CN111244722A - Full-automatic production equipment for punching terminal to penetrate connector - Google Patents

Full-automatic production equipment for punching terminal to penetrate connector Download PDF

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Publication number
CN111244722A
CN111244722A CN202010176854.0A CN202010176854A CN111244722A CN 111244722 A CN111244722 A CN 111244722A CN 202010176854 A CN202010176854 A CN 202010176854A CN 111244722 A CN111244722 A CN 111244722A
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CN
China
Prior art keywords
wire
terminal
shell
wire arranging
driving
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Pending
Application number
CN202010176854.0A
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Chinese (zh)
Inventor
周松华
龙勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan City Shunde District Hehui Electronics Co ltd
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Foshan City Shunde District Hehui Electronics Co ltd
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Publication date
Application filed by Foshan City Shunde District Hehui Electronics Co ltd filed Critical Foshan City Shunde District Hehui Electronics Co ltd
Priority to CN202010176854.0A priority Critical patent/CN111244722A/en
Publication of CN111244722A publication Critical patent/CN111244722A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/052Crimping apparatus or processes with wire-feeding mechanism
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/055Crimping apparatus or processes with contact member feeding mechanism
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve

Abstract

A full-automatic production facility of punching terminal and wearing connector includes: the device comprises a rack, a conveying channel, a wire arranging device, a terminal installing machine, a terminal shell installing device and a wire discharging device; the wire arranging device, the terminal installing machine, the terminal shell installing device and the lead unloading device are sequentially arranged on the rack; the conveying channel is arranged on the rack and used for conveying the material carrying disc with the wires to the wire arranging device, the terminal mounting machine, the terminal shell mounting device and the wire discharging device in sequence; the wire arranging device is used for trimming the conducting wire of the material loading disc; the terminal mounting machine is used for mounting a terminal on a lead of the material loading disc; the terminal shell mounting device is used for mounting the terminal shell on the terminal part of the conducting wire of the material loading disc; the wire discharge device is used for separating the wires from the material loading tray. The automatic wire arranging and discharging device can automatically arrange the wire, punch the terminal, install the terminal shell and discharge the material, and solves the problem that the wire product which is artificially grown in the prior art cannot be fully automatic.

Description

Full-automatic production equipment for punching terminal to penetrate connector
Technical Field
The invention relates to the technical field of wire processing devices, in particular to production equipment for a full-automatic terminal punching through connector.
Background
The existing production equipment for the full-automatic terminal punching through connector mainly uses a manual production mode, and is characterized in that a lead is installed with a terminal, and a terminal shell is installed at the terminal; however, the manual production easily causes incomplete assembly, causes low assembly efficiency and increases the processing cost; meanwhile, most terminal installing machines are matched with a press to complete the terminal installing, and if manual production is used, manual accidents are easily caused, and the health of workers is influenced.
Disclosure of Invention
The invention aims to provide production equipment for a full-automatic terminal punching through connector, which comprises a rack, a conveying channel, a wire arranging device, a terminal installing machine, a terminal shell installing device and a wire discharging device.
In order to achieve the purpose, the invention adopts the following technical scheme: a full-automatic production facility of punching terminal and wearing connector includes: the device comprises a rack, a conveying channel, a wire arranging device, a terminal installing machine, a terminal shell installing device and a wire discharging device; the wire arranging device, the terminal installing machine, the terminal shell installing device and the lead unloading device are sequentially arranged on the rack; the conveying channel is arranged on the rack and used for conveying the material carrying disc with the wires to the wire arranging device, the terminal mounting machine, the terminal shell mounting device and the wire discharging device in sequence; the wire arranging device is used for trimming the conducting wire of the material loading disc; the terminal mounting machine is used for mounting a terminal on a lead of the material loading disc; the terminal shell mounting device is used for mounting the terminal shell on the terminal part of the conducting wire of the material loading disc; the wire discharge device is used for separating the wires from the material loading tray.
The invention has the beneficial effects that: the automatic wire arranging and discharging device can automatically arrange the wire, punch the terminal, install the terminal shell and discharge the material, and solves the problem that the wire product which is artificially grown in the prior art cannot be fully automatic.
Drawings
FIG. 1 is a schematic view of the structure of a production apparatus; FIG. 2 is a schematic view of the structure of the detecting unit; FIG. 3 is a schematic view of the structure of the production apparatus; FIG. 4 is a schematic view of the structure of the production apparatus; FIG. 5 is a schematic view of the structure of the production apparatus; FIG. 6 is a schematic structural view of a full-line upper plate and a full-line lower plate; FIG. 7 is an enlarged view of portion A of FIG. 6; fig. 8 is a schematic view of the structure of the terminal mounting machine; fig. 9 is a schematic view of the structure of the terminal mounting machine; fig. 10 is a schematic view of the structure of the terminal mounting machine; fig. 11 is a schematic structural view of the terminal mounting machine in embodiment 1; FIG. 12 is an enlarged view of portion D of FIG. 11; FIG. 13 is a schematic view of the structure of the reset roller cooperating with the inclined press block; fig. 14 is a schematic structural view of a terminal mounting machine in embodiment 2; fig. 15 is a schematic structural view of the terminal housing mounting device; fig. 16 is a schematic structural view of the terminal housing mounting device; fig. 17 is a schematic structural view of the terminal housing mounting device; FIG. 18 is an enlarged view of portion B of FIG. 17; FIG. 19 is a schematic structural view of a push shell assembly and a pass shell assembly; FIG. 20 is a schematic view of the wire holding robot; fig. 21 is a schematic structural view of the push shell assembly pushing the terminal shell out and mounting it to the wire; FIG. 22 is a schematic view of the wire discharge apparatus; FIG. 23 is a schematic view of the wire discharge apparatus; fig. 24 is a schematic structural view of the terminal holding plate when it is not rotated; fig. 25 is a schematic view of the structure of the terminal holding plate after rotation; figure 26 is a schematic view of the discharge clamp assembly shown in a configuration for clamping a wire from a carrier tray.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
A full-automatic production facility of punching terminal and wearing connector includes: the wire arranging device comprises a rack 1, a conveying channel 2, a wire arranging device 4, a terminal mounting machine 101, a terminal shell mounting device 102 and a wire discharging device 103; the wire arranging device 4, the terminal installing machine 101, the terminal shell installing device 102 and the lead unloading device 103 are sequentially installed on the rack 1; the conveying channel 2 is arranged on the frame 1 and is used for conveying the material loading disc 001 with the wires to the wire arranging device 4, the terminal mounting machine 101, the terminal shell mounting device 102 and the wire discharging device 103 in sequence;
the wire arranging device 4 is used for trimming the conducting wire of the material loading disc 001; the terminal mounting machine 101 is used for mounting terminals on the wires of the material loading tray 001; the terminal housing mounting means 102 is for mounting the terminal housing at the terminal portion of the wire of the tray 001; the wire discharge device 103 is used to separate the wire from the loading tray 001.
The automatic wire arranging and discharging device can automatically arrange the wire, punch the terminal, install the terminal shell and discharge the material, and solves the problem that the wire product which is artificially grown in the prior art cannot be fully automatic.
The thread trimming device 4 includes: a wire arranging substrate 41, a wire arranging bracket 42, a wire arranging horizontal driving assembly 43, a wire arranging clamp driving assembly 44, a wire arranging upper plate 45, a wire arranging lower plate 46, a wire arranging connecting arm 47 and a wire arranging fixer 48; the conveying channel 2 is arranged on the frame 1 and is used for conveying the material carrying disc 001; the wire arranging bracket 42 is mounted on the wire arranging substrate 41; the wire-arranging horizontal driving assembly 43 is mounted on the wire-arranging substrate 41, and the output end of the wire-arranging horizontal driving assembly is connected with the wire-arranging bracket 42 and is used for driving the wire-arranging bracket 42 to move horizontally; the wire arranging upper plate 45 and the wire arranging lower plate 46 are arranged on the wire arranging bracket 42 in a lifting way; the wire clamping grooves 448 are respectively arranged on the wire arranging upper plate 45 and the wire arranging lower plate 46 in an opposite way; the wire arranging clamp driving assembly 44 is mounted on the wire arranging support 42, and the output end of the wire arranging clamp driving assembly is connected with the wire arranging upper plate 45 and the wire arranging lower plate 46 and used for driving the wire arranging upper plate 45 and the wire arranging lower plate 46 to move oppositely so as to enable the wire clamping grooves 448 of the two to be close to and far from each other; the full-line connecting arm 47 is mounted on the full-line substrate 41; the wire arranging fixer 48 is installed on the wire arranging connecting arm 47, and the output end of the wire arranging fixer is provided with a fixing plate 481 for vertically pressing the material carrying disc 001.
The wire arranging device 4 is used for automatically trimming the end of the wire in the material loading disc 001, so that the wire end part is orderly and tidy after the wire is trimmed; the processing of the wires in the subsequent steps can also be facilitated. Specifically, the material loading disc 001 is used for loading the conducting wires, and the material loading disc 001 reaches between the wire arrangement upper plate 45 and the wire arrangement lower plate 46 through the conveying function of the conveying channel 2; the output end of the wire arranging fixer 48 is pushed downwards to press the material loading disc 001 and the lead, and the wire body part of the lead is fixed; the wire arrangement horizontal driving assembly 43 is used for driving the wire arrangement support 42 to move towards the Y axis, so that the wire arrangement upper plate 45 and the wire arrangement lower plate 46 on the wire arrangement support 42 move towards the positive direction of the Y axis and are close to the material carrying tray 001; the wire arranging clamp driving assembly 44 is used for driving the wire arranging upper plate 45 and the wire arranging lower plate 46 to move towards each other, so that the wire arranging upper plate 45 and the wire arranging lower plate 46 are close to each other (the two are preferably in a vertical position relation); that is, the wire arranging upper plate 45 moves downwards, the wire arranging lower plate 46 moves upwards, so that the wire clamping grooves 448 at the upper and lower positions form a wire arranging clamping opening 40 with gradually reduced caliber, and the wire distributing part of the wire is clamped by the wire arranging clamping opening (or semi-clamping, only limiting the wire distributing part); the wire-trimming horizontal driving component 43 drives the wire-trimming bracket 42 to move towards the negative direction of the Y axis, so that the wire is tightened towards the negative direction of the Y axis by the horizontal moving action of the wire-trimming upper plate 45 and the wire-trimming lower plate 46 while the caliber of the wire-trimming clamping opening 40 is continuously reduced; in this case, the thread clamping groove 448 may be a sharp groove, and when the thread dividing is completely clamped by the entire thread clamping opening, the excess part of the thread dividing is cut by the sharp wall surface, thereby achieving the effect of trimming.
The alignment jig drive assembly 44 includes: a wire-trimming clamp motor 441, a wire-trimming bearing 442, a wire-trimming screw 443, an upper plate thread seat 444 and a lower plate thread seat 445; the wire-arranging clamp motor 441 is mounted on the wire-arranging bracket 42, and the output end of the wire-arranging clamp motor is connected with one end of the wire-arranging screw rod 443 and is used for driving the wire-arranging screw rod 443 to rotate; the yarn aligning bearing 442 is mounted on the yarn aligning bracket 42; the thread trimming bearing 442 is rotatably matched with the thread trimming screw 443; the whole-line screw 443 is provided with a whole-line upper thread structure and a whole-line lower thread structure; the thread structure on the whole thread and the thread structure under the whole thread are in opposite directions; an upper plate screw seat 444 provided with an internal thread structure which is matched with the whole line upper screw structure and connected with the whole line upper plate 45; the lower plate screw base 445 is provided with an internal thread structure which is matched with the full thread lower screw structure and is connected with the full thread lower plate 46.
The whole-line screw 443 is divided into an upper end and a lower end which are respectively a whole-line upper thread structure and a whole-line lower thread structure, and the whole-line upper thread structure and the whole-line lower thread structure are provided with opposite thread structures; if the thread structure on the whole line is set to be clockwise, the internal thread structure in the upper plate thread seat 444 is correspondingly matched; the thread structure of the lower plate is arranged in a counterclockwise way, and the internal thread structure of the thread seat 445 of the lower plate is correspondingly matched; when the wire arranging clamp motor 441 is started to drive the wire arranging screw 443 to rotate clockwise, the wire arranging upper plate 45 can move downwards, the wire arranging lower plate 46 moves upwards, and the wire clamping grooves 448 are formed on the wire arranging upper plate and the wire arranging lower plate and are close to a wire arranging clamping opening to clamp the separated wires; after finishing the wire arrangement of the wire, the wire arrangement clamp motor 441 drives the wire arrangement screw post 443 to rotate anticlockwise, so that the wire arrangement upper plate 45 can move upwards, the wire arrangement lower plate 46 moves downwards, the wire arrangement lower plate and the wire arrangement upper plate are provided with wire clamping grooves 448 to be far away, and the wire arrangement clamping opening loosens the wire distribution; the clamp is formed on the same screw rod to clamp or loosen the wire, so that the structure is simpler, and a plurality of driving devices are not needed to control opposite clamping of the clamp.
The alignment jig drive assembly 44 includes: a full-line vertical track 446; the wire arranging vertical rail 446 is mounted on the wire arranging bracket 42; the whole-line upper plate 45 and the whole-line lower plate 46 are respectively provided with a whole-line vertical slide block 447; both the thread trimming upper plate 45 and the thread trimming lower plate 46 are vertically movably mounted to the thread trimming vertical rails 446 via thread trimming vertical sliders 447, respectively. The line-aligning vertical rail 446 is used for providing a guiding function for the line-aligning upper plate 45 and the line-aligning lower plate 46; the wire arranging upper plate 45 and the wire arranging lower plate 46 can move on the wire arranging vertical rail 446 through the wire arranging vertical slide block 447, so that the moving smoothness of the clamp is improved, and the wire arranging is not blocked.
The entire line horizontal driving assembly 43 includes: a wire-arranging motor seat 431, a wire-arranging horizontal motor 432, a wire-arranging horizontal screw 433, a wire-arranging horizontal bearing 434 and a wire-arranging horizontal thread seat 435; the wire arranging motor seat 431 is installed on the wire arranging substrate 41; the wire-arranging horizontal motor 432 is arranged on the wire-arranging motor base 431, and the output end of the wire-arranging horizontal motor 432 is connected with a wire-arranging horizontal screw 433 and used for driving the wire-arranging horizontal screw 433 to rotate; the wire arranging horizontal bearing 434 is mounted on the wire arranging substrate 41 and is rotatably fixed with a wire arranging horizontal screw 433; the full-line horizontal threaded seat 435 is provided with an internal thread structure which is matched with the full-line horizontal screw 433 and is connected with the full-line bracket 42. The wire-aligning horizontal motor 432 drives the wire-aligning horizontal screw 433 to rotate, and the wire-aligning horizontal screw seat 435 moves on the wire-aligning horizontal screw 433, so that the wire-aligning support 42 moves horizontally. The whole-line horizontal motor 432 drives the whole-line horizontal screw 433 to rotate, and due to the fact that the whole-line horizontal screw 433 is in threaded fit with the whole-line horizontal threaded seat 435, the rotating whole-line horizontal screw 433 can drive the whole-line horizontal threaded seat 435 to move, the whole-line horizontal threaded seat 435 is connected with the whole-line support 42, the whole-line support 42 is driven to move along the Y axis, the split line is clamped at the whole-line clamping opening, and the conducting wire is trimmed and cut through the Y axis moving.
A line-trimming horizontal rail 436 is arranged on the line-trimming substrate 41; the whole line bracket 42 is provided with a whole line horizontal sliding block 437; the thread aligning horizontal slider 437 is horizontally movably mounted on the thread aligning horizontal rail 436, so that the thread aligning bracket 42 moves on the thread aligning bracket 42. The alignment horizontal rail 436 is used for providing a guiding function for the Y-axis movement of the alignment bracket 42; the thread trimming bracket 42 can move on the thread trimming horizontal rail 436 through the thread trimming horizontal slider 437, so that the thread trimming smoothness of the thread trimming nip is improved, and the thread trimming cannot be hindered. The wire fixing device 48 is a cylinder, and the output end of the cylinder extends vertically downwards and is used for tightly loading the material tray 001. The wire arranging fixer 48 is an air cylinder which stretches downwards and compresses the wires and the material carrying disc 001 when the wire arranging fixer extends out, so that the wires cannot deviate in the wire arranging process, and the positioning effect of the wires in the wire arranging process is provided. A thread end slot 0012 is arranged at one side, close to the whole thread lower plate 46, of the material carrying disc 001; the two wire clamping slots 448 at the upper and lower positions are adjusted to clamp the wires at the wire end slot 0012. The wire end slot 0012 is used for placing branch wires to be repaired, the branch wires are messy, the lengths of the branch wires are different, the wire end slot 0012 is used for positioning each branch wire, and after the whole wire clamping opening is repaired, the metal wires are correspondingly machined to be consistent in length and the wire skin is consistent in length. The material carrying disc 001 is provided with a line body slot 0011; the wire body slot 0011 is used for placing a wire; the retaining plate 481 is pressed against the body slot 0011. The line body groove is used for placing the line body of wire, wire middle part promptly, at the whole line in-process of reality, needs can prevent that the wire from upwarping with wire line body part location.
A terminal mounting machine comprising: a terminal press-fit base 51, a press-fit machine main body 52, a press-fit upper die 53, a press-fit lower die 54 and a terminal moving assembly 55; the conveying channel is arranged on the frame and is used for conveying the material carrying disc 001; the terminal pressing base 51 is mounted on the frame, and a terminal conveying channel 56 is arranged between the pressing upper die 53 and the pressing lower die 54 of the terminal pressing base 51 and used for placing a terminal material belt 003; the main body 52 of the laminating machine is mounted on the frame, and a first output end 521 thereof is connected with the upper laminating die 53 and used for driving the upper laminating die 53 to vertically lift, so that the upper laminating die 53 presses the terminals on the terminal material strip 003 to the lower laminating die 54; the pressing lower die 54 is mounted on the terminal pressing base 51; the terminal moving assembly 55 is mounted on the terminal press-fitting base 51; the terminal moving assembly 55 includes: a swing adjusting assembly and a transmission terminal hook 551; the swing adjusting assembly is connected with the transmission terminal hook 551 and is used for driving the transmission terminal hook 551 to reset and swing; the conductive terminal hook 551 swings the rear contact terminal to move the terminal forward. The terminal material belt 003 is correspondingly provided with a terminal positioning hole 031 at each terminal position; the terminal hooks 551 swing to contact the terminal positioning holes 031, and drive the terminal material strip 003 to move during the swing process, so that the terminals move to the position between the upper pressing mold 53 and the lower pressing mold 54.
The terminal mounting machine is used for automatically conveying the terminals to a position between the upper pressing die 53 and the lower pressing die 54, and the upper pressing die 53 presses the wires and the terminals to the lower pressing die 54, so that the effect of automatically pressing the terminals is achieved. Specifically, a material carrying disc is conveyed on the conveying channel, and a plurality of wires are respectively arranged on the material carrying disc; controlling the transmission parameters of the transmission channel to enable the lead to intermittently pass through the pressing upper die 53 and the pressing lower die 54 in sequence; the lead extends into the position between the pressing upper die 53 and the pressing lower die 54, the adjustment of the swinging adjusting component is controlled at the moment, the terminal hook 551 is adjusted to swing, the lead contacts with the terminal positioning hole 031 of the terminal material strip 003 in the swinging process, and the terminal material strip 003 is pushed forward to move after swinging, so that the terminal is pushed forward by one unit; the first output end 521 of the pressing machine main body 52 presses downwards to the pressing upper die 53, and the pressing upper die 53 rivets the lead and the terminal in sequence, so that the effect of mounting the terminal on the lead is realized; the main body 52 of the press is reset, the upper press mold 53 and the lower press mold 54 are reset, the terminal hooks 551 are reset, and the above steps are repeated continuously.
The terminal mounting machine further includes: a wire tensioning device 57; the wire tensioning device 57 includes: a wire tensioning base 571, a wire tensioning horizontal driver 572, a wire tensioning vertical driver 573 and a wire tensioning clamp 574; the wire tensioning base 571 is horizontally movably mounted on the terminal pressing base 51; the output end of the stretching wire horizontal driver 572 is connected with the stretching wire base 571 and is used for driving the stretching wire base 571 to move horizontally; the tensioning wire vertical driver 573 is installed on the tensioning wire base 571, and the output end of the tensioning wire vertical driver 573 is connected with the tensioning wire clamp 574 and is used for driving the tensioning wire clamp 574 to vertically move; the tension clamp 574 has a downward wire opening clamp at a position between the upper pressing mold 53 and the lower pressing mold 54.
The wire stretching device 57 is used for horizontally stretching the wires between the upper pressing die 53 and the lower pressing die 54 to prevent the wires from bending to cause inaccurate terminal installation; the stretching horizontal driver 572 drives the stretching base 571 to move horizontally, and the moving direction leans against the conveying channel, namely the Y-axis moves; the tensioning wire vertical driver 573 drives the tensioning wire clamp 574 to move vertically, so that the tensioning wire clamp 574 moves vertically, namely the Z-axis moves; therefore, the wire clamp 574 moves back and forth horizontally away from and close to the conveying passage and moves up and down vertically between the upper pressing mold 53 and the lower pressing mold 54; the wire opens the one end that presss from both sides the mouth and need install the terminal in being arranged in the centre gripping wire, the wire opens the vertical downstream of pressing from both sides the mouth, when chucking or pressing from both sides tight wire, move the wire toward the direction (Y axle minus direction) of keeping away from the transfer passage under the drive action of opening line horizontal drive 572, the effect of opening the wire has been realized, open line horizontal drive 572 and the vertical drive 573 of opening the line reset, open line device 57 constantly opens the line operation to the wire that needs beat the terminal, the automatic open effect with the wire has been realized, the installation effectiveness of terminal is improved. Both the stretched wire horizontal driver 572 and the stretched wire vertical driver 573 can be replaced by existing driving structures, such as a cylinder, or a motor coupled with a screw assembly to achieve horizontal or vertical driving effect. And the tension line vertical drive 573 here is preferably cylinder driven.
The tension line horizontal driver 572 includes: a reset connecting arm 5721, a reset roller 5722 and a reset elastic piece 5723; one end of the reset connecting arm 5721 is fixed on the wire tensioning base 571, and the other end is rotatably connected with a reset roller 5722; one end of the elastic restoring element 5723 is horizontally contacted with the terminal pressing base 51, and the other end is horizontally contacted with the wire tensioning base 571; the second output end 522 of the pressing machine is provided with an inclined plane pressing block 5221; when the inclined press block descends, the inclined surface slides on the reset roller 5722, so that the tension wire base 571 moves horizontally.
When the second output end 522 of the pressing machine main body 52 presses downwards, the reset roller 5722 is in rotatable contact with the inclined plane pressing block, the reset roller 5722 can slide along the inclined plane pressing block, the horizontal movement of the tension wire base 571 changes in the sliding process, the inclined plane structure of the inclined plane pressing block can improve the guiding effect for the tension wire base 571, the tension wire base 571 is close to and far away from the conveying channel, the horizontal movement of the tension wire clamp 574 is realized, and the pressing and tension wire functions can be realized only through the single pressing machine main body 52.
The swing adjustment assembly includes: a swing stationary arm 552, a swing movable arm 553, and a limit drive block 554; the swing fixing arm 552 is fixed to the terminal press-fitting base 51; one end of the swing motion arm 553 is rotatably connected to the swing fixing arm 552, and the other end is connected to the terminal hook 551; the swing motion arm 553 is provided with a swing limit groove 555; one end of the limit driving block 554 is connected with the first output end 521 of the laminating machine in a synchronous vertical moving mode, the other end of the limit driving block 554 moves in the swing limit groove 555 in a limiting mode, when the limit driving block 554 moves, the swing movable arm 553 swings, and the terminal hook 551 pushes the terminal to move forwards.
The swinging fixing arm 552 is fixedly arranged, one end of the swinging fixing arm 552 is rotatably connected with the swinging movable arm 553, one end of the limit driving block 554 is limited and moved in the swinging limit groove 555, the limit driving block 554 vertically moves, under the limit action of the swinging limit groove 555, the swinging movable arm 553 is driven to swing by taking the fixed point 5531 as an axis, the transmission terminal hook 551 is connected with the swinging movable arm 553, namely, the transmission terminal hook 551 also swings; if the groove shape of the swing limiting groove 555 is designed to be a vertical groove with a certain radian, the transmission terminal hook 551 moves forwards when the limiting driving block 554 is pressed downwards; when the limiting driving block 554 is lifted up, the terminal-conveying hooks 551 move backwards, so that the terminal material belt 003 of the terminal conveying channel 56 is conveyed forwards by one unit. And the effects of material transfer, pressing and wire tensioning can be completed only by the single pressing machine main body 52.
The swing adjustment assembly includes: a main reset support 556 and a main reset elastic member 557; one end of the main reset support 556 is connected with a swinging fixed arm 552; one end of the main return elastic member 557 is connected to the main return support 556, and the other end is connected to the swing motion arm 553.
The main reset support 556 is used for supporting the main reset elastic member 557; when the transmission terminal hook 551 forwards transmits the terminal material belt 003 for 1 unit, the swing movable arm 553 can also reset under the reset action of the pressing machine main body 52 by the limit driving block 554, but in consideration of the reset accuracy, the main reset elastic piece 557 is added in the scheme to improve the reset efficiency of the swing movable arm 553, and when the transmission terminal hook 551 finishes material transmission and the swing movable arm 553 needs to reset, under the elastic driving action, the swing movable arm 553 timely resets, and the response time is reduced.
The swing limiting groove 555 is an arc-shaped groove. The arc-shaped groove is vertically arranged, and the upper end and the lower end of the groove have a certain height difference, so that the limit driving block 554 can enable the swing movable arm 553 to swing under the guiding action of the groove.
The swing adjustment assembly includes: the swing driving seat 581, a swing driving arm 582, a swing driving wheel 583, a swing connecting arm 584 and a reset elastic component; the swing driving base 581 is mounted on the terminal press-fitting base 51; the swing driving arm 582 is mounted on the swing driving base 581, and the center position thereof is rotatable; one end of the swinging driving arm 582 is provided with a rotatable swinging driving wheel 583, and the other end is connected with a swinging connecting arm 584; one end of the swinging connecting arm 584 is rotatably mounted on the swinging driving seat 581, and the other end is connected with the transmission terminal hook 551; the reset elastic component is arranged on the swing driving seat 581 and is used for driving the swing connecting arm 584 and/or the transmission terminal hook 551 to reset after swinging; the first output end 521 of the main body 52 of the pressing machine vertically presses the swing driving wheel 583, so that the swing driving arm 582 rotates at the central position to drive the swing connecting arm 584 to swing, and the transmission terminal hook 551 swings to contact the terminal.
The first output end 521 of the pressing machine main body 52 vertically presses the swing driving wheel 583, the swing driving wheel 583 can rotate, the swing driving arm 582 is driven to rotate by taking the central position 5821 as an axis, the swing connecting arm 584 is driven to swing by taking the fixed point 5841 as the axis, the angle of the transmission terminal hook 551 changes, the swing of the transmission terminal hook 551 is realized, the effects of material transmission, pressing and wire tensioning can be completed by only using a single pressing machine main body 52, and the processing efficiency is improved.
The elastic assembly resets includes: a reset support bracket 585, a first reset elastic member 586 and a second reset elastic member 587; one end of the reset support 585 is connected with a swing driving seat 581; one end of the first reset elastic piece 586 is connected with the reset support frame 585, and the other end is connected with the swing connecting arm 584; the center of the transmission terminal hook 551 is rotatably connected to the swing connecting arm 584, one end of the second elastic reset member 587 is connected to the pressing base 51, and the other end is connected to the transmission terminal hook 551.
The first reset elastic piece 586 is used for resetting the swinging connecting arm 584 after swinging; the second reset elastic piece 587 is used for resetting after swinging the opposite terminal hook 551; when the pressing force of the pressing machine main body 52 is removed, the first reset elastic member 586 actively and elastically resets the swing connecting arm 584, and the second reset elastic member 587 also resets the transmission terminal hook 551, so that the transmission terminal hook 551 is separated from the terminal material tape 003, thereby improving the flexibility of material transmission.
A terminal housing mounting arrangement comprising: the lead fixing manipulator 7, the shell pushing assembly 8 and the shell conveying assembly 9; the lead fixing manipulator 7, the push shell assembly 8 and the transmission shell assembly 9 are arranged on the rack 1; the conveying channel 2 is arranged on the frame 1 and is used for conveying the conveying channel 2 containing the wires to the wire fixing manipulator 7; the wire fixing manipulator 7 is used for clamping a wire; the push shell assembly 8 includes: a push shell driver 81 and a push shell holder 82; the shell pushing driver 81 is installed on the frame 1, and the output end of the shell pushing driver is connected with the shell pushing frame 82 and used for driving the shell pushing frame 82 to move; the shell pushing frame 82 is provided with a shell placing position 821; the pass shell assembly 9 includes: a shell transmission driver 91, a shell transmission frame 92, a shell transmission channel 93 and a shell transmission expansion piece 94; the shell transmission driver 91 is arranged on the frame 1, and the output end of the shell transmission driver is connected with the shell transmission frame 92 and used for driving the shell transmission frame 92 to move; the shell carrier 92 is provided with a shell loading level 921; the shell conveying channel 93 and the shell conveying expansion piece 94 are arranged on one side of the shell conveying frame 92, and when the shell conveying frame 92 moves horizontally, the shell loading position 921 passes through the discharge end of the shell conveying channel 93 and the output end 941 of the shell conveying expansion piece 94; the output end of the shell transfer jack 94 extends horizontally for transferring the terminal housing 002 at the shell loading position 921 to the shell placement position 821; the housing pushing frame 82 is adjusted in position, and the terminal housing 002 is mounted on the wire held by the wire fixing robot 7.
This terminal shell 002 installation device for terminal shell 002 is installed to the one end full-automatic of wire area terminal, has realized full-automatic installation terminal shell 002's effect, has solved the problem that terminal shell 002 needs the people to install among the prior art. Specifically, the conveying channel 2 conveys a material carrying disc 001, a wire needing to be provided with a terminal shell 002 is arranged on the material carrying disc 001, the wire can be provided with a terminal, and the wire fixing manipulator 7 fixes the wire to prevent loosening and influence on installation of the terminal shell 002. The shell conveying frame 92 can move back and forth (towards the Y axis) under the driving action of the shell conveying driver 91, and respectively move the shell loading position 921 to the positions of the shell conveying channel 93 and the shell conveying expansion piece 94; firstly, the housing loading position 921 is aligned with the housing conveying channel 93, and the terminal housing 002 is conveyed into the housing loading position 921 of the housing conveying frame 92 through manual discharging or mechanical discharging on the housing conveying channel 93; the shell conveying frame 92 aligns the shell loading position 921 to the position of the shell conveying telescopic device 94 under the driving action of the shell conveying driver 91; at this time, the pushing frame 82 moves, the shell placing position 821 is aligned to the shell loading position 921, the output end 941 of the shell transmission expansion piece 94 horizontally expands and contracts, and the terminal shell 002 at the shell loading position 921 is pushed to the shell placing position 821; after the housing transfer frame 92 receives the terminal housing 002, the terminal housing 002 at the housing receiving position 821 is mounted to the wire held by the wire fixing robot 7 by being driven by the housing pushing driver 81. The lead fixing manipulator 7 can be replaced by a conventional manipulator, and only the lead is fixed; the shell pushing driver 81 and the shell transmission driver 91 are preferably air cylinders, and can also be matched with a seat and a bearing of a conventional motor, a screw rod and an internal thread structure to achieve a conventional horizontal moving effect. The shell transfer jack 94 is preferably a pneumatic cylinder having a horizontal telescoping function to push the terminal housing 002 to the shell placement location 821. The terminal housing 002 is also called a terminal connector.
A terminal housing mounting arrangement comprising: a push shell positioning assembly 95; the push shell positioning assembly 95 includes: positioning the lifting actuator 951 and the push shell positioning plate 952; the positioning lifting driver 951 is installed on the frame 1, and the output end of the positioning lifting driver 951 is connected with the shell pushing positioning plate 952 and used for driving the shell pushing positioning plate 952 to lift; the push shell positioning plate 952 is located at one side of the shell placing position 821 and is arranged opposite to the transmission shell assembly 9; when shell extender 94 delivers terminal housing 002 to shell loading position 921, terminal housing 002 contacts push shell positioning plate 952. Generally, before passing shell expansion bend 94 and need push away terminal shell 002, it has gone up and down to the shell and place position 821 to push away shell locating plate 952, the output of passing shell expansion bend 94 stretches out, stretch into shell material loading position 921, terminal shell 002 in shell material loading position 921 is pushed into the shell and is placed position 821, until terminal shell 002 contact pushes away shell locating plate 952, guaranteed that terminal shell 002 aims at the wire on year charging tray 001, make and pass shell frame 92 through passing shell driver 91 drive back, when terminal shell 002 and wire installation, the wire is aimed at respectively to the plug-in wire mouth on the terminal shell 002, the precision of installation has been guaranteed.
Shell loading level 921 is an L-shaped slot; the push shell positioning plate 952 is provided with an L-shaped structure; the L-shaped groove and the L-shaped structure form a material conveying accommodating groove 922. As shown, the L-shaped groove has a vertical inner wall and a horizontal bottom wall; when the L-shaped structure is adjusted to be lifted, the L-shaped structure is moved to the L-shaped groove, and the L-shaped structure and the L-shaped groove form a material conveying accommodating groove 922; therefore, when terminal shell 002 entered into the shell from shell material loading position 921 and placed position 821, pass the material holding tank 922 structure and can guarantee to remove along the inner wall that passes material holding tank 922, and then improve terminal shell 002's location effect.
The push shell assembly 8 includes: a shell-pushing pressing cylinder 83 and a shell-pushing pressing plate 84; push away shell pressure cylinder 83 and install in pushing away shell frame 82, its output is connected and is pushed away shell pressure strip 84 for the drive pushes away shell pressure strip 84 vertical flexible, makes and pushes away the terminal shell 002 that shell pressure strip 84 adjustable pressure strip placed position 821. The shell pushing and pressing cylinder 83 has a telescopic function, and the output end of the shell pushing and pressing cylinder is connected with the shell pushing and pressing plate 84 so as to adjust the terminal shell 002 of the shell placing position 821 of the shell pushing and pressing plate 84; the terminal housing 002 is prevented from being displaced during the movement. Specifically, after the terminal housing 002 contacts the housing positioning plate 952, the output end of the housing pressing cylinder 83 extends out, and the housing pressing plate 84 is pushed out to press the upper surface of the terminal housing 002, so that the terminal housing 002 is fixed; and after terminal shell 002 and wire equipment, push away the output that the shell compresses tightly cylinder 83 and reset, push away shell pressure strip 84 and break away from in terminal shell 002, improved the location effect of terminal shell 002.
The pass-shell assembly 9 further comprises: a vibratory pan 96; the vibration plate 96 is used for conveying the terminal housing 002; the output end of the vibratory pan 96 communicates with the feed end of the feed channel 93. The vibration plate 96 is a well-known material conveying plate and can continuously convey the terminal shell 002 to the shell conveying channel 93, so that the effect of full-automatic feeding is realized.
The wire fixing robot 7 includes: a manipulator support 71, an upper clamp 72, a lower clamp 73 and a manipulator clamp drive assembly 74; the upper clamping piece 72 and the lower clamping piece 73 are arranged on the manipulator bracket 71 in a lifting way; the upper clamping piece 72 and the lower clamping piece 73 are respectively provided with line pressing grooves 97 in opposite directions; the manipulator clamp driving assembly 74 is mounted on the manipulator support 71, and the output end thereof is connected with the upper clamping member 72 and the lower clamping member 73, and is used for driving the upper clamping member 72 and the lower clamping member 73 to move towards each other, so that the wire pressing grooves 97 of the upper clamping member 72 and the lower clamping member 73 are close to and away from each other.
The manipulator clamp driving assembly 74 is used for driving the upper clamping piece 72 and the lower clamping piece 73 to move so as to enable the upper clamping piece 72 and the lower clamping piece 73 to lean against or move away from each other; when going up holder 72 and holder 73 and leaning on mutually, form anchor clamps, the last wire groove 97 of holder 72 is close to with the wire groove 97 of holder 73 under the below in the top, fixes the wire, prevents at the in-process of installation terminal shell 002 that the wire is not hard up, improves the fixed action of terminal shell 002. When the upper clamping piece 72 and the lower clamping piece 73 are separated from each other, the wires can be loosened, the conveying channel 2 moves, the other string of wires on the material carrying disc 001 is continuously installed on the terminal shell 002, and the next batch of wires are conveyed through the driving action of the conveying channel 2 after the wires on the material carrying disc 001 are installed.
The upper clamp 72 includes: an upper clamp connection plate 721, an upper clamp driver 722, and an upper clamp portion 723; the upper clamp connection plate 721 is installed in the manipulator support 71 in a liftable manner; the output end of the manipulator clamp driving assembly 74 is connected to an upper clamp connection plate 721; the upper clamp driver 722 is installed on the upper clamp connecting plate 721, and the output end of the upper clamp driver is connected with the upper clamping portion 723, and is used for driving the upper clamping portion 723 to vertically lift, so that the wire pressing groove 97 of the upper clamping portion 723 is close to and far away from the wire pressing groove 97 of the lower clamping member 73.
The manipulator clamp driving assembly 74 is used for roughly adjusting the height of the upper clamp connection plate 721; the upper clamp driver 722 is used for fine adjustment of the upper clamp 723; after the height of the upper clamping connecting plate 721 is roughly adjusted, the vertical position of the upper clamping part 723 is roughly determined, and then the upper clamping part 723 is finely adjusted to prevent the line pressing groove 97 of the upper clamping part 723 from directly pressing to the line pressing groove 97 of the lower clamping part 73 in one step; the upper clamp 723 is directly driven by the upper clamp actuator 722 to press against the lower clamp 73, preventing over-tightening of the wire.
The robot gripper drive assembly 74 includes: the manipulator comprises a manipulator motor 741, a manipulator bearing 742, a manipulator screw 743, an upper clamp threaded seat 744 and a lower clamp threaded seat 745; the manipulator motor 741 is mounted on the manipulator support 71, and the output end of the manipulator motor is connected with one end of the manipulator screw rod 743 and is used for driving the manipulator screw rod 743 to rotate; the robot bearing 742 is attached to the robot holder 71; the robot screw 743 is rotatably fitted to the robot bearing 742; the manipulator screw rod 743 is provided with a manipulator upper thread structure and a manipulator lower thread structure; the upper thread structure of the manipulator and the lower thread structure of the manipulator are in opposite directions; an upper clamp screw base 744 provided with an internal thread structure which is fitted to the screw structure on the manipulator and connected with the upper clamp 72; the lower clamp screw 745 is provided with an internal thread structure which is engaged with the lower thread structure of the robot and to which the lower clamp 73 is connected.
The manipulator screw 743 is divided into an upper end and a lower end, which are respectively a manipulator upper thread structure and a manipulator lower thread structure, and the two are provided with opposite thread structures; if the thread structure on the manipulator is set to be clockwise, the internal thread structure in the upper clamp thread seat 744 is correspondingly matched; the lower thread structure of the manipulator is arranged in a counterclockwise way, and the internal thread structures of the lower clamp thread seat 745 are correspondingly matched; when the manipulator motor 741 is started to drive the manipulator screw rod 743 to rotate clockwise, the upper clamping piece 72 can move downwards, the lower clamping piece 73 moves upwards, and the wire pressing grooves 97 arranged on the upper clamping piece 72 and the lower clamping piece 73 are close to the formed manipulator clamping opening 971 to clamp a wire; after the terminal shell 002 of the wire is installed, the manipulator motor 741 drives the manipulator screw rod 743 to rotate anticlockwise, so that the upper clamping piece 72 can move upwards, the lower clamping piece 73 moves downwards, the wire pressing grooves 97 formed in the upper clamping piece and the lower clamping piece are far away, and the manipulator clamping opening loosens the wire; the clamp is formed on the same screw rod to clamp or loosen the wire, so that the structure is simpler, and a plurality of driving devices are not needed to control opposite clamping of the clamp.
The wire fixing robot 7 includes: a robot horizontal drive assembly 75; the manipulator horizontal driving assembly 75 is mounted on the frame 1, and an output end of the manipulator horizontal driving assembly is connected to the manipulator support 71 and is used for driving the manipulator support 71 to horizontally move.
The manipulator horizontal drive assembly 75 is a conventional horizontal drive; the fixed end of the air cylinder can be fixed on the frame 1 for the known air cylinder driving, the output end is connected with the manipulator support 71, the manipulator support 71 is controlled to move through the expansion and contraction of the output end, and the manipulator support 71 is moved to the position between the shell placing position 821 and the lead fixing manipulator 7; or the manipulator horizontal driving component 75 is a seat with a common motor, screw, bearing and internal thread structure; the seat with the internal thread structure is connected with the manipulator support 71, and the motor is started to drive the screw rod, so that the manipulator support 71 moves, and the effect of controlling the wire to fix the manipulator 7 to move is achieved. Meanwhile, the machine frame 1 and the manipulator bracket 71 are respectively provided with a slide block and a track, so that the moving fluency is improved.
The wire fixing robot 7 includes: a manipulator vertical rail 76; the manipulator vertical rail 76 is mounted to the manipulator support 71; the upper clamping piece 72 and the lower clamping piece 73 are respectively provided with a manipulator vertical sliding block 761; both the upper and lower grippers 72 and 73 are vertically movably mounted to the robot vertical rail 76 by robot vertical slides, respectively. The manipulator vertical rail 76 is used for providing a guiding function for the upper clamping piece 72 and the lower clamping piece 73; the upper clamping piece 72 and the lower clamping piece 73 can vertically and slidably move on the vertical rail 76 of the manipulator through the manipulator, so that the smoothness of the movement of the clamp is improved, and the clamp cannot block the clamping of the wire.
Wire discharge apparatus includes: the device comprises a frame 1, a conveying channel 2, a discharging support 31, a discharging driving device 32, a discharging clamp assembly 6 and a disc pushing device 33; the conveying channel 2 is arranged on the frame 1 and is used for conveying the material carrying disc 001; the discharging bracket 31 is arranged on the frame 1; the unloading driving device 32 is arranged on the frame 1, and the output end of the unloading driving device is connected with the unloading clamp assembly 6 and is used for driving the unloading clamp assembly 6 to move; the tray pusher 33 is arranged on the frame 1 and is provided with a horizontally telescopic output end for pushing the material carrying tray 001 away from the conveying channel 2; the discharge clamp assembly 6 comprises: a discharge jig frame 61 and a main jig 62; the unloading clamp frame 61 is connected with the output end of the unloading driving device 32; the main clamp part 62 is mounted on the unloading clamp frame 61, and is used for clamping the wires in the material loading tray 001 and transferring the wires to the wire collecting area 34 arranged on the conveying channel 2 under the driving action of the unloading driving device 32.
This wire discharge apparatus can take out the wire after will processing automatically from carrying charging tray 001, has realized the separation of wire and carrying charging tray 001, need not the manual work and takes out, has saved labour cost by a wide margin. Specifically, the conveying channel 2 conveys the material loading disc 001 to the position of the unloading clamp assembly 6 and stops; the material carrying disc 001 is provided with a lead which is a finished product with the upper end processed, and the device separates the material carrying disc 001 from the lead; the discharge drive device 32 can be replaced by a conventional drive device capable of driving the discharge jig frame 61 to move at the X, Y, Z axis; the unloading driving device 32 moves the unloading clamp frame 61 to the upper part of the conveying channel 2, the unloading driving device 32 drives the unloading clamp frame 61 to descend, the main clamp piece 62 clamps the conducting wire, the unloading driving device 32 drives the unloading clamp frame 61 to move above the conducting wire collecting area 34, the main clamp piece 62 loosens the conducting wire, and the conducting wire falls to the conducting wire collecting area 34 under the action of gravity; the unloading driving device 32 controls the unloading clamp frame 61 to reset until the main clamp part 62 sends the wires on the material loading disc 001 to the wire collecting area 34; the pusher 33 may be replaced by a known horizontally driven driver, where an air cylinder is preferably used; after the wires in the material carrying disc 001 are completely moved out, the output end of the air cylinder extends out, and the material carrying disc 001 is reset after being pushed out of the conveying channel 2; the conveyor path 2 continues to operate and the next tray 001 with several wires loaded thereon is transferred to the position of the discharge gripper assembly 6 and the discharge step described above is repeated. A conveyor path 2, preferably of a conveyor belt construction, of the known conveyor line construction, i.e. conveying the articles from one end to the other end by means of a conveyor drive; the main clamp member 62 may be an existing clamp, and the main clamp member can be grasped or clamped by adjusting the size of the clamping opening.
The discharge clamp assembly 6 comprises: a holding-up rotary driver 63 and a terminal holding-up plate 64; the fixed end of the supporting rotary driver 63 is fixed on the discharging fixture frame 61, and the output end of the supporting rotary driver is connected with the supporting plate 64 and used for adjusting the rotation angle of the supporting plate 64. A lead wire installed on the tray 001, wherein the terminal shell 002 extends out of the tray 001; the output end of the supporting rotary driver 63 is used for adjusting the rotation of the terminal supporting plate 64, so that the terminal supporting plate 64 cannot collide with the material loading disc 001 in the descending process; meanwhile, in the process of holding the wire by the main clamp 62, the terminal holding plate 64 can hold the terminal shell 002 after angle adjustment, so that the terminal shell 002 is prevented from being in a suspended state in the process of holding the wire; specifically, when the discharge jig frame 61 is positioned above the carrier disc 001, the terminal holding plate 64 for holding up the terminal housing 002 may come into contact with the carrier disc 001 as the discharge jig frame 61 continues to descend vertically; at this time, the output end of the supporting rotary driver 63 adjusts the rotation angle of the terminal supporting plate 64, so that the terminal supporting plate 64 can be effectively dislocated until the terminal supporting plate 64 descends to the bottom of the terminal shell 002, the supporting rotary driver 63 drives the terminal supporting plate 64 to reset, and the main clamp piece 62 clamps the wire body part of the wire; the unloading driving device 32 drives the unloading clamp frame 61 to vertically move (Z-axis movement), and the terminal supporting plate 64 can support the 002 part of the terminal shell at the moment, so that the separation of the terminal and the lead caused by the suspension swing of the terminal shell 002 is prevented, the qualification rate of the lead processing is improved, and the production efficiency is improved; when the unloading driving device 32 horizontally moves the unloading clamp frame 61 to the conducting wire collecting area 34, the conducting wire can be released only by loosening the unloading clamp frame 61 and adjusting the angle of the terminal supporting plate 64 through the supporting and rotating driver 63, and the separation effect of the conducting wire and the material carrying disc 001 is realized. The holding-up rotation driver 63 is a well-known driver that drives rotation, such as a motor and a rotary cylinder; the motor is preferred here, can also cooperate with the motor through adding the speed reducer.
The discharge clamp assembly 6 comprises: the unloading positioning lifter 65, the unloading positioning seat 66 and the unloading positioning plate 67; the unloading positioning lifter 65 is fixed on the unloading clamp frame 61; the output end of the unloading positioning lifter 65 is connected with the unloading positioning seat 66 and is used for driving the unloading positioning seat 66 to lift; the discharging positioning plate 67 is arranged on the discharging positioning seat 66; an inner limiting groove 0013 is formed in the material carrying disc 001; the unloading positioning plate 67 is clamped in the inner limiting groove 0013 after descending and is used for compressing the inner limiting groove 0013. Be equipped with interior spacing groove 0013 in the year charging tray 001, when drive arrangement 32 that unload drove the decline of the anchor clamps frame 61 of unloading, the vertical downwardly extending of output of location riser 65 of unloading, in spacing groove 0013 in will unloading locating plate 67 impresses, realized unloading anchor clamps subassembly 6 to the location of carrying the charging tray 001, prevent that main anchor clamps spare 62 and terminal from holding up the dislocation of board 64 two, influence the stability of centre gripping position, main anchor clamps spare 62 and terminal hold up the contact of board 64 to the wire more accurate.
One side of the unloading positioning lifter 65 is provided with a vertical lifting guide strip 68; the discharging positioning seat 66 is provided with a guide clamping groove 69; the spacing removal joint of direction draw-in groove is in lift gib block. The guide clamping groove horizontally moves on the lifting guide strip, and can provide a guide effect for vertical extension and retraction of the discharging positioning seat 66, so that the discharging positioning seat 66 can keep vertical movement, the positioning stability of the discharging positioning plate 67 is improved, and the vertical movement of the discharging positioning plate cannot shake.
The discharge positioning plate 67 is located between the main jig member 62 and the terminal holding plate 64. This kind of overall arrangement can exert the effect of snatching of main fixture spare 62 and terminal hold-up board 64, can unload the locating plate 67 and can push down the line body at first, prevents the wire and carries the removal of charging tray 001, improves the stability of snatching.
The lead collecting area 34 is provided with a discharging inclined surface 341; the main clamping member 62 is used for transferring the wires in the material loading tray 001 to the discharging inclined surface 341. The inclined plane 341 of unloading can provide the inclined plane, provides the guide effect for the wire, makes the wire fall along the inclined plane, only needs to set up recovery unit at the bottom of the inclined plane 341 of unloading can one step collect all wires.
The tray pusher 33 includes: the push disk driver 331 and the push disk plate 332, the push disk driver 331 is installed at one side of the conveying channel 2, and the output end of the push disk driver is connected with the push disk plate 332; the output end of the push plate driver 331 faces the conveying passage 2 and is used for pushing the material loading tray 001 away from the conveying passage 2 through the push plate 332. The tray pushing driver 331 is preferably an air cylinder, and has a telescopic end facing the tray 001, when the wires of the tray 001 are all taken out, the tray pushing driver 331 drives the tray pushing plate 332 to extend out, and the tray pushing plate 332 pushes the tray 001 out, so that the effect of separating the tray 001 from the conveying channel 2 is realized, and the next tray 001 can conveniently enter a designated position. The disc pushing plate 332 is provided with a disc positioning bar 3321 and a disc pushing plate 3322; a disc positioning bar 3321 is mounted to the disc push-out plate 3322; the disk push-out plate 3322 is connected to the output end of the push disk drive 331; before the disk pushing driver 331 is started, the disk positioning bar 3321 is used for contacting the material loading disk 001 and limiting the material loading disk 001 to move in the conveying channel 2; after the tray pushing driver 331 is activated, the tray pushing plate 3322 moves horizontally and contacts the material loading tray 001, so as to push the material loading tray 001 away from the conveying path 2. The plate positioning strip 3321 can effectively limit the material carrying plate 001 to move forwards continuously, and through the matching of the discharging positioning plate 67 to position the inner limiting groove 0013, the position of the material carrying plate 001 is basically determined, so that the positioning effect of the material carrying plate 001 can be effectively improved. Meanwhile, the tray push-out plate 3322 is a horizontal plate, and has a large contact area with the material carrying tray 001, so that the material carrying tray 001 can be effectively pushed out.
The discharge drive device 32 includes: a discharge X-axis moving member 321, a discharge Z-axis driver 322 and an X-axis driver 323; the discharging bracket 31 is provided with a discharging X-axis moving track 324; the unloading X-axis moving piece 321 can be horizontally movably arranged on the unloading X-axis moving track 324, and the unloading Z-axis driver 322 is fixed on the unloading X-axis moving piece 321; the output end of the unloading Z-axis driver 322 is connected with the unloading clamp frame 61 and is used for driving the unloading clamp frame 61 to vertically move; the X-axis driver 323 is used to drive the discharging X-axis moving member 321 to move on the discharging X-axis moving track 324, so as to drive the discharging fixture frame 61 to move. The discharge jig frame 61 is preferably disposed directly above the conveying path 2 and can be horizontally displaced on the tray 001 and the wire collecting area 34, i.e., without drive adjustment on the Y-axis. The X-axis driver 323 is a conventional horizontal driver, such as an air cylinder, or a motor and a screw rod which are matched, and can be replaced by a known horizontal driving component, and only the horizontal movement of the unloading X-axis moving piece 321 is needed; the X-axis driver 323 is also a well-known vertical driver, preferably an air cylinder, and the discharge jig frame 61 is vertically moved by the expansion and contraction of the air cylinder to bring the main jig member 62 and the terminal holding plate 64 close to and away from the tray 001.
The detection apparatus 100 includes: a detection positioning cylinder 1001, a detection positioning plate 1002 and a detection working camera 1003; the detection positioning cylinder is arranged on the frame, the output end of the detection positioning cylinder is connected with the detection positioning plate and is used for driving the detection positioning plate to horizontally extend into and extend out of the conveying channel 2, so that the detection positioning plate is in contact with the material carrying disc 001 to limit the position of the material carrying disc; the detection camera is fixed on the frame, the detection camera is arranged in an overhead mode, and the detection end of the detection camera is located above the conveying channel 2. The detection device 100 is used for detecting the state of the wires in the material carrying disc 001 so as to detect whether the wires and the material carrying disc are abnormal or not, and whether the wires and the material carrying disc are in an allowable error range or not can be automatically judged through a large number of image recognition functions, so that the processing efficiency is improved. The detection device 100 can be arranged at any position of the rack, such as any two of the wire arranging device 4, the terminal installing machine 101, the terminal shell installing device 102 and the lead unloading device 103, can detect the processing conditions of each processing device, and can prompt a worker if a problem exists.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.

Claims (10)

1. The utility model provides a full-automatic production facility of punching terminal and wearing connector which characterized in that includes: the device comprises a rack, a conveying channel, a wire arranging device, a terminal installing machine, a terminal shell installing device and a wire discharging device;
the wire arranging device, the terminal installing machine, the terminal shell installing device and the lead unloading device are sequentially installed on the rack; the conveying channel is arranged on the rack and used for conveying the material loading disc with the wires to the wire arranging device, the terminal installing machine, the terminal shell installing device and the wire discharging device in sequence;
the wire arranging device is used for trimming the wires of the material carrying disc;
the terminal mounting machine is used for mounting a terminal on a lead of the material loading disc;
the terminal shell mounting device is used for mounting a terminal shell on a terminal part of a lead of the material loading tray;
the wire unloading device is used for separating the wire from the material loading tray.
2. The production equipment of the full-automatic terminal punching through connector according to claim 1, wherein the wire arranging device comprises: the device comprises a wire arranging substrate, a wire arranging bracket, a wire arranging horizontal driving assembly, a wire arranging clamp driving assembly, a wire arranging upper plate, a wire arranging lower plate, a wire arranging connecting arm and a wire arranging fixer;
the conveying channel is arranged on the rack and is used for conveying the material carrying disc; the wire arranging bracket is arranged on the wire arranging substrate; the wire arranging horizontal driving assembly is arranged on the wire arranging substrate, and the output end of the wire arranging horizontal driving assembly is connected with the wire arranging support and is used for driving the wire arranging support to move horizontally;
the wire arranging upper plate and the wire arranging lower plate are arranged on the wire arranging support in a lifting way; the wire clamping grooves are respectively arranged on the wire arranging upper plate and the wire arranging lower plate in an opposite manner; the wire arranging clamp driving assembly is arranged on the wire arranging support, the output end of the wire arranging clamp driving assembly is connected with the wire arranging upper plate and the wire arranging lower plate and is used for driving the wire arranging upper plate and the wire arranging lower plate to move oppositely so as to enable the wire clamping grooves of the wire arranging clamp driving assembly and the wire arranging lower plate to move towards and away from each other;
the whole line connecting arm is arranged on the whole line substrate; the wire arranging fixer is installed on the wire arranging connecting arm, and the output end of the wire arranging fixer is provided with a fixing plate used for vertically pressing the wire arranging fixer to the material carrying disc.
3. The production equipment of the full-automatic terminal punching through connector according to claim 2, wherein the wire arranging clamp driving assembly comprises: the wire arranging fixture comprises a wire arranging fixture motor, a wire arranging bearing, a wire arranging lead screw, an upper plate thread seat and a lower plate thread seat;
the wire arranging clamp motor is arranged on the wire arranging bracket, and the output end of the wire arranging clamp motor is connected with one end of the wire arranging screw rod and is used for driving the wire arranging screw rod to rotate; the wire arranging bearing is arranged on the wire arranging bracket; the wire arranging bearing is rotatably matched with the wire arranging screw rod;
the thread trimming screw rod is provided with a thread trimming upper thread structure and a thread trimming lower thread structure; the whole line upper thread structure and the whole line lower thread structure are in opposite directions;
the upper plate threaded seat is provided with an internal thread structure, is matched with the thread structure on the whole line and is connected with the whole line upper plate;
the lower plate threaded seat is provided with an internal thread structure, is matched with the whole line lower threaded structure and is connected with the whole line lower plate.
4. The apparatus for producing a fully automatic terminal-piercing connector according to claim 1, wherein the terminal-mounting machine comprises: the terminal pressing base, the pressing machine main body, the pressing upper die, the pressing lower die and the terminal moving assembly are arranged on the pressing machine main body;
the conveying channel is arranged on the rack and is used for conveying the material carrying disc; the terminal pressing base is arranged on the rack, and a terminal conveying channel is arranged between the pressing upper die and the pressing lower die of the terminal pressing base and used for placing a terminal material belt; the pressing machine main body is arranged on the rack, and a first output end of the pressing machine main body is connected with the upper pressing die and used for driving the upper pressing die to vertically lift so that the upper pressing die presses the terminals on the terminal material belt to the lower pressing die; the pressing lower die is arranged on the terminal pressing base; the terminal moving assembly is arranged on the terminal pressing base;
the terminal moving assembly includes: the swing adjusting assembly and the transmission terminal hook are arranged on the base;
the swing adjusting assembly is connected with the transmission terminal hook and is used for driving the transmission terminal hook to reset and swing; the terminal hook is used for swinging and then contacting the terminal, so that the terminal moves forwards.
5. The apparatus for producing full-automatic terminal-piercing connector according to claim 5, wherein the terminal-mounting machine comprises: a wire tensioning device;
the wire tensioning device comprises: the wire tensioning device comprises a wire tensioning base, a wire tensioning horizontal driver, a wire tensioning vertical driver and a wire tensioning clamp;
the wire tensioning base can be horizontally movably arranged on the terminal pressing base; the output end of the stretched wire horizontal driver is connected with the stretched wire base and is used for driving the stretched wire base to move horizontally; the wire tensioning vertical driver is arranged on the wire tensioning base, and the output end of the wire tensioning vertical driver is connected with the wire tensioning clamp and used for driving the wire tensioning clamp to vertically move; and a downward wire opening clamping opening is formed in the position, between the pressing upper die and the pressing lower die, of the wire tensioning clamp.
6. The apparatus for producing a full-automatic punch-through terminal connector according to claim 1, wherein the terminal housing mounting means comprises: the lead fixing manipulator, the shell pushing assembly and the shell conveying assembly are arranged on the shell;
the lead fixing manipulator, the shell pushing assembly and the shell conveying assembly are arranged on the rack; the conveying channel is arranged on the rack and used for conveying the conveying channel containing the wires to the wire fixing manipulator; the wire fixing manipulator is used for clamping a wire;
the push shell assembly comprises: a shell pushing driver and a shell pushing frame;
the shell pushing driver is arranged on the rack, and the output end of the shell pushing driver is connected with the shell pushing frame and used for driving the shell pushing frame to move; the shell pushing frame is provided with a shell placing position;
the pass shell assembly includes: the shell transmission device comprises a shell transmission driver, a shell transmission frame, a shell transmission channel and a shell transmission expansion piece;
the shell transmission driver is arranged on the rack, and the output end of the shell transmission driver is connected with the shell transmission frame and used for driving the shell transmission frame to move; the shell conveying frame is provided with a shell loading position;
the shell conveying channel and the shell conveying expansion piece are arranged on one side of the shell conveying frame, and when the shell conveying frame moves horizontally, the shell loading position passes through the discharge end of the shell conveying channel and the output end of the shell conveying expansion piece;
the output end of the shell transmission expansion piece horizontally expands and contracts and is used for transmitting the terminal shell positioned at the shell loading position to the shell placing position; and the shell pushing frame is used for installing the terminal shell on the wire clamped by the wire fixing manipulator after position adjustment.
7. The apparatus for producing a full-automatic punch-through terminal connector according to claim 6, wherein the terminal housing mounting means comprises: a shell pushing positioning component;
the push shell positioning assembly comprises: positioning the lifting driver and the shell pushing positioning plate;
the positioning lifting driver is installed on the rack, and the output end of the positioning lifting driver is connected with the shell pushing positioning plate and used for driving the shell pushing positioning plate to lift;
the shell pushing positioning plate is positioned on one side of the shell placing position and is arranged opposite to the shell conveying assembly; when the shell transmission expansion piece transmits the terminal shell to the shell loading position, the terminal shell is contacted with the shell pushing positioning plate.
8. The production equipment of the full-automatic terminal punching through connector according to claim 6, wherein the lead fixing manipulator comprises: the manipulator comprises a manipulator bracket, an upper clamping piece, a lower clamping piece and a manipulator clamp driving assembly;
the upper clamping piece and the lower clamping piece are arranged on the manipulator bracket in a lifting way; the upper clamping piece and the lower clamping piece are respectively provided with a wire pressing groove in opposite directions; the manipulator clamp driving assembly is installed on the manipulator support, the output end of the manipulator clamp driving assembly is connected with the upper clamping piece and the lower clamping piece and used for driving the upper clamping piece and the lower clamping piece to move in opposite directions, and the wire pressing grooves of the upper clamping piece and the lower clamping piece are enabled to be close to and far away from each other in opposite directions.
9. The production equipment of the full-automatic terminal punching through connector according to claim 1, wherein the lead unloading device comprises: the device comprises a discharging support, a discharging driving device, a discharging clamp assembly and a disc pushing device;
the conveying channel is arranged on the rack and is used for conveying the material carrying disc; the discharging bracket is arranged on the rack; the discharging driving device is arranged on the rack, and the output end of the discharging driving device is connected with the discharging clamp assembly and is used for driving the discharging clamp assembly to move; the tray pusher is arranged on the rack and is provided with a horizontally telescopic output end for pushing the material carrying tray away from the conveying channel;
the discharge clamp assembly comprises: the unloading fixture frame and the main fixture piece;
the unloading fixture frame is connected to the output end of the unloading driving device; the main clamp piece is arranged on the discharging clamp frame and used for clamping the conducting wire in the material carrying disc and transferring the conducting wire to the conducting wire collecting area arranged on the conveying channel under the driving action of the discharging driving device.
10. The production equipment of the full-automatic punch-through terminal connector according to any one of claims 1 to 9, characterized by further comprising: a detection device;
the detection device is arranged at any position among the wire arranging device, the terminal mounting machine, the terminal shell mounting device and the wire discharging device;
the detection device includes: the detection positioning cylinder, the detection positioning plate and the detection working camera are arranged in the detection positioning cylinder;
the detection positioning cylinder is arranged on the rack, the output end of the detection positioning cylinder is connected with the detection positioning plate and is used for driving the detection positioning plate to horizontally extend into and out of the conveying channel, so that the detection positioning plate is in contact with the material carrying disc to limit the position of the material carrying disc;
the detection camera is fixed on the rack, the detection camera is arranged in an overhead mode, and the detection end of the detection camera is located above the conveying channel.
CN202010176854.0A 2020-03-13 2020-03-13 Full-automatic production equipment for punching terminal to penetrate connector Pending CN111244722A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010176854.0A CN111244722A (en) 2020-03-13 2020-03-13 Full-automatic production equipment for punching terminal to penetrate connector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010176854.0A CN111244722A (en) 2020-03-13 2020-03-13 Full-automatic production equipment for punching terminal to penetrate connector

Publications (1)

Publication Number Publication Date
CN111244722A true CN111244722A (en) 2020-06-05

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ID=70865681

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010176854.0A Pending CN111244722A (en) 2020-03-13 2020-03-13 Full-automatic production equipment for punching terminal to penetrate connector

Country Status (1)

Country Link
CN (1) CN111244722A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117559195A (en) * 2024-01-11 2024-02-13 成都速易联芯科技有限公司 Wafer terminal linkage assembly mechanism and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117559195A (en) * 2024-01-11 2024-02-13 成都速易联芯科技有限公司 Wafer terminal linkage assembly mechanism and method
CN117559195B (en) * 2024-01-11 2024-04-05 成都速易联芯科技有限公司 Wafer terminal linkage assembly mechanism and method

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