CN111267016A - Magnetic material butt joint tool and butt joint method - Google Patents
Magnetic material butt joint tool and butt joint method Download PDFInfo
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- CN111267016A CN111267016A CN202010183867.0A CN202010183867A CN111267016A CN 111267016 A CN111267016 A CN 111267016A CN 202010183867 A CN202010183867 A CN 202010183867A CN 111267016 A CN111267016 A CN 111267016A
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- butt joint
- magnetic
- orientation
- magnetic material
- bottom plate
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- 210000001503 joint Anatomy 0.000 title claims abstract description 73
- 239000000696 magnetic material Substances 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 8
- 230000007704 transition Effects 0.000 claims description 10
- 238000001179 sorption measurement Methods 0.000 claims description 9
- 230000005389 magnetism Effects 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 6
- 238000013459 approach Methods 0.000 claims description 6
- 230000006978 adaptation Effects 0.000 claims description 4
- 206010066054 Dysmorphism Diseases 0.000 claims description 2
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 7
- 238000003032 molecular docking Methods 0.000 description 7
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000012852 risk material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/002—Magnetic work holders
Abstract
The invention discloses a magnetic material butt joint tool and a butt joint method, and the magnetic material butt joint tool comprises a bottom plate and a butt joint piece fixedly connected to the end face of the bottom plate, wherein the bottom plate and the butt joint piece are made of non-magnetic materials, pre-positioning surfaces for respectively adapting to pre-positioning of a magnetic piece are formed on two sides of a clamping area, a magnetic attraction orientation area is arranged to be of a symmetrical special-shaped equilateral structure and is provided with a triangular end part, orientation surfaces respectively adapting to guiding and adsorbing of the magnetic piece are formed on two sides of the magnetic attraction area, the orientation surfaces on the two sides are arranged to be side surfaces with a preset curvature, and the orientation surfaces are connected with the pre-. According to the invention, the material pieces to be butted are placed on the non-magnetic conductive bottom plate and are aligned in advance through the clamping areas of the butting pieces, so that the magnetic pieces are adsorbed and butted, the butted products can be automatically adsorbed and attached, the problems of safety risk of butt joint of the magnetic pieces and raw material damage caused by manual operation in the prior art are solved, the butt joint efficiency of the magnetic materials is improved, and the production efficiency is further improved.
Description
Technical Field
The invention relates to the technical field of magnetic material butt joint, in particular to a magnetic material butt joint tool and a butt joint method.
Background
At present, the butt joint of magnetic materials is generally carried out by manual butt joint, because the magnetic materials have different sizes and different performances, the magnetic field of the magnetic materials is different in size, so that small materials can be easily butt jointed, but the butt joint of large materials has high magnetic field intensity, so that the butt joint has the technical requirement on operators and low efficiency, and the materials are easy to crush and have no reliability; if the pneumatic structure of the automation equipment is used for butt joint, the operation cannot be flexible and convenient, the production efficiency of butt joint of magnetic materials is seriously influenced, the inspection and maintenance cost is required, and the comprehensive cost is high.
Disclosure of Invention
The invention aims to provide a magnetic material butt joint tool and a butt joint method, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a magnetism material butt joint frock, is including bottom plate and the butt joint piece of rigid coupling at this bottom plate terminal surface, bottom plate and butt joint piece are non-magnetic material, the butt joint piece including be formed at the clamping area of one end and be formed at the other end and with the directional district is inhaled to the magnetism of the seamless butt joint in clamping area, the both sides in clamping area are formed with and are used for the pre-positioning face of adaptation magnetic part prepositioning respectively, magnetism is inhaled the directional district and is set up to the dysmorphism equilateral structure of symmetry to be formed with the triangle-shaped tip, its both sides are formed with the adsorbed directional face of adaptation magnetic part direction respectively, both sides directional face set up to have predetermined camber size side, this directional face seamless connection is the pre-positioning face.
The pre-positioning surfaces formed on the two sides of the clamping area are arranged in parallel, and the pre-positioning surfaces are perpendicular to the surface of the bottom plate.
The orientation plane is perpendicular to the base plate surface.
The magnetic attraction orientation area is of an isosceles triangle structure.
The angle of the end part of the magnetic attraction orientation area is set to be 10-25 degrees.
The upper surface of bottom plate and the equal surperficial smooth setting in side of butt joint piece, the side is including pre-locating surface and orientation face.
The bottom plate is connected with the butt joint piece through a fixing piece, the fixing piece is a butterfly bolt, and the fixing piece is made of a non-magnetic material.
And a transition surface is formed at the joint of the pre-positioning surface and the orientation surface, and the transition surface is of a cambered surface structure.
A magnetic material butt joint method comprises the following steps:
the method comprises the following steps: two groups of magnetic components to be butted are respectively placed on two sides of the clamping area, slowly approach to a preset positioning surface and are jointed with the preset positioning surface;
step two: synchronously pushing the two groups of magnetic parts forwards along the plane of the prepositioning surface, aligning the two groups of magnetic parts at the joint of the orientation surface and the prepositioning surface, and slowly synchronously displacing the magnetic parts to the orientation surface after aligning;
step three: under the action of the magnetic attraction force of the two groups of magnetic parts, the two groups of magnetic parts gradually approach to the end face where the orientation surface is located and finally drive away from the butt joint part to finish adsorption butt joint.
And in the third step, when the magnetic parts are mutually adsorbed and move towards the end parts to be attached, external clamping force is adopted to stabilize the two groups of magnetic parts and keep the two groups of magnetic parts on the same symmetrical plane, and the external clamping force comprises mechanical clamping or hand holding.
According to the technical scheme, the material parts to be butted are placed on the non-magnetic-conductive bottom plate and are aligned in advance through the clamping area of the butting part, finally, the magnetic parts are adsorbed and butted at the magnetic attraction orientation area through the principle that the distance between the orientation surfaces is gradually reduced and the attraction force is gradually increased, the butted products can be automatically adsorbed and closed, the problems of safety risk and raw material damage of manual operation on butting of the magnetic parts in the prior art are solved, the butting efficiency of the magnetic materials is improved, and the production efficiency is further improved.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic view of a transition surface of the present invention;
FIG. 3 is a schematic view of the magnetic attraction spacing in the docking component according to the present invention;
fig. 4 is a schematic perspective view of the docking piece of the present invention.
In the figure: 1, a bottom plate, 11 initial placement area I, 12 initial placement area II, 13 magnetic attraction guide area I, 14 magnetic attraction guide area II, 15 magnetic attraction butt joint area, 2 butt joint piece, 21 clamping area, 211 pre-positioning surface I, 212 pre-positioning surface II, 22 magnetic attraction orientation area, 221 orientation surface I, 222 orientation surface II, 3 fixing piece, 4 magnetic attraction distance I, 5 magnetic attraction distance II, 6 magnetic attraction distance III and 7 transition surface.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1-4, a magnetic material butt joint tool includes a bottom plate 1 and a butt joint member 2 fixedly connected to an end surface of the bottom plate 1, in this embodiment, stable and rapid butt joint of two sets of magnetic members on different sides is realized by using the butt joint member 2, so that the butt joint efficiency is improved, and meanwhile, the operational risk of personnel is reduced, specifically;
the base plate 1 and the butt joint member 2 are made of non-magnetic materials, which may be made of resin materials or other non-magnetic materials, so as not to interfere with a magnetic field, and this embodiment does not limit this in detail, and it is important to explain this kind of butt joint member 2 that the butt joint member 2 includes a clamping area 21 formed at one end and a magnetic attraction orientation area 22 formed at the other end and in seamless butt joint with the clamping area 21, pre-positioning surfaces for respectively adapting to pre-positioning of the magnetic member are formed on both sides of the clamping area 21, and the pre-positioning surfaces include a first pre-positioning surface 211 located on one side and a second pre-positioning surface 212 located on the other side, and in this embodiment, it is preferable that the first pre-positioning surface 211 and the second pre-positioning surface 212 are arranged in parallel to each other, and both are perpendicular to the surface of the base plate 1, and this structure arrangement is such that when the magnetic member is located on the first pre, the magnetic part can have an equidistant position relation, so that different magnetic attraction forces caused by unequal distances can not be generated, and the butt joint stability and accuracy of the magnetic part during pre-positioning are further improved; meanwhile, the magnetic attraction orientation area 22 is set to be a symmetrical special-shaped equilateral structure, and it is important to explain that a triangular structure is formed at the top end of the special-shaped equilateral structure, and orientation faces respectively adaptive to the guiding and the adsorption of the magnetic member are formed on two sides of the special-shaped equilateral structure, including a first orientation face 221 and a second orientation face 222, the orientation faces on the two sides are set to be side faces with a preset curvature, the preferred magnetic attraction orientation area 22 of the embodiment is set to be an isosceles triangle, that is, the preset curvature is 0, the structural design enables the magnetic attraction orientation area to extend from the tail end of the orientation face to the top end position to form a width gradient effect with the same gradient of the transverse face, as shown in fig. 3, the magnetic attraction distance one 4, the magnetic attraction distance two 5 and the magnetic attraction distance three 6 in the figure are all perpendicular to the perpendicular line of the isosceles triangle and are equidistant from, Magnetism is inhaled interval two 5 and is inhaled the length of interval three 6 and be the linear reduction, and the interval reduces the effect that can realize the magnetic attraction crescent of both sides magnetic part, simultaneously, owing to the adoption be the triangle-shaped structure, the magnetic attraction reduces gradually and makes mutual magnetic attraction crescent by directional face interval, and both sides magnetic part can realize the butt joint and final laminating along directional face by oneself, has reached the result of use of this kind of frock. In a specific embodiment, such a base plate 1 can be laid flat on a horizontal surface.
The magnetic attraction orientation area 22 preferably adopted in this embodiment is an isosceles triangle, and further, the angle of the end portion thereof is set to be 10 ° to 25 °, including any one of 10 °, 11 °, 12 °, 13 °, 14 °, 15 °, 16 °, 17 °, 18 °, 19 °, 20 °, 21 °, 22 °, 23 °, 24 ° and 25 °, which can ensure that the distance between the two sides of the triangular structure of the magnetic attraction orientation area 22 can meet the magnetic attraction requirement of the magnetic member, it should be noted that the length and width of the docking member 2 are not limited by the tool, because the structure can be adapted to the magnetic member with different magnetic attraction force, and if the magnetic attraction force of the magnetic member is large, the docking member 2 with the size adapted to the magnetic attraction force can be adopted; if the magnetic attraction of the magnetic piece is small, the butt joint piece 2 with the medium size and the fit with the medium size can be adopted; and the injecition of angle has further improved the effect of magnetism adsorption, and this angle scope can effectually realize both sides magnetic part at the automatic adsorption effect of clamping zone 21, and the angle is too big, and the adsorption affinity is less, and the effect is not good, and the angle undersize, and the adsorption affinity is stronger, hardly realizes automatic absorption and removes to the top.
The orientation surface is connected with the pre-positioning surface in a seamless mode, as shown in fig. 2, a transition surface 7 is formed at the connection position of the pre-positioning surface and the orientation surface, the transition surface 7 is of an arc surface structure, when the magnetic part is transited from the pre-positioning surface to the orientation surface, the transition surface 7 with the radian can effectively reduce the problem that the movement of the magnetic part is not stable during transition, and the using effect of the magnetic part is further improved.
Preferably, the upper surface of the bottom plate 1 and the side surfaces of the butt joint pieces 2 are smoothly arranged, and the smoothly arranged surfaces can further improve the smoothness of the magnetic pieces during surface displacement of the prepositioning surfaces and the orientation surfaces, so that the use effect of the tool is improved.
In order to combine the tool for use, the magnetic material butt joint method comprises the following steps:
the method comprises the following steps: the two groups of magnetic pieces of the butt joint piece 2 are respectively placed on two sides of the clamping area, slowly approach to a preset positioning surface and are attached to the preset positioning surface; as shown in fig. 1, the bottom plate 1 shown in the figure has an end surface area where the docking member 2 is installed, and the other positions include a first initial placement area 11 and a second initial placement area 12 located at two sides of the clamping area 21, a first magnetic attraction guide area 13 and a second magnetic attraction guide area 14 located at two sides of the magnetic attraction orientation area 22, and a magnetic attraction docking area 15 located in front of an end portion of the docking member 2; specifically, two groups of magnetic members to be butted are respectively placed in a first initial placement area 11 and a second initial placement area 12, N poles and S poles of the two groups of magnetic members are opposite, and under the action of magnetic attraction, the two groups of magnetic members are respectively attached to a first prepositioning surface 211 and a second prepositioning surface 212, so that the initial prepositioning requirement is completed;
step two: synchronously pushing the two groups of magnetic parts forwards along the plane of the prepositioning surface, aligning the two groups of magnetic parts at the joint of the orientation surface and the prepositioning surface, and slowly synchronously displacing the magnetic parts to the orientation surface after aligning; the aligning magnetic members in this step can be understood as two groups of magnetic members butted on the same horizontal line, the horizontal line is perpendicular to the end surface of the prepositioning surface, after moving to the orientation surface, the magnetic members are jointed with the end surface of the orientation surface under the action of mutual magnetic attraction, because the magnetic attraction orientation area 22 adopted in this embodiment is preferably a triangular structure, the distance between the orientation surfaces on both sides of the end part of the magnetic attraction orientation area 22 after jointing is gradually reduced, after the distance is gradually reduced, the magnetic attraction is gradually increased, and the automatic butt joint of the two groups of magnetic members can be realized under the action of the gradually increased magnetic attraction; specifically, the two sets of magnetic members are respectively attached to the first oriented surface 221 and the second oriented surface 222 and are respectively located in the areas where the first magnetic attraction guide area 13 and the second magnetic attraction guide area 14 are located, and for the purpose of stability in the process of butt joint displacement, the magnetic members can be stabilized by adopting external clamping force, wherein the clamping force comprises mechanical clamping or hand holding;
step three: under the action of the magnetic attraction force of the two groups of magnetic parts, the two groups of magnetic parts gradually approach to the end face where the orientation surface is located and finally drive away from the butt joint part 2 to complete adsorption butt joint, and are in butt joint with the magnetic adsorption butt joint area 15 to finally complete butt joint.
The above-mentioned embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solution of the present invention by those skilled in the art should fall within the protection scope defined by the claims of the present invention without departing from the spirit of the present invention.
Claims (10)
1. The utility model provides a magnetism material butt joint frock which characterized in that: including bottom plate and rigid coupling at the butt joint piece of this bottom plate terminal surface, bottom plate and butt joint piece are non-magnetic material, the butt joint piece including be formed at the clamping district of one end and formed at the other end and with the directional district is inhaled to the magnetism of the seamless butt joint in clamping district, the both sides in clamping district are formed with and are used for the pre-positioned prepositioning face of adaptation magnetic element respectively, the directional district is inhaled to magnetism sets up to the dysmorphism equilateral structure of symmetry to be formed with the triangle-shaped tip, its both sides are formed with the orientation face of the absorption of adaptation magnetic element direction respectively, both sides the orientation face set up to have predetermined camber size side, should orientation face seamless connection prepositioning face.
2. The magnetic material butt joint tool according to claim 1, characterized in that: the pre-positioning surfaces formed on the two sides of the clamping area are arranged in parallel, and the pre-positioning surfaces are perpendicular to the surface of the bottom plate.
3. The magnetic material butt joint tool according to claim 1, characterized in that: the orientation plane is perpendicular to the base plate surface.
4. The magnetic material butt joint tool according to claim 1, characterized in that: the magnetic attraction orientation area is of an isosceles triangle structure.
5. The magnetic material butt joint tool according to claim 4, characterized in that: the angle of the end part of the magnetic attraction orientation area is set to be 10-25 degrees.
6. The magnetic material butt joint tool according to claim 1, characterized in that: the upper surface of bottom plate and the equal surperficial smooth setting in side of butt joint piece, the side is including pre-locating surface and orientation face.
7. The magnetic material butt joint tool according to claim 1, characterized in that: the bottom plate is connected with the butt joint piece through a fixing piece, the fixing piece is a butterfly bolt, and the fixing piece is made of a non-magnetic material.
8. The magnetic material butt joint tool according to claim 1, characterized in that: and a transition surface is formed at the joint of the pre-positioning surface and the orientation surface, and the transition surface is of a cambered surface structure.
9. A magnetic material butt-joint method according to any one of claims 1 to 8, characterized in that: the method comprises the following steps:
the method comprises the following steps: two groups of magnetic components to be butted are respectively placed on two sides of the clamping area, slowly approach to a preset positioning surface and are jointed with the preset positioning surface;
step two: synchronously pushing the two groups of magnetic parts forwards along the plane of the prepositioning surface, aligning the two groups of magnetic parts at the joint of the orientation surface and the prepositioning surface, and slowly synchronously displacing the magnetic parts to the orientation surface after aligning;
step three: under the action of the magnetic attraction force of the two groups of magnetic parts, the two groups of magnetic parts gradually approach to the end face where the orientation surface is located and finally drive away from the butt joint part to finish adsorption butt joint.
10. The magnetic material butt joint method according to claim 9, characterized in that: and in the third step, when the magnetic parts are mutually adsorbed and move towards the end parts to be attached, external clamping force is adopted to stabilize the two groups of magnetic parts and keep the two groups of magnetic parts on the same symmetrical plane, and the external clamping force comprises mechanical clamping or hand holding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010183867.0A CN111267016A (en) | 2020-03-16 | 2020-03-16 | Magnetic material butt joint tool and butt joint method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010183867.0A CN111267016A (en) | 2020-03-16 | 2020-03-16 | Magnetic material butt joint tool and butt joint method |
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| CN111267016A true CN111267016A (en) | 2020-06-12 |
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| CN202010183867.0A Pending CN111267016A (en) | 2020-03-16 | 2020-03-16 | Magnetic material butt joint tool and butt joint method |
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