CN111226696A - Edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine - Google Patents
Edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine Download PDFInfo
- Publication number
- CN111226696A CN111226696A CN202010155272.4A CN202010155272A CN111226696A CN 111226696 A CN111226696 A CN 111226696A CN 202010155272 A CN202010155272 A CN 202010155272A CN 111226696 A CN111226696 A CN 111226696A
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- stirring
- vacuum
- cooling
- sterilizing
- inoculating
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/20—Culture media, e.g. compost
- A01G18/22—Apparatus for the preparation of culture media, e.g. bottling devices
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/30—Accessories for use before inoculation of spawn, e.g. sterilisers
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/50—Inoculation of spawn
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
- B01D46/62—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series
Abstract
The invention discloses an edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine which comprises a vacuum stirring, sterilizing and cooling inoculating device, a connecting pipe, a support and a solid strain feeder, wherein the vacuum stirring, sterilizing and cooling inoculating device is arranged on the support, the connecting pipe is arranged below the vacuum stirring, sterilizing and cooling inoculating device and is connected with an external packaging machine, the solid strain feeder is arranged above the vacuum stirring, sterilizing and cooling inoculating device, and the vacuum stirring, sterilizing and cooling inoculating device comprises a storage bin, a driving motor group, an overturning stirring piece, a vacuum pump, a water cooler, an air compressor, an air filter I, an air filter II, a sterile filter and a steam engine. The invention relates to the technical field of edible fungus base processing, and particularly provides an efficient and energy-saving edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine which integrates stirring, sterilizing, cooling and inoculating of edible fungus raw materials.
Description
Technical Field
The invention relates to the technical field of edible fungus stick processing, in particular to an edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine.
Background
In the field of edible fungus stick production, equipment investment is large, capital requirements are quite large, equipment can be arranged in a very large place, the whole process flow is long, the time of one batch is generally more than ten hours, the whole process flow is long, the whole process flow is quite long, the time of one batch is quite long, the whole process flow is quite large after sterilization, the whole process flow can be completely placed and circulated, the original manual inoculation and mechanical inoculation are adopted for inoculation, the strains can be placed on the surface layers of the raw materials, the growth speed of hyphae is quite slow, and the period of fungus cultivation and fruiting is quite long. The method has the advantages of causing great waste, having more processes and more workers, leading to the great higher whole labor cost and hardly ensuring the survival rate of the produced fungus sticks.
Disclosure of Invention
Aiming at the situation and overcoming the defects of the prior art, the invention provides the efficient and energy-saving edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine which integrates the stirring, sterilizing, cooling and inoculating of the edible fungus raw materials into a whole.
The technical scheme adopted by the invention is as follows: the invention relates to an edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine, which comprises a vacuum stirring, sterilizing, cooling and inoculating device, a connecting pipe, a bracket and a solid strain feeder, wherein the vacuum stirring, sterilizing, cooling and inoculating device is arranged on the bracket, the connecting pipe is arranged below the vacuum stirring, sterilizing, cooling and inoculating device and is connected with an external bagging machine, the solid strain feeder is arranged above the vacuum stirring, sterilizing, cooling and inoculating device, the vacuum stirring, sterilizing, cooling and inoculating device comprises a bin, a driving motor set, a turnover stirring piece, a vacuum pump, a water cooler, an air compressor, a first air filter, a second air filter, a sterile filter and a steam engine, the bin is arranged on the bracket, the driving motor set is arranged on the bin, the output end of the driving motor set is provided with a driving shaft, the driving shaft is rotatably arranged on the bin, the turnover stirring piece is rotatably arranged in the bin and, the top of the storage bin is provided with a raw material feeding port, a solid strain inlet, a liquid strain vacuum pipeline inlet, a spraying port and a vacuum suction port, the spraying port is provided with two groups by taking the central line of the storage bin as axial symmetry, the solid strain feeder is arranged above the solid strain inlet, the vacuum pump is respectively communicated with the vacuum suction port and the raw material feeding port through a pipeline, the bottom of the storage bin is provided with an air inlet and an overflow port, the steam engine is communicated with the air inlet through a pipeline, the air compressor is communicated with the air inlet through a pipeline, the first air filter, the second air filter and the sterile filter are arranged on the pipeline between the air compressor and the air inlet, the first air filter and the second air filter are arranged between the air compressor and the sterile filter, and the first air filter, the second air filter and the sterile filter are utilized to carry out dust-free and sterile treatment, the material bin is sleeved with a jacket, the top of the jacket is provided with a circulating water outlet, the bottom of the jacket is provided with a cold water inlet, a water chiller is communicated with the cold water inlet and the circulating water outlet through a pipeline, materials are automatically pumped into the material bin through a raw material feeding port by a vacuum pump, a driving motor set is started to drive a turnover stirring piece to stir the materials through a driving shaft, steam is introduced into the material bin through a steam engine at the same time, the materials are rapidly heated to 120-130 ℃ in the stirring process and continuously kept warm for 2-3 hours for sterilization treatment, cold air in the material bin is rapidly pumped out by starting the vacuum pump in the heating and temperature rising process, the temperature rising speed is accelerated, the steam engine is stopped after the sterilization is finished, the water chiller and an air compressor are simultaneously started, the water chiller injects cold water into the jacket to indirectly and circularly cool the materials, the cold air generated by the air compressor is added into the material bin through The direct cooling is carried out, and simultaneously the vacuum pump is used for rapidly pumping out hot air in the storage bin in the cooling process, so that the cooling rate is accelerated.
Further, upset stirring piece includes spiral stirring piece and spiral upset piece, spiral stirring piece is located in the drive shaft through the dead lever symmetry, spiral stirring piece is the helical structure setting, and spiral stirring piece plays the even stirring effect to the raw materials, spiral upset piece is located in the drive shaft, spiral upset piece is the helical structure setting, and spiral upset piece is in rotatory in-process continuously with the bottom material upset on make the mixture of material piece more abundant, more is favorable to the rapid heating sterilization of material to handle.
Further, a solid strain pulverizer is connected to the solid strain feeder.
Furthermore, a visible temperature detector is arranged in the storage bin.
Further, a check valve is arranged at an opening at the bottom of the storage bin.
Furthermore, an automatic weighing device is arranged on the storage bin.
Further, visual temperature detector is equipped with three groups, and three groups of visual temperature detector locate the bottom, middle part and the top of feed bin respectively.
Further, the driving motor set comprises an explosion-proof motor and a speed reduction motor, and the explosion-proof motor is connected with the speed reduction motor.
The invention with the structure has the following beneficial effects: the scheme completely integrates the stirring, the sterilization, the cooling and the inoculation of the edible mushroom raw materials, increases the continuous production capacity and improves the production efficiency; the materials are heated and sterilized by two modes of steam and vacuum pumping, so that the effect of quick sterilization is achieved; the material is cooled by three modes of cold water, cold air and vacuumizing, so that the effect of rapid cooling is achieved; the overturning stirring piece can perform composite stirring in a material lifting mode from bottom to top while rapidly mixing and stirring the materials, and is more favorable for rapid heating and cooling treatment of the materials; and the first air filter, the second air filter and the sterile filter are used for performing dust-free and sterile treatment on cold air entering the storage bin.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of an edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine of the present invention;
FIG. 2 is a schematic structural diagram of a storage bin of the edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine.
The inoculation device comprises a vacuum stirring, sterilizing and cooling inoculation device, a connecting pipe, a solid strain feeder, a storage bin, a driving motor set, a turnover stirring piece, a vacuum pump, a water cooler, a 9 air compressor, a 10 air filter I, a 11 air filter II, a 12 sterile filter, a 13 steam engine, a 14 raw material feeding port, a 15 liquid strain vacuum pipeline inlet, a 16 spraying port, a 17 vacuum suction port, a 18 air inlet, a 19 jacket, a 20 circulating water outlet, a 21 cold water inlet, a 22 spiral stirring piece, a 23 spiral turnover piece, a 24 solid strain pulverizer, a 25 visual temperature detector, a 26 check valve, a 27 and a support, wherein the vacuum stirring, sterilizing and cooling inoculation device comprises a vacuum stirring piece, a connecting pipe, a 3 solid strain feeder, a 10 air filter I, a 11 air filter II, a 12 sterile filter, a circulating water outlet. 28. A speed reducing motor 29, a driving shaft 30, an overflow port 31, a solid strain inlet 32 and an automatic weighing device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
As shown in fig. 1-2, the edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine of the present invention comprises a vacuum stirring, sterilizing, cooling and inoculating device 1, a connecting pipe 2, a support 27 and a solid spawn feeder 3, wherein the vacuum stirring, sterilizing, cooling and inoculating device 1 is arranged on the support 27, the connecting pipe 2 is arranged below the vacuum stirring, sterilizing, cooling and inoculating device 1 and is connected with an external packing machine, the solid spawn feeder 3 is arranged above the vacuum stirring, sterilizing and cooling inoculating device 1, the vacuum stirring, sterilizing, cooling and inoculating device 1 comprises a storage bin 4, a driving motor set 5, a turnover stirring piece 6, a vacuum pump 7, a water cooler 8, an air compressor 9, an air filter set 10, an air filter set 11, a sterile filter 12 and a steam engine 13, the storage bin 4 is arranged on the support 27, the driving motor set 5 is arranged on the storage bin 4, the output end of the driving motor group 5 is provided with a driving shaft 29, the driving shaft 29 is rotatably arranged on the storage bin 4, the turnover stirring piece 6 is rotatably arranged in the storage bin 4 and arranged on the driving shaft 29, the top of the storage bin 4 is provided with a raw material feeding port 14, a solid strain inlet 31, a liquid strain inlet 15, a spraying port 16 and a vacuum suction port 17, the spraying ports 16 are symmetrically arranged in two groups by taking the central line of the storage bin 4 as an axis, the solid strain feeder 3 is arranged above the raw material feeding port 14, the vacuum pump 7 is respectively communicated with the vacuum suction port 17 and the raw material feeding port 14 through pipelines, the bottom of the storage bin 4 is provided with an air inlet 18 and an overflow port 30, the steam engine 13 is communicated with the air inlet 18 through a pipeline, the air compressor 9 is communicated with the air inlet 18 through a pipeline, the air filter I10, the air filter II 11 and the sterile filter 12 are arranged, the first air filter 10 and the second air filter 11 are arranged between the air compressor 9 and the sterile filter 12, the bin 4 is sleeved with a jacket 19, the top of the jacket 19 is provided with a circulating water outlet 20, the bottom of the jacket 19 is provided with a cold water inlet 21, and the water cooler 8 is communicated with the cold water inlet 21 and the circulating water outlet 20 through pipelines.
Upset stirring 6 includes spiral stirring 22 and spiral upset 23, spiral stirring 22 locates on the drive shaft 29 through the dead lever symmetry, spiral stirring 22 is the helical structure setting, spiral upset 23 is located on the drive shaft 29, spiral upset 23 is the helical structure setting. The solid strain feeding machine 3 is connected with a solid strain crusher 24. A visible temperature detector 25 is arranged in the storage bin 4. A check valve 26 is arranged at the bottom opening of the storage bin 4. An automatic weighing device 32 is arranged on the storage bin 4. The visual temperature detector 25 is equipped with three groups, and the bottom, middle part and the top of feed bin 4 are located respectively to three groups of visual temperature detector 25. The driving motor set 5 comprises an explosion-proof motor and a speed reducing motor 28, and the explosion-proof motor is connected with the speed reducing motor 28.
When the device is used, materials are automatically pumped into the storage bin 4 through the raw material feeding port 14 by the vacuum pump 7, the materials entering the storage bin 4 are weighed by the automatic weighing device 32, the raw material feeding port 14 is closed after the set feeding amount is reached, the driving motor set 5 is started to drive the overturning stirring piece 6 through the driving shaft 29 to stir the materials, water in a standard proportion is sprayed and added into the storage bin 4 through the spraying port 16, steam is injected into the storage bin 4 through the steam engine 13 at the same time, so that the materials are rapidly heated to 120-130 ℃ in the stirring process, when the temperature of a low zone, a middle zone and a high zone in the storage bin 4 reaches more than 120 ℃, the heat is continuously preserved for 2-3 hours for sterilization treatment, the whole sterilization process is automatically controlled, the sterilization effect of the materials is ensured, after the sterilization of the materials is finished, the steam engine 13 is stopped, and the water cooling machine 8 and the, cold water is injected into a jacket 19 by a cold water machine 8 to carry out indirect circulating cooling on the materials, cold air is added into a bin 4 by an air compressor 9 to directly cool the materials, meanwhile, hot air in the bin 4 is rapidly pumped out by a vacuum pump 7 in the cooling process, the cooling speed is accelerated, when the temperature in the bin 4 is detected to be reduced to 15-20 ℃ by a visible temperature detector 25 in the bin 4, the cold water machine 8, the vacuum pump 7 and the air compressor 9 are stopped, the bin is in a vacuum sterile state at the moment, when solid strains need to be added, the solid strains are crushed and weighed by a solid strain crusher 24 and a solid strain feeder 3 and then are added into the bin 4 through a solid strain inlet 31 according to a standard proportion and are uniformly stirred, when liquid strains need to be added, the weighed liquid strains are added into the bin 4 through a liquid strain pipeline inlet 15 and are uniformly stirred, the inoculated material is discharged from the opened check valve 26 II and is sent to an external bagging machine through the connecting pipe 2 for packaging.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an edible mushroom vacuum, stirring, sterilization, cooling, inoculation all-in-one which characterized in that: vacuum stirring sterilization cooling inoculation device, connecting pipe, support and solid bacterial feeder, vacuum stirring sterilization cooling inoculation device locates on the support, the below of vacuum stirring sterilization cooling inoculation device is located to the connecting pipe and is connected with external sack filling machine, the top of vacuum stirring sterilization cooling inoculation device is located to the solid bacterial feeder, vacuum stirring sterilization cooling inoculation device includes feed bin, driving motor group, upset stirring piece, vacuum pump, cold water machine, air compressor machine, air cleaner one, air cleaner two and aseptic filter and steam engine, the feed bin is located on the support, driving motor group locates on the feed bin, driving motor group's output is equipped with the drive shaft, the drive shaft is rotatable to be located on the feed bin, upset stirring piece is rotatable to be located in the feed bin and to be located on the drive shaft, the feed bin top is equipped with raw materials dog-house, solid bacterial feeder, The solid strain inlet, the liquid strain vacuum pipeline inlet, the spraying ports and the vacuum suction ports, wherein the spraying ports are symmetrically provided with two groups by taking the center line of the storage bin as an axis, the solid strain feeder is arranged above the solid strain inlet, the vacuum pump is respectively communicated with the vacuum suction port and the raw material feeding port through pipelines, the bottom of the storage bin is provided with an air inlet and an overflow port, the steam engine is communicated with the air inlet through a pipeline, the air compressor is communicated with the air inlet through a pipeline, the air filter I, the air filter II and the sterile filter are arranged on the pipeline between the air compressor and the air inlet, the first air filter and the second air filter are arranged between the air compressor and the sterile filter, the bin is sleeved with a jacket, the water cooler is characterized in that a circulating water outlet is formed in the top of the jacket, a cold water inlet is formed in the bottom of the jacket, and the water cooler is communicated with the cold water inlet and the circulating water outlet through a pipeline.
2. The edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine according to claim 1, which is characterized in that: upset stirring piece includes spiral stirring piece and spiral upset piece, spiral stirring piece is located in the drive shaft through the dead lever symmetry, spiral stirring piece is the helical structure setting, spiral upset piece is located in the drive shaft, spiral upset piece is the helical structure setting.
3. The edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine according to claim 1, which is characterized in that: and a solid strain crusher is arranged on the solid strain feeder.
4. The edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine according to claim 1, which is characterized in that: and a visible temperature detector is arranged in the storage bin.
5. The edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine according to claim 4, wherein: and a check valve is arranged at an opening at the bottom of the storage bin.
6. The edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine according to claim 5, wherein: and an automatic weighing device is arranged on the stock bin.
7. The edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine according to claim 6, wherein: the visual temperature detector of three groups is equipped with, and the bottom, middle part and the top of feed bin are located respectively to the visual temperature detector of three groups.
8. The edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine according to claim 1, which is characterized in that: the driving motor set comprises an explosion-proof motor and a speed reducing motor, and the explosion-proof motor is connected with the speed reducing motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010155272.4A CN111226696A (en) | 2020-03-09 | 2020-03-09 | Edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010155272.4A CN111226696A (en) | 2020-03-09 | 2020-03-09 | Edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine |
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| Publication Number | Publication Date |
|---|---|
| CN111226696A true CN111226696A (en) | 2020-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010155272.4A Pending CN111226696A (en) | 2020-03-09 | 2020-03-09 | Edible fungus vacuum, stirring, sterilizing, cooling and inoculating integrated machine |
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| CN (1) | CN111226696A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114471818A (en) * | 2022-04-18 | 2022-05-13 | 海安县联海机械有限公司 | Multistage screening type circulating cooling ash cooling barrel and implementation method thereof |
| CN114963680A (en) * | 2022-04-24 | 2022-08-30 | 翔天菌业集团股份有限公司 | Aseptic quick raw materials cooling device |
-
2020
- 2020-03-09 CN CN202010155272.4A patent/CN111226696A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114471818A (en) * | 2022-04-18 | 2022-05-13 | 海安县联海机械有限公司 | Multistage screening type circulating cooling ash cooling barrel and implementation method thereof |
| CN114963680A (en) * | 2022-04-24 | 2022-08-30 | 翔天菌业集团股份有限公司 | Aseptic quick raw materials cooling device |
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