CN111220474A - Glass strength testing device and testing method thereof - Google Patents
Glass strength testing device and testing method thereof Download PDFInfo
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- CN111220474A CN111220474A CN202010157002.7A CN202010157002A CN111220474A CN 111220474 A CN111220474 A CN 111220474A CN 202010157002 A CN202010157002 A CN 202010157002A CN 111220474 A CN111220474 A CN 111220474A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/32—Polishing; Etching
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/34—Purifying; Cleaning
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/44—Sample treatment involving radiation, e.g. heat
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
- G01N2001/2866—Grinding or homogeneising
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/0003—Steady
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
- G01N2203/0019—Compressive
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
- G01N2203/0044—Pneumatic means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
- G01N2203/0048—Hydraulic means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/026—Specifications of the specimen
- G01N2203/0298—Manufacturing or preparing specimens
Abstract
The invention relates to a glass strength testing device and a testing method thereof, wherein the glass strength testing device comprises: the lower die is provided with a pressure cavity, the periphery of the pressure cavity is also provided with a lower sealing rubber strip, the lower die is used for bearing glass, and when the lower die bears the glass, the glass covers the pressure cavity and the edge of the glass is pressed on the lower sealing rubber strip; the upper die and the lower die are oppositely arranged above the lower die, an upper sealing rubber strip is also arranged at the position of the lower end of the upper die, which is opposite to the lower sealing rubber strip, the upper die is used for pressing and fixing the glass on the lower die, and the upper sealing rubber strip is pressed and tightly attached to the edge of the glass when the upper die presses and fixes the glass on the lower die; the pressurizing mechanism is connected with the pressure cavity; the pressure control system is connected with the pressurization mechanism; and the pressure relief mechanism is connected with the pressure cavity. The invention has the advantages of high testing efficiency, simple and convenient operation and wide application range.
Description
Technical Field
The invention relates to a glass strength testing method, in particular to a glass strength testing device and a glass strength testing method.
Background
The glass product is usually formed by laminating single-layer or multi-layer glass, and is formed by cutting, grinding, hot bending, forming, strengthening, cold pumping, laminating, hot pressing and bonding by a special tool and an edge covering material.
When the glass product is applied to the field of aviation, aerodynamic appearance is generally considered, so that most of glass is designed into a curved surface, is mainly symmetrically arranged in a pressurized cabin of an airplane, can meet the lighting requirement of the cockpit, is used as a part of the airplane structure, meets the structural requirements of durability and fatigue life, also meets the bird impact resistance and provides a wide, clear and undistorted view requirement for a pilot under any meteorological condition, and ensures the safety of the pilot.
The inventor finds that the glass on the airplane is mostly in a pressurized state and bears certain strength of pneumatic load and temperature load and has a bird strike risk in the cruising process of the airplane, so the glass also needs to be strengthened, and the strengthening process is usually chemical toughening and physical toughening.
The physical tempering is a technical treatment of heating the flat glass and then quenching the flat glass, so that the surface of the cooled glass forms compressive stress, and tensile stress is formed inside the glass, thereby improving the strength of the glass.
Chemical tempering is to improve the strength of glass by changing the chemical composition of the surface of the glass, exchange the small radius of the surface of the glass with the large radius of ions in solution by adopting a low-temperature ion exchange process, and embed the large ions into the surface layer of the glass in an extruding way, thereby forming tension and improving the strength of the glass.
No matter which strengthening process is adopted, the strength of the glass needs to be detected after strengthening, so that the condition that the strength of the glass after strengthening has defects, the service life of the glass is influenced, and even the safety of an airplane is influenced is prevented.
In the process of implementing the invention, the inventor finds that the monitoring method for detecting the strength of the strengthened single glass sheet in the prior art is the same furnace sample detection, the detection degree of the method is low, the dispersion of the test data is high, and the strength performance of the product cannot be completely represented.
Meanwhile, for the tiny defects, shapes and original sheet strength dispersity on the glass, the dispersity exists in each glass product, so that the strength of the glass product is represented by using a sampling method and the strength of a sample block, and certain risks exist.
Disclosure of Invention
In order to solve the technical problems in the prior art, the embodiment of the invention provides a glass strength testing device and a testing method thereof. The specific technical scheme is as follows:
in a first aspect, there is provided a glass strength testing apparatus for testing the strength of glass, wherein the glass strength testing apparatus comprises:
the lower die is provided with a pressure cavity, the periphery of the pressure cavity is also provided with a lower sealing rubber strip, the lower die is used for bearing glass, and when the lower die bears the glass, the glass covers the pressure cavity and the edge of the glass is pressed on the lower sealing rubber strip;
the upper die and the lower die are oppositely arranged above the lower die, an upper sealing rubber strip is also arranged at the position of the lower end of the upper die, which is opposite to the lower sealing rubber strip, the upper die is used for pressing and fixing the glass on the lower die, and the upper sealing rubber strip is pressed and tightly attached to the edge of the glass when the upper die presses and fixes the glass on the lower die;
the pressurizing mechanism is connected with the pressure cavity and is used for pressurizing the pressure cavity and providing pressure load for testing the strength of the glass;
the pressure control system is connected with the supercharging mechanism and is used for controlling supercharging of the supercharging mechanism;
and the pressure relief mechanism is connected with the pressure cavity and is used for relieving the pressure in the pressure cavity.
In a first possible implementation manner of the first aspect, the glass pressing device further comprises a mold sealing rubber strip, the mold sealing rubber strip is arranged on the lower mold and located at the edge of the lower mold, and when the upper mold presses and fixes glass on the lower mold, the upper mold can be pressed and attached to the mold sealing rubber strip.
In a second possible implementation manner of the first aspect, the glass pressurization device further includes a pressure sensor, one end of the pressure sensor is disposed in the pressure cavity and used for sensing a pressure value of the pressure cavity, the other end of the pressure sensor is connected with the pressure control system and used for feeding the pressure value sensed by the pressure sensor back to the pressure control system, and the pressure control system controls pressurization of the pressurization mechanism according to the pressure value and adjusts a pressure load on the glass.
In a third possible implementation manner of the first aspect, the mold further includes a plurality of locking mechanisms, the plurality of locking mechanisms are used for locking and fixing the upper mold and the lower mold, and each locking mechanism specifically includes:
the cylinder body of the cylinder is fixedly arranged;
the pressing block is connected with the cylinder, can be driven by the cylinder to descend and is pressed on the upper die, and the upper die and the lower die are locked and fixed;
and the bolt is used for fixing the cylinder and the pressing block.
With reference to the third possible implementation manner of the first aspect, in the fourth possible implementation manner of the first aspect, the mold further includes a placing frame, the placing frame bears the lower mold, and the cylinder body of the cylinder is fixedly disposed on the placing frame.
In a fifth possible implementation manner of the first aspect, the pressurization mechanism specifically includes:
the pressure pipe is also provided with a first high-pressure ball valve, and one end of the pressure pipe is communicated with the pressure cavity;
the pressure control system controls the pressurization of the pressurization mechanism by controlling the pressurization pump;
the pressure inlet pipe is connected with the booster pump.
In a sixth possible implementation manner of the first aspect, the pressure relief mechanism specifically includes:
one end of the pressure relief pipe is communicated with the pressure cavity, and the other end of the pressure relief pipe is arranged outside the lower die;
and the second high-pressure ball valve is arranged at the other end of the pressure relief pipe and is used for controlling the passage and the open circuit of the pressure relief pipe.
In a second aspect, there is provided a testing method of the glass strength testing apparatus as defined in any one of the above first aspects, comprising the steps of:
preparing a glass product, and placing the glass product on a lower die and covering the lower die on a pressure cavity;
closing the upper die and the lower die, and pressing and fixing the glass product on the lower die;
opening a pressurizing mechanism, pressurizing the pressure cavity, providing pressure load for the inner surface of the glass product, and stopping pressurizing and maintaining pressure after the pressure reaches the testing pressure;
and after the pressure maintaining is finished, opening the pressure relief mechanism, relieving the pressure in the pressure cavity, separating the upper die from the lower die, taking out the glass product and checking the appearance.
In a first possible implementation of the second aspect, the test pressure is 250 kpa and the dwell time is 10 seconds.
In a second possible implementation of the second aspect, the method of making a glass article comprises the steps of:
cleaning the original glass sheet, and cutting the glass sheet into the shape of a glass product;
edging the edge of the original glass sheet, wherein the edged original glass sheet has uniform chamfer, no rough edge and no scratch and white mark on the end surface;
placing the original glass sheet on a mould in a hot bending furnace, setting process parameters, controlling the heat preservation time, and bending and molding the original glass sheet;
chemically toughening the original glass sheet;
and (5) wrapping the front side and the back side of the original piece of glass by using a protective film, and wrapping the edge part by using a soft material to finish the preparation of the glass product.
Compared with the prior art, the invention has the advantages that:
according to the glass strength testing device and the testing method thereof, when the glass strength is tested, only glass needs to be placed on the lower die, then the upper die and the lower die are closed, the glass is fixed, the pressure in the pressure cavity is increased, the pressure is maintained after the pressure reaches the specified pressure, the upper die is opened after the pressure is released, the glass is taken out and tested, the whole testing process generally only needs about 10min, the testing efficiency is high, the operation is simple and convenient, and the whole testing process can be completed by one person.
Meanwhile, after one piece of glass is tested, the next piece of glass to be tested can be placed on the lower die for continuous testing, and because the testing time of each piece of glass is short, the detection of all pieces of glass can be realized, so that the problem that the strength of all pieces of glass in the batch is represented only by sampling and the same furnace sample block after the glass is strengthened in the prior art is solved.
Meanwhile, the glass strength testing device and the testing method thereof can be applied to testing of plane glass and bent glass, can also be applied to testing of single glass and laminated glass, and have wide application range.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic view of a glass strength testing apparatus according to an embodiment of the present invention when testing glass.
FIG. 2 is a schematic top view of a plurality of locking mechanisms according to one embodiment of the present invention locked to an upper mold.
Fig. 3 is a schematic view of a locking mechanism according to an embodiment of the present invention when locking the upper mold to the upper mold.
FIG. 4 is a flow chart illustrating the steps of the testing method of the glass strength testing apparatus according to the second embodiment of the present invention.
FIG. 5 is a schematic flow chart of the steps of a method of making a glass article according to a second embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
In an embodiment of the present invention, fig. 1 is a schematic view of a glass strength testing apparatus 1 according to an embodiment of the present invention when testing a glass 2. As shown in fig. 1, a glass strength testing device 1 is used for testing the strength of glass 2, and the glass strength testing device 1 includes a lower mold 3, an upper mold 4, a pressurizing mechanism 5, a pressure control system 6, and a pressure relief mechanism 7, wherein:
referring to fig. 1 again, the lower mold 3 has a pressure cavity 301, the lower mold 3 is mainly used for carrying the glass 2, the pressure cavity 301 is mainly used for storing water or gas, and the water or gas applies pressure to the glass 2; in the present embodiment, there is no particular requirement for the shapes of the lower mold 3 and the pressure cavity 301, and the conventional selection by those skilled in the art is sufficient.
Referring to fig. 1 again, the pressure cavity 301 further has a lower sealant strip 302 around the periphery thereof, when the lower mold 3 carries the glass 2, the glass 2 covers the pressure cavity 301, and the edge of the glass 2 presses the lower sealant strip 302, so that a space is formed between the glass 2 and the lower mold 3.
Since the lower mold 3 is usually made of metal or alloy, and the surface hardness thereof is high, in this embodiment, the lower sealant strip 302 is used to generate a gap between the glass 2 and the lower mold 3, so as to prevent the glass 2 from being directly contacted with the lower mold 3 to generate extrusion damage when being extruded by the upper mold 4, and the lower sealant strip 302 can also increase the sealing performance between the sealed glass 2 and the pressure cavity 301.
Referring to fig. 1 again, the upper mold 4 and the lower mold 3 are disposed above the lower mold 3, and the upper mold 4 is mainly used for pressing and fixing the glass 2 on the lower mold 3; there may be no particular requirement for the shape of the upper mold 4 in this embodiment, as is conventional to those skilled in the art.
Referring to fig. 1 again, an upper sealing rubber strip 401 is further disposed at a position opposite to the lower sealing rubber strip 302 at the lower end of the upper mold 4, and when the upper mold 4 presses and fixes the glass 2 on the lower mold 3, the upper sealing rubber strip 401 is pressed and attached to the edge of the glass 2, so that a gap is generated between the glass 2 and the upper mold 4.
Since the upper mold 4 is usually made of metal or alloy and has high surface hardness, in this embodiment, the upper sealing rubber strip 401 is used to generate a gap between the glass 2 and the upper mold 4, and the upper sealing rubber strip 401 is used to press the glass 2, so that the upper mold 4 can be prevented from being directly contacted with the glass 2 to damage the glass 2 when the glass 2 is pressed.
Meanwhile, the lower die 3 bears the edge of the glass 2 through the lower sealing rubber strip 302, and the upper die 4 extrudes and fixes the edge of the glass 2 through the upper sealing rubber strip 401, so that when the lower die 3 and the upper die 4 fix the glass 2, no special requirement is required for the shape of the glass 2, namely the lower die can be applied to fixing of plane glass and bent glass, and can also be applied to fixing of single-piece glass test and laminated glass, and the application range is wide.
In a preferred embodiment, referring to fig. 1 again, the glass strength testing apparatus 1 further includes a mold sealing rubber strip 9, the mold sealing rubber strip 9 is disposed on the lower mold 3 and located at an edge of the lower mold 3, when the upper mold 4 presses and fixes the glass 2 on the lower mold 3, the upper mold 4 can be pressed and attached to the mold sealing rubber strip 9, and the mold sealing rubber strip 9 increases the sealing performance of the molding surfaces of the lower mold 3 and the upper mold 4 when the molds are closed, but not limited thereto.
The pressurizing mechanism 5 is connected with the pressure cavity 301, and the pressurizing mechanism 5 is used for pressurizing the pressure cavity 301 and providing pressure load for testing the strength of the glass 2. The pressure of the pressurizing mechanism 5 to the pressure cavity 301 may be water pressure or air pressure, and those skilled in the art can select the pressurizing force according to actual test requirements, and the application does not have any special requirement.
In a preferred embodiment, referring to fig. 1 again, the pressurization mechanism 5 specifically includes a pressurization pipe 51, a pressurization pump 52 and a pressure inlet pipe 53, the pressurization pipe 51 is further provided with a first high-pressure ball valve 511, the first high-pressure ball valve 511 is used for controlling an open circuit, an open circuit and a flow rate of the pressurization pipe 51, one end of the pressurization pipe 51 is communicated with the pressure cavity 301, the pressurization pipe 51 is used as a water/gas inlet passage of the pressure cavity 301, the pressurization pump 52 is connected with the other end of the pressurization pipe 51 and the pressure control system 6, the pressurization pump 52 can pressurize the pressure cavity 301 through the pressurization pipe 51, the pressure control system 6 controls the pressurization of the pressurization mechanism 5 through controlling the pressurization pump 52, the pressure inlet pipe 53 is connected with the pressurization pump 52, the structure of the pressurizing mechanism 5 is not limited to that for supplying the water/gas source to the pressure cavity 301, and those skilled in the art can select other pressurizing mechanisms 5 with suitable structures according to actual test requirements.
The pressure relief mechanism 7 is connected with the pressure cavity 301, and the pressure relief mechanism 7 is used for relieving the pressure in the pressure cavity 301. Referring to fig. 1 again, the pressure relief mechanism 7 disclosed in this embodiment specifically includes a pressure relief pipe 71 and a second high-pressure ball valve 72, one end of the pressure relief pipe 71 is communicated with the pressure cavity 301, the other end of the pressure relief pipe 71 is disposed outside the lower mold 3, the second high-pressure ball valve 72 is disposed at the other end of the pressure relief pipe 71, and the second high-pressure ball valve 72 is used for controlling the passage and the open circuit of the pressure relief pipe 71 to ensure the internal pressure of the pressure cavity 301 and the pressure relief, but not limited thereto.
In a preferred embodiment, FIG. 2 is a schematic top view of a plurality of locking mechanisms 10 locked to upper mold 4 in accordance with an embodiment of the present invention. As shown in fig. 2, the glass strength testing apparatus 1 further includes a plurality of locking mechanisms 10, and the plurality of locking mechanisms 10 are used for locking and fixing the upper mold 4 and the lower mold 3. Preferably, the plurality of locking mechanisms 10 are provided at intervals around the upper mold 4 and the lower mold 3, but not limited thereto.
Fig. 3 is a schematic view of a locking mechanism 10 according to an embodiment of the present invention when locking the upper mold 4 and the upper mold 3. As shown in fig. 3, each locking mechanism 10 specifically includes an air cylinder 101, a pressing block 102 and a bolt 103, the cylinder body of the air cylinder 101 is fixedly disposed, the cylinder body of the air cylinder 101 disclosed in this embodiment is fixedly disposed on the placing frame 11, and the lower mold 3 is placed on the placing frame 11, but not limited thereto. The pressing block 102 is connected to the cylinder 101, the pressing block 102 can be driven by the cylinder 101 to descend and press on the upper mold 4 to lock and fix the upper mold 4 and the lower mold 3, and the bolt 103 is used to fix the cylinder 101 and the pressing block 102, but not limited thereto.
In the second embodiment of the present invention, fig. 4 is a schematic flow chart of the steps of the testing method S of the glass strength testing apparatus in the second embodiment of the present invention. As shown in fig. 4, the test method S of the glass strength test apparatus includes the following steps S1-S4, in which:
and step S1, preparing and placing the glass product. A glass article is prepared and placed on the lower mold 3 and closed over the pressure cavity 301.
In a preferred embodiment, FIG. 5 is a schematic flow chart illustrating steps of a method T for making a glass article according to two embodiments of the present invention. As shown in fig. 5, method T of making a glass article specifically includes the following steps T1-T5, wherein:
t1, cutting the original glass. And cleaning the original glass sheet, and cutting the glass sheet into the shape of a glass product.
Specifically, the original glass sheet is cleaned, and the diamond tool bit is used for cutting the original glass sheet into the shape of a glass product according to a numerical control program.
And T2, edging. Edging the edge of the original glass sheet, and chamfering the edge-edged original glass sheet uniformly without burrs and scratches and white marks on the end surface.
Concretely, with former glass's for the edge numerical control edging machine, according to the notch shape of the glass design emery wheel of different thickness, by the corase grind to the correct grinding, the notch passes through gradually, former glass's behind the numerical control edging chamfer is even, and unedged, the terminal surface does not have mar and white seal.
T3, hot bending process. And (3) placing the original glass sheet on a mould in a hot bending furnace, setting process parameters, controlling the heat preservation time, and bending and molding the original glass sheet.
Specifically, multiple layers of original glass sheets are stacked on a special die in a hot bending furnace, technological parameters are set, the heat preservation time is controlled, and the original glass sheets are bent and molded.
T4, chemical tempering. And chemically toughening the original piece of glass.
Specifically, the original glass sheet is placed in a preheating box to be preheated for 20-40min, the temperature is kept for 5-6h at the toughening temperature after preheating is finished, and the surface of the original glass sheet is cleaned after strengthening is finished.
T5, wrapping the protective film. And (5) wrapping the front side and the back side of the original piece of glass by using a protective film, and wrapping the edge part by using a soft material to finish the preparation of the glass product.
Specifically, the front and back sides of the original piece of glass are wrapped by the edge parts of the protective film, and the edge parts are wrapped by the soft material, so that the glass product is prepared.
After the finished glass product is prepared, it is closed over the pressure cavity 301 while the edge of the glass product is pressed against the lower bead 302 and placed on the lower mold 3 by the lower bead 302.
And step S2, mold closing. And closing the upper die 4 and the lower die 3, and pressing and fixing the glass product on the lower die 3.
Specifically, the upper mold 4 is covered on the lower mold 3, the upper sealing rubber strip 401 is attached to the edge of the glass product, the glass product is pressed and fixed on the lower mold 3 through the upper sealing rubber strip 401, the cylinders 101 on the locking mechanisms 10 are controlled to descend, the pressing block 102 is driven to descend to be pressed on the upper mold 4, and the upper mold 4 and the lower mold 3 are locked.
And step S3, pressurization. And opening the pressurization mechanism 5, pressurizing the pressure cavity 301, providing pressure load for the inner surface of the glass product, and stopping pressurizing and maintaining pressure after the pressure reaches the test pressure.
Specifically, the booster pump 52 is opened, water or gas is used to enter the pressure cavity 301 through the booster pipe 51, the inner surface of the glass product is pressurized through water pressure or air pressure, pressurization is stopped and pressure is maintained after the pressure reaches the test pressure, and the bearing strength of the glass product is tested. Preferably, the test pressure is 250 kPa and the dwell time is 10 seconds, but the method is not limited thereto.
And step S4, pressure relief. After the pressure maintaining is completed, the pressure relief mechanism 7 is opened to relieve the pressure in the pressure cavity 301, the upper mold 4 and the lower mold 3 are separated, and the glass product is taken out and checked for appearance.
Specifically, the second high-pressure ball valve 72 is opened to enable the pressure relief pipe 71 to be a passage, the pressure in the pressure cavity 301 is relieved, the air cylinders 101 on the locking mechanisms 10 are opened and controlled to ascend, the pressing block 102 is driven to ascend, the upper die 4 and the lower die 3 are separated, the glass product is taken out, the surface of the glass product is cleaned, the appearance is checked, and whether the glass product meets the test requirements or not is judged.
The testing method S of the glass strength testing device in the embodiment is used for testing the strength of a glass product, the glass product is only required to be placed on the lower die 3, then the upper die 4 and the lower die 3 are closed, the glass product is fixed, pressurization is carried out in the pressure cavity 301, pressure maintaining is carried out after specified pressure is reached, after pressure relief is carried out, the upper die 4 is opened, the glass product is taken out and tested, the whole testing process generally only needs about 10min, the testing efficiency is high, the operation is simple and convenient, and the whole testing process can be completed by one person.
Meanwhile, in the preparation process of the glass products, a plurality of glass products are usually prepared in one furnace, and in the testing method S of the glass strength testing device, after one glass product is tested, the next glass product to be tested can be placed on the lower die 3 for continuous testing.
The foregoing description shows and describes several preferred embodiments of the invention, but as aforementioned, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. A glass strength testing device for testing the strength of glass, the glass strength testing device comprising:
the lower die is provided with a pressure cavity, the periphery of the pressure cavity is also provided with a lower sealing rubber strip, the lower die is used for bearing the glass, and when the lower die bears the glass, the glass covers the pressure cavity and the edge of the glass is pressed on the lower sealing rubber strip;
the upper die and the lower die are oppositely arranged above the lower die, an upper sealing rubber strip is also arranged at the position, opposite to the lower sealing rubber strip, of the lower end of the upper die, the upper die is used for pressing and fixing the glass on the lower die, and the upper sealing rubber strip is pressed and tightly attached to the edge of the glass when the upper die presses and fixes the glass on the lower die;
the pressurizing mechanism is connected with the pressure cavity and is used for pressurizing the pressure cavity and providing pressure load for testing the strength of the glass;
the pressure control system is connected with the pressurization mechanism and is used for controlling the pressurization of the pressurization mechanism;
and the pressure relief mechanism is connected with the pressure cavity and used for relieving the pressure in the pressure cavity.
2. The glass strength testing device according to claim 1, further comprising a mold sealing rubber strip, wherein the mold sealing rubber strip is arranged on the lower mold and located at the edge of the lower mold, and the upper mold can be pressed and attached to the mold sealing rubber strip when the upper mold presses and fixes the glass on the lower mold.
3. The glass strength testing device according to claim 1, further comprising a pressure sensor, wherein one end of the pressure sensor is disposed in the pressure cavity and used for sensing a pressure value of the pressure cavity, the other end of the pressure sensor is connected to the pressure control system and used for feeding back the pressure value sensed by the pressure sensor to the pressure control system, and the pressure control system controls the pressurization of the pressurization mechanism according to the pressure value and adjusts a pressure load applied to the glass.
4. The glass strength testing device according to claim 1, further comprising a plurality of locking mechanisms for locking and fixing the upper mold and the lower mold, each of the locking mechanisms specifically comprising:
the cylinder body of the cylinder is fixedly arranged;
the pressing block is connected with the air cylinder, can be driven by the air cylinder to descend and is pressed on the upper die, and the upper die and the lower die are locked and fixed;
and the bolt is used for fixing the air cylinder and the pressing block.
5. The glass strength testing device of claim 4, further comprising a placement frame, wherein the placement frame bears the lower die, and a cylinder body of the cylinder is fixedly arranged on the placement frame.
6. The glass strength testing device according to claim 1, wherein the pressurizing mechanism specifically includes:
the pressure pipe is also provided with a first high-pressure ball valve, and one end of the pressure pipe is communicated with the pressure cavity;
the pressure control system is connected with the pressure cavity and the pressurizing pipe, the pressurizing pipe is connected with the pressure cavity, the pressurizing pipe is connected with the pressurizing pipe, the pressurizing pipe is used for pressurizing the pressure cavity, and the pressure control system controls the pressurizing mechanism to pressurize by controlling the pressurizing pipe;
the pressure inlet pipe is connected with the booster pump.
7. The glass strength testing device according to claim 1, wherein the pressure relief mechanism specifically comprises:
one end of the pressure relief pipe is communicated with the pressure cavity, and the other end of the pressure relief pipe is arranged outside the lower die;
and the second high-pressure ball valve is arranged at the other end of the pressure relief pipe and is used for controlling the passage and the open circuit of the pressure relief pipe.
8. A method for testing a glass strength testing apparatus according to any one of claims 1 to 7, comprising the steps of:
preparing a glass product, and placing the glass product on the lower die and covering the lower die on the pressure cavity;
closing the upper die and the lower die, and pressing and fixing the glass product on the lower die;
opening the pressurizing mechanism, pressurizing the pressure cavity, providing pressure load for the inner surface of the glass product, and stopping pressurizing and maintaining pressure after the pressure reaches the testing pressure;
and after the pressure maintaining is finished, opening the pressure relief mechanism, relieving the pressure in the pressure cavity, separating the upper die from the lower die, taking out the glass product and checking the appearance.
9. The method for testing a glass strength testing apparatus according to claim 8, wherein the test pressure is 250 kPa and the dwell time is 10 seconds.
10. The method of testing a glass strength testing apparatus according to claim 8, wherein the method of making the glass article comprises the steps of:
cleaning original glass, and cutting the glass into the shape of the glass product;
edging the edge of the original glass sheet, wherein the edged edge of the original glass sheet has uniform chamfer, no rough edge and no scratch and white mark on the end surface;
placing the original glass sheet on a mould in a hot bending furnace, setting technological parameters, controlling the heat preservation time, and bending and molding the original glass sheet;
chemically tempering the original piece of glass;
and (3) wrapping the front side and the back side of the original piece of glass by using a protective film, and wrapping the edge part by using a soft material to finish the preparation of the glass product.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010157002.7A CN111220474A (en) | 2020-03-09 | 2020-03-09 | Glass strength testing device and testing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010157002.7A CN111220474A (en) | 2020-03-09 | 2020-03-09 | Glass strength testing device and testing method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113125271A (en) * | 2021-03-31 | 2021-07-16 | 彩虹集团（邵阳）特种玻璃有限公司 | Hydraulic-pressure-resistant testing device and method for cover plate glass |
| CN114380487A (en) * | 2021-12-30 | 2022-04-22 | 江苏铁锚玻璃股份有限公司 | Glass edge polishing method and flame polishing device |
-
2020
- 2020-03-09 CN CN202010157002.7A patent/CN111220474A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113125271A (en) * | 2021-03-31 | 2021-07-16 | 彩虹集团（邵阳）特种玻璃有限公司 | Hydraulic-pressure-resistant testing device and method for cover plate glass |
| CN114380487A (en) * | 2021-12-30 | 2022-04-22 | 江苏铁锚玻璃股份有限公司 | Glass edge polishing method and flame polishing device |
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