CN111258278A - Food safety quality and efficiency monitoring system and method thereof - Google Patents
Food safety quality and efficiency monitoring system and method thereof Download PDFInfo
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- 235000013305 food Nutrition 0.000 title claims abstract description 55
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- 238000012545 processing Methods 0.000 claims abstract description 78
- 238000003307 slaughter Methods 0.000 claims abstract description 51
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 239000002184 metal Substances 0.000 claims abstract description 22
- 229910052751 metal Inorganic materials 0.000 claims abstract description 22
- 238000001816 cooling Methods 0.000 claims description 19
- 238000011059 hazard and critical control points analysis Methods 0.000 claims description 14
- 230000002159 abnormal effect Effects 0.000 claims description 12
- 230000005856 abnormality Effects 0.000 claims description 12
- 230000001954 sterilising effect Effects 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000004659 sterilization and disinfection Methods 0.000 claims description 8
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention relates to a food safety quality and efficiency monitoring system, which belongs to a loop of industrial 4.0 factory monitoring, and comprises: the slaughtering production line monitoring system comprises a slaughtering production line monitoring module, a processing production line monitoring module, an intelligent central monitoring server and a human-computer interface, wherein the slaughtering production line monitoring module is used for recording first monitoring information comprising quantity, voltage, temperature, humidity, time and the like, the processing production line monitoring module is used for recording second monitoring information comprising quantity, temperature, humidity, time, metal detection and the like, the intelligent central monitoring server is used for storing the first monitoring information and the second monitoring information and allowing a user to register and log in, and the human-computer interface is used for conveniently monitoring the safety and the efficiency of a food production line. The invention further comprises a method for monitoring the safety quality and the efficiency of the food.
Description
Technical Field
The present invention relates to a monitoring system and a method thereof, and more particularly to a monitoring system and a method thereof for food safety and quality and performance.
Background
With the development of animal husbandry, the concept of saving manpower and cost is gradually emphasized by the industry, and in order to improve the quality of poultry, the poultry industry must integrate a plurality of items of cultivation environment control, and then collect and compile the data of breeding/hatching, cultivation, slaughtering, processing, selling and the like of each batch of poultry, so as to achieve the purpose of establishing production-type records. In the field of poultry meat processing, at present, the food safety consciousness of people in China is rising, when consumers shop for food or food materials in markets or dishes, national quarantine certification or clear marking of food components is required to provide that the consumers can judge the safety of the food when buying, and the technology of food production and processing is more and more diverse and complex, the food in the market needs to be processed, stored, quarantined and transported from harvesting production to selling, and each process is strictly controlled to ensure the freshness and safety of the food.
However, in the food safety section, the general consumers can only know and evaluate the status of the purchased item through the third-party inspection report provided by the terminal seller, but cannot further know the complete production process of the purchased item, and the process of tracing the food record is tedious and time-consuming, and a great amount of human resources and operation time are required from the production end, the processing plant end, the logistics end to the consumer end, and each inspection step must be actually completed before the next step is performed. Moreover, it is difficult to efficiently perform centralized control of a central management system on each production line of slaughtering and processing. Therefore, there is a need for a system capable of completely recording all courses and instantly displaying an abnormality warning, which can automatically collect complete production records related to slaughtering and processing steps, is transparent to the consumer to implement food safety information, and can instantly warn when an abnormality occurs, and further can perform abnormality treatment by on-site or central monitoring of a production line, thereby reducing and avoiding production loss, and achieving the purpose of maintaining food safety of the consumer and improving production efficiency of the manufacturer.
Disclosure of Invention
In view of the foregoing disadvantages of the prior art, a primary objective of the present invention is to provide a food safety quality and performance monitoring system, which can automatically collect complete production records related to slaughtering and processing steps, transparently implement food safety information for consumers, and immediately warn when an abnormality occurs, so as to further perform abnormality processing by on-site or central monitoring of a production line, thereby reducing and avoiding production loss, and achieving the purposes of maintaining food safety of consumers and improving production efficiency of manufacturers.
In order to achieve the above objects and other objects, the present invention provides a food safety quality and performance monitoring system, comprising: the slaughtering production line monitoring module is used for generating first monitoring information and comprises a first human machine controller, at least one first quantity recording unit, at least one voltage recording unit, at least one first temperature and humidity recording unit, at least one first time recording unit and at least one first bar code scanning unit; the first human machine controller is used for inputting a slaughter production line instruction and is respectively connected with the at least one first quantity recording unit, the at least one voltage recording unit, the at least one first temperature and humidity recording unit, the at least one first time recording unit and the at least one first bar code scanning unit; the processing production line monitoring module is used for generating second monitoring information and is connected with the slaughtering line monitoring module, and the processing production line monitoring module comprises a second human-machine controller, at least one second quantity recording unit, at least one second temperature and humidity recording unit, at least one second time recording unit, at least one metal detection unit and at least one second barcode scanning unit; the second human-machine controller is used for inputting a processing production line instruction and is respectively connected with the at least one second number recording unit, the at least one voltage recording unit, the at least one second temperature and humidity recording unit, the at least one second time recording unit and the at least one second barcode scanning unit; an intelligent central monitoring server, which is connected with the slaughtering production line monitoring module and the processing production line monitoring module and is used for respectively storing the first monitoring information and the second monitoring information; the intelligent central monitoring server comprises a registration module, a login module, HACCP data and a food factory quality monitoring key point module, wherein the registration module is used for at least one user to store at least one personal data; the login module is used for allowing the at least one user to access the first monitoring information, the second monitoring information, the HACCP data and the food factory quality monitoring key point module according to the at least one personal information; and a human-computer interface, which is connected with the slaughter production line monitoring module, the processing production line monitoring module and the intelligent central monitoring server, and is used for receiving the first monitoring information and the second monitoring information, and transmitting a central monitoring instruction to the slaughter production line monitoring module or the processing production line monitoring module with abnormality when the human-computer interface judges that at least one of the first monitoring information and the second monitoring information is abnormal.
When the food safety quality and efficiency monitoring system of the invention is used, the first monitoring information is recorded by the slaughter production line monitoring module, wherein the first monitoring information comprises: the first human machine controller displays at least one of the first quantity information, the at least one voltage recording unit, the at least one first time information and the at least one first bar code information; then, the second monitoring information is recorded through the processing production line monitoring module, and the second monitoring information comprises: at least one second quantity information generated by the at least one second quantity recording unit, at least one second temperature and humidity information generated by the at least one second temperature and humidity recording unit, at least one second time information generated by the at least one second time recording unit, at least one metal detection information generated by the at least one metal detection unit, and at least one second barcode information generated by the at least one second barcode scanning unit; then, after the intelligent central monitoring server stores the first monitoring information and the second monitoring information respectively, the registration module stores the at least one personal data of the at least one user by opening the way of allowing the at least one user to perform the registration step; finally, the at least one user who has completed the registration step can allow the at least one user to access the first monitoring information, the second monitoring information, the HACCP data and the food factory quality monitoring key point module according to the at least one personal information through the login module; in addition, when the human-computer interface judges that at least one of the first monitoring information and the second monitoring information is abnormal, the human-computer interface can transmit a central monitoring instruction to the slaughtering production line monitoring module and the processing production line monitoring module.
Therefore, no matter the slaughtering production line or the processing production line is provided with a plurality of monitoring modules which are respectively independent and automatically operated, important information of a plurality of monitoring and controlling points including time, temperature, humidity, quantity and the like in the production process can be automatically recorded, the current state can be displayed in real time through the first human-machine controller and the second human-machine controller, the warning effect is achieved, and the problem products are prevented from flowing into the production rear end or even the hands of consumers; moreover, in the later stage, no matter there is any doubt in the slaughtering or processing flow of the production line, the owner or the at least one user can further obtain all relevant information on the safety quality of the food through the intelligent central monitoring server storing the first monitoring information and the second monitoring information, and the owner can further know whether the performance of the production process is low or abnormal through the first monitoring information displayed by the first human-machine controller on the slaughtering production line and the second monitoring information displayed by the second human-machine controller on the processing production line, and the central monitoring instruction can be issued through a background human-computer interface to effectively carry out central management type overall control, carry out exception handling, reduce and avoid production loss, and achieve the purposes of maintaining food safety of consumers and improving production efficiency of manufacturers.
Furthermore, the web page module further comprises a database and a processing unit; each voltage recording unit is a voltmeter arranged on a corona machine; the at least one profile is used to combine market product demand analysis with capacity utilization assessment.
Further, each of the at least one first number recording units is a counter configured on a hook; each of the at least one second quantity recording unit is a counter arranged in one of a picking area and a vacuum packaging area.
Furthermore, each of the at least one first temperature and humidity recording unit is a temperature and humidity meter configured in one of a hair iron, a glue applicator and a cooling tank; each of the at least one second temperature and humidity recording unit is a temperature and humidity meter respectively arranged in one of a freezer, a quick freezer, a marinating boiler, a cooling tank, a sterilizing tank and a water cooling tank.
Further, each of the at least one first time recording unit is a timer disposed in one of a corona machine, a scalding machine, a depilating machine, and a cooling tank; each of the at least one second time recording unit is a timer configured in one of a sterilization tank, a cold water tank and a quick freezer.
Furthermore, each of the at least one first time recording unit is provided with at least one temperature sensor and one humidity sensor in the production operation environment, and commands are issued to the on-site temperature controller for intelligent control by the automatic control rule of the intelligent central monitoring server in real time, and the central monitoring command can be issued through a human-machine interface of the background to effectively perform remote control.
In view of the foregoing disadvantages of the prior art, it is another object of the present invention to provide a method for monitoring food safety quality and performance, comprising the following steps: record a first monitoring information through a slaughtering production line monitoring module, this first monitoring information includes: at least one first quantity information, at least one voltage recording information, at least one first temperature and humidity information, at least one first time information and at least one first bar code information; and a first human machine controller for inputting a slaughtering production line instruction and simultaneously displaying at least one of the first quantity information, the voltage recording information, the temperature and humidity information, the time information and the bar code information; record a second monitoring information through a processing production line monitoring module, the second monitoring information includes: at least one second quantity information, at least one second temperature and humidity information, at least one second time information, at least one metal detection information, at least one second code information; and a second human-machine controller for inputting a processing line command and simultaneously displaying at least one of the at least one second quantity information, the at least one second temperature and humidity information, the at least one second time information, the at least one metal detection information and the at least one second barcode information; respectively storing a first monitoring information generated by the slaughter production line monitoring module and a second monitoring information generated by the processing production line monitoring module through an intelligent central monitoring server; storing at least one personal data of at least one user through a registration module included in the intelligent central monitoring server; the login module of the intelligent central monitoring server allows the at least one user to access the first monitoring information, the second monitoring information and an HACCP data and food factory quality monitoring key point module included in the webpage data according to the at least one personal information; and transmitting a central monitoring instruction to the slaughter production line monitoring module and the processing production line monitoring module when at least one of the first monitoring information and the second monitoring information is judged to be abnormal.
Furthermore, the intelligent central monitoring server further comprises a database and a processing unit; each of the at least one voltage recording unit for recording the at least one voltage information is a voltmeter arranged at a corona machine.
Further, each of the at least one first quantity recording unit for recording the at least one first quantity information is a counter configured on a hanging machine; each of the at least one second quantity recording units for recording the at least one second quantity is a counter respectively configured in one of a picking area and a vacuum packaging area.
Furthermore, each of the at least one first temperature and humidity recording unit for recording the at least one first temperature and humidity information is a temperature and humidity meter disposed in one of an ironing machine, a gluing machine and a cooling tank; each of the at least one second temperature and humidity recording unit for recording the at least one second temperature and humidity information is a temperature and humidity meter respectively arranged in one of a freezer, a quick freezer, a saucepan, a cooling tank, a sterilization tank and a water cooling tank.
Further, each of the at least one time recording unit for recording the at least one first time information is a timer disposed in one of a corona machine, a hair iron, a depilator, and a cooling tank; each of the at least one second time recording unit is a timer configured in one of a sterilization tank, a cold water tank and a quick freezer, and is automatically stored in the database through the processing unit, so that personnel can inquire historical trend graphs or table data through a human-computer interface and can also remit the historical trend graphs or the table data into electronic data files, for example: EXCEL, Access, etc., wherein each of the plurality of analysis data is used for at least one of the video wall, desktop computer, notebook computer, vehicle computer, personal digital assistant, tablet computer, smart phone, digital photo frame, and wearable device to export and read.
Furthermore, the intelligent central monitoring server further receives entrance guard card swiping information to obtain the number of real-time working people in each working area according to the entrance guard card swiping information, and calculates the capacity status of each monthly worker and each working area.
Furthermore, the intelligent central monitoring server generates a resume barcode for the at least one first barcode scanning unit and the at least one second barcode scanning unit to scan for batch management.
Furthermore, the intelligent central monitoring server can automatically debug the central monitoring command by a preset rule so as to eliminate the abnormality of the slaughter production line monitoring module or the processing production line monitoring module.
Further, the intelligent central monitoring server further counts the historical abnormality, draws a curve according to the historical abnormality, and analyzes auxiliary quality judgment information when the curve fluctuation is greater than a preset condition.
Further, each intelligent central monitoring server includes a processing unit, and when the first human machine controller or the second human machine controller receives the field value exceeding the preset alarm limit value, the automatic control rule of the processing unit in the human machine interface sends at least one email message to the email box of the designated recipient for alarm notification, for example: the upper limit temperature of the alarm limit value is set to 10 degrees, when the temperature of the on-site measured environment or equipment exceeds 10 degrees, the intelligent central monitoring server will send an e-mail message to the e-mail box of the designated receiving personnel, and the man-machine interface will also display the message of the alarm occurrence time, the alarm monitoring point, the processing state, etc. in the above example, the operation mode of the intelligent central monitoring server is only briefly explained, but is not necessarily limited by the present invention.
Furthermore, each first human-machine controller or each second human-machine controller is electrically connected with at least one electronic platform scale through a communication line of RS-232 or RS485 or Ethernet, when a field operator performs weighing, the first human-machine controller or the second human-machine controller can automatically receive the weight of the electronic platform scale, the internal automatic control rules are used for classifying the step distances, the measured value of the same time quantum is transmitted to the intelligent central monitoring server, and then the measured value of the same time quantum is recorded to the database by the processing unit.
Furthermore, an entrance guard card swiping device is established in a specific operation area of each factory, people need to swipe cards to open the door when entering and exiting the at least one operation area, the human-computer interface is electrically connected with the at least one card swiping device through a communication line of RS-232 or RS485 or Ethernet, the card swiping time of a card holder can be recorded during card swiping, and a processing unit in the human-computer interface can record the card swiping time of the card holder into a database, automatically calculate the operation time of the people and the total number of workers and convert the operation time into average working hours.
Furthermore, the intelligent central monitoring server has a production history tracking function, the intelligent central monitoring server is connected to at least one database of the ERP, and personnel input a product production number at the man-machine interface, such as: batch number, etc., the intelligent central monitoring server can search the source information of the product, such as: the above examples of the source pasture name, the quantity of the incoming goods, the quantity of the production, etc. are only for the simplicity of explanation of the operation of the intelligent central monitoring server, and are not essential limitations of the present invention. The function can be used as food safety precaution management.
Furthermore, each first human-machine controller or second human-machine controller is electrically connected with at least one food applicable grade metal detection device through a communication line of RS-232 or RS485 or Ethernet, when the metal detection device operates, the first human-machine controller or second human-machine controller can automatically receive normal and abnormal quantity data detected by the metal detection device, and the first human-machine controller or second human-machine controller transmits the data to the intelligent central monitoring server and then the data is recorded to the database by the processing unit.
Drawings
Fig. 1 to 4 are schematic diagrams illustrating a food safety quality and performance monitoring system according to an embodiment of the present invention; and
fig. 5 is a flowchart of a method of a food safety quality and performance monitoring system according to an embodiment of the invention.
Detailed Description
The following description of the embodiments of the present invention is provided by way of specific examples, and other advantages and effects of the present invention will be readily apparent to those skilled in the art from the disclosure herein. The invention is capable of other and different embodiments and its several details are capable of modification and various changes may be made in the details of the present description without departing from the spirit and scope of the invention.
It should be understood that the structures, ratios, sizes, and numbers of elements shown in the drawings and described in the specification are only used for understanding and reading the present disclosure, and are not used to limit the conditions of the present disclosure, which is not essential to the technology, and any structural modifications, ratio changes or size adjustments should fall within the scope of the present disclosure without affecting the function and the achievable purpose of the present disclosure.
Fig. 1 to 4 are schematic diagrams of a food safety quality and performance monitoring system according to the present invention.
In the following, according to an embodiment of the present invention, a food safety quality and performance monitoring system 1 is described, which includes: a slaughtering production line monitoring module 10, a processing production line monitoring module 20, an intelligent central monitoring server 30 and a human-machine interface 40.
The slaughtering production line monitoring module 10 comprises a first human machine controller 11, a first quantity recording unit 12, a voltage recording unit 13, a first temperature and humidity recording unit 14, a first time recording unit 15 and a first bar code scanning unit 16; the first human machine controller 11 is used for inputting a slaughter production line command (not shown) and is respectively connected to the first quantity recording unit 12, the voltage recording unit 13, the first temperature and humidity recording unit 14, the first time recording unit 15 and the first barcode scanning unit 16. In the embodiment of the present invention, the slaughter line monitoring module 10 records a first monitoring information 100, and the first monitoring information 100 includes: first quantity information 101 generated by a first quantity recording unit 12, voltage recording information 102 generated by a voltage recording unit 13, first temperature and humidity information 103 generated by a first temperature and humidity recording unit 14, first time information 104 generated by a first time recording unit 15, and first barcode information 105 generated by a first barcode scanning unit 16; the first human machine controller 11 is used for the field operator of the slaughtering line to input the slaughtering line command (not shown) and simultaneously display the first quantity information 101, the voltage recording information 102, the first temperature and humidity information 103, the first time information 104 and the first barcode information 105. Further, the first time recording unit 15 is configured with at least one temperature sensor and one humidity sensor in the production operation environment, and issues commands to the on-site temperature controller for intelligent control by the automatic control rule of the intelligent central monitoring server, and also issues the central monitoring command through the human-machine interface of the background to effectively perform remote control.
In the embodiment of the present invention, the first number recording unit 12 is a counter, which can be configured on a hanging machine; the voltage recording unit 13 is a voltmeter, which can be configured in a corona machine; the first temperature and humidity recording unit 14 is a temperature and humidity meter, which can be configured in one of a hair iron, a glue applicator and a cooling tank; the first time recording unit 15 is a timer, which can be configured in one of a corona machine, a scalding machine, a depilating machine, and a cooling tank.
The processing production line monitoring module 20 is connected with the slaughtering line monitoring module 10, and the processing production line monitoring module 20 comprises a second human-machine controller 21, a second number recording unit 22, a second temperature and humidity recording unit 23, a second time recording unit 24, a metal detection unit 25 and a second barcode scanning unit 26; the second human-machine controller 21 is used for inputting a processing line command (not shown) and is connected to the second quantity recording unit 22, the voltage recording unit 23, the second temperature and humidity recording unit 24, the second time recording unit 25 and the second barcode scanning unit 26, respectively. In the embodiment of the present invention, the processing line monitoring module 20 records a second monitoring information 200, and the second monitoring information 200 includes: second quantity information 201 generated by the second quantity recording unit 22, second temperature and humidity information 202 generated by the second temperature and humidity recording unit 23, second time information 203 generated by the second time recording unit 24, metal detection information 204 generated by the metal detection unit 25, and second barcode information 205 generated by the second barcode scanning unit 26; the second human machine controller 21 is used for the field personnel of the processing line to input the processing line command (not shown) and simultaneously display the second quantity information 201, the second temperature and humidity information 202, the second time information 203, the metal detection information 204 and the second code information 205.
In the present embodiment, the second quantity recording unit 22 is a counter, which can be configured in one of a picking area and a vacuum packaging area; the second temperature and humidity recording unit 23 is a temperature and humidity meter, which can be disposed in one of a freezer, a rapid freezer, a saucepan, a cooling tank, a sterilization tank and an ice water tank; the second time recording unit 24 is a timer, which can be configured in one of a sterilization tank, a cold water tank and a quick freezer, and automatically stored in the database 34 through the processing unit 35, so that the personnel can query the historical trend chart or table data through the man-machine interface 40, and can also output the historical trend chart or table data as an electronic data file, for example: EXCEL, Access, etc., wherein each of the plurality of analysis data is used for at least one of the video wall, desktop computer, notebook computer, vehicle computer, personal digital assistant, tablet computer, smart phone, digital photo frame, and wearable device to export for reading.
The intelligent central monitoring server 30 is connected to the slaughter line monitoring module 10 and the processing line monitoring module 20, and is configured to store first monitoring information 100 generated by the slaughter line monitoring module 10 and second monitoring information 200 generated by the processing line monitoring module 20, respectively. The intelligent central monitoring server 30 includes a registration module 31, a login module 32, an HACCP data and food factory quality monitoring key module 33 (represented by the HACCP module 33 in FIG. 1), a database 34, and a processing unit 35. Wherein, the registration module 31 is used for at least one user (not shown) to store at least one personal data (not shown); the login module 32 is used for allowing at least one user to access the first monitoring information 100, the second monitoring information 200, the HACCP data and the food factory quality monitoring key module 33 according to at least one personal information. In the embodiment of the present invention, the HACCP data and food factory quality monitoring key point module 33 stores information related to the critical Control Points (HACCP) of Hazard Analysis and Control and food quality Control, and can be used to analyze and identify the possible hazards during the food manufacturing process, and find out the critical Control Points during the manufacturing process to be tested and controlled during the food manufacturing process, so that the hazards and quality unconventional parts do not occur in the final product; the intelligent central monitoring server 30 presents the registration module 31 and the login module 32 by at least one web page conforming to the internet specification, and allows the user to input and access data through a computer, a notebook computer, an intelligent mobile phone, and the like. In the present embodiment, the database 34 is used for sending and receiving at least one user's e-mail.
The human-machine interface 40 is connected to the slaughter production line monitoring module 10, the processing production line monitoring module 20 and the intelligent central monitoring server 30, and the human-machine interface 40 is configured to transmit a central monitoring command 400 to the slaughter production line monitoring module 10 and the processing production line monitoring module 20 when at least one of the first monitoring information 100 and the second monitoring information 200 is determined to be abnormal, so as to perform effective central management type overall control. In the embodiment of the present invention, the human-machine interface 40 can be used for remote login operation by devices such as a computer, a notebook computer, a smart phone, etc.
Further, a warning point can be set at each workstation on the processing production line. Each intelligent central monitoring server 30 includes a processing unit 35, and when the first human machine controller 11 or the second human machine controller 21 receives the field value of one of the alarm points exceeding the preset alarm limit value, the automatic control rule of the processing unit 35 in the intelligent central monitoring server 30 will send at least one email message to the email box of the designated recipient for alarm notification, for example: the upper limit temperature of the alarm limit is set to 10 degrees, when the temperature of the on-site measured environment or equipment exceeds 10 degrees, the intelligent central monitoring server 30 will send an e-mail message to the e-mail box of the designated recipient, and the human-machine interface 40 will also display the alarm occurrence time, the alarm monitoring point, the processing status, etc. the above example is only for the simple description of the operation mode of the intelligent central monitoring server 30, but is not a necessary limitation of the present invention. It is worth mentioning that, since all the detection devices adopt the food high temperature/low temperature/greasy coating design, the intelligent central monitoring server 30 and the human-machine interface 40 are used to monitor the alarm limit points set on the processing production line, and the upper and lower limits of the alarm limit value are set according to the practical knowledge (knock how) in the industry, so as to ensure that the meat products of the type on the processing production line are maintained in the optimal state.
In addition, the alarm notification may be further classified into different levels so that the supervisor at different level can approve the central monitoring instruction 400 via the human-machine interface 40 when the designated recipient receives the alarm notification. Furthermore, the intelligent central monitoring server 30 can automatically debug the central monitoring command 400 by a predetermined rule when the alarm notification is generated, so as to eliminate the abnormality of the slaughter line monitoring module 10 or the processing line monitoring module 20, thereby further reducing the additional labor cost. Besides, the intelligent central monitoring server 30 can further count the historical abnormal conditions and alarms and draw a curve to determine whether the production value of each workstation is stable. When the curve fluctuation is larger than a preset condition and is too large, the intelligent central monitoring server 30 can further collect related information and perform data analysis to obtain auxiliary quality judgment information, so as to be used as an auxiliary basis for future quality judgment.
Further, each of the first human-machine controller 11 or the second human-machine controller 21 is electrically connected to at least one electronic platform scale through a communication line of RS-232 or RS485 or ethernet, when the on-site operator performs weighing, the first human-machine controller 11 or the second human-machine controller 21 automatically receives the weight of the electronic platform scale, and performs classification by using an internal automatic control rule for a step distance, and a measurement value of the same time amount is transmitted to the intelligent central monitoring server 30 and recorded in the database 34 by the processing unit 35.
Furthermore, an entrance guard card swiping device is established in a specific operation area of each factory, people need to swipe cards to open the door when entering or exiting the at least one operation area, the intelligent central monitoring server 30 is electrically connected with the at least one card swiping device through a communication line of RS-232 or RS485 or Ethernet, the card swiping time of a card holder can be recorded during card swiping, and the processing unit 35 in the intelligent central monitoring server 30 can record the card swiping time of the card holder to the database 34, automatically calculate the operation time of the people and the total number of workers, and convert the operation time and the total number of workers into average working hours. It should be noted that the intelligent central monitoring server 30 not only can monitor the door access card swiping device to obtain the number of real-time working people in each working area according to the received door access card swiping information, but also can directly count and calculate the working hours in each month and the productivity status in each working area.
In the present embodiment, the average man-hour is (total number of production/total number of jobs)/total number of hours (unit: number/per person/per hour)
Further, the intelligent central monitoring server 30 has a production history tracing function, the intelligent central monitoring server 30 is connected to at least one ERP database, and a person inputs a product production number at the man-machine interface, such as: lot number, etc., the intelligent central monitoring server 30 can search the source information of the product, such as: the above examples of source ranch name, quantity of incoming goods, quantity of production, etc. are only for simplicity of explanation of the operation of the intelligent central monitoring server 30, and are not essential limitations of the present invention. The function can be used as food safety precaution management.
Specifically, regarding the history tracing function, the intelligent central monitoring server 30 can generate the history barcode according to the sequence in the database of the ERP, so as to provide the first barcode scanning unit 16 and the second barcode scanning unit 26 for scanning. Therefore, through the generated resume bar codes, all the workstations are automatically connected in series from the beginning of material acceptance, until the final quantity/quality control system is reached, and the control is carried out in a batch management mode. In addition, the starting point of each workstation can also set the final quantity of input and output of the product line, and the final quantity is transmitted back to the intelligent central monitoring server 30 for calculating the production yield.
Further, each of the first human-machine controller 11 or the second human-machine controller 21 is electrically connected to at least one metal detection device of food grade through a communication line of RS-232 or RS485 or ethernet, when the metal detection device is operated, the first human-machine controller 11 or the second human-machine controller 21 automatically receives the normal and abnormal quantity data detected by the metal detection device, and the first human-machine controller 11 or the second human-machine controller 21 transmits the value to the intelligent central monitoring server 30, and the processing unit 35 records the value in the database 34.
As mentioned above, the technical content of the present invention can be applied to agriculture and animal husbandry through big data analysis to achieve the purpose of improving market evaluation and performance evaluation.
When the food safety quality and performance monitoring system of the present invention is started to be used, the slaughter production line monitoring module 10 records the first monitoring information 100 (step S01), and the first human machine controller displays the first quantity information 101, the voltage recording information 102, the first temperature and humidity information 103, the first time information 104, and the first barcode information 105; then, the second monitoring information 200 is recorded by the processing line monitoring module 20 (step S02), and the second human-machine controller 21 displays the second quantity information 201, the second temperature and humidity information 202, the second time information 203, the metal detection information 204, and the second barcode information 205; then, after the intelligent central monitoring server 30 stores the first monitoring information 100 and the second monitoring information 200 respectively (step S03), the registration module 31 stores at least one personal data of at least one user by opening a way of allowing at least one user to perform a registration step (step S04); finally, at least one user who has completed the registration procedure can access the first monitoring information 100, the second monitoring information 200, the HACCP data and the food factory quality monitoring key module 33 according to at least one personal information through the login module 32; in addition, when the human-machine interface 40 determines that at least one of the first monitoring information 100 and the second monitoring information 200 is abnormal, a central monitoring command 400 is transmitted to the slaughter line monitoring module 10 and the processing line monitoring module 20 (step S05) for effective central management type overall control. The at least one profile is used to combine market product demand analysis with capacity utilization assessment.
Therefore, no matter the slaughtering production line or the processing production line is provided with a plurality of monitoring modules which are respectively independent and automatically operated, important information of a plurality of monitoring and controlling points including time, temperature, humidity, quantity and the like in the production process can be automatically recorded, the current state can be displayed in real time through the first human-machine controller and the second human-machine controller, the warning effect is achieved, and the problem products are prevented from flowing into the production rear end or even the hands of consumers; moreover, in the later stage, no matter there is any doubt in the slaughtering or processing flow of the production line, the owner or the at least one user can further obtain all the related information on the safety quality of the food through the intelligent central monitoring server 30 storing the first monitoring information and the second monitoring information, and the owner can further know whether the performance of the production flow is low or abnormal through the first monitoring information 100 displayed by the first human machine controller 11 on the slaughtering production line and the second monitoring information 200 displayed by the second human machine controller 21 on the processing production line, and can issue the central monitoring command 400 through the back-end man-machine interface 40 to effectively perform central management type overall control, perform exception handling, reduce and avoid production loss, and achieve the purpose of maintaining food safety of consumers and improving production efficiency of manufacturers.
Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. In particular, various changes and modifications may be made in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will become apparent to those skilled in the art.
Wherein the reference numerals are as follows:
1 food safety quality and efficiency monitoring system
Line monitoring module is slaughtered to 10
11 first human machine controller
12 first number of recording units
13 Voltage recording Unit
14 first temperature and humidity recording unit
15 first time recording unit
16 first barcode scanning unit
100 first monitoring information
101 first quantity information
102 voltage recording information
103 first temperature and humidity information
104 first time information
105 first bar code information
20 processing production line monitoring module
21 second human-machine controller
22 second number recording unit
23 second temperature and humidity recording unit
24 second time recording unit
25 Metal detection Unit
26 second bar code scanning unit
200 second monitoring information
201 second quantity information
202 second temperature and humidity information
203 second time information
204 metal detection information
205 second code information
30 intelligent central monitoring server
31 registration module
32 login module
33 HACCP data and food factory quality monitoring key point module
34 database
35 processing unit
40 human-machine interface
400 central monitoring instruction
S01-S05
Claims (14)
1. A food safety quality and efficacy monitoring system, comprising:
the slaughtering production line monitoring module is used for generating first monitoring information and comprises a first human machine controller, at least one first quantity recording unit, at least one voltage recording unit, at least one first temperature and humidity recording unit, at least one first time recording unit and at least one first bar code scanning unit; the first human machine controller is used for inputting a slaughter production line instruction and is respectively connected with the at least one first quantity recording unit, the at least one voltage recording unit, the at least one first temperature and humidity recording unit, the at least one first time recording unit and the at least one first bar code scanning unit;
the processing production line monitoring module is used for generating second monitoring information and is connected with the slaughtering line monitoring module, and the processing production line monitoring module comprises a second human-machine controller, at least one second quantity recording unit, at least one second temperature and humidity recording unit, at least one second time recording unit, at least one metal detection unit and at least one second barcode scanning unit; wherein, the second human-machine controller is used for inputting a processing production line instruction and is respectively connected with the at least one second number recording unit, the at least one voltage recording unit, the at least one second temperature and humidity recording unit, the at least one second time recording unit and the at least one second barcode scanning unit;
an intelligent central monitoring server, which is connected with the slaughtering production line monitoring module and the processing production line monitoring module and is used for respectively storing the first monitoring information and the second monitoring information; the intelligent central monitoring server comprises a registration module, a login module, HACCP data and a food factory quality monitoring key point module, wherein the registration module is used for at least one user to store at least one personal data; the login module is used for allowing the at least one user to access the first monitoring information, the second monitoring information, the HACCP data and the food factory quality monitoring key point module according to the at least one personal information; and
and the human-computer interface is connected with the slaughter production line monitoring module, the processing production line monitoring module and the intelligent central monitoring server to receive the first monitoring information and the second monitoring information, and when the human-computer interface judges that at least one of the first monitoring information and the second monitoring information is abnormal, a central monitoring instruction is transmitted to the slaughter production line monitoring module or the processing production line monitoring module with the abnormality.
2. The system as claimed in claim 1, wherein the web page module further comprises a database and a processing unit; each of the at least one voltage recording unit is a voltmeter arranged on a corona machine; the at least one profile is used to combine market product demand analysis with capacity utilization assessment.
3. The system as claimed in claim 1, wherein each of the at least one first quantity recording units is a counter disposed on a hanging machine; each of the at least one second quantity recording unit is a counter disposed in one of a pick-up area and a vacuum packing area.
4. The system according to claim 1, wherein each of the at least one first temperature-humidity recording units is a temperature-humidity meter disposed in one of a scalding machine, a sizing machine and a cooling tank; each of the at least one second temperature and humidity recording unit is a temperature and humidity meter respectively arranged in one of a freezer, a quick freezer, a marinating boiler, a cooling tank, a sterilizing tank and a water cooling tank.
5. The system as claimed in claim 1, wherein each of the at least one first time recording units is a timer disposed in one of a corona machine, a scalding machine, a depilating machine and a cooling tank; each of the at least one second time recording unit is a timer configured in one of a sterilization tank, a cold water tank and a quick freezer.
6. The system as claimed in claim 1, wherein the intelligent central monitoring server further receives an entrance card swiping information to obtain the number of real-time workers in each operation area according to the entrance card swiping information, and calculates the monthly hours and the productivity of each operation area.
7. The system as claimed in claim 1, wherein the intelligent central monitoring server further generates a resume barcode for the at least one first barcode scanning unit and the at least one second barcode scanning unit to scan for batch management.
8. The system as claimed in claim 1, wherein the intelligent central monitoring server further automatically debugs the central monitoring command according to a predetermined rule to eliminate the abnormality of the slaughter line monitoring module or the processing line monitoring module.
9. The system as claimed in claim 1, wherein the intelligent central monitoring server further counts historical anomalies and draws a curve according to the historical anomalies, and the intelligent central monitoring server analyzes an auxiliary quality determination information when the curve fluctuation is greater than a predetermined condition.
10. A method for monitoring the safety quality and the efficiency of food is characterized by comprising the following steps:
record a first monitoring information through a slaughtering production line monitoring module, this first monitoring information includes: at least one first quantity information, at least one voltage recording information, at least one first temperature and humidity information, at least one first time information and at least one first bar code information; and a first human machine controller for inputting a slaughtering production line instruction and simultaneously displaying at least one of the first quantity information, the voltage recording information, the temperature and humidity information, the time information and the bar code information;
record a second monitoring information through a processing production line monitoring module, the second monitoring information includes: at least one second quantity information, at least one second temperature and humidity information, at least one second time information, at least one metal detection information, at least one second code information; and a second human-machine controller for inputting a processing line command and simultaneously displaying at least one of the at least one second quantity information, the at least one second temperature and humidity information, the at least one second time information, the at least one metal detection information, and the at least one second barcode information;
respectively storing a first monitoring information generated by the slaughter production line monitoring module and a second monitoring information generated by the processing production line monitoring module through an intelligent central monitoring server;
storing at least one personal data of at least one user through a registration module included in the intelligent central monitoring server;
the login module included in the intelligent central monitoring server allows the at least one user to access the first monitoring information, the second monitoring information and the webpage data according to the at least one personal information, wherein the login module comprises an HACCP data and food factory quality monitoring key point module; and
and transmitting a central monitoring instruction to the slaughter production line monitoring module and the processing production line monitoring module when at least one of the first monitoring information and the second monitoring information is judged to be abnormal.
11. The method as claimed in claim 10, wherein the web page module further comprises a database and a processing unit; each of the at least one voltage recording unit for recording the at least one voltage information is a voltmeter arranged on a corona machine.
12. The method as claimed in claim 10, wherein each of the at least one first quantity recording unit for recording the at least one first quantity information is a counter disposed on a hanging machine; each of the at least one second quantity recording units for recording the at least one second quantity is a counter respectively configured in one of a picking area and a vacuum packaging area.
13. The method as claimed in claim 10, wherein each of the at least one first temperature-humidity recording unit for recording the at least one first temperature-humidity information is a temperature-humidity meter disposed in one of a scalding machine, a glue applicator and a cooling tank; each of the at least one second temperature and humidity recording unit for recording the at least one second temperature and humidity information is a temperature and humidity meter respectively arranged in one of a freezer, a quick freezer, a saucepan, a cooling tank, a sterilization tank and a water cooling tank.
14. The method as claimed in claim 10, wherein each of the at least one time recording units for recording the at least one first time information is a timer disposed in one of a corona machine, a scalding machine, a depilating machine and a cooling tank; each of the at least one second time recording unit is a timer configured in one of a sterilization tank, a cold water tank and a quick freezer.
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