CN111216210A

CN111216210A - Wood processing production process

Info

Publication number: CN111216210A
Application number: CN201911306897.XA
Authority: CN
Inventors: 蒋建松
Original assignee: Huzhou Lianshi Shuangjian Wood Industry Co Ltd
Current assignee: Huzhou Lianshi Shuangjian Wood Industry Co Ltd
Priority date: 2019-12-18
Filing date: 2019-12-18
Publication date: 2020-06-02

Abstract

The invention discloses a wood processing production process, which comprises the following steps: s1, cutting the wood raw material: cutting the collected wood into wood raw materials with fixed length by a cutting machine; s2: peeling wood: and (3) peeling the outer circle of the wood by using a wood peeling device to remove the outer skin of the wood. According to the wood cutting machine, a processed square wood blank is placed in a soaking water tank, an electric heating pipe arranged in the water tank heats water in the water tank, then wood is shaped through cooling and drying, the wood is ensured to be more regular through a shaping device, meanwhile, the later deformation of the wood can be avoided, the travelling mechanism drives the upright post to move, the cutting mechanism drives the two chain saw rods to move, the two sides of the wood are simultaneously cut through the continuously rolling saw chains, the wood cutting machine has high cutting processing efficiency, and the wood can be ensured to be cut through adjusting the distance between the two chain saw rods.

Description

Wood processing production process

Technical Field

The invention relates to the technical field of wood processing production, in particular to a wood processing production process.

Background

Wood processing, which is processing mainly by mechanical or chemical methods using wood as a raw material, still maintains the basic characteristics of wood. In the forest industry, the wood processing industry and the chemical processing of forest products are the subsequent industries of forest felling and transportation, and are important departments for comprehensive utilization of wood resources, and the wood processing technology comprises basic processing technologies such as wood cutting, wood drying, wood gluing and wood surface decoration, and functional processing technologies such as wood protection and wood modification. Cutting includes sawing, planing, milling, drilling, sanding, and the like.

The applicant of the invention finds that in the existing wood processing, when square wood processing is carried out on wood, one side of the wood is often sawed, then the other side of the wood is sawed, the square wood processing can be carried out on the wood only by repeatedly operating for many times, so that the processing efficiency of the wood is low, the wood can reach the size to be processed only by repeatedly sawing, the control on the processing size is unstable, and meanwhile, after the existing wood processing is finished, deformation and bending easily occur under the damp condition, and the processed product is easy to deform.

Disclosure of Invention

The invention aims to provide a wood processing production process, aiming at solving the problems of low processing efficiency, unstable control of processing size and easy deformation of processed products of the existing wood.

The invention is realized by the following steps:

a wood processing production process comprises the following steps:

s1, cutting the wood raw material: the collected wood is subjected to fixed-length cutting on the wood raw material through a cutting machine, and the wood is convenient to be subsequently processed through the fixed-length cutting;

s2: peeling wood: the outer circle of the wood is peeled by the wood peeling device, so that the outer skin of the wood is removed, and the peeling of the wood is favorable for ensuring the size of subsequent processing;

s3: cutting the outer edge: the method comprises the steps that wood raw materials with fixed length and cut well are placed on a sawing device and clamped through a clamping mechanism, two sides of the outer edge of the wood raw materials are simultaneously sawed into planes through a cutting mechanism, then the wood is rotated for 90 degrees and clamped again, the other two sides of the wood are sawed to process the wood into square wood blanks, and the two sides of the wood are cut through the cutting mechanism simultaneously, so that the efficiency of wood processing and cutting is greatly improved;

s4: soaking: placing the processed square wood blank in a soaking water tank, heating the water in the water tank by an electric heating pipe arranged in the water tank, and simultaneously adding an insect-proof solution into the water tank, so that the square wood blank has better plasticity when being placed in the water for heating and soaking, and is convenient to correct;

s5: cooling and drying: the wood is cooled and dried through the cooling and drying device, the shape of the wood is clamped and fixed through the shaping device until the wood is dried and shaped, the wood is shaped through cooling and drying, the shaping device ensures that the wood is more regular, and meanwhile, the deformation of the wood in the later period can be avoided;

s6: sizing and processing: the wood is roughly planed by a wood planer and a size allowance is reserved, then the wood is finely planed by a fine planer to realize the size fixation of the wood, and the wood is accurately planed by rough planing and fine planing;

the sawing device comprises a guide rail and a cutting mechanism, the sawing device comprises the guide rail and the cutting mechanism, the guide rail is arranged in front and back, the two guide rails are fixedly connected through a plurality of uniformly arranged connecting rods, the two guide rails are respectively provided with a walking mechanism capable of moving left and right, the upper end of the walking mechanism is fixedly provided with an upright post, the cutting mechanism is fixedly arranged between the upper ends of the two upright posts, the cutting mechanism is provided with two vertical chain saw rods, the peripheral edge of each chain saw rod is provided with a saw chain, the distance between the two chain saw rods can be adjusted, the middle part between the two guide rails is provided with a transverse mounting plate, the upper surface of the mounting plate is provided with a plurality of uniformly arranged guide mechanisms, the left end of the mounting plate is provided with a vertical baffle, the right end of the mounting plate is provided with a clamping mechanism, and the clamping of wood is realized, and drive the stand through running gear and remove and realize that cutting mechanism drives two chain saw poles and remove to realize the simultaneous cutting to timber both sides through the saw chain that constantly rolls, have higher cutting machining efficiency, and adjust the size that can guarantee that timber saw cuts through the distance to between two chain saw poles.

Further, cutting mechanism includes two mounts, be close to the upper end position between two mounts and be provided with two-way lead screw, and the below that lies in two-way lead screw between two mounts is provided with square dwang, the dwang is close to both ends position and all overlaps and is equipped with the drive wheel, and the drive wheel is connected with the upper end cooperation of saw chain, the fixed rotating sleeve that is provided with of one end of drive wheel, and the internal diameter of rotating sleeve is greater than the size of dwang, the one end of rotating sleeve is rotated and is inserted on the drive plate, the lower extreme of drive plate passes through the upper end fixed connection of connecting block and chain saw pole, two-way lead screw passes the upper end setting of drive plate, realize the regulation to the distance between two chain saw poles through two drive plate relative movement of two-way lead screw drive.

Furthermore, one end of the bidirectional screw rod penetrates through a fixing frame fixing sleeve on one side to be provided with a first gear, the first gear is meshed with a driving gear on an output shaft of a first motor, the first motor is fixed on the fixing frame, and the first motor drives the first gear to drive the bidirectional screw rod to rotate to saw and cut size adjustment.

Furthermore, one end of the rotating rod penetrates through the fixing frame on the other side, a second gear is fixedly arranged on the fixing frame, the second gear is meshed with a driving gear on an output shaft of a second motor, the second motor is fixed on the fixing frame, and the second motor drives the second gear to drive the rotating rod to rotate and drive a driving wheel and a saw chain to rotate so as to realize saw cutting.

Furthermore, running gear includes downward open-ended U type frame, the inboard up end that is located the guide rail of U type frame is provided with the walking roller, and the fixed third gear that is provided with of lateral wall that passes U type frame is passed to the one end of the center pin of walking roller, and the driving gear meshing on the output shaft of third gear and third motor, the side at U type frame is fixed to the third motor, the both ends that the inside wall of U type frame is close to the bottom all are provided with the guide pulley, it rotates to drive the walking roller through third motor drive third gear, the roll of walking roller at the guide rail upper surface drives whole running gear's removal.

Furthermore, guiding mechanism is including being two guide rolls of V font setting, and the both ends of guide roll are provided with the backup pad, and the lower extreme of backup pad is fixed on the bottom plate, and the guide slip when realizing placing timber through the guide roll on the guiding mechanism who sets up.

Further, clamping mechanism includes the fixed plate, and one side of fixed plate is fixed to be provided with the hydraulic stem, and the ejector pin of hydraulic stem passes the fixed clamp plate that is provided with of fixed plate, and the surface of clamp plate is provided with the awl of evenly arranging, compresses tightly at ligneous one end through the hydraulic stem drive clamp plate and presss from both sides tightly it to the awl that sets up on the clamp plate realizes avoiding its rotation to ligneous fixed.

Compared with the prior art, the invention has the beneficial effects that:

according to the wood cutting device, the processed square wood blank is placed in the soaking water tank, the electric heating pipe arranged in the water tank heats water in the water tank, then the wood is shaped through cooling and drying, the shaping device ensures that the wood is more regular, meanwhile, the later deformation of the wood can be avoided, the travelling mechanism drives the upright post to move, the cutting mechanism drives the two chain saw rods to move, the two sides of the wood are simultaneously cut through the continuously rolling saw chain, the wood cutting device has high cutting processing efficiency, and the wood cutting ruler can be ensured by adjusting the distance between the two chain saw rods.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

FIG. 1 is a perspective view of a sawing device for a wood working production process of the present invention;

FIG. 2 is a schematic view of a cutting mechanism of a wood-working manufacturing process of the present invention;

FIG. 3 is a schematic illustration of a drive plate for a wood-working manufacturing process of the present invention;

FIG. 4 is a schematic view of a travel mechanism of a wood processing production process of the present invention;

FIG. 5 is a schematic view of a guide mechanism of a wood-working manufacturing process of the present invention;

FIG. 6 is a schematic view of a clamping mechanism of a wood-working manufacturing process of the present invention.

In the figure: 1. a cutting mechanism; 110. a fixed mount; 120. a bidirectional screw; 130. rotating the rod; 140. a drive plate; 141. connecting blocks; 150. a drive wheel; 151. rotating the sleeve; 160. a saw chain; 170. a chainsaw bar; 2. a baffle plate; 3. a column; 4. a guide rail; 5. a traveling mechanism; 51. a U-shaped frame; 52. a traveling roller; 53. a guide pulley; 6. a connecting rod; 7. a guide mechanism; 71. a guide roller; 72. a support plate; 73. a base plate; 8. mounting a plate; 9. a clamping mechanism; 91. pressing a plate; 92. a fixing plate; 93. a hydraulic rod.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.

Embodiment 1, a wood working production process, comprising the steps of:

s6: sizing and processing: carry out rough planing to timber through the timber planer and leave size allowance, then carry out finish planing to timber through the finish planer and realize the definite inch to timber size, realize the accurate processing of timber size through rough planing and finish planing.

Referring to fig. 1 and 2 in detail, the sawing device comprises two guide rails 4 and a cutting mechanism 1, the two guide rails 4 are arranged in front and back, the two guide rails 4 are fixedly connected with each other through a plurality of uniformly arranged connecting rods 6, the two guide rails 4 are respectively provided with a traveling mechanism 5 capable of moving left and right, the upper end of the traveling mechanism 5 is fixedly provided with an upright post 3, the cutting mechanism 1 is fixedly arranged between the upper ends of the two upright posts 3, the cutting mechanism 1 is provided with two vertical chain saw bars 170, the peripheral edge of each chain saw bar 170 is provided with a saw chain 160, the distance between the two chain saw bars 170 can be adjusted, the middle part between the two guide rails 4 is provided with a transverse mounting plate 8, the upper surface of the mounting plate 8 is provided with a plurality of uniformly arranged guide mechanisms 7, the left end of the mounting plate 8 is provided with a vertical baffle plate 2, and the right end of the, the cooperation through clamping mechanism 9 that sets up and baffle 2 realizes pressing from both sides tight to timber to drive stand 3 through running gear 5 and remove and realize that cutting mechanism 1 drives two chain saw poles 170 and remove, and realize the cutting simultaneously to timber both sides through continuous rolling saw chain 160, have higher cutting machining efficiency, and adjust the size that can guarantee that timber saw cuts through the distance to between two chain saw poles 170.

Referring to fig. 2 and 3, the cutting mechanism 1 includes two fixing frames 110, a bidirectional screw rod 120 is disposed between the two fixing frames 110 near the upper end, a square rotating rod 130 is arranged between the two fixing frames 110 and below the bidirectional screw rod 120, the rotating rod 130 is sleeved with driving wheels 150 at the positions close to the two ends, the driving wheel 150 is connected with the upper end of the saw chain 160 in a matching way, one end of the driving wheel 150 is fixedly provided with a rotating sleeve 151, and the inner diameter of the rotating sleeve 151 is larger than the size of the rotating rod 130, one end of the rotating sleeve 151 is rotatably inserted on the driving plate 140, the lower end of the driving plate 140 is fixedly connected with the upper end of the chain saw bar 170 through the connecting block 141, the bidirectional screw rod 120 is disposed through the upper end of the driving plate 140, the distance between the two chainsaw bars 170 is adjusted by driving the two driving plates 140 to move relatively through the bidirectional screw rod 120, and the rotating rod 130 is arranged to drive the driving wheel 150 to rotate so as to drive the saw chain 160 to rotate.

Specifically, referring to fig. 2, a first gear is fixedly sleeved on one end of the bidirectional screw rod 120 passing through the fixing frame 110 on one side, the first gear is engaged with a driving gear on an output shaft of a first motor, the first motor is fixed on the fixing frame 110, and the first motor drives the first gear to drive the bidirectional screw rod 120 to rotate so as to adjust the sawing size.

Specifically, referring to fig. 2, one end of the rotating rod 130 penetrates through the fixing frame 110 on the other side and is fixedly sleeved with a second gear, the second gear is engaged with a driving gear on an output shaft of a second motor, the second motor is fixed on the fixing frame 110, and the second motor drives the second gear to drive the rotating rod 130 to rotate and drive the driving wheel 150 and the saw chain 160 to rotate so as to realize saw cutting.

Specifically, referring to fig. 4, the traveling mechanism 5 includes a U-shaped frame 51 with a downward opening, a traveling roller 52 is disposed on the inner side of the U-shaped frame 51 and on the upper end surface of the guide rail 4, a third gear is fixedly disposed on one end of a central shaft of the traveling roller 52 and penetrates through the side wall of the U-shaped frame 51, the third gear is engaged with a driving gear on an output shaft of a third motor, the third motor is fixed on the side surface of the U-shaped frame 51, guide pulleys 53 are disposed on both ends of the inner side wall of the U-shaped frame 51 near the bottom, the third gear is driven by the third motor to drive the traveling roller 52 to rotate, and the traveling roller 52 rolls on the upper surface of the guide rail 4 to drive the entire traveling.

Specifically, referring to fig. 5, the guide mechanism 7 includes two guide rollers 71 arranged in a V shape, support plates 72 are arranged at two ends of the guide rollers 71, and lower ends of the support plates 72 are fixed on a bottom plate 73, so that the guide rollers 71 on the guide mechanism 7 are arranged to guide and slide the wood when the wood is placed.

Specifically, referring to fig. 6, the clamping mechanism 9 includes a fixing plate 92, a hydraulic rod 93 is fixedly disposed on one side of the fixing plate 92, a push rod of the hydraulic rod 93 penetrates through the fixing plate 92 to fixedly dispose a pressing plate 91, evenly-arranged burrs are disposed on the surface of the pressing plate 91, the pressing plate 91 is driven by the hydraulic rod 93 to press tightly against one end of the wood to clamp the wood, and the wood is fixed by the burrs disposed on the pressing plate 91 to prevent the wood from rotating.

The working principle is that when wood is processed, the raw wood material is cut to a fixed length by a cutting machine, the outer circle of the wood is peeled by a wood peeling device, the outer skin of the wood is removed, the cut wood material with the fixed length is placed on a sawing device and clamped by a clamping mechanism, two sides of the outer edge of the wood material are simultaneously sawed into two planes by the cutting mechanism, then the wood is rotated by 90 degrees and clamped again, the other two sides of the wood are sawed to process the wood into a square wood blank, the processed square wood blank is placed in a soaking water tank, an electric heating pipe arranged in the water tank heats water in the water tank, insect prevention liquid is added into the water in the water tank, the wood is cooled and dried by a cooling and drying device, and the appearance of the wood is clamped and fixed by a shaping device until the wood is dried and shaped, and finally, roughly planing the wood by using a planer and reserving a size allowance, and finely planing the wood by using a fine planer to finish the processing of the wood.

The device obtained by the design can basically meet the requirements of high efficiency of wood processing, stable control of processing size and difficult deformation of processed products, but the designer further improves the device with the aim of further improving the functions.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A wood processing production process is characterized by comprising the following steps:

s1, cutting the wood raw material: cutting the collected wood into wood raw materials with fixed length by a cutting machine;

s2: peeling wood: peeling the outer circle of the wood by using a wood peeling device to remove the outer skin of the wood;

s3: cutting the outer edge: placing the wood raw material with the fixed length cut on a sawing device, clamping the wood raw material through a clamping mechanism, simultaneously sawing two sides of the outer edge of the wood raw material through a cutting mechanism to saw two surfaces of the wood raw material into a plane, rotating the wood for 90 degrees, clamping the wood again, and sawing the other two surfaces of the wood to process the wood into a square wood blank;

s4: soaking: placing the processed square wood blank in a soaking water tank, heating the water in the soaking water tank by an electric heating pipe arranged in the soaking water tank, and adding an insect-proof solution into the water in the soaking water tank;

s5: cooling and drying: cooling and drying the wood by a cooling and drying device, and simultaneously clamping and fixing the appearance of the wood by a shaping device until the wood is dried and shaped;

s6: sizing and processing: roughly planing the wood by using a wood planer, reserving size allowance, and finely planing the wood by using a fine planer to realize the size fixation of the wood;

wherein the sawing device comprises two guide rails (4) and a cutting mechanism (1), the two guide rails (4) are arranged in front and at the back, the two guide rails (4) are fixedly connected through a plurality of uniformly arranged connecting rods (6), the two guide rails (4) are respectively provided with a traveling mechanism (5) capable of moving left and right, the upper end of the traveling mechanism (5) is fixedly provided with an upright post (3), the cutting mechanism (1) is fixedly arranged between the upper ends of the two upright posts (3), the cutting mechanism (1) is provided with two vertical chain saw rods (170), the peripheral edge of each chain saw rod (170) is provided with a saw chain (160), the distance between the two chain saw rods (170) can be adjusted, the middle part between the two guide rails (4) is provided with a transverse mounting plate (8), and the upper surface of the mounting plate (8) is provided with a plurality of uniformly arranged guide mechanisms (7), the left end of mounting panel (8) is provided with vertical baffle (2), and the right-hand member of mounting panel (8) is provided with clamping mechanism (9).

2. The wood processing production process according to claim 1, wherein the cutting mechanism (1) comprises two fixing frames (110), a bidirectional screw rod (120) is arranged between the two fixing frames (110) near the upper end, a square rotating rod (130) is arranged between the two fixing frames (110) and below the bidirectional screw rod (120), a driving wheel (150) is sleeved on the rotating rod (130) near both ends, the driving wheel (150) is matched and connected with the upper end of the saw chain (160), a rotating sleeve (151) is fixedly arranged at one end of the driving wheel (150), the inner diameter of the rotating sleeve (151) is larger than the size of the rotating rod (130), one end of the rotating sleeve (151) is rotatably inserted on the driving plate (140), the lower end of the driving plate (140) is fixedly connected with the upper end of the chain saw rod (170) through a connecting block (141), the bidirectional screw rod (120) penetrates through the upper end of the driving plate (140).

3. The wood processing production process of claim 2, wherein one end of the bidirectional screw rod (120) penetrates through the fixing frame (110) on one side and is fixedly sleeved with a first gear, the first gear is meshed with a driving gear on an output shaft of a first motor, and the first motor is fixed on the fixing frame (110).

4. A wood working process and its processing equipment according to claim 3, characterized in that, one end of the rotating rod (130) is fixed with a second gear through the fixing frame (110) on the other side, and the second gear is engaged with the driving gear on the output shaft of the second motor, and the second motor is fixed on the fixing frame (110).

5. The wood processing production process according to claim 4, wherein the traveling mechanism (5) comprises a U-shaped frame (51) with a downward opening, a traveling roller (52) is arranged on the upper end face of the guide rail (4) on the inner side of the U-shaped frame (51), a third gear is fixedly arranged at one end of a central shaft of the traveling roller (52) through the side wall of the U-shaped frame (51), the third gear is meshed with a driving gear on an output shaft of the third motor, the third motor is fixed on the side face of the U-shaped frame (51), and guide pulleys (53) are arranged at two ends, close to the bottom, of the inner side wall of the U-shaped frame (51).

6. A wood working production process according to claim 5, wherein the guide mechanism (7) comprises two guide rollers (71) arranged in a V shape, support plates (72) are arranged at two ends of the guide rollers (71), and the lower ends of the support plates (72) are fixed on the bottom plate (73).

7. The wood processing production process according to claim 6, wherein the clamping mechanism (9) comprises a fixing plate (92), a hydraulic rod (93) is fixedly arranged on one side of the fixing plate (92), a top rod of the hydraulic rod (93) penetrates through the fixing plate (92) and is fixedly provided with a pressing plate (91), and the surface of the pressing plate (91) is provided with uniformly distributed prickles.