CN111256884A - Flexible sensors that identify pressure and shear - Google Patents
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- G01L1/00—Measuring force or stress, in general
- G01L1/18—Measuring force or stress, in general using properties of piezo-resistive materials, i.e. materials of which the ohmic resistance varies according to changes in magnitude or direction of force applied to the material
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- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
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Abstract
一种可识别压力和剪力的柔性传感器包括信号敏感层和微结构层。信号敏感层包括应变栅;应变栅包括压力应变栅(2)和多个剪力应变栅(1)。柔性传感器包括至少两组剪力应变栅(1),同一组的两个剪力应变栅(1)沿圆周的径向位于压力应变栅(2)的两侧。微结构层包括压力应变栅结合部(4)和剪力应变栅结合部(5);压力应变栅结合部(4)的微结构(7)在圆周的径向上覆盖压力应变栅(2)的金属线段,剪力应变栅结合部(5)的微结构(7)具有在径向上超出相应的剪力应变栅(1)的金属线段的部分,多个剪力应变栅结合部(5)和相应的剪力应变栅(1)形成的结合体关于圆周的圆心对称。
A flexible sensor that can identify pressure and shear includes a signal-sensitive layer and a microstructured layer. The signal sensitive layer includes a strain grid; the strain grid includes a pressure strain grid (2) and a plurality of shear strain grids (1). The flexible sensor comprises at least two groups of shear strain grids (1), and the two shear strain grids (1) of the same group are located on both sides of the pressure strain grid (2) along the radial direction of the circumference. The microstructure layer includes a pressure strain grid junction (4) and a shear strain grid junction (5); the microstructure (7) of the pressure strain grid junction (4) covers the pressure strain grid (2) in the radial direction of the circumference. The metal line segment, the microstructure (7) of the shear strain grid junction (5) has a portion extending radially beyond the metal line segment of the corresponding shear strain grid (1), a plurality of shear strain grid junctions (5) and The combination formed by the corresponding shear strain grid (1) is symmetrical about the center of the circumference.
Description
技术领域technical field
本发明涉及传感器技术领域,且特别涉及一种可识别压力和剪力的柔性传感器。The present invention relates to the technical field of sensors, and in particular, to a flexible sensor that can identify pressure and shear force.
背景技术Background technique
随着科学技术的发展和人民生活水平的提高,医疗健康用可穿戴设备越来越受到人们的关注。应力或应变传感器在健康检测、智能屏幕、人机交互、电子皮肤等领域具有广泛应用。近年来,人们开发了多种适合穿戴设备用柔性应力/应变传感器,例如基于生物纤维素的应变传感器、银纳米线传感器、石墨烯柔性传感器等。With the development of science and technology and the improvement of people's living standards, wearable devices for medical and health care have attracted more and more attention. Stress or strain sensors have a wide range of applications in health detection, smart screens, human-computer interaction, electronic skin and other fields. In recent years, a variety of flexible stress/strain sensors suitable for wearable devices have been developed, such as biocellulose-based strain sensors, silver nanowire sensors, and graphene flexible sensors.
面向未来的智能可穿戴设备,其发展趋势是模拟人的皮肤实现复杂力学信号的检测,而目前大部分柔性传感器仅能感知压应力或压应变,不能检测剪应力以及区分剪应力的方向。The development trend of future-oriented smart wearable devices is to simulate human skin to detect complex mechanical signals. At present, most flexible sensors can only sense compressive stress or compressive strain, but cannot detect shear stress and distinguish the direction of shear stress.
发明内容SUMMARY OF THE INVENTION
鉴于上述现有技术的状态而做出本发明。本发明的目的在于提供一种可识别压力和剪力的柔性传感器,柔性传感器能够识别压力,以及剪力的大小和方向。The present invention has been made in view of the above-described state of the art. The purpose of the present invention is to provide a flexible sensor that can identify pressure and shear force, and the flexible sensor can identify pressure, as well as the magnitude and direction of shear force.
提供一种可识别压力和剪力的柔性传感器,其包括衬底、信号敏感层和微结构层,所述信号敏感层包括应变栅且层叠于所述衬底的上表面;A flexible sensor capable of recognizing pressure and shear force is provided, which includes a substrate, a signal-sensitive layer and a microstructure layer, wherein the signal-sensitive layer includes a strain grid and is stacked on the upper surface of the substrate;
所述应变栅包括沿圆周方向排布的多个剪力应变栅和位于所述多个剪力应变栅的中心的压力应变栅,每个所述剪力应变栅和所述压力应变栅均具有首尾相连而形成为蛇形的多个金属线段,所述多个剪力应变栅两两一组,所述柔性传感器包括至少两组所述剪力应变栅,同一组的两个所述剪力应变栅沿所述圆周的径向位于所述压力应变栅的两侧;The strain grid includes a plurality of shear strain grids arranged in a circumferential direction and a pressure strain grid located at the center of the plurality of shear strain grids, each of the shear strain grid and the pressure strain grid having A plurality of metal line segments connected end to end to form a serpentine shape, the plurality of shear strain grids are grouped in two groups, the flexible sensor includes at least two groups of the shear force strain grids, two shear force grids in the same group The strain grids are located on both sides of the pressure strain grid along the radial direction of the circumference;
所述微结构层包括多个微结构,所述微结构层包括压力应变栅结合部和剪力应变栅结合部;The microstructure layer includes a plurality of microstructures, and the microstructure layer includes a pressure strain grid joint portion and a shear strain grid joint portion;
所述压力应变栅结合部的所述微结构在所述圆周的径向上覆盖所述压力应变栅的所述金属线段,所述剪力应变栅结合部的所述微结构具有在所述圆周的径向上超出相应的所述剪力应变栅的所述金属线段的部分,多个所述剪力应变栅结合部和相应的所述剪力应变栅形成的结合体关于所述圆周的圆心对称。The microstructure of the pressure strain grid junction covers the metal line segments of the pressure strain grid in the radial direction of the circumference, and the microstructure of the shear strain grid junction has a radial direction of the circumference. For the portion radially extending beyond the metal line segment of the corresponding shear strain grid, the combination formed by a plurality of the shear strain grid joint portions and the corresponding shear strain grid is symmetrical about the center of the circumference.
在至少一个实施方式中,所述柔性传感器还包括导电网络,所述导电网络将所述压力应变栅和每个所述剪力应变栅的两端引出而用于形成导电回路。In at least one embodiment, the flexible sensor further includes a conductive network, which leads out both ends of the pressure strain grid and each of the shear strain grids to form a conductive loop.
在至少一个实施方式中,所述导电网络包括连接线和导线,所述连接线将各所述剪力应变栅和所述压力应变栅连接在一起,所述连接线与所述导线用于在所述应变栅和外部电设备之间形成电回路。In at least one embodiment, the conductive network includes connecting wires connecting each of the shear strain grids and the pressure strain grids together, and conducting wires, the connecting wires and the conducting wires being used in the An electrical circuit is formed between the strain grid and external electrical equipment.
在至少一个实施方式中,当所述柔性传感器受到压力作用时,所述压力应变栅产生电阻变化ΔR1,并根据公式(1-1)、公式(1-2)和公式(1-3)识别所述柔性传感器所受的压力FP:In at least one embodiment, when the flexible sensor is subjected to pressure, the pressure strain grid produces a resistance change ΔR 1 , and according to Equation (1-1), Equation (1-2) and Equation (1-3) Identify the pressure F P experienced by the flexible sensor:
ΔR1=K1ε1 (1-1);ΔR 1 =K 1 ε 1 (1-1);
其中,E1为所述压力应变栅的所述微结构的弹性模量,K1为所述压力应变栅的应变灵敏度系数,ε1为所述压力应变栅的压应变,σ为所述压力应变栅的压应力,d1为压力应变栅的所述微结构的宽度;Wherein, E 1 is the elastic modulus of the microstructure of the pressure strain grid, K 1 is the strain sensitivity coefficient of the pressure strain grid, ε 1 is the compressive strain of the pressure strain grid, and σ is the pressure compressive stress of the strain grid, d 1 is the width of the microstructure of the compressive strain grid;
当所述柔性传感器受到剪力作用时,同一组所述剪力应变栅受到剪力分力Fτ,沿着所述剪力分力Fτ的方向位于前方和后方的所述剪力应变栅分别产生电阻变化ΔR21和ΔR22,所述柔性传感器根据公式(2-1)、公式(2-2)、公式(2-3)、公式(3-1)、公式(3-2)和公式(3-3)识别所述剪力分力Fτ:When the flexible sensor is subjected to shear force, the same set of shear strain grids are subjected to shear force component F τ , and the shear strain grids located in the front and rear along the direction of the shear force component F τ The resistance changes ΔR 21 and ΔR 22 are generated, respectively, the flexible sensor according to Equation (2-1), Equation (2-2), Equation (2-3), Equation (3-1), Equation (3-2) and Equation (3-3) identifies the shear force component F τ :
对于沿着所述剪力分力Fτ的方向位于前方的所述剪力应变栅:For the shear strain grid forward in the direction of the shear component F τ :
ΔR21=K21ε21 (2-1);ΔR 21 =K 21 ε 21 (2-1);
对于沿着所述剪力分力Fτ的方向位于后方的所述剪力应变栅:For the shear strain grid located behind in the direction of the shear component F τ :
ΔR22=K22ε22 (3-1);ΔR 22 =K 22 ε 22 (3-1);
其中,E21和E22为相应的所述剪力应变栅的所述微结构的弹性模量,K21和K22为相应的所述剪力应变栅的应变灵敏度系数,ε21和ε22为相应的所述剪力应变栅的压应变,σ21和σ22为相应的所述剪力应变栅的压应力,η21和η22为相应的所述剪力应变栅的所述微结构与相应的所述剪力应变栅的所述金属线段的位置偏移,L21和L22为相应的所述剪力应变栅的所述微结构的高度,d21和d22为相应的所述剪力应变栅的所述微结构的宽度;Wherein, E 21 and E 22 are the elastic moduli of the corresponding microstructures of the shear strain grid, K 21 and K 22 are the corresponding strain sensitivity coefficients of the shear strain grid, ε 21 and ε 22 are the compressive strains of the corresponding shear strain grids, σ 21 and σ 22 are the corresponding compressive stresses of the shear strain grids, η 21 and η 22 are the corresponding microstructures of the shear strain grids Compared with the position offset of the metal line segment of the corresponding shear strain grid, L 21 and L 22 are the heights of the corresponding microstructures of the shear strain grid, and d 21 and d 22 are the corresponding the width of the microstructure of the shear strain grid;
所述柔性传感器所受的剪力通过对不同组的所述剪力应变栅识别的所述剪力分力Fτ按照四边形法则合成而得。The shear force experienced by the flexible sensor is obtained by synthesizing the shear force component force F τ identified by the shear force strain grids in different groups according to the quadrilateral rule.
在至少一个实施方式中,所述柔性传感器包括两组所述剪力应变栅,两组所述剪力应变栅正交地布置。In at least one embodiment, the flexible sensor includes two sets of the shear strain grids, the two sets of the shear strain grids being arranged orthogonally.
在至少一个实施方式中,所述剪力应变栅包括沿所述径向间隔排布且连成一体的多个弧形的金属线段,沿所述径向由外向内依次排布的所述金属线段的长度逐渐减小从而所述剪力应变栅为扇形。In at least one embodiment, the shear strain grid includes a plurality of arc-shaped metal line segments that are spaced apart and connected in the radial direction, and the metal segments are sequentially arranged from the outside to the inside along the radial direction. The length of the line segments gradually decreases so that the shear strain grid is fan-shaped.
在至少一个实施方式中,所述剪力应变栅结合部的所述微结构为柱体且排布成多个与所述剪力应变栅同心的弧线,或者所述剪力应变栅结合部的所述微结构的形状为与所述剪力应变栅同心的弧形,In at least one embodiment, the microstructure of the shear strain grid junction is a cylinder and is arranged in a plurality of arcs concentric with the shear strain grid, or the shear strain grid junction The shape of the microstructure is an arc concentric with the shear strain grid,
在所述剪力应变栅的每条所述金属线段上间隔开地排布多个所述微结构。A plurality of the microstructures are arranged at intervals on each of the metal wire segments of the shear strain grid.
在至少一个实施方式中,所述剪力应变栅通过对金属线按照蛇形多次实施折弯而一体成型。In at least one embodiment, the shear strain grid is integrally formed by bending the metal wire multiple times in a serpentine shape.
在至少一个实施方式中,所述压力应变栅的所述金属线段位于多个同心的圆形轨迹上且所述压力应变栅为圆盘形。In at least one embodiment, the metal wire segments of the pressure strain grid are located on a plurality of concentric circular trajectories and the pressure strain grid is disc-shaped.
在至少一个实施方式中,所述压力应变栅结合部的所述微结构为柱体且排布成多个与所述压力应变栅同心的环,或者所述压力应变栅结合部的所述微结构的形状为与所述压力应变栅同心的环状,In at least one embodiment, the microstructure of the pressure strain grid junction is a cylinder and is arranged in a plurality of rings concentric with the pressure strain grid, or the microstructure of the pressure strain grid junction The shape of the structure is a ring concentric with the pressure strain grid,
在所述压力应变栅的每条所述金属线段上间隔开地排布多个所述微结构。A plurality of the microstructures are arranged at intervals on each of the metal line segments of the pressure strain grid.
在至少一个实施方式中,在所述圆周的径向上,所述压力应变栅结合部的所述微结构恰好覆盖所述压力应变栅的所述金属线段,或者具有超出所述压力应变栅的所述金属线段的部分。In at least one embodiment, in the radial direction of the circumference, the microstructure of the pressure strain grid junction just covers the metal wire segment of the pressure strain grid, or has all the parts beyond the pressure strain grid. part of the metal wire segment.
在至少一个实施方式中,所述压力应变栅包括多个半圆形的金属线段,所述多个半圆形的金属线段分布在所述圆周的一个直径的两侧从而形成两个压力应变栅局部,所述两个压力应变栅局部在所述圆周的圆心连接。In at least one embodiment, the pressure strain grid includes a plurality of semicircular metal wire segments distributed on both sides of a diameter of the circumference to form two pressure strain grids Locally, the two pressure strain grids are connected locally at the center of the circumference.
在至少一个实施方式中,所述微结构层还包括柔性基底,所述多个微结构承载于所述柔性基底,所述微结构为悬臂结构且其固定端设于所述柔性基底。In at least one embodiment, the microstructure layer further comprises a flexible substrate, the plurality of microstructures are carried on the flexible substrate, the microstructures are cantilever structures and the fixed ends thereof are disposed on the flexible substrate.
通过上述技术方案可以获得以下有益效果:The following beneficial effects can be obtained through the above technical solution:
当柔性传感器受到剪力作用时,微结构将发生弯曲,且覆盖每组的两个剪力应变栅的剪力应变栅结合部的微结构的弯曲方向相反,从而每组的两个剪力应变栅的电阻变化不同,进而可以根据公式得到每组剪力应变栅所受的剪力分力。再依据平行四边形法则,将沿不同组的剪力应变栅的排布方向作用的剪力分力合成,这样,柔性传感器能够测量任意方向上的剪力(包括剪力的大小和方向)。When the flexible sensor is subjected to shear force, the microstructure will bend, and the bending direction of the microstructure at the junction of the shear strain grids covering the two shear strain grids of each group is opposite, so that the two shear strains of each group The resistance changes of the grids are different, and then the shear force component of each group of shear strain grids can be obtained according to the formula. According to the parallelogram law, the shear force components acting along the arrangement directions of different groups of shear strain grids are synthesized, so that the flexible sensor can measure the shear force in any direction (including the magnitude and direction of the shear force).
附图说明Description of drawings
图1是本发明的可识别压力和剪力的柔性传感器的主体部分的示意图。FIG. 1 is a schematic diagram of the main body portion of the flexible sensor capable of recognizing pressure and shear of the present invention.
图2是柔性传感器的应变栅的整体示意图及其局部放大图。FIG. 2 is an overall schematic diagram of a strain grid of a flexible sensor and a partial enlarged view thereof.
图3是柔性传感器的微结构层的整体示意图及其局部放大图。FIG. 3 is an overall schematic diagram of a microstructure layer of a flexible sensor and a partial enlarged view thereof.
图4是微结构与压力应变栅的金属线段结合的第一实施方式的示意图,示出了微结构的宽度大于压力应变栅的金属线段的宽度。FIG. 4 is a schematic diagram of a first embodiment in which the microstructure is combined with the metal line segments of the pressure strain grid, showing that the width of the microstructure is larger than the width of the metal line segments of the pressure strain grid.
图5是微结构与压力应变栅的金属线段结合的第二实施方式的示意图,示出了微结构的宽度等于压力应变栅的金属线段的宽度。Figure 5 is a schematic diagram of a second embodiment of a microstructure combined with a metal line segment of a pressure strain grid, showing that the width of the microstructure is equal to the width of the metal line segment of the pressure strain grid.
图6是同一组的两个剪力应变栅的金属线段与微结构结合的第一实施方式的示意图。FIG. 6 is a schematic diagram of a first embodiment in which the metal line segments of two shear strain grids of the same group are combined with microstructures.
图7是同一组的两个剪力应变栅的金属线段与微结构结合的第二实施方式的示意图。FIG. 7 is a schematic diagram of a second embodiment in which the metal line segments of two shear strain grids of the same group are combined with microstructures.
附图标记说明:Description of reference numbers:
1剪力应变栅、11剪力应变栅的金属线段、2压力应变栅、21压力应变栅的金属线段、3导电网络、31连接线、32导线、33引出线、4压力应变栅结合部、5剪力应变栅结合部、6衬底、7微结构。1 Shear strain grid, 11 Metal segment of shear strain grid, 2 Pressure strain grid, 21 Metal segment of pressure strain grid, 3 Conductive network, 31 Connecting wire, 32 Conductor, 33 Outgoing wire, 4 Pressure strain grid junction, 5. Shear strain gate junction, 6. Substrate, 7. Microstructure.
具体实施方式Detailed ways
下面参照附图描述本发明的示例性实施方式。应当理解,这些具体的说明仅用于示教本领域技术人员如何实施本发明,而不用于穷举本发明的所有可行的方式,也不用于限制本发明的范围。Exemplary embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood that these specific descriptions are only used to teach those skilled in the art how to implement the present invention, and are not used to exhaust all possible ways of the present invention, nor to limit the scope of the present invention.
如图1、图2和图3所示,本公开提供一种可识别压力和剪力的柔性传感器,柔性传感器受到的压力垂直于纸面方向,受到的剪力平行于纸面方向。柔性传感器为薄片体,柔性传感器的主体部分包括衬底6、信号敏感层和微结构层,三者层叠而结合。以下定义,衬底6的用于结合信号敏感层和微结构层的一侧为“上”侧,相反的一侧为“下”侧。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the present disclosure provides a flexible sensor that can identify pressure and shear force. The pressure on the flexible sensor is perpendicular to the direction of the paper surface, and the shear force received by the flexible sensor is parallel to the direction of the paper surface. The flexible sensor is a sheet body, and the main body of the flexible sensor includes a
信号敏感层层叠在衬底6的上表面,微结构层层叠在信号敏感层的上表面。衬底6例如可以由柔性材料制成,例如可以为高分子膜。信号敏感层能够将力信号转换为电信号,微结构层可以为包括多个微结构7的仿人体指纹结构的高分子膜。The signal sensitive layer is laminated on the upper surface of the
信号敏感层包括应变栅和导电网络3,应变栅包括压力应变栅2和多个(例如四个)剪力应变栅1。多个剪力应变栅1沿圆周方向排布,压力应变栅2位于该圆周的圆心。具体地,压力应变栅2可以为圆盘形,每个剪力应变栅1可以为与压力应变栅2同心的扇形。The signal sensitive layer includes a strain grid and a
多个剪力应变栅1围成的圆周和压力应变栅2具有相同的“径向”、“周向”和“圆心”,以下所称“径向”、“周向”和“圆心”均以多个剪力应变栅1围成的圆周和压力应变栅2为参照。本文所称微结构7的“宽度”为微结构7在径向上的尺寸。The circumference enclosed by the multiple
多个剪力应变栅1两两一组,信号敏感层包括至少两组剪力应变栅1。在每组剪力应变栅1中,两个剪力应变栅1的排布方向穿过压力应变栅2的圆心,例如为压力应变栅2的径向,且两个剪力应变栅1关于压力应变栅2的圆心对称。A plurality of
应当理解,在压力应变栅2不具有圆心的实施方式中,两个剪力应变栅1的排布方向穿过压力应变栅2的中心。It should be understood that in the embodiment in which the
压力应变栅2和剪力应变栅1均包括多个沿径向间隔排布、沿周向延伸的金属线段。剪力应变栅1包括沿径向间隔排布的多个弧形的金属线段11,多个弧形的金属线段11首尾相连而形成蛇形,沿径向由外向内依次排布的金属线段11的长度逐渐减小从而剪力应变栅1整体为扇形。Both the
在其他实施方式中,剪力应变栅1还可以包括沿径向间隔排布的多个直线形的金属线段11,多个直线形的金属线段11首尾相连而形成蛇形。In other embodiments, the
剪力应变栅1可以通过对金属线按照蛇形多次实施折弯而一体成型。这样,剪力应变栅1更光滑,更便于与微结构层结合。当然,剪力应变栅1的形式方式不限于此。The
当然,在其他实施方式中,剪力应变栅1也可以由多个金属线按照蛇形连接而成。Of course, in other embodiments, the
压力应变栅2包括多个半圆形的金属线段21,多个半圆形的金属线段21分布在压力应变栅2的一个直径的两侧从而形成两个压力应变栅局部。在每一个压力应变栅局部中,多个金属线段21首尾相连而形成蛇形,两个压力应变栅局部在压力应变栅2的圆心连接。两个压力应变栅局部的半圆形的金属线段关于上述直径大致对称,从而压力应变栅2的金属线段21主要位于多个圆形轨迹上。The
在其他实施方式中,压力应变栅2的金属线段21可以位于以压力应变栅2的圆心为中心的螺旋形轨迹上。In other embodiments, the
导电网络3包括连接线31、多个(例如六个)导线32和多个引出线33。连接线31可以是圆弧状,连接线31将各个剪力应变栅1和压力应变栅2连接在一起。连接线31可以连接各个剪力应变栅1的径向最内侧和压力应变栅2的径向最外侧。连接线31和导线32在应变栅和外部电设备之间形成电回路。导线32连接至连接线31、各个剪力应变栅1和压力应变栅2。引出线33用于连接导线32与外部电设备以传出电信号。The
具体地,一个压力应变栅局部的径向最外侧的金属线段21连接到一个导线32,另一个压力应变栅局部的径向最外侧的金属线段21连接到连接线31,该连接线31连接到一个导线32。每个剪力应变栅1的径向最内侧的金属线段11都连接到连接线31上,每个剪力应变栅1的径向最外侧的金属线段11分别连接一个导线32。Specifically, the radially outermost
这样,导电网络3分别将剪力应变栅1和压力应变栅2采集到的力的信息(以电信号的形式)输出。In this way, the
微结构层包括多个微结构7和柔性基底,可以通过浇注工艺而形成一体的多个微结构7和柔性基底。微结构7为“悬臂”结构,其固定端设于柔性基底。微结构7的尺寸一般为5微米至500微米,多个微结构7分散在微结构层内。微结构7和柔性基底均可以由柔性材料形成。微结构7例如是柱体,具体地,可以为立方体柱或者圆柱。The microstructure layer includes a plurality of
微结构层包括多个具有“悬臂”结构的微结构7,能够实现局部应力集中,且模仿人手掌指纹结构,使该柔性传感器具有较高的灵敏度。The microstructure layer includes a plurality of
在其他实施方式中,微结构7还可以为长条形的片体,比如弧形或者半圆形的片体,微结构层包括多个沿径向间隔排布的该片体,该片体以设于柔性基底上的一端为固定端而依然形成“悬臂”结构。In other embodiments, the
微结构层包括压力应变栅结合部4和剪力应变栅结合部5,压力应变栅结合部4覆盖压力应变栅2的上表面,剪力应变栅结合部5可以包括分体的多个部分从而分别一一对应地覆盖剪力应变栅1的上表面。The microstructure layer includes a pressure strain grid joint 4 and a shear strain grid joint 5, the pressure strain grid joint 4 covers the upper surface of the
压力应变栅结合部4可以具有与压力应变栅2的形状相同的形状,例如圆盘形。压力应变栅结合部4的微结构7可以排布成多个与压力应变栅2同心的环,压力应变栅结合部4的微结构7形成的环能够一一对应地覆盖压力应变栅2的位于圆形轨迹上的金属线段21。对应于每个金属线段21,可以设置沿着金属线段21的延伸方向间隔开的多个微结构7。The pressure strain grid junction 4 may have the same shape as that of the
在其他实施方式中,压力应变栅结合部4的微结构7的形状可以为与压力应变栅2同心的环状,即微结构7为环形体。In other embodiments, the shape of the
在其他实施方式中,压力应变栅结合部4的形状可以是能够覆盖压力应变栅2的其他形状。In other embodiments, the shape of the pressure strain grid joint portion 4 may be other shapes capable of covering the
如图4和图5所示,压力应变栅结合部4的微结构7可以恰好覆盖压力应变栅2的金属线段21,或者具有在径向上超出压力应变栅2的金属线段21的部分,例如微结构7的径向尺寸(宽度)可以大于或等于压力应变栅2的金属线段21的宽度。当压力作用到压力应变栅结合部4上后可以被完整的采集并被传递到压力应变栅2上。As shown in FIGS. 4 and 5 , the
剪力应变栅结合部5可以具有与剪力应变栅1的形状相同的形状,例如扇形,剪力应变栅结合部5可以在周向上全部覆盖剪力应变栅1。剪力应变栅结合部5的微结构7可以排布成多个与剪力应变栅1同心的弧线,且在沿径向由外向内依次排布的弧线的长度逐渐减小。剪力应变栅结合部5的微结构7形成的弧线能够一一对应地覆盖剪力应变栅1的金属线段11。对应于每个金属线段11,可以设置沿着金属线段11的延伸方向间隔开的多个微结构7。The shear strain grid joint 5 may have the same shape as that of the
在其他实施方式中,剪力应变栅结合部5的微结构7的形状可以为与剪力应变栅1同心的弧形,即微结构7为弧形体。In other embodiments, the shape of the
在其他实施方式中,剪力应变栅结合部5的形状可以是能够覆盖剪力应变栅1的其他形状。In other embodiments, the shape of the shear strain grid joint 5 may be other shapes capable of covering the
剪力应变栅结合部5的微结构7具有在径向上超出相应的剪力应变栅1的金属线段11的部分,即,剪力应变栅结合部5的微结构7在径向上覆盖剪力应变栅1的金属线段11且超过该金属线段11,或者与剪力应变栅1的金属线段11在径向上错开。对于同一个剪力应变栅1来说,多个剪力应变栅结合部5的微结构7超出相应的剪力应变栅1的金属线段11的部分相同。多个剪力应变栅结合部5和相应的剪力应变栅1形成的结合体关于压力应变栅2的圆心对称。The
如图6所示,在一个实施方式中,剪力应变栅结合部5的微结构7可以在径向上覆盖剪力应变栅1的金属线段11且径向向外地超过该金属线段11,即剪力应变栅结合部5的微结构7的径向内缘与剪力应变栅1的金属线段11的径向内缘对齐,剪力应变栅结合部5的微结构7的径向外缘超过剪力应变栅1的金属线段11的径向外缘。As shown in FIG. 6 , in one embodiment, the
在其他实施方式中,剪力应变栅结合部5的微结构7还可以在径向上覆盖剪力应变栅1的金属线段11且径向向内地超过该金属线段11。In other embodiments, the
如图7所示,在另一个实施方式中,剪力应变栅结合部5的微结构7可以径向向内地与剪力应变栅1的金属线段11错开,即剪力应变栅结合部5的微结构7的径向内缘超过剪力应变栅1的金属线段11的径向内缘,剪力应变栅1的金属线段11的径向外缘超过剪力应变栅结合部5的微结构7的径向外缘。As shown in FIG. 7 , in another embodiment, the
在其他实施方式中,剪力应变栅结合部5的微结构7可以径向向外地与剪力应变栅1的金属线段11错开。In other embodiments, the
当柔性传感器受到剪力作用时,微结构7将发生弯曲,且覆盖每组的两个剪力应变栅1的剪力应变栅结合部5的微结构7的弯曲方向相反,从而每组的两个剪力应变栅1的电阻变化不同,进而可以根据公式得到每组剪力应变栅1所受的剪力分力(下文详述)。再依据平行四边形法则,将沿不同组的剪力应变栅1的排布方向作用的剪力分力合成,这样,柔性传感器能够测量任意方向上的剪力(包括剪力的大小和方向)。When the flexible sensor is subjected to shearing force, the
压力应变栅2在压力作用下会产生电阻变化,根据电阻变化与压应变、压应力、压力的关系可以得到柔性传感器所受的压力FP。The
电阻变化与压应变的关系:ΔR1=K1ε1 (1-1);The relationship between resistance change and compressive strain: ΔR 1 =K 1 ε 1 (1-1);
压应变与压应力的关系: The relationship between compressive strain and compressive stress:
压应力与压力的关系: The relationship between compressive stress and pressure:
其中,E1为覆盖压力应变栅2的微结构7的弹性模量,K1为压力应变栅2的应变灵敏度系数,ε1为压应变,σ为压应力,ΔR1为压力应变栅2的电阻变化,d1为压力应变栅2的微结构7的宽度。Among them, E1 is the elastic modulus of the microstructure 7 covering the pressure strain grid 2 , K1 is the strain sensitivity coefficient of the pressure strain grid 2 , ε1 is the compressive strain, σ is the compressive stress, and ΔR1 is the
电阻变化ΔR1可以测量得到,弹性模量E1、应变灵敏度系数K1根据材料而确定,结合公式(1-1)、(1-2)可以得到压力应变栅2所受的压应力大小σ,将σ带入公式(1-3)可以得到压力应变栅2所受的压力的大小,即柔性传感器受到的压力的大小。The resistance change ΔR 1 can be measured. The elastic modulus E 1 and the strain sensitivity coefficient K 1 are determined according to the material. Combined with formulas (1-1) and (1-2), the compressive stress σ of the
优选地,两组剪力应变栅1可以沿着X轴和Y轴正交地布置,即两组剪力应变栅1所在的直线互相正交。Preferably, the two groups of
下面以设于X轴的一组剪力应变栅1为例介绍一组剪力应变栅1所受的剪力分力的计算方法,设于Y轴的一组剪力应变栅1所受的剪力分力的计算方法与此相同。The following takes a set of
在设于X轴的一组剪力应变栅1中,其中的两个剪力应变栅1分别处于X轴的原点的两侧。假设柔性传感器所受的剪力在X轴上的剪力分力Fτ沿X轴正向,该组的两个剪力应变栅1承受不对称(不同)的压应力σ21和σ22。In a set of
沿着剪力分力Fτ的方向(X轴正向)位于前方,即位于X轴正向的剪力应变栅1受到的压应力σ21为:The compressive stress σ 21 received by the
沿着剪力分力Fτ的方向位于后方,即位于X轴负向的剪力应变栅1受到的压应力σ22为:The compressive stress σ 22 received by the
其中,η21和η22为相应的剪力应变栅1的微结构7与相应的剪力应变栅1的金属线段11的位置偏移,即微结构7在径向上的中心线h与剪力应变栅1的金属线段11在径向上的中心线t的距离m;Fp为柔性传感器所受的压力,L21和L22为相应的剪力应变栅1的微结构7的高度,d21和d22为相应的剪力应变栅1的微结构7的宽度。Among them, η 21 and η 22 are the positional offsets between the
在已知X轴上的一组剪力应变栅1所受的压应力σ21和σ22的前提下,可以据公式(2-3)和(3-3)确定X轴上的一组剪力应变栅1所受的剪力分力Fτ。对不同组的剪力应变栅1所受的剪力分力Fτ按照平行四边形法则合成柔性传感器所受的剪力。On the premise of knowing the compressive stresses σ 21 and σ 22 of a set of
根据公式(2-3)和(3-3)还能够再次确定柔性传感器所受的压力Fp,当由公式(2-3)、(3-3)确定的Fp与由公式(1-3)确定的Fp不同时,可以通过取平均值的方法得到准确的Fp。According to formulas (2-3) and (3-3), the pressure F p on the flexible sensor can be determined again. When the F p determined by formulas (2-3) and (3-3) is different from the 3) When the determined F p is different, the accurate F p can be obtained by taking the average value.
下面介绍如何获得剪力应变栅1所受的压应力σ21和σ22。The following describes how to obtain the compressive stresses σ 21 and σ 22 of the
剪力应变栅1在力的作用下会产生电阻变化,根据电阻变化与应变、应力的关系可以得到相应的应力。The
对于沿着剪力分力Fτ的方向位于前方的剪力应变栅1:For
电阻变化与压应变的关系:ΔR21=K21ε21 (2-1);The relationship between resistance change and compressive strain: ΔR 21 =K 21 ε 21 (2-1);
压应变与压应力的关系: The relationship between compressive strain and compressive stress:
对于沿着所述剪力分力Fτ的方向位于后方的剪力应变栅1:For
电阻变化与压应变的关系:ΔR22=K22ε22 (3-1);The relationship between resistance change and compressive strain: ΔR 22 =K 22 ε 22 (3-1);
压应变与压应力的关系: The relationship between compressive strain and compressive stress:
其中,E21和E22为相应的剪力应变栅1的微结构7的弹性模量,K21和K22表为相应的剪力应变栅1的应变灵敏度系数,ε21和ε22为相应的剪力应变栅1的压应变。Among them, E 21 and E 22 are the elastic moduli of the
电阻变化ΔR21和ΔR22可以测量得到,弹性模量E21和E22、应变灵敏度系数K21和K22根据材料而确定。The resistance changes ΔR 21 and ΔR 22 can be measured, the elastic moduli E 21 and E 22 , and the strain sensitivity coefficients K 21 and K 22 are determined according to the material.
当两个剪力应变栅1的材料相同时,应变灵敏度系数K21和K22相等。当两个剪力应变栅1对应的微结构7的材料相同时,弹性模量E21和E22相等。当两个剪力应变栅1对应的微结构7的形状相同时,L21和L22相等,d21和d22相等。When the materials of the two
以检测皮肤表面应力为例介绍该柔性传感器的使用过程。Taking the detection of skin surface stress as an example, the use process of the flexible sensor is introduced.
首先清洁粘贴区域的皮肤,然后将柔性传感器贴敷于皮肤表面,之后施加外加载荷到该柔性传感器。该外加载荷首先作用到微结构层上且在微结构层中产生应力集中,微结构层将力传递到信号敏感层。信号敏感层在外力的作用下发生应变,产生电阻变化,从而测量剪力和压力并显示示数。The skin of the sticking area is first cleaned, then the flexible sensor is applied to the skin surface, and then an external load is applied to the flexible sensor. The applied load first acts on the microstructured layer and creates a stress concentration in the microstructured layer, and the microstructured layer transmits the force to the signal sensitive layer. The signal-sensitive layer is strained under the action of external force, resulting in a change in resistance, so as to measure the shear force and pressure and display the indication.
该柔性传感器具有成本低、灵敏度高、可重复性好、可识别压应力和剪应力的特点,而且可以识别剪力大小和方向,微结构层模仿人体手掌的指纹从而帮助柔性传感器识别不同方向、不同类型的应力,在生物健康检测、人机交互、电子皮肤等领域有良好的应用前景。The flexible sensor has the characteristics of low cost, high sensitivity, good repeatability, can identify compressive stress and shear stress, and can identify the magnitude and direction of shear force. The microstructure layer imitates the fingerprint of the human palm to help the flexible sensor identify different directions, Different types of stress have good application prospects in biological health detection, human-computer interaction, electronic skin and other fields.
应该理解,柔性材料可以为PDMS(聚二甲基硅氧烷)等。It should be understood that the flexible material may be PDMS (polydimethylsiloxane) or the like.
应当理解,上述实施方式仅是示例性的,不用于限制本发明。本领域技术人员可以在本发明的教导下对上述实施方式做出各种变型和改变,而不脱离本发明的范围。It should be understood that the above-mentioned embodiments are only exemplary, and are not intended to limit the present invention. Those skilled in the art can make various modifications and changes to the above-described embodiments under the teachings of the present invention without departing from the scope of the present invention.
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