CN111268357B - Automatic following deviation rectifying device and method for leather conveying - Google Patents
Automatic following deviation rectifying device and method for leather conveying Download PDFInfo
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- CN111268357B CN111268357B CN202010106297.5A CN202010106297A CN111268357B CN 111268357 B CN111268357 B CN 111268357B CN 202010106297 A CN202010106297 A CN 202010106297A CN 111268357 B CN111268357 B CN 111268357B
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- leather
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- transplanting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/10—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
- B65G15/12—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
- B65G15/14—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts the load being conveyed between the belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/20—Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
- B65G21/2045—Mechanical means for guiding or retaining the load on the load-carrying surface
- B65G21/2054—Mechanical means for guiding or retaining the load on the load-carrying surface comprising elements movable in the direction of load-transport
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0233—Position of the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/041—Camera
Abstract
The invention discloses a leather conveying following automatic deviation rectifying device and a method, wherein a camera acquires image information of leather on a conveying belt and transmits the image information to a central console, the central console judges whether the leather deflects through image identification and calculates the direction and the angle of deflection, then sends out a command to a following platform to accelerate to run under the leather at the same speed as the conveying belt, simultaneously starts a transplanting platform to jack the leather upwards to be separated from the conveying belt and rotate by a corresponding angle in the reverse direction of the original deflection direction, and then returns the corrected leather to the conveying belt, thereby realizing the automatic deviation rectifying of the leather conveying following. The leather conveying device ensures that the leather is conveyed orderly, avoids the phenomenon that the processing effect is not ideal due to the offset of the leather, and simultaneously greatly reduces the time from the upper process to the lower process and improves the processing efficiency.
Description
The technical field is as follows:
the invention relates to the field of automatic leather processing, in particular to a following automatic deviation rectifying device and method for leather conveying.
Background art:
leather production is a complex process of various physical processes and chemical treatments of animal skins, mainly comprising three stages: a preparation stage, a tanning stage and a finishing stage. The preparation stage mainly comprises the following steps: soaking, fleshing, unhairing, liming, degreasing, softening and pickling, aiming at removing useless matters such as hair, fat and the like on the animal skin; the main procedures of the tanning stage are as follows: pretanning, main tanning and retanning, which aims to change the collagen fiber of animal skin into leather from skin by a chemical method; the most complex procedure in the finishing stage is mainly: drying, staking, flattening, buffing, finishing, embossing, and the like, for the purpose of improving the sensory properties of the leather, including: thickness, flexibility, water resistance, and the like.
In order to improve the production efficiency, the leather is conveyed among all the working procedures in the finishing stage through a conveying belt and is stacked by a stacker crane. However, various factors can appear in the production process and lead to the leather to produce the deflection of certain angle on the conveyer belt, need have the special messenger to carry out the leather and rectify a deviation, wasted the manpower, reduced production efficiency, consequently need a automatic deviation correcting device that does not influence the leather and carry to solve following two problems urgently:
(1) the leather after vibration and softening is very soft, and the leather cannot be wrinkled in the conveying process, so that the leather is placed on the conveying belt in order after being corrected.
(2) In the deviation rectifying process of the leather deviation rectifying device, the leather is guaranteed to be normally conveyed.
The invention content is as follows:
the invention provides a following automatic deviation rectifying device and method for leather conveying, and aims to ensure that leather is conveyed orderly, avoid the phenomenon that the processing effect is not ideal due to deviation of the leather, greatly reduce the time from an upper process to a lower process and improve the processing efficiency.
The technical scheme adopted by the invention is as follows:
the utility model provides a leather transportation retinue automatic deviation rectification device, including the lathe bed, the conveyer belt, the camera, retinue platform, transplant the platform and transplant the pole, three piece at least conveyer belts are separated by certain clearance and rotate the connection on the lathe bed in parallel each other, the camera sets up the top at the conveyer belt, retinue platform arranges the conveyer belt below and can move along the direction of conveyer belt in, transplant the platform and set up on retinue platform rotatably and can vertically move, fix even number transplanting the pole on transplanting the platform, all transplant the pole and half divide into two sets ofly and symmetrical arrangement in the both sides of transplanting the platform, two sets of transplanting the pole and stretch into in the clearance between the conveyer belt of corresponding position department on the lathe bed.
Further, a following mechanism is arranged below the bed body, the following platform is moved along the direction of the conveying belt through the following mechanism, the following mechanism comprises chains, chain wheels, a motor, a gearbox and a bottom frame, the four chain wheels are connected to the bottom frame in a mutually parallel mode in a two-two mode, the two chain wheels in each group are linked through one chain, an output shaft of the motor is connected with an input end of the gearbox, and an output end of the gearbox is connected with the two chain wheels.
Furthermore, the traveling platform is of a rectangular plate structure, chain connecting rods are fixed at two ends of the traveling platform, the traveling platform is horizontally arranged, and the chain connecting rods at each end of the traveling platform are correspondingly and fixedly connected with the chains.
Furthermore, a linear guide rail is arranged on the chassis and on the outer side of each chain, four rollers are rotatably connected to the following platform, the two rollers form a group, and each group of rollers is supported on one linear guide rail.
Furthermore, a limiting block is arranged on each of the two sides of each linear guide rail, the limiting blocks are connected to the linear guide rails in a sliding mode, locking screws are connected to the limiting blocks in a threaded mode, and the limiting blocks are locked and fixed on the linear guide rails through the locking screws.
Furthermore, a deviation rectifying mechanism is fixed on the following platform, the transplanting table is arranged on the following platform in a rotatable and vertically movable manner through the deviation rectifying mechanism, the deviation rectifying mechanism comprises a bottom mounting plate, a lifting table, a lifting cylinder, lifting rods, a rotary cylinder, a gear and a rack, the bottom mounting plate is fixedly connected to the following platform, the lifting cylinder and the four lifting rods are vertically and fixedly connected to the bottom mounting plate, the lifting table is fixedly connected to the free ends of the lifting rods, a cylinder shaft of the lifting cylinder is fixedly connected with the lifting table, the gear is rotatably connected to the lifting table, the rack is slidably connected to the lifting table and meshed with the gear, the rotary cylinder is fixedly connected to the lifting table, a cylinder shaft of the rotary cylinder is fixedly connected with the rack and drives the rack to slide on the lifting table, and the transplanting table is fixedly connected to the gear.
Further, a rack sliding rail is fixedly connected to the lifting platform, and rack limiting blocks are fixed to two ends of the rack sliding rail.
Furthermore, the transplanting table is of a disc structure, a threaded joint is fixedly connected to the circle center of the bottom surface of the transplanting table, a threaded hole is formed in the gear, and the threaded joint is in threaded connection with the threaded hole of the gear.
The invention also provides a leather conveying following automatic deviation rectifying method, wherein a camera acquires image information of leather on a conveying belt and transmits the image information to a central console, the central console judges whether the leather deflects through image identification and calculates the direction and the angle of deflection, then sends out a command to a following platform to accelerate to run right below the leather and run at the same speed as the conveying belt, simultaneously starts a transplanting platform to jack the leather upwards to be separated from the conveying belt and rotate at a corresponding angle in the reverse direction of the original deflection direction, and then returns the leather after deviation rectification to the conveying belt, thereby realizing the automatic deviation rectification of the leather conveying following.
The invention has the following beneficial effects:
1) the invention adopts four transplanting rods to jack up the leather, and the leather does not wrinkle after the deviation rectification is finished.
2) The invention adopts the following mechanism, the speed of the leather in the moving direction is unchanged in the process of jacking and rotating the leather by the transplanting rod, and the deviation correction is completed under the condition of realizing the high-efficiency work of the leather production line.
3) The rotary driving system is driven by the air cylinder, so that the rotary angle of the transplanting table can be easily and accurately controlled, and the leather deviation correction can be quickly completed in a reaction manner.
Description of the drawings:
FIG. 1 is a block diagram of the present invention.
Fig. 2 is a schematic diagram of the pallet.
FIG. 3 is a schematic view of the structure of the deviation correcting mechanism.
FIG. 4 is a schematic view of the structure of the deviation correcting mechanism (removing the transplanting table).
Fig. 5 is a schematic structural view (upside down) of the transplanting table.
The specific implementation mode is as follows:
the invention will be further described with reference to the accompanying drawings.
Referring to fig. 1 to 5, the automatic deviation rectifying device for leather conveying follow-up of the invention comprises a bed body 11, conveying belts 12, a camera 13, a follow-up platform 21, a transplanting table 22 and transplanting rods 23, wherein the four conveying belts 12 are rotatably connected to the bed body 11 in parallel at intervals, the camera 13 is arranged above the conveying belts 12, the follow-up platform 21 is arranged below the conveying belts 12 and can move along the direction of the conveying belts 12, the transplanting table 22 is rotatably and vertically movably arranged on the follow-up platform 21, the four transplanting rods 23 are fixed on the transplanting table 22, the four transplanting rods 23 are divided into two half groups and symmetrically arranged at two sides of the transplanting table 22, and the two groups of transplanting rods 23 extend into gaps between the conveying belts 12 at corresponding positions on the bed body 11.
In order to facilitate the movement of the pallet 21, a pallet 21 is provided below the bed 11, and the pallet 21 is moved in the direction of the conveyor belt 12 by the pallet.
The following mechanism comprises chains 31, chain wheels 32, a motor 33, a gearbox 34 and a bottom frame 35, wherein every two of the four chain wheels 32 are in a group and are mutually and parallelly connected to the bottom frame 35 in a rotating mode, the two chain wheels 32 in each group are linked through the chains 31, an output shaft of the motor 33 is connected with an input end of the gearbox 34, and an output end of the gearbox 34 is connected with the two groups of chain wheels 32. The motor 33 drives the chain 31 to rotate.
The pallet 21 is a rectangular plate structure, and in order to fix the pallet 21 to the chain, chain connecting rods 41 are fixed to both ends of the pallet 21, and the pallet 21 is horizontally disposed. After the chain 31 is looped around, both ends of the chain 31 are fixedly connected to the chain connecting rods 41 at both ends of the following platform 21.
In order to ensure the motion stability of the following platform 21, a linear guide rail 42 is arranged on the base frame 35 and outside each chain 31, four rollers 43 are rotatably connected to the following platform 21, two rollers 43 are in a group, and each group of rollers 43 is supported on one linear guide rail 42.
In order to limit the movement stroke of the following platform 21, two sides of each linear guide rail 42 are respectively provided with a limiting block 44, the limiting blocks 44 are connected on the linear guide rails 42 in a sliding manner, the limiting blocks 44 are in threaded connection with locking screws, and the limiting blocks 44 are locked and fixed on the linear guide rails 42 by the locking screws. The position of the limiting block 44 on the linear guide rail 42 can be adjusted, and the use is flexible.
In order to realize the rotatable and vertically movable transplanting table 22, a correction mechanism is fixed on the following platform 21, and the transplanting table 22 is rotatably and vertically movably arranged on the following platform 21 through the correction mechanism.
The deviation rectifying mechanism in the invention comprises a bottom mounting plate 51, a lifting table 52, a lifting cylinder 53, a lifting rod 54, a rotating cylinder 55, a gear 56 and a rack 57.
In order to facilitate the sliding connection of the rack 57 to the lifting platform 52, a rack slide rail 58 is fixedly connected to the lifting platform 52, and rack stoppers 59 are fixed to both ends of the rack slide rail 58.
The transplanting table 22 is of a disc structure, a threaded joint 221 is fixedly connected to the circle center of the bottom surface of the transplanting table 22, a threaded hole is formed in the gear 56, and the threaded joint 221 is in threaded connection with the threaded hole of the gear 56.
The lifting rod 54 comprises a guide post and a piston rod, the piston rod is inserted into the guide post, the piston rod is fixedly connected with the lifting platform 52, and the guide post is fixedly connected with the bottom mounting plate 51.
The correction method comprises the following specific steps:
1) the camera is arranged at the starting end of the conveying belt, collects the image information of the leather 800 in the conveying process and transmits the image information to the central console 61;
2) the central console judges whether the leather deflects at an angle through image recognition, and calculates the deflection direction and angle;
3) the central console sends a command to start the following mechanism to run at the same speed with the conveying belt under the leather in an accelerated way, as shown in figure 1;
4) starting a deviation correcting mechanism to jack the leather upwards to be separated from the conveying belt, reversely rotating the leather by a corresponding angle with the original deflection direction, and returning the corrected leather to the conveying belt;
5) and finishing the leather correction, returning the transplanting table of the correction mechanism to the lowest position, rotating to the initial angle, stopping suddenly by the following mechanism, returning to the initial position, and preparing for correcting the next leather.
The foregoing is only a preferred embodiment of this invention and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the invention and these modifications should also be considered as the protection scope of the invention.
Claims (8)
1. The utility model provides a leather transport retinue automatic deviation rectification device which characterized in that: the automatic transplanting machine comprises a machine body (11), conveying belts (12), cameras (13), a following platform (21), a transplanting table (22) and transplanting rods (23), wherein at least three conveying belts (12) are separated by a certain gap and are connected to the machine body (11) in a mutually parallel rotating mode, the cameras (13) are arranged above the conveying belts (12), the following platform (21) is arranged below the conveying belts (12) and can move along the direction of the conveying belts (12), the transplanting table (22) is arranged on the following platform (21) in a rotating and vertically moving mode, even transplanting rods (23) are fixed on the transplanting table (22), all the transplanting rods (23) are divided into two groups in half and are symmetrically arranged on two sides of the transplanting table (22), and the two groups of transplanting rods (23) extend into the gap between the conveying belts (12) at corresponding positions on the machine body (11);
lathe bed (11) below is equipped with the follower mechanism, and the direction that conveyer belt (12) was followed in the realization of follower platform (21) through the follower mechanism removes, the follower mechanism includes chain (31), sprocket (32), motor (33), gearbox (34) and chassis (35), and four sprocket (32) two liang rotate to be a set of each other parallelly connected on chassis (35), links mutually through a chain (31) between two sprocket (32) of every group, and the output shaft of motor (33) links to each other with the input of gearbox (34), and two sets of sprocket (32) are connected to the output of gearbox (34).
2. The leather conveying following automatic deviation rectifying device according to claim 1, characterized in that: the pallet (21) is of a rectangular plate structure, chain connecting rods (41) are fixed at two ends of the pallet (21), the pallet (21) is horizontally arranged, and the chain connecting rods (41) at each end of the pallet (21) correspond to and are fixedly connected with the chains (31).
3. The leather conveying following automatic deviation rectifying device according to claim 1, characterized in that: the outer side of each chain (31) on the base frame (35) is provided with a linear guide rail (42), four rollers (43) are rotatably connected to the following platform (21), the two rollers (43) are in one group, and each group of rollers (43) is supported on one linear guide rail (42).
4. The leather conveying follow automatic deviation rectifying device according to claim 3, characterized in that: both sides at every linear guide (42) all set up a stopper (44), stopper (44) sliding connection is on linear guide (42), and threaded connection has locking screw on stopper (44), and locking screw fixes stopper (44) locking on linear guide (42).
5. The leather conveying following automatic deviation rectifying device according to claim 1, characterized in that: the following platform (21) is fixed with a deviation correcting mechanism, the transplanting table (22) is arranged on the following platform (21) in a rotatable and vertically movable manner through the deviation correcting mechanism, the deviation correcting mechanism comprises a bottom mounting plate (51), a lifting table (52), a lifting cylinder (53), lifting rods (54), a rotating cylinder (55), a gear (56) and a rack (57), the bottom mounting plate (51) is fixedly connected on the following platform (21), the lifting cylinder (53) and four lifting rods (54) are vertically and fixedly connected on the bottom mounting plate (51), the lifting table (52) is fixedly connected at the free end of the lifting rods (54), a cylinder shaft of the lifting cylinder (53) is fixedly connected with the lifting table (52), the gear (56) is rotatably connected on the lifting table (52), the rack (57) is slidably connected on the lifting table (52), and the rack (57) is meshed with the gear (56), the rotary cylinder (55) is fixedly connected to the lifting platform (52), a cylinder shaft of the rotary cylinder (55) is fixedly connected with the rack (57) and drives the rack (57) to slide on the lifting platform (52), and the transplanting platform (22) is fixedly connected to the gear (56).
6. The leather conveying following automatic deviation rectifying device according to claim 5, characterized in that: the lifting platform (52) is fixedly connected with a rack sliding rail (58), and two ends of the rack sliding rail (58) are fixed with rack limiting blocks (59).
7. The leather conveying following automatic deviation rectifying device according to claim 5, characterized in that: the transplanting table (22) is of a disc structure, a threaded joint (221) is fixedly connected to the circle center of the bottom surface of the transplanting table (22), a threaded hole is formed in the gear (56), and the threaded joint (221) is in threaded connection with the threaded hole of the gear (56).
8. A leather conveying following automatic deviation rectifying method is characterized in that: the camera collects image information of leather on the conveying belt and transmits the image information to the central console, the central console judges whether the leather deflects through image recognition and calculates the direction and the angle of the deflection, then sends out a command to the traveling platform to move under the leather at the same speed as the conveying belt, simultaneously starts the transplanting platform to jack the leather upwards to be separated from the conveying belt, rotates the leather by a corresponding angle in the reverse direction of the original deflection direction, and then returns the leather after deviation correction to the conveying belt, so that automatic deviation correction of the leather conveying traveling is realized.
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CN202010106297.5A CN111268357B (en) | 2020-02-21 | 2020-02-21 | Automatic following deviation rectifying device and method for leather conveying |
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CN202010106297.5A CN111268357B (en) | 2020-02-21 | 2020-02-21 | Automatic following deviation rectifying device and method for leather conveying |
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CN111268357B true CN111268357B (en) | 2021-03-26 |
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CN113621740B (en) * | 2021-08-23 | 2022-04-22 | 温州旭美科技有限公司 | Puncture-preventing shoe production line |
CN117049105B (en) * | 2023-09-11 | 2024-03-01 | 南京飞达机械有限公司 | Automatic deviation correcting device that goes down of intelligent conveyer belt |
CN117446441A (en) * | 2023-11-08 | 2024-01-26 | 山东金旭钢构工程有限公司 | Control method and system for slab transmission deviation correction |
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WO2001074693A1 (en) * | 2000-03-31 | 2001-10-11 | Siemens Electrocom, L.P. | Hold and release singulating conveyor |
WO2003051750A1 (en) * | 2001-12-19 | 2003-06-26 | Siemens Aktiengesellschaft | Belt transfer assembly |
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