CN111268952A - Method for manufacturing mudstone composite material and application - Google Patents
Method for manufacturing mudstone composite material and application Download PDFInfo
- Publication number
- CN111268952A CN111268952A CN201811472106.6A CN201811472106A CN111268952A CN 111268952 A CN111268952 A CN 111268952A CN 201811472106 A CN201811472106 A CN 201811472106A CN 111268952 A CN111268952 A CN 111268952A
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- Prior art keywords
- mudstone
- manufacture
- clay
- products
- raw material
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/80—Optical properties, e.g. transparency or reflexibility
- C04B2111/82—Coloured materials
Abstract
The invention discloses a method for manufacturing a mudstone material, which comprises the steps of selecting a clay raw material, putting the clay raw material into a customized concave mould, forming a clutch whole by the concave mould and a convex mould, respectively implanting the concave mould and the convex mould into the upper end and the lower end of equipment, and driving the convex end of the equipment to be formed by mechanical pressure, hydraulic pressure, ten thousand ton hydraulic pressure and ultrahigh pressure. The method also comprises high-temperature steam pressure forming. The clay raw material of the method is taken as the main raw material, and the clay and other related substances are combined into the clay composite raw material to prepare the clay composite material. Therefore, the method is described to form the mudstone and the mudstone composite material suitable for the product manufacturing process from the raw material clay and the clay composite raw material under the conditions of high temperature and high pressure through the artificial external force.
Description
The technical field is as follows:
the invention belongs to the field of mudstone composite materials, and particularly relates to a method for manufacturing a mudstone composite material and application thereof.
Background
The terrestrial exogenesis is caused by the change of the movement of the natural substances, and the other is caused by the artificial method which is used by human beings all the time, such as clay brick and adobe house manufacturing, clay sintered brick and cement cemented brick mass production using a hydraulic press factory, and cement brick and bonded brick manufacturing by extrusion molding using a chemical substance hydrogen peroxide gas foaming agent.
The clay brick is manufactured by using a mechanical press and a hydraulic press, the pressure range is limited to 1 ton to 200 tons, and the manufactured clay brick is mainly used for manufacturing building materials and high-temperature sintering furnaces.
The performance of the clay brick is limited to high temperature of 1400 ℃, the water absorption is kept low, the strength of the brick body is not easy to break, and the clay brick has the defects of wear resistance, erosion resistance, sound insulation, heat insulation, freeze thawing resistance, pollution resistance and never fading, and the specifications of the clay brick are generally very small.
In recent years, clay brick manufacture enters the manufacturing stages of pressed bricks, steam cured bricks and steam pressed bricks, and the performance and specification of the clay brick do not change greatly.
The large hydraulic press is applied to a metal forming process by 500-1000 tons: such as automobiles, aviation and aerospace, are widely used.
Ten thousand ton hydraulic presses are commonly used for large-batch forgings, and metal parts are gradually forged into fixed shapes in production. Such as steam turbine rotors, marine large crankshafts, pressure shells in nuclear power, evaporators and aluminum forming materials.
The mud-rock composite material is manufactured by using a ten thousand ton hydraulic press. The clay is manufactured into the mudstone material, and the specification of the mudstone material can be set to manufacture large mudstone materials with various specifications according to the molding compactness of the clay and the pressure of a ten thousand ton hydraulic press, so that the clay is used for manufacturing products.
The mud-rock composite material can be manufactured by using steam and vapor pressure by using a ten thousand ton hydraulic press.
The invention content is as follows:
the object of the present invention is to provide a method for manufacturing a mudstone material.
It is another object of the present invention to provide a method of manufacturing a composite material.
Still another object of the present invention is to provide a method for manufacturing a mudstone composite material, which is low in manufacturing cost and easy to industrialize.
It is a further object of the present invention to provide a mudstone composite for use in the industry.
In order to achieve the purpose, the invention adopts the following technical scheme:
the mudstone composite material has mudstone as a matrix, the content of the mudstone matrix is loaded with the composite material, and the mudstone matrix is a composite substance which takes clay as a main raw material and is mixed with other raw materials according to a certain proportion, so that the mudstone composite material is manufactured.
The method for manufacturing the mudstone composite material is realized by the following steps.
A method of manufacturing a mudstone material.
The method selects a clay to regulate water content and color, and puts the clay into a concave mould, and the concave mould and the convex mould are respectively implanted into the upper end and the lower end of the equipment to form an extrusion equipment consisting of concave mould and convex mould, and the equipment is driven by machinery, hydraulic pressure and water pressure, and is pressed and formed to manufacture the mudstone.
The clay is silicate mineral with silicon oxide and aluminum oxide as main components.
The raw materials comprise: loam, sandy soil, clay, loess, silicate and cement, carbonate and quicklime, biological reef, metal and nonmetal, and building material.
The mudstone is weakly consolidated clay, and then has a generating force effect to form strongly consolidated rock, wherein the strongly consolidated rock comprises shale, mudstone, sandstone, limestone and the like.
The clay also comprises clay powder, and the clay contains 10-15% of water.
The raw materials are red, yellow, white, cyan, gray and coffee in color.
The concave-convex mould is a cuboid, a cube or a cylinder.
The extrusion pressure comprises 1-5000 tons, 5000-10000 tons and 10000-300000 tons.
The drive consists of a power machine, a ten thousand ton hydraulic press and an ultrahigh press.
The shaping includes cold forming, warm shaping, thermoforming, wherein the cold forming is: extruding the raw materials at normal temperature; wherein the warm forming is extrusion at a temperature of the raw materials higher than the normal temperature but not at a recrystallization temperature; wherein the thermoforming is an extrusion when the temperature of the feedstock is at a recrystallization temperature.
Method for manufacturing composite material
The method selects the following raw materials: mixing loam, sandy soil, clay, loess, silicate, cement, carbonate, quicklime, biological reef, metal, nonmetal and building material at a fixed ratio, placing into a prepared concave mold, and extruding with a power machine, a ten thousand ton hydraulic press and an ultrahigh pressure machine to obtain the composite material.
The composite raw materials comprise loam, sandy soil, clay, loess, silicate, cement, carbonate, quicklime, biological reef, metal, nonmetal and construction materials, any composite material taking the biological reef as a matrix is selected, for example, the biological reef is taken as the matrix, and the prepared material is the biological reef composite material.
Method for manufacturing mudstone composite material
The method selects clay as matrix, any of loam, sandy soil, loess, silicate, cement, carbonate, quicklime, biological reef, metal and nonmetal, and building material are mixed with clay, and the proportion of clay is greater than that of other raw materials.
Filling the selected clay composite raw materials into a prepared concave mould: the mud-rock composite material is manufactured by using a power machine ten thousand-ton hydraulic press and an ultrahigh press and performing high-temperature steam extrusion forming. The high temperature steam temperature is higher than 100 ℃.
Application of mudstone composite material in industry
The mudstone material and the mudstone composite material are widely applied in various industries.
The mudstone composite material is applied to the product manufacture of mechanism organization.
The mudstone composite material is applied to the manufacture of products for agriculture, animal husbandry and fishery.
The mudstone composite material is applied to the manufacture of medical and sanitary products.
The mudstone composite material is applied to the product manufacture of building materials.
The mudstone composite material is applied to the manufacture of products of metallurgical mineral products.
The mudstone composite material is applied to the manufacturing of petrochemical products.
The mudstone composite material is applied to the manufacture of products of water conservancy and hydropower.
The mudstone composite material is applied to the manufacture of products for transportation.
The mudstone composite material is applied to the product manufacture of the information industry.
The mudstone composite material is applied to the manufacturing of mechanical and electromechanical products.
The mudstone composite material is applied to the product manufacture of light industrial food.
The mudstone composite material is applied to the manufacture of products for clothing textile.
The mudstone composite material is applied to the product manufacture of professional services.
The mudstone composite material is applied to the manufacture of safety protection products.
The mudstone composite material is applied to the manufacture of products for environmental protection and greening.
The mudstone composite material is applied to manufacturing products for traveling and leisure.
The mudstone composite material is applied to the manufacture of products of office culture and education.
The mudstone composite material is applied to the manufacture of products of electronics and electricians.
The mudstone composite material is applied to the manufacture of toy gift products.
The mudstone composite material is applied to the product manufacture of household articles.
Mudstone composites are used in the manufacture of products of matter.
The mudstone composite material is applied to the manufacture of packaged products.
The mudstone composite material is applied to the manufacture of sports products.
The mudstone composite material is applied to the manufacture of office products.
Has the advantages that:
the invention highlights the manufacture of the mudstone composite material, and various loose raw materials are subjected to mechanical, hydraulic, ten thousand ton hydraulic pressure, ultrahigh pressure and high-temperature vapor pressure exogenetic extrusion, dehydration, crystallization and cementation to be changed into the mudstone or mud composite material, thereby effectively solving the problems of large consumption of resource energy sources in the product manufacturing process and reducing the quantity of the product consumption resource energy sources, thereby effectively saving the use amount of the energy resources, reducing the cost, improving the efficiency and being environment-friendly.
The invention is characterized in that the invention uses inexhaustible soil in nature, uses the composite mudstone material with clay as the matrix for manufacturing products, can effectively improve the performance of corresponding products, enables the products to be more heat-insulating, heat-preserving, high-temperature resistant, anti-erosion and high in strength, and solves the problem of manufacturing a plurality of high-end products.
The invention also discloses a preparation method of the clay, which is characterized in that the plasticity, the associativity, the thixotropy, the contractility and the sintering property of the clay are fully expressed, the clay is improved by external force forming, and the properties and the capability of other substances are also considered.
Description of the drawings:
FIG. 1: process flow chart of mudstone and mudstone composite material
The specific implementation mode is as follows:
the farmland transformation and water cellar construction belong to the industries of water conservancy and hydropower and the farmland hydraulic engineering industry.
The farmland reconstruction and water cellar construction are a specific embodiment of a mudstone composite material manufacturing technology and are also a product of farmland engineering.
The concrete implementation modes of farmland transformation and cistern construction are as follows:
selecting a clay raw material → manufacturing a mudstone and mudstone composite material → applying the mudstone material to the field hydraulic engineering, wherein the field hydraulic engineering is a water cellar matched with a farmland.
The method comprises the following concrete implementation steps of farmland improvement and cistern construction:
selecting clay raw materials: the soil in nature is composed of loam, clay, sandy soil and loess, is used as the clay for farmland reconstruction, and in order to save transportation cost and bring the farmland manufacturing cost into play, local materials are selected, soil is taken from the bottom layer of the farmland or nearby the farmland, and then the soil is continuously turned over and aired to be in a natural air drying state. The clay with water content of 15% can be fed into pressure equipment, and can be extruded and formed by mechanical pressure, hydraulic pressure, ten thousand ton hydraulic pressure and ultrahigh pressure, so that the clay can be changed into mudstone and mudstone plate, and the specification of the mudstone and mudstone plate is determined according to the requirements of hydraulic engineering, farmland and water cellar. And finally, constructing the mudstone and the mudstone composite material according to the construction design standards of farmlands and water cellars.
The manufactured mud rock is used as a farmland and a water cellar, wherein the farmland belongs to flat mountainous regions, and saline-alkali soil, sandy soil, gravelly soil, desert and saline-alkali soil are changed into the farmland.
The method comprises the following specific implementation steps: the method comprises the steps of using manual or agricultural machinery to arrange irregular land into a horizontal plane, determining the area according to the terrain, then paving a mudstone material or a mudstone plate on the horizontal plane, arranging the mudstone material or the mudstone plate into a plane, finally covering soil rich in organic matters, and constructing a water cellar according to the design requirements near farmland improvement.
Claims (40)
1. A method of manufacturing a mudstone material, the method comprising the steps of.
A clay will be provided, thereby forming a material.
And (3) loading clay into the concave mould, wherein the concave mould is combined with the convex mould, thereby forming the separation body, wherein the clay is silicate mineral with the main components of silicon oxide and aluminum oxide.
The concave-convex mould is respectively implanted into the upper end and the lower end of the equipment, so that the equipment is combined into extrusion equipment, and the extrusion equipment consisting of the concave-convex mould and the convex mould is separated and combined into a whole body, and is driven and pressed by machinery, hydraulic pressure and water beams for forming.
2. The method of claim 1 further comprising: providing a feedstock, wherein the feedstock comprises: loam, sandy soil, clay, loess, silicate and cement, carbonate and quicklime, biological reef, metallic material and non-metallic building material.
3. The method of claim 1 further comprising:
a special raw material is provided, thereby forming a specific material, wherein the raw material includes one of loam, sandy soil, clay, loess, silicate and cement, carbonate and quicklime, biological reef, metal and nonmetal, and building material.
4. The method of claim 1 comprising:
providing a composite raw material, thereby forming the composite material, wherein the composite raw material comprises loam, sandy soil, clay, loess, silicate and cement, carbonate and quicklime, biological reef, metal and nonmetal building materials, and any of the raw materials are selected and mixed according to a certain proportion.
5. The method of claim 1, wherein the weakly consolidated clay of mudstone is subjected to post-regenerative forces to form strongly consolidated rock including mudstone, shale, slate, sandstone, limestone, and the like.
6. The clay according to claim 1, further comprising clay powder, wherein the clay contains water in an amount of 10% to 15%.
7. A feedstock according to claim 1 further comprising a color selected from the group consisting of red, yellow, white, cyan, gray, and brown.
8. The raw material of claim 1, further comprising a blended color formed by mixing red, yellow, white, cyan, gray and coffee colors according to a fixed ratio.
9. The article of claim 1 wherein the mold relief mold is a cuboid, cube, cylinder.
10. The process of claim 1 wherein the extrusion pressure comprises a composition of from 1 ton to 5000 ton, from 5000 ton to 10000 ton, from 10000 ton to 300000 ton.
11. The system of claim 1 wherein the drive is comprised of a power machine, a hydraulic machine, a ten thousand ton hydraulic machine, an ultra high pressure machine.
12. The method of claim 1, wherein the forming further comprises cold forming, warm forming, and hot forming, wherein the cold forming is extrusion of the raw material at normal temperature, the over-warm forming is extrusion of the raw material at a temperature higher than normal temperature but not at a recrystallization temperature, and the hot forming is extrusion of the raw material at a recrystallization temperature.
13. The method of claim 12, wherein warm forming, thermoforming, and using high temperature steam, the medium high temperature steam temperature is above 100 ℃.
14. Mud-rock composite material
The mudstone composite material has mudstone as a matrix, and raw materials are loaded in the mudstone matrix, wherein the mudstone matrix is formed by mixing several raw materials according to a certain proportion and performing the action of post-generation.
15. The method of claim 14 wherein said post-production forces comprise mechanical power, hydraulic press, ten thousand ton hydraulic press, under high temperature steam, high temperature and high pressure and continuously applying pressure, generating extrusion force, dehydration force, high temperature crystallization force, high pressure cementation force.
16. Mudstone composite material application, the mudstone composite material comprising: mudstone, specific mudstone composite materials, mudstone composite materials and composite materials.
17. The use of claim 16 comprising the manufacture of products organized by institutions.
18. The use of claim 16 comprising the manufacture of agricultural, forestry, herding, or fishing products.
19. The use of claim 16 comprising the manufacture of products for medical and hygiene.
20. The use of claim 16 comprising the manufacture of products for building materials.
21. The use of claim 16 comprising the manufacture of products of metallurgical mineral origin.
22. The use of claim 16 comprising petrochemical product manufacture.
23. The use of claim 16 in the manufacture of products including water conservancy and hydropower.
24. The use of claim 16 comprising the manufacture of products for transportation.
25. The use of claim 16, comprising product manufacturing in the information industry.
26. The use of claim 16 including mechanical electromechanical product manufacturing.
27. The use of claim 16 comprising the manufacture of light industrial food products.
28. The use of claim 16 comprising the manufacture of articles of apparel textile.
29. The application of claim 16 comprising product manufacturing for professional services.
30. The use of claim 16 comprising the manufacture of a safety protected product.
31. The use of claim 16, comprising the manufacture of products for environmental greening.
32. The use of claim 16, comprising the manufacture of products for travel leisure.
33. The use of claim 16, comprising the manufacture of products for office culture.
34. The use of claim 16 comprising the manufacture of products for electronics and electricians.
35. The use of claim 16 comprising the manufacture of products such as toy gifts.
36. The use of claim 16 comprising the manufacture of articles for household use.
37. The use of claim 16 comprising the manufacture of goods.
38. The use of claim 16 comprising the manufacture of packaged products.
39. The use of claim 16 comprising the manufacture of products for sports.
40. The use of claim 16 comprising office product manufacturing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811472106.6A CN111268952A (en) | 2018-12-04 | 2018-12-04 | Method for manufacturing mudstone composite material and application |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811472106.6A CN111268952A (en) | 2018-12-04 | 2018-12-04 | Method for manufacturing mudstone composite material and application |
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| CN111268952A true CN111268952A (en) | 2020-06-12 |
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| CN201811472106.6A Withdrawn CN111268952A (en) | 2018-12-04 | 2018-12-04 | Method for manufacturing mudstone composite material and application |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116837235A (en) * | 2021-08-20 | 2023-10-03 | 何春远 | Method for preparing porcelain composite material and application thereof |
| CN117127639A (en) * | 2021-01-18 | 2023-11-28 | 何春远 | Method for manufacturing open caisson by tunneling open caisson sinking device and application thereof |
| CN117136662A (en) * | 2021-01-14 | 2023-12-01 | 何春远 | Biological straw farmland improvement method and application thereof |
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| CN116837235A (en) * | 2021-08-20 | 2023-10-03 | 何春远 | Method for preparing porcelain composite material and application thereof |
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Application publication date: 20200612 |