑板外壁上安装有滑块,且滑块通过滑动配合的方式安装在滑槽内,支撑板内壁之间通过销轴上下对称安装有直杆,长条杆一端通过销轴安装在直杆上,长条杆中端通过轴承安装有定位圆杆,长条杆上另一端通过销轴安装有长条杆,长条杆之间相互连接成X型伸缩结构,方块上开设有方槽,X型伸缩结构通过销轴安装有直杆,直杆上通过销轴安装在方槽内壁之间,长条杆中端均安装有方板,通过二号气缸、直杆和长条杆之间的相互配合使用,使得方板运动的距离相同,使得打磨装置能够更好的适应散热管和变压器箱体的连接距离。The telescopic device includes a straight plate, a No. 1 cylinder, an L-shaped plate, a No. 2 cylinder, a support plate, a slider, a U-shaped plate, a positioning rod, a straight rod, a long rod, a square and a square plate. It is installed on the outer wall of the front end of the bottom plate, the No. 1 cylinder is installed at the front end of the straight plate, the L-shaped plate is installed on the output end of the No. 1 cylinder, the No. 2 cylinder is installed on the inner wall of the L-shaped plate, and the U-shaped plate is installed on the output end of the No. 2 cylinder. There are chutes on the left and right inner walls, a support plate is installed symmetrically at the rear end of the L-shaped plate, a slider is installed on the outer wall of the support plate, and the slider is installed in the chute by sliding fit. A straight rod is installed symmetrically up and down the pin shaft, one end of the long rod is installed on the straight rod through the pin shaft, the middle end of the long rod is installed with a positioning round rod through a bearing, and the other end of the long rod is installed with a long rod through the pin shaft. The long rods are connected to each other to form an X-shaped telescopic structure. A square slot is opened on the block. The X-shaped telescopic structure is installed with a straight rod through a pin shaft, and the straight rod is installed between the inner walls of the square groove through a pin shaft. There are square plates installed on both ends. Through the cooperation between the No. 2 cylinder, the straight rod and the long rod, the moving distance of the square plate is the same, so that the grinding device can better adapt to the connection distance between the cooling pipe and the transformer box. .

所述的打磨装置包括电机、打磨杆、半圆块、动力圆辊、弧面板、动力圆杆、打磨圆板、滑动圆杆和打磨头,所述的打磨杆安装在方板中心位置处,打磨杆上开设有直槽,直槽中端和外侧均安装有半圆块,半圆块上开设有圆槽,电机安装在方板上位于直槽内,电机输出端穿过圆槽安装有动力圆辊,外侧半圆块圆槽内通过滑动配合的方式安装有滑动圆杆,滑动圆杆上安装有打磨圆板,打磨圆板上下两端对称安装有弧面板,弧面板内壁上安装有动力圆杆,滑动圆杆上通过螺纹啮合的方式安装有打磨头,通过电机带动动力圆辊转动,使得动力圆辊通过动力圆杆带动滑动圆杆进行直线往复运动,能够使得打磨头能够对散热管和变压器箱体之间的连接处进行打磨作业,使得散热管和变压器箱体能够更好的进行对接。The grinding device includes a motor, a grinding rod, a semi-circular block, a power round roller, an arc panel, a power round rod, a grinding round plate, a sliding round rod and a grinding head. The grinding rod is installed at the center of the square plate for grinding. The rod is provided with a straight groove, the middle end and the outer side of the straight groove are equipped with semi-circular blocks, and the semi-circular blocks are provided with circular grooves. , A sliding round rod is installed in the circular groove of the outer semi-circle block by sliding fit, a grinding circular plate is installed on the sliding circular rod, an arc panel is installed symmetrically at the upper and lower ends of the grinding circular plate, and a power circular rod is installed on the inner wall of the arc panel. The grinding head is installed on the sliding round rod by means of thread engagement, and the power round roller is driven by the motor to rotate, so that the power round roller drives the sliding round rod to perform linear reciprocating motion through the power round rod, so that the grinding head can be used for the cooling pipe and the transformer box. Grinding is performed on the connection between the bodies, so that the heat pipe and the transformer box can be better connected.

所述的对接装置包括方杆、卡紧圆杆、滑动板、三号气缸、U型滑板、转动盘、转动杆、四号气缸和长条板,所述的底板中端开设有通槽,通槽下端内壁中端安装有方杆,方杆左右两端外壁上前后两端左右对称安装有卡紧圆杆,卡紧圆杆另一端安装在通槽左右两端内壁上,卡紧圆杆上左右两端通过滑动配合的方式对称安装有滑动板,左端滑动板右侧外壁上安装有三号气缸,三号气缸输出端连接在方杆左端外壁上,方杆中端通过销轴安装有转动盘,转动盘两端通过销轴安装有转动杆,转动杆另一端通过销轴连接在滑动板中端,底板上端外壁和通槽下端内壁之间开设有卡槽,滑动板上安装有U型滑板,且U型滑板通过滑动配合的方式安装在卡槽内,U型滑板上端安装有四号气缸,四号气缸输出端安装有长条板,通过三号气缸、转动盘、转动杆和U型滑板之间的相互配合作业,能够实现长条板之间进行相向运动,使得变压器箱体和散热管之间能够进行对接作业。The docking device includes a square rod, a clamping round rod, a sliding plate, a No. 3 cylinder, a U-shaped slide plate, a rotating disc, a rotating rod, a No. 4 cylinder and a long strip, and a through groove is formed at the middle end of the bottom plate, A square rod is installed at the middle end of the inner wall of the lower end of the through groove, and a clamping round rod is installed symmetrically on the left and right ends of the outer wall at the left and right ends of the square rod. The upper left and right ends are symmetrically installed with sliding plates by means of sliding fit, and the No. 3 cylinder is installed on the right outer wall of the left sliding plate. A rotating rod is installed on both ends of the rotating disk through a pin shaft, and the other end of the rotating rod is connected to the middle end of the sliding plate through a pin shaft. The slide plate, and the U-shaped slide plate is installed in the slot by sliding fit, the No. 4 cylinder is installed on the upper end of the U-shaped slide plate, and the long strip is installed at the output end of the No. 4 cylinder. The mutual cooperation between the sliding plates can realize the relative movement between the long strips, so that the connection between the transformer box and the heat pipe can be carried out.

所述的定位装置包括双向气缸、定位板、缓冲橡胶板、平板、卡紧板、插杆、五号气缸和抵紧板,所述的右端长条板上开设有长条槽,长条槽内前后两端通过滑动配合的方式对称安装有定位板,长条槽中端内壁上安装有双向气缸,双向气缸输出端连接在定位板上,定位板上安装有缓冲橡胶板,左端长条板前后两端上下对称安装有平板,前端平板上下内壁之间通过销轴安装有卡紧板,卡紧板后端开设有空心环槽,空心环槽内设置有插杆,卡紧板左端开设有凹槽,凹槽内壁和卡紧板上下两端均安装有五号气缸,五号气缸输出端安装有抵紧板,通过定位板对变压器箱体进行夹持作业,通过卡紧板、插杆、五号气缸和抵紧板之间相互配合作业,能够更好的对散热管进行定位作业,使得变压器箱体和散热管之间的连接更稳定。The positioning device includes a two-way air cylinder, a positioning plate, a buffer rubber plate, a flat plate, a clamping plate, an insert rod, a No. 5 cylinder and a pressing plate, and the long strip at the right end is provided with a long groove, and the long groove Positioning plates are installed symmetrically at the front and rear ends of the inner and outer ends by sliding fit. A two-way cylinder is installed on the inner wall of the middle end of the long slot. The output end of the two-way cylinder is connected to the positioning plate. The positioning plate is installed with a buffer rubber plate. A flat plate is installed symmetrically up and down at the front and rear ends, and a clamping plate is installed between the upper and lower inner walls of the front plate through a pin shaft. The rear end of the clamping plate is provided with a hollow ring groove. The groove, the inner wall of the groove and the upper and lower ends of the clamping plate are equipped with a No. 5 cylinder, and a clamping plate is installed at the output end of the No. 5 cylinder. The transformer box is clamped through the positioning plate. , The No. 5 cylinder and the abutting plate cooperate with each other, which can better locate the heat pipe and make the connection between the transformer box and the heat pipe more stable.

作为本发明的一种优选技术方案,所述的底板下端均匀安装有支撑杆,使得壳体打磨设备能够稳定的对散热管和变压器箱体进行打磨作业和对接作业。As a preferred technical solution of the present invention, support rods are evenly installed at the lower end of the bottom plate, so that the casing grinding equipment can stably perform grinding and docking operations on the cooling pipe and the transformer box.

作为本发明的一种优选技术方案,所述的动力圆辊上开设有动力槽,动力槽为曲面环形状,动力圆杆伸入到动力槽内,动力圆杆和动力槽之间相互配合使用,通过动力槽和动力圆杆之间的相互配合作业,使得滑动圆杆和打磨头能够进行往复直线运动。As a preferred technical solution of the present invention, the power round roller is provided with a power groove, the power groove is in the shape of a curved ring, the power round rod extends into the power groove, and the power round rod and the power groove are used in cooperation with each other. , Through the mutual cooperation between the power groove and the power round rod, the sliding round rod and the grinding head can perform reciprocating linear motion.

作为本发明的一种优选技术方案,所述的打磨头和散热管管口与变压器连接处之间相互配合使用,能够使得打磨头对散热管管口与变压器连接处之间能够更好的进行打磨作业。As a preferred technical solution of the present invention, the grinding head is used in cooperation with the connection between the nozzle of the heat pipe and the transformer, so that the grinding head can better perform the operation between the nozzle of the heat pipe and the connection of the transformer. Grinding work.

作为本发明的一种优选技术方案,所述的抵紧板上均匀设置有和散热管相互配合的弧状缺口,使得抵紧板能够更稳定的对散热管进行定位作业。As a preferred technical solution of the present invention, the abutment plate is evenly provided with arc-shaped gaps that cooperate with the heat dissipation pipe, so that the abutment plate can more stably position the heat dissipation pipe.

本发明的有益效果是:The beneficial effects of the present invention are:

1.本发明可以解决现有散热管和变压器箱体在打磨和焊接时存在的以下难题,a,传统的散热管和变压器箱体在打磨时需要人工手动握持散热管和变压器箱体,再使用打磨机器对散热管和变压器箱体连接处进行打磨作业,这种需要人工手动握持散热管和变压器箱体打磨方法导致工人劳动强度过大,打磨时间长,安装效率不高;b,现有的散热管和变压器箱体在进行焊接时,需要人工对握住散热管和变压器箱体,人工使用焊接机器对散热管和变压器箱体的连接处进行焊接处理,使得散热管和变压器箱体之间对接不稳定,降低了其实际定位精度,影响变压器的散热功能。1. The present invention can solve the following problems existing in the grinding and welding of existing cooling pipes and transformer boxes. Use a grinding machine to grind the connection between the heat pipe and the transformer box. This method of grinding the heat pipe and the transformer box manually results in excessive labor intensity, long grinding time, and low installation efficiency; b, now When welding some heat pipes and transformer boxes, it is necessary to manually hold the heat pipes and transformer boxes, and manually use a welding machine to weld the joints of the heat pipes and the transformer boxes, so that the heat pipes and the transformer boxes are welded. The connection between them is unstable, which reduces the actual positioning accuracy and affects the heat dissipation function of the transformer.

2.本发明设计的伸缩装置和打磨装置通过二号气缸、直杆和长条杆之间的相互配合使用,能够更好的调节方板之间的距离,使得方板上安装的打磨装置能够更好的适应散热管和变压器箱体的连接距离,通过动力圆辊和动力圆杆之间的相互配合使用,使得滑动圆杆能够进行直线往复运动,使得打磨头能够对散热管和变压器箱体之间的连接处进行打磨作业,使得散热管和变压器箱体连接处打磨的更加均匀。2. The telescopic device and the grinding device designed by the present invention can better adjust the distance between the square plates through the cooperation between the No. 2 cylinder, the straight rod and the long rod, so that the grinding device installed on the square plate can It better adapts to the connection distance between the heat pipe and the transformer box. Through the cooperation between the power round roller and the power round rod, the sliding round rod can perform linear reciprocating motion, so that the grinding head can be used for the heat pipe and the transformer box. Grinding the joints between them makes the joints between the heat pipe and the transformer box more evenly ground.

3.本发明设计的对接装置和定位装置通过卡紧板、插杆、五号气缸和抵紧板之间相互配合作业,能够更好的对散热管进行定位作业,通过三号气缸、转动盘、转动杆和U型滑板之间的相互配合作业,能够实现长条板之间进行相向运动,使得变压器箱体和散热管之间的连接更稳定,更方便人工对变压器箱体和散热管之间进行焊接作业。3. The docking device and positioning device designed by the present invention cooperate with each other between the clamping plate, the insertion rod, the No. 5 cylinder and the abutting plate, so that the heat pipe can be positioned better. The mutual cooperation between the rotating rod and the U-shaped slide plate can realize the opposite movement between the long strips, which makes the connection between the transformer box and the cooling pipe more stable, and it is more convenient to manually adjust the connection between the transformer box and the cooling pipe. Welding work in between.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本发明的工作流程图;Fig. 1 is the working flow chart of the present invention;

图2是本发明壳体打磨设备的结构示意图;Fig. 2 is the structural representation of the casing grinding equipment of the present invention;

图3是本发明对接装置的结构示意图;Fig. 3 is the structural schematic diagram of the docking device of the present invention;

图4是本发明伸缩装置的结构示意图;Fig. 4 is the structural representation of the telescopic device of the present invention;

图5是本发明定位装置第一视角的结构示意图;Fig. 5 is the structural schematic diagram of the first angle of view of the positioning device of the present invention;

图6是本发明定位装置第二视角的结构示意图;Fig. 6 is the structural schematic diagram of the second viewing angle of the positioning device of the present invention;

图7是本发明打磨装置第一视角的结构示意图;Fig. 7 is the structural representation of the first angle of view of the grinding device of the present invention;

图8是本发明打磨装置第二视角的结构示意图;Fig. 8 is the structural representation of the second angle of view of the grinding device of the present invention;

图9是本发明动力圆辊结构示意图。FIG. 9 is a schematic view of the structure of the power round roller of the present invention.

具体实施方式Detailed ways

以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.

如图1到图9所示,一种电力变压器金属壳体制作加工方法,其特征在于:主要包括以下步骤:As shown in FIG. 1 to FIG. 9, a method for manufacturing and processing a metal shell of a power transformer is characterized in that: it mainly includes the following steps:

步骤一,整体设计,人工对电力变压器进行整体的设计工作,得到设计图纸;Step 1, overall design, manually carry out overall design work on the power transformer to obtain design drawings;

步骤二,准备工作,准备符合步骤一中得到的设计图纸尺寸的金属板材;Step 2, preparatory work, prepare a metal sheet that conforms to the size of the design drawing obtained in step 1;

步骤三,成型处理,将步骤二中得到的金属板材放置到冲压模具内,加工成符合设计图纸的金属壳体;Step 3, forming treatment, placing the metal plate obtained in step 2 into a stamping die, and processing it into a metal shell conforming to the design drawings;

步骤四,打磨作业,将步骤三中的金属壳体和散热管放置到壳体打磨设备上对金属壳体和散热管的连接口进行打磨作业,人工将打磨的碎屑清理干净,得到打磨完成的金属壳体和散热管;Step 4: Grinding operation, place the metal shell and heat pipe in step 3 on the shell grinding equipment to grind the connection port of the metal shell and the heat pipe, and manually clean up the grinding debris, and the grinding is completed. the metal shell and heat pipe;

步骤五,焊接处理,人工使用焊接机器对步骤四中得到的金属壳体和散热管进行焊接作业,得到完整的电力变压器壳体。Step 5, welding process, manually use a welding machine to weld the metal shell and the heat pipe obtained in the fourth step to obtain a complete power transformer shell.

上述步骤中使用到的壳体打磨设备包括底板1、对接装置2、定位装置3、伸缩装置4和打磨装置5,所述的底板1上安装有对接装置2,对接装置2上安装有定位装置3的,底板1前端安装有伸缩装置4,伸缩装置4上安装有打磨装置5。The shell grinding equipment used in the above steps includes a bottom plate 1, a docking device 2, a positioning device 3, a telescopic device 4 and a grinding device 5. The bottom plate 1 is installed with a docking device 2, and the docking device 2 is installed with a positioning device. 3. A telescopic device 4 is installed at the front end of the bottom plate 1, and a polishing device 5 is installed on the telescopic device 4.

所述的定位装置3包括双向气缸31、定位板32、缓冲橡胶板33、平板34、卡紧板35、插杆36、五号气缸37和抵紧板38,所述的右端长条板29上开设有长条槽,长条槽内前后两端通过滑动配合的方式对称安装有定位板32,长条槽中端内壁上安装有双向气缸31,双向气缸31输出端连接在定位板32上,定位板32上安装有缓冲橡胶板33,左端长条板29前后两端上下对称安装有平板34,前端平板34上下内壁之间通过销轴安装有卡紧板35,卡紧板35后端开设有空心环槽,空心环槽内设置有插杆36,卡紧板35左端开设有凹槽,凹槽内壁和卡紧板35上下两端均安装有五号气缸37,五号气缸37输出端安装有抵紧板38。The positioning device 3 includes a two-way air cylinder 31, a positioning plate 32, a buffer rubber plate 33, a flat plate 34, a clamping plate 35, an insert rod 36, a No. 5 cylinder 37 and a clamping plate 38. A long slot is opened on the upper part, and the front and rear ends of the long slot are symmetrically installed with a positioning plate 32 by means of sliding fit. A two-way cylinder 31 is installed on the inner wall of the middle end of the long slot, and the output end of the two-way cylinder 31 is connected to the positioning plate 32. , a buffer rubber plate 33 is installed on the positioning plate 32, a flat plate 34 is installed symmetrically at the front and rear ends of the left long strip 29, and a clamping plate 35 is installed between the upper and lower inner walls of the front plate 34 through a pin, and the rear end of the clamping plate 35 A hollow ring groove is opened, a plug rod 36 is arranged in the hollow ring groove, a groove is formed at the left end of the clamping plate 35, and the inner wall of the groove and the upper and lower ends of the clamping plate 35 are installed with a No. 5 cylinder 37, and the No. 5 cylinder 37 outputs An abutment plate 38 is mounted on the end.

所述的抵紧板38上均匀设置有和散热管相互配合的弧状缺口。The abutting plate 38 is evenly provided with arc-shaped notches that cooperate with the heat dissipation pipes.

具体工作时,人工将变压器的箱体放置到右端长条板29上,双向气缸31带动定位板32上的缓冲橡胶板33夹持住变压器的箱体,将散热管放置到左端长条板29上,转动卡紧板35使得插杆36插进在卡紧板35空心环槽内,五号气缸37推动抵紧板38抵紧在散热管内壁上,对散热管进行夹持定位。During specific work, manually place the box of the transformer on the right end long plate 29, the two-way cylinder 31 drives the buffer rubber plate 33 on the positioning plate 32 to clamp the transformer box, and place the cooling pipe on the left end long plate 29 Rotate the clamping plate 35 so that the insertion rod 36 is inserted into the hollow ring groove of the clamping plate 35, and the No. 5 cylinder 37 pushes the clamping plate 38 against the inner wall of the heat pipe to clamp and position the heat pipe.

所述的伸缩装置4包括直板411、一号气缸412、L型板413、二号气缸414、支撑板415、滑块416、U型板417、定位圆杆418、直杆419、长条杆420、方块421和方板422,所述的直板411安装在底板1前端外壁上,直板411前端安装有一号气缸412,一号气缸412输出端安装有L型板413,L型板413内壁上安装有二号气缸414,二号气缸414输出端安装有U型板417,U型板417左右内壁上均开设有滑槽,L型板413后端左右对称安装有支撑板415,支撑板415外壁上安装有滑块416,且滑块416通过滑动配合的方式安装在滑槽内,支撑板415内壁之间通过销轴上下对称安装有直杆419,长条杆420一端通过销轴安装在直杆419上,长条杆420中端通过轴承安装有定位圆杆418,长条杆420上另一端通过销轴安装有长条杆420,长条杆420之间相互连接成X型伸缩结构,方块421上开设有方槽,X型伸缩结构通过销轴安装有直杆419,直杆419上通过销轴安装在方槽内壁之间,长条杆420中端均安装有方板422。The telescopic device 4 includes a straight plate 411, a No. 1 cylinder 412, an L-shaped plate 413, a No. 2 cylinder 414, a support plate 415, a slider 416, a U-shaped plate 417, a positioning round rod 418, a straight rod 419, and a long rod. 420, block 421 and square plate 422, the straight plate 411 is installed on the outer wall of the front end of the bottom plate 1, the front end of the straight plate 411 is installed with a No. The No. 2 cylinder 414 is installed, the output end of the No. 2 cylinder 414 is installed with a U-shaped plate 417, the left and right inner walls of the U-shaped plate 417 are provided with chute grooves, the rear end of the L-shaped plate 413 is symmetrically installed with a supporting plate 415, and the supporting plate 415 A slider 416 is installed on the outer wall, and the slider 416 is installed in the chute by sliding fit. A straight rod 419 is installed symmetrically up and down through the pin shaft between the inner walls of the support plate 415, and one end of the long rod 420 is installed through the pin shaft. On the straight rod 419, a positioning round rod 418 is installed at the middle end of the long rod 420 through a bearing, and a long rod 420 is installed on the other end of the long rod 420 through a pin, and the long rods 420 are connected to each other to form an X-shaped telescopic structure The square 421 is provided with a square groove, the X-shaped telescopic structure is installed with a straight rod 419 through a pin, the straight rod 419 is installed between the inner walls of the square groove through a pin, and a square plate 422 is installed at the middle end of the long rod 420.

具体工作时,一号气缸412推动L型板413运动到合适位置后,二号气缸414推动U型板417向后端运动到合适位置后,U型板417带动直杆419转动,直杆419带动长条杆420转动,长条杆420带动方板422运动到合适位置。During specific work, after the No. 1 cylinder 412 pushes the L-shaped plate 413 to a suitable position, the No. 2 cylinder 414 pushes the U-shaped plate 417 to the rear end to a suitable position, the U-shaped plate 417 drives the straight rod 419 to rotate, and the straight rod 419 The long rod 420 is driven to rotate, and the long rod 420 drives the square plate 422 to move to a proper position.

所述的对接装置2包括方杆21、卡紧圆杆22、滑动板23、三号气缸24、U型滑板25、转动盘26、转动杆27、四号气缸28和长条板29,所述的底板1中端开设有通槽,通槽下端内壁中端安装有方杆21,方杆21左右两端外壁上前后两端左右对称安装有卡紧圆杆22,卡紧圆杆22另一端安装在通槽左右两端内壁上,卡紧圆杆22上左右两端通过滑动配合的方式对称安装有滑动板23,左端滑动板23右侧外壁上安装有三号气缸24,三号气缸24输出端连接在方杆21左端外壁上,方杆21中端通过销轴安装有转动盘26,转动盘26两端通过销轴安装有转动杆27,转动杆27另一端通过销轴连接在滑动板23中端,底板1上端外壁和通槽下端内壁之间开设有卡槽,滑动板23上安装有U型滑板25,且U型滑板25通过滑动配合的方式安装在卡槽内,U型滑板25上端安装有四号气缸28,四号气缸28输出端安装有长条板29。The docking device 2 includes a square rod 21, a clamping round rod 22, a sliding plate 23, a No. 3 cylinder 24, a U-shaped slide plate 25, a rotating plate 26, a rotating rod 27, a No. 4 cylinder 28 and a long strip 29. The middle end of the bottom plate 1 is provided with a through groove, the middle end of the inner wall of the lower end of the through groove is provided with a square rod 21, the left and right ends of the square rod 21 are symmetrically installed with a clamping round rod 22 on the left and right sides of the outer wall, and the clamping round rod 22 is another. One end is installed on the inner walls of the left and right ends of the through groove, and the left and right ends of the clamping round rod 22 are symmetrically installed with sliding plates 23 by means of sliding fit. The output end is connected to the outer wall of the left end of the square rod 21, the middle end of the square rod 21 is installed with a rotating plate 26 through a pin shaft, the two ends of the rotating plate 26 are installed with a rotating rod 27 through a pin shaft, and the other end of the rotating rod 27 is connected to the sliding plate through a pin shaft. At the middle end of the plate 23, a card slot is formed between the outer wall of the upper end of the bottom plate 1 and the inner wall of the lower end of the through groove. A U-shaped slide plate 25 is installed on the sliding plate 23, and the U-shaped slide plate 25 is installed in the card slot by sliding fit. A No. 4 cylinder 28 is installed on the upper end of the sliding plate 25, and a long strip 29 is installed at the output end of the No. 4 cylinder 28.

具体工作时,三号气缸24带动左端的滑动板23向中间运动,滑动板23通过转动杆27带动转动盘26转动,转动盘26通过转动杆27带动右端的滑动板23向中间运动,滑动板23带动U型滑板25向中间运动到合适位置后,四号气缸28带动长条板29运动到合适位置。During specific operation, the No. 3 cylinder 24 drives the sliding plate 23 at the left end to move to the middle, the sliding plate 23 drives the rotating plate 26 to rotate through the rotating rod 27, and the rotating plate 26 drives the sliding plate 23 at the right end to move to the middle through the rotating rod 27. After 23 drives the U-shaped slide plate 25 to move to the middle to the proper position, the No. 4 cylinder 28 drives the long strip 29 to move to the proper position.

所述的打磨装置5包括电机51、打磨杆52、半圆块53、动力圆辊54、弧面板55、动力圆杆56、打磨圆板57、滑动圆杆58和打磨头59,所述的打磨杆52安装在方板422中心位置处,打磨杆52上开设有直槽,直槽中端和外侧均安装有半圆块53,半圆块53上开设有圆槽,电机51安装在方板422上位于直槽内,电机51输出端穿过圆槽安装有动力圆辊54,外侧半圆块53圆槽内通过滑动配合的方式安装有滑动圆杆58,滑动圆杆58上安装有打磨圆板57,打磨圆板57上下两端对称安装有弧面板55,弧面板55内壁上安装有动力圆杆56,滑动圆杆58上通过螺纹啮合的方式安装有打磨头59。The grinding device 5 includes a motor 51, a grinding rod 52, a semicircular block 53, a power round roller 54, an arc panel 55, a power round rod 56, a grinding round plate 57, a sliding round rod 58 and a grinding head 59. The grinding The rod 52 is installed at the center position of the square plate 422, the grinding rod 52 is provided with a straight groove, the middle end and the outer side of the straight groove are installed with a semi-circular block 53, the semi-circular block 53 is provided with a circular groove, and the motor 51 is installed on the square plate 422. Located in the straight groove, the output end of the motor 51 is installed with a power round roller 54 through the circular groove, the outer semi-circular block 53 is fitted with a sliding round rod 58 in the circular groove by sliding fit, and a grinding circular plate 57 is installed on the sliding round rod 58 The upper and lower ends of the polishing circular plate 57 are symmetrically installed with arc panels 55, the inner wall of the arc panel 55 is equipped with a power rod 56, and the sliding rod 58 is installed with a grinding head 59 through thread engagement.

所述的打磨头59和散热管管口与变压器连接处之间相互配合使用。The grinding head 59 is used in cooperation with the connection between the nozzle of the cooling pipe and the transformer.

所述的动力圆辊54上开设有动力槽,动力槽为曲面环形状,动力圆杆56伸入到动力槽内,动力圆杆56和动力槽之间相互配合使用。The power round roller 54 is provided with a power groove, the power groove is in the shape of a curved ring, the power round rod 56 extends into the power groove, and the power round rod 56 and the power groove are used in cooperation with each other.

具体工作时,电机51带动动力圆辊54转动,动力圆辊54带动动力圆杆56滑动,动力圆杆56带动弧面板55滑动,弧面板55带动滑动圆杆58滑动,滑动圆杆58带动打磨头59进行直线往复运动,对变压器箱体和散热管进行打磨作业。During specific operation, the motor 51 drives the power round roller 54 to rotate, the power round roller 54 drives the power round rod 56 to slide, the power round rod 56 drives the arc panel 55 to slide, the arc panel 55 drives the sliding rod 58 to slide, and the sliding rod 58 drives the grinding The head 59 performs linear reciprocating motion to grind the transformer box and the heat pipe.

打磨完成后,人工对变压器箱体和散热管打磨处进行清理作业,三号气缸24带动左端的滑动板23向中间运动,滑动板23通过转动杆27带动转动盘26转动,转动盘26通过转动杆27带动右端的滑动板23向中间运动,滑动板23带动U型滑板25向中间运动到合适位置后,四号气缸28带动长条板29上的变压器箱体和散热管运动到合适位置,人工对变压器箱体和散热管进行焊接作业。After the grinding is completed, the transformer box and the grinding part of the heat pipe are cleaned manually. The No. 3 cylinder 24 drives the sliding plate 23 at the left end to move to the middle. The sliding plate 23 drives the rotating plate 26 to rotate through the rotating rod 27. The rod 27 drives the sliding plate 23 at the right end to move to the middle. After the sliding plate 23 drives the U-shaped sliding plate 25 to move to the middle to a suitable position, the No. 4 cylinder 28 drives the transformer box and the cooling pipe on the long plate 29 to move to the appropriate position. Weld the transformer box and heat pipe manually.

以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention, without departing from the spirit and scope of the present invention, the present invention will also There are various changes and modifications which fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1. A manufacturing and processing method of a metal shell of a power transformer is characterized by comprising the following steps: the method mainly comprises the following steps:
step one, integral design, namely manually carrying out integral design work on a power transformer to obtain a design drawing;
step two, preparing work, namely preparing a metal plate which meets the size of the design drawing obtained in the step one;
step three, molding treatment, namely placing the metal plate obtained in the step two into a stamping die, and processing the metal plate into a metal shell which meets the design drawing;
step four, polishing operation, namely placing the metal shell and the radiating pipe in the step three on shell polishing equipment to polish the connecting ports of the metal shell and the radiating pipe, and manually cleaning polished scraps to obtain the polished metal shell and the polished radiating pipe;
step five, welding, namely manually welding the metal shell and the radiating pipe obtained in the step four by using a welding machine to obtain a complete power transformer shell;
the shell polishing equipment used in the steps comprises a bottom plate (1), a butt joint device (2), a positioning device (3), a telescopic device (4) and a polishing device (5), wherein the butt joint device (2) is installed on the bottom plate (1), the positioning device (3) is installed on the butt joint device (2), the telescopic device (4) is installed at the front end of the bottom plate (1), and the polishing device (5) is installed on the telescopic device (4);
the telescopic device (4) comprises a straight plate (411), a first cylinder (412), an L-shaped plate (413), a second cylinder (414), a supporting plate (415), a sliding block (416), a U-shaped plate (417), a positioning round rod (418), a straight rod (419), a long rod (420), a square block (421) and a square plate (422), wherein the straight plate (411) is installed on the outer wall of the front end of the bottom plate (1), the first cylinder (412) is installed at the front end of the straight plate (411), the L-shaped plate (413) is installed at the output end of the first cylinder (412), the second cylinder (414) is installed on the inner wall of the L-shaped plate (413), the U-shaped plate (417) is installed at the output end of the second cylinder (414), sliding grooves are formed in the left and right inner walls of the U-shaped plate (417), the supporting plate (415) is installed at the left and right sides of the rear end of the L-shaped plate (413), the sliding block, straight rods (419) are symmetrically arranged on the upper portion and the lower portion of the inner wall of the supporting plate (415) through pin shafts, one end of each long rod (420) is arranged on the corresponding straight rod (419) through the pin shaft, a positioning round rod (418) is arranged at the middle end of each long rod (420) through a bearing, the other end of each long rod (420) is provided with each long rod (420) through the pin shaft, the long rods (420) are mutually connected to form an X-shaped telescopic structure, square grooves are formed in the square blocks (421), the straight rods (419) are arranged on the X-shaped telescopic structures through the pin shafts, the straight rods (419) are arranged between the inner walls of the square grooves through the pin shafts, and square plates;
the polishing device (5) comprises a motor (51), a polishing rod (52), a semicircular block (53), a power circular roller (54), an arc panel (55), a power circular rod (56), a polishing circular plate (57), a sliding circular rod (58) and a polishing head (59), wherein the polishing rod (52) is arranged at the central position of a square plate (422), a straight groove is formed in the polishing rod (52), the semicircular block (53) is arranged at the middle end and the outer side of the straight groove, a circular groove is formed in the semicircular block (53), the motor (51) is arranged on the square plate (422) and positioned in the straight groove, the power circular roller (54) is arranged at the output end of the motor (51) by penetrating through the circular groove, the sliding circular rod (58) is arranged in the circular groove of the outer semicircular block (53) in a sliding fit manner, the circular plate (57) is arranged on the sliding circular rod (58), the arc panel (55) is symmetrically arranged at the upper end and the lower end of the polishing circular plate (57, the inner wall of the cambered plate (55) is provided with a power round rod (56), and the sliding round rod (58) is provided with a polishing head (59) in a threaded engagement mode.
2. The manufacturing and processing method of the metal shell of the power transformer as claimed in claim 1, wherein the manufacturing method comprises the following steps: the butt joint device (2) comprises a square rod (21), a clamping round rod (22), a sliding plate (23), a third air cylinder (24), a U-shaped sliding plate (25), a rotating disc (26), a rotating rod (27), a fourth air cylinder (28) and a long slat (29), wherein a through groove is formed in the middle end of the bottom plate (1), the square rod (21) is installed at the middle end of the inner wall of the lower end of the through groove, the clamping round rods (22) are symmetrically installed at the front end and the rear end of the outer wall of the left end and the right end of the square rod (21), the other ends of the clamping round rods (22) are installed on the inner walls of the left end and the right end of the through groove, the sliding plate (23) is symmetrically installed at the left end and the right end of the clamping round rod (22) in a sliding fit mode, the third air cylinder (24) is installed on the outer wall of the right side of the left end sliding plate (, dwang (27) are installed through the round pin axle at rolling disc (26) both ends, dwang (27) other end is through round pin hub connection in sliding plate (23) middle-end, the draw-in groove has been seted up between bottom plate (1) upper end outer wall and the logical groove lower extreme inner wall, install U type slide (25) on sliding plate (23), and U type slide (25) are installed in the draw-in groove through sliding fit's mode, No. four cylinder (28) are installed to U type slide (25) upper end, rectangular board (29) are installed to No. four cylinder (28) outputs.
3. The manufacturing and processing method of the metal shell of the power transformer as claimed in claim 1, wherein the manufacturing method comprises the following steps: the positioning device (3) comprises a bidirectional cylinder (31), a positioning plate (32), a buffer rubber plate (33), a flat plate (34), a clamping plate (35), an inserted bar (36), a fifth cylinder (37) and a support plate (38), wherein a strip groove is formed in the right-end strip plate (29), the positioning plate (32) is symmetrically arranged at the front end and the rear end in the strip groove in a sliding fit mode, the bidirectional cylinder (31) is arranged on the inner wall of the middle end of the strip groove, the output end of the bidirectional cylinder (31) is connected to the positioning plate (32), the buffer rubber plate (33) is arranged on the positioning plate (32), the flat plate (34) is symmetrically arranged at the front end and the rear end of the left-end strip plate (29) in a vertical mode, the clamping plate (35) is arranged between the upper inner wall and the lower inner wall of the front-end flat plate (34) through a pin shaft, the left end of the clamping plate (35) is provided with a groove, the upper end and the lower end of the inner wall of the groove and the clamping plate (35) are both provided with a fifth cylinder (37), and the output end of the fifth cylinder (37) is provided with a abutting plate (38).
4. The manufacturing and processing method of the metal shell of the power transformer as claimed in claim 1, wherein the manufacturing method comprises the following steps: the lower end of the bottom plate (1) is uniformly provided with a support rod (11).
5. The manufacturing and processing method of the metal shell of the power transformer as claimed in claim 1, wherein the manufacturing method comprises the following steps: the power circular roller (54) is provided with a power groove, the power groove is in a curved annular shape, the power circular rod (56) extends into the power groove, and the power circular rod (56) and the power groove are mutually matched for use.
6. The manufacturing and processing method of the metal shell of the power transformer as claimed in claim 1, wherein the manufacturing method comprises the following steps: the polishing head (59) and the joint of the heat radiation pipe orifice and the transformer are mutually matched for use.
7. The manufacturing and processing method of the metal shell of the power transformer as claimed in claim 3, wherein the manufacturing method comprises the following steps: arc-shaped notches matched with the radiating pipe are uniformly arranged on the abutting plate (38).
CN202010101532.XA 2020-02-19 2020-02-19 A method for making and processing a metal shell of a power transformer Active CN111276325B (en)

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