CN111231538A - Datum adjustment-free glue binding machine and use method thereof - Google Patents
Datum adjustment-free glue binding machine and use method thereof Download PDFInfo
- Publication number
- CN111231538A CN111231538A CN202010194647.8A CN202010194647A CN111231538A CN 111231538 A CN111231538 A CN 111231538A CN 202010194647 A CN202010194647 A CN 202010194647A CN 111231538 A CN111231538 A CN 111231538A
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- book
- milling cutter
- machine
- placing table
- book placing
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- 239000003292 glue Substances 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000003801 milling Methods 0.000 claims abstract description 52
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 33
- 238000007789 sealing Methods 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000005520 cutting process Methods 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C9/00—Applying glue or adhesive peculiar to bookbinding
- B42C9/0006—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets
- B42C9/0012—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets with a roller
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- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The invention discloses a datum adjustment-free glue binding machine and a use method thereof, wherein the machine comprises a book placing table, a milling cutter mechanism, a rack and an electric control device, two guide rails are fixedly arranged on a book placing flat plate in parallel, the milling cutter mechanism is fixed at the lower part of the book placing flat plate, and the use method comprises the following steps: the pages are placed on the book placing table to be clamped, and the book backs are flush with the upper surface of the book placing flat plate; the book placing table moves rightwards, and the book back is cut into saw-toothed shapes by the milling head; the placing table continues to move rightwards, and the gluing mechanism glues the book back; the table is placed to move to the right continuously and is stopped above the upper sealing table at the right end, and the cover page is closed; and step five, opening the book placing table and taking out the book. The standard adjustment-free glue binding machine and the use method thereof avoid the complex procedure of adjusting the front and rear end errors of the book back, save the adjustment time, improve the production efficiency, reduce the cost of manpower and material resources, and ensure and improve the quality of the glued books.
Description
Technical Field
The invention relates to a book glue binding machine, in particular to a reference adjustment-free glue binding machine and a use method of the reference adjustment-free glue binding machine.
Background
The existing glue binding machine, such as the glue binding machine disclosed in "glue binding machine full-automatic apparatus" with patent number ZL99208422.9, it is put the table 1, press from both sides the table 2, the glue coating table 3, the milling cutter table 4, and all automatic circuit 5 to form, there are L-shaped pieces 13 in putting the inboard below the table 1, and put the table 1 on the orbit 101 of the glue binding machine 10, put the table 1 and can move the action left, the said all automatic control circuit 5 is used for controlling the glue binding machine and put the table 1, press from both sides the table 2, glue coating table 3; after the power is turned on, the heating sheet 51a of the heating circuit 51 heats, the temperature control switch 51b stops heating, if the temperature is not enough, the heating sheet 51a continues heating (see fig. 11 and 12 of "full-automatic device of glue binding machine"), the first sensor 53 of the full-automatic circuit 5 is installed on the clipping stop 11 of the placing table 1, when the book 6 is placed on the clipping stop 1, the first sensor 53 senses the book 6, the placing table clipping circuit 510 drives the first motor 57a, the clipping stop 11 on the placing table 1 clamps the book 6, the first microswitch 512a of the starting circuit 512 controls the main motor 5a to move the placing table 1 to the left, the sixth microswitch 59a of the clamping table descending circuit 59 drives the second micromotor 511d, the clamping table 2 descends unilaterally, the L-shaped sheet 13 below the placing table 1 impacts the radial bearing 35, the swinging rod 351 is swung to the first transmission rod 321 to move the whole glue coating table 3 downwards (see fig. 3, 4, 5, 11 and 12 of the full-automatic glue coating machine); when the book placing table 1 brings the book 6 to the milling cutter table 4, when the book collides with the radial bearing 42 above the milling cutter table 4, the milling cutter cover 41 is opened, the third motor 54a of the milling cutter circuit 54 drives the cutter 431 of the milling cutter turntable 44, the book back 61 is cut into a zigzag shape by the cutter 431 (so that the glue can be completely infiltrated into the pages during gluing), then the dust suction port 45 is enabled by the fourth motor 54b, the scraps of the book 6 cut off by the milling cutter table 4 are sucked up, and the book placing table 1 is moved to the rear of the milling cutter table 4 for standby (see fig. 7 of a full-automatic device of a glue binding machine); when the cover 7 is placed on the book holder 2, and the second sensor 55 under the book holder 2 senses that the cover 7 is placed on the book holder 2, the second microswitch 512a of the circuit 512 is started, so that the book holder 1 performs a return stroke, after the brush 8 in front of and behind the milling cutter table 4 cleans the residual paper scraps on the book back 61, and when the book 6 is sensed by the third sensor 58, the guiding sheet 32 (natural adjustment) on the glue coating table is controlled, the first transmission rod 321 and the first spring 323 are connected, the first transmission rod 321 is connected with the glue removing sheet 322 to be coated on the glue applying roller 33, so as to control the amount of glue applied when the book 6 passes through the glue applying roller 33 (the time from the front end of the book 6 sensed by the third sensor 58 to the rear end of the book 6 sensed by the third sensor 58 can be set by a user, and the TR limit time limit voltage KRY on the circuit is also set as the control of keeping voltage), if the glue is too much applied by the glue applying roller 33, the other set of top and bottom adjusting buttons 34 pushes the guiding block 341 below, and the guiding block 341 pushes the guiding connection piece 342 to drive the second spring 343 and the glue applying rod 345 on the second transmission rod 344 to cut off the excess glue applied to the book (see fig. 1, 5, 11 and 12 of "full-automatic apparatus of glue loader"). The placing table 1 is returned to the placing table 2, at this time, the sixth microswitch 59a of the placing table descending circuit 59 drives the second motor 5114, at this time, the placing table 2 moves upward, the third, fourth and fifth microswitches 511a, 511b and 511c of the placing table clamping circuit 511 drive the fifth motor 59b, so that the clamping piece 21 on the placing table 2 clamps the cover 7 on the glued book back 61, the placing table 2 descends, after the book is sent to the air duct 9 by the pump 10 to cool the glue of the book 6, the placing table clamping circuit 510 opens the clamping stop piece 11 on the placing table 1, so that the book can be taken out after the glue is loaded (see fig. 8, 9, 10, 11 and 13 of the glue loader full-automatic device).
The structure of the existing glue binding machine has the following defects:
1. the difficulty of reference adjustment is large
The back 61 of the page is serrated to allow for glue to be applied to make the page more cohesive. The difficulty in cutting the teeth into the spine 61 is: because the tracks 101, the book placing table 2 and the milling cutter table 4 are not absolutely parallel, the longitudinal distance between the front end of the book back 61 and the rear end of the book back 61 and the cutting edge of the cutting knife 431 has an error, the error generally cannot be larger than 0.15 mm, and beyond the error, the end of the book back 6 which is glued and finished and has a larger longitudinal distance from the cutting edge of the cutting knife 431 can be deformed (mostly in a convex circular arc shape), so that the quality and the attractiveness of the glued and finished book are seriously affected. In order to reduce the error of the longitudinal distance between the front end of the book back 61 and the rear end of the book back 61 and the cutting edge of the cutter 431 (hereinafter referred to as the error of the front end and the rear end), before gluing the book, the initial heights and the mutual parallelism of the track 101 (the movement track of the book placing table 1), the book placing table 2 (the positioning reference surface of the book back) and the milling cutter table 4 need to be adjusted, and the adjustment usually needs an experienced person to spend a long time (about two days) to be adjusted in place.
Even if the initial reference of the track 101, the placing table 2 and the milling cutter table 4 is adjusted, in transportation and use, if the frame deforms due to some reason (such as hoisting, bumpiness in road, installation and fixation, bump and the like), the adjusted reference also can be changed, so that a professional technician needs to spend a long time to debug the frame again, the working efficiency is influenced, and materials such as glue and pages consumed in the debugging process are wasted.
2. Complex cementing process and low efficiency
When the books are glued, the gluing table 3 needs to frequently ascend and descend, the descending is to allow the books without the cut sawteeth to pass above the gluing table so as to move to the milling cutter table 4 to cut the sawteeth of the book back, the ascending is to glue the book back with the cut sawteeth, the control steps are complex, the gluing efficiency is affected, and the gluing table 3 needs to be provided with a corresponding driving motor and a corresponding transmission structure, so that the cost is high.
Disclosure of Invention
The invention aims to provide a benchmark adjustment-free glue binding machine and a use method thereof, which are used for avoiding a complex procedure of adjusting errors of the front end and the rear end of a book back, saving adjustment time, improving production efficiency, reducing labor and material cost, and ensuring and improving the quality of books glued out.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an adjustment cementing machine is exempted from to benchmark, is including putting this platform, guide rail, milling cutter mechanism, frame and electrically controlled device, put this platform and slide and set up in two on the guide rail and its initial position is located the left end portion of guide rail, be equipped with and put this flat board, it is located the frame left end portion, two to put this flat board guide rail parallel sets firmly on putting this flat board and its right-hand member extends to the right-hand member of frame, milling cutter mechanism fixes and just is located and puts this platform right side in the lower part of putting this flat board, and milling cutter head of milling cutter mechanism wears out and puts this dull and stereotyped upper surface.
Still include rubberizing mechanism, rubberizing mechanism fixes in the frame on milling cutter mechanism right side.
The machine also comprises an upper sealing table for binding the cover, wherein the upper sealing table is fixed on the machine frame on the right side of the gluing mechanism.
The milling head is 0.5-0.8 mm higher than the upper surface of the plate.
The plate for placing the book is fixed on the frame, and the right end part of the guide rail is fixed on the frame.
The gluing mechanism is a roller type gluing mechanism, and a rubber roller of the gluing mechanism is 1.8-2.2 mm lower than the upper surface of the plate for placing the plate.
The use method of the benchmark adjustment-free glue binding machine comprises the following steps:
the method comprises the following steps: the book placing table is positioned at the initial position of the left end part of the guide rail, pages are placed into the book placing table to be clamped tightly, and the book back is flush with the upper surface of the book placing flat plate;
step two: the control device starts the book placing table to move rightwards, and when the book back passes through the milling head, the milling head cuts the book back into saw-toothed shapes;
step three: the placing table continues moving rightwards, and when the book back passes through the gluing mechanism, the gluing mechanism glues the book back;
step four: the book table is placed and continuously moves to the right and stops above an upper sealing table at the right end, a cover page is placed on the upper sealing table, a flat plate of the upper sealing table rises, the cover page is attached to the book back with glue, and then a knife clamping plate of the upper sealing table is clamped tightly;
step five: the knife clamping plate is opened after maintaining the pressure for several seconds, the upper sealing platform flat plate (8-2) descends, the book placing platform is opened, the book placing platform is taken out, and the book placing platform moves leftwards to return to the initial position at the leftmost end.
Compared with the prior art, the invention has the beneficial effects that: by adopting the technical proposal, the book placing table is arranged on the guide rail in a sliding way, the guide rail is fixedly arranged on the book placing flat plate, the milling cutter mechanism is fixed at the lower part of the plate, the milling cutter head of the milling cutter mechanism penetrates out of the upper surface of the plate, the cementing machine structure provided with the book placing flat plate can ensure that the guide rail (the motion trail of the book placing table), the book placing flat plate (the positioning reference surface of the book back) and the milling cutter mechanism (the milling cutter head) are all used as references by the book placing flat plate, the difficulty of adjusting the parallelism in the prior art is avoided, the height of the milling head exposed out of the flat plate (the depth of cutting the sawteeth on the book back) is adjusted, the adjusting time is saved, the production efficiency is improved, the labor and material cost is reduced, the flat plate is only required to be flat, the front end error and the rear end error are very small, the requirement of less than 0.15 mm can be completely met, and the quality and the attractiveness of the glued books are ensured and improved.
Even if the frame has slight deformation in transportation and use, the guide rail and the milling cutter mechanism installed on the plate for placing the milling cutter mechanism have no position change, the benchmark is not changed, and a professional technician does not need to spend a long time to debug the milling cutter mechanism from the beginning.
The further beneficial effects are that: the gluing mechanism is fixed on the frame on the right side of the milling cutter mechanism; the upper sealing table is fixed on the frame on the right side of the gluing mechanism, and by the arrangement, the position of the gluing mechanism is adjusted, so that the upper sealing table does not need to be frequently lifted, control steps are simplified, gluing efficiency is improved, a corresponding driving motor and a corresponding transmission structure do not need to be arranged on the gluing table 3, cost is reduced, and under normal conditions, a rubber wheel of the gluing mechanism is lower than the book back by 1.8-2.2 MM, when the rubber wheel rotates, 3-4 MM glue is adhered to the rubber wheel, glue hanging on the book back can be ensured, and the upper sealing table is not a positioning reference surface of the book back cutting sawteeth (irrelevant to front and rear end errors), does not need to be adjusted in parallelism with a rail and a milling cutter mechanism, and greatly reduces the adjusting difficulty of the upper sealing table.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a left side view of FIG. 1;
FIG. 3 is a schematic view of the stand of FIG. 1 in an initial position with pages (tracks omitted) in place;
FIG. 4 is a schematic view of the table of FIG. 3 traveling right to above the milling cutter mechanism;
FIG. 5 is a schematic view of the platform of FIG. 3 moving right above the glue application mechanism;
FIG. 6 is a schematic diagram of the station of FIG. 3 moving right to the upper sealing station;
FIG. 7 is a right side view of FIG. 6 (showing the guide rails);
fig. 8 is a top view of fig. 1.
Detailed Description
In order to make the technical solution of the present invention clearer, the present invention will be described in detail below with reference to fig. 1 to 8. It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The invention relates to a benchmark adjustment-free glue binding machine which comprises a body placing table 1, guide rails 2, a milling cutter mechanism 4, a rack 6 and an electric control device, wherein the body placing table 1 is arranged on the two guide rails 2 in a sliding mode, the initial position of the body placing table is located at the left end part of each guide rail 2, the body placing flat plate 3 is arranged, the body placing flat plate 3 is located at the left end part of the rack 6, the two guide rails 2 are fixedly arranged on the body placing flat plate 3 in parallel, the right end of each guide rail extends to the right end part of the rack 6, the milling cutter mechanism 4 is fixed at the lower part of the body placing flat plate 3 and located on the right side of the body placing table 1, and a milling cutter head 4-1.
Preferably, the milling machine further comprises a gluing mechanism 5, and the gluing mechanism 5 is fixed on a frame 6 on the right side of the milling cutter mechanism 4. The binding machine further comprises an upper sealing table 8 used for binding the covers, and the upper sealing table 8 is fixed on the machine frame 6 on the right side of the gluing mechanism 5. The milling head 4-1 is 0.5-0.8 mm higher than the upper surface of the plate 3. The plate 3 is fixed on the frame 6, and the right end of the guide rail 2 is fixed on the frame 6. The gluing mechanism 5 is a roller type gluing mechanism, and the rubber roller of the gluing mechanism is 1.8-2.2 mm lower than the upper surface of the plate 3 for placing the plate.
The use method of the standard adjustment-free glue binding machine comprises the following steps:
the method comprises the following steps: the book placing table 1 is positioned at the initial position of the left end part of the guide rail 2, the pages 9 are placed into the book placing table 1 and clamped tightly, and the book backs are flush with the upper surface of the book placing flat plate 3; (as shown in FIG. 3)
Step two: the control device starts the book placing table 1 to move rightwards, and when the book back passes through the milling head 4-1, the milling head 4-1 cuts the book back into saw-toothed shapes; (as shown in FIG. 4)
Step three: the placing table 1 continues to move rightwards, and when the book back passes through the gluing mechanism 5, the gluing mechanism 5 glues the book back; (as shown in FIG. 5)
Step four: the table 1 is continuously moved rightwards and stops above an upper sealing table 8 at the right end, a cover page 10 is placed on the upper sealing table 8, a flat plate (8-2) of the upper sealing table rises, the cover page 10 is attached to the book back with glue, and then a knife clamping plate 8-1 of the upper sealing table is clamped tightly; (as shown in FIGS. 6 and 7)
Step five: the knife clamping plate 8-1 is opened after maintaining the pressure for several seconds, the upper sealing platform flat plate (8-2) descends, the book placing platform 1 is opened, the book is taken out, and the book placing platform 1 moves leftwards to return to the initial position at the leftmost end.
Claims (7)
1. The utility model provides an adjustment cementing machine is exempted from to benchmark, is including putting this platform (1), guide rail (2), milling cutter mechanism (4), frame (6) and electrically controlled device, put this platform (1) and slide and set up in two on guide rail (2) and its initial position be located the left end portion of guide rail (2), its characterized in that: be equipped with and put this flat board (3), put this flat board (3) and be located frame (6) left end portion, two guide rail (2) parallel set firmly on putting this flat board (3) and its right-hand member extends to the right-hand member portion of frame (6), milling cutter mechanism (4) are fixed and are being located and put this platform (1) right side in the lower part of putting this flat board (3), and milling cutter head (4-1) of milling cutter mechanism (4) wear out and put the upper surface of this flat board (3).
2. The machine of claim 1, wherein: still include rubberizing mechanism (5), rubberizing mechanism (5) are fixed on frame (6) on milling cutter mechanism (4) right side.
3. The machine of claim 2, wherein: the binding machine further comprises an upper sealing table (8) used for binding the cover, wherein the upper sealing table (8) is fixed on the machine frame (6) on the right side of the gluing mechanism (5).
4. The machine of any of claims 1 to 3, wherein: the milling head (4-1) is 0.5-0.8 mm higher than the upper surface of the plate (3).
5. The machine of any of claims 1 to 3, wherein: the plate (3) is fixed on the frame (6), and the right end part of the guide rail (2) is fixed on the frame (6).
6. The machine according to claim 2 or 3, characterized in that: the gluing mechanism (5) is a roller type gluing mechanism, and the rubber roller of the gluing mechanism is 1.8-2.2 mm lower than the upper surface of the plate (3).
7. A method of using the machine of claim 3, comprising the steps of:
the method comprises the following steps: the book placing table (1) is positioned at the initial position of the left end part of the guide rail (2), the pages (9) are placed into the book placing table (1) to be clamped, and the book back is flush with the upper surface of the book placing flat plate (3);
step two: the control device starts the book placing table (1) to move rightwards, and when the book back passes through the milling head (4-1), the milling head (4-1) cuts the book back into saw-toothed shapes;
step three: the book placing table (1) continues to move rightwards, and when the book back passes through the gluing mechanism (5), the gluing mechanism (5) glues the book back;
step four: the book placing table (1) continuously moves to the right and stops above an upper sealing table (8) at the right end, a cover page (10) is placed on the upper sealing table (8), an upper sealing table flat plate (8-2) rises, the cover page (10) is attached to the book back with glue, and then an upper sealing table knife clamping plate (8-1) is clamped;
step five: the knife clamping plate (8-1) is opened after pressure maintaining for several seconds, the upper sealing platform flat plate (8-2) descends, the book placing platform (1) is opened, the book is taken out, and the book placing platform (1) moves leftwards to return to the initial position at the leftmost end.
Priority Applications (1)
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CN202010194647.8A CN111231538A (en) | 2020-03-19 | 2020-03-19 | Datum adjustment-free glue binding machine and use method thereof |
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CN202010194647.8A CN111231538A (en) | 2020-03-19 | 2020-03-19 | Datum adjustment-free glue binding machine and use method thereof |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111645441A (en) * | 2020-06-23 | 2020-09-11 | 温州市禾阳智能科技有限公司 | Cementing machine and cementing method thereof |
CN111731007A (en) * | 2020-06-12 | 2020-10-02 | 杭州惠宝机电股份有限公司 | Operation control method for quick book taking of glue binding machine |
CN112659780A (en) * | 2020-12-29 | 2021-04-16 | 广东天章信息纸品有限公司 | Cementing method and cementing equipment capable of automatically feeding and collecting books |
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EP1344655A2 (en) * | 2002-03-12 | 2003-09-17 | Horst Rathert | Device for producing glue bound book blocks and brochures, particularly for small batches |
CN102666119A (en) * | 2009-06-01 | 2012-09-12 | 马格纳姆制造有限公司 | Book block finishing machine |
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CN206884514U (en) * | 2017-06-05 | 2018-01-16 | 昆山市秦峰印刷有限公司 | Small wireless glue packer |
CN208052882U (en) * | 2018-03-08 | 2018-11-06 | 吉林梓耕教育科技股份有限公司 | A kind of book back gluing device of the auxiliary books production line of religion |
CN209955573U (en) * | 2019-03-12 | 2020-01-17 | 黄力树 | Pneumatic type book back milling flutes mechanism |
CN212242723U (en) * | 2020-03-19 | 2020-12-29 | 杭州富阳五豪办公设备制造有限公司 | Benchmark adjustment-free glue binding machine |
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2020
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EP1344655A2 (en) * | 2002-03-12 | 2003-09-17 | Horst Rathert | Device for producing glue bound book blocks and brochures, particularly for small batches |
CN102666119A (en) * | 2009-06-01 | 2012-09-12 | 马格纳姆制造有限公司 | Book block finishing machine |
CN103260891A (en) * | 2011-08-24 | 2013-08-21 | 好利用国际株式会社 | Cover-gluing machine and bookbinding equipment provided with said cover-gluing machine |
CN206884514U (en) * | 2017-06-05 | 2018-01-16 | 昆山市秦峰印刷有限公司 | Small wireless glue packer |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111731007A (en) * | 2020-06-12 | 2020-10-02 | 杭州惠宝机电股份有限公司 | Operation control method for quick book taking of glue binding machine |
CN111731007B (en) * | 2020-06-12 | 2021-11-23 | 杭州惠宝机电股份有限公司 | Operation control method for quick book taking of glue binding machine |
CN111645441A (en) * | 2020-06-23 | 2020-09-11 | 温州市禾阳智能科技有限公司 | Cementing machine and cementing method thereof |
CN112659780A (en) * | 2020-12-29 | 2021-04-16 | 广东天章信息纸品有限公司 | Cementing method and cementing equipment capable of automatically feeding and collecting books |
CN112659780B (en) * | 2020-12-29 | 2024-05-14 | 广东天章信息纸品有限公司 | Glue binding method and equipment capable of automatically feeding and collecting books |
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