CN111208799A - Clean lifting and intelligent carrying system and management method - Google Patents
Clean lifting and intelligent carrying system and management method Download PDFInfo
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- CN111208799A CN111208799A CN201911402522.3A CN201911402522A CN111208799A CN 111208799 A CN111208799 A CN 111208799A CN 201911402522 A CN201911402522 A CN 201911402522A CN 111208799 A CN111208799 A CN 111208799A
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- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
- G05B23/0224—Process history based detection method, e.g. whereby history implies the availability of large amounts of data
- G05B23/0227—Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions
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Abstract
The invention relates to a clean lifting and intelligent conveying system and a management method, wherein the clean lifting and intelligent conveying system comprises: the system comprises an electronic anti-shaking module, a fault diagnosis module, a data acquisition module, a communication module, a central processing server positioned in a central machine room and an information interaction module positioned in a control room; the electronic anti-shaking module comprises: the device comprises a control module and a frequency conversion module; the fault diagnosis module includes: the device comprises a processing module and a display module; the frequency conversion module is connected with the data acquisition module; the data acquisition module is connected with the processing module; the processing module is connected with the display module; the display module is connected with the central processing server by means of the communication module. According to the cleaning lifting and intelligent carrying system and the management method, when the frequency converter fails, the type and the reason of the frequency converter failure can be displayed through the information interaction module, and the failure information among equipment can be known in time.
Description
Technical Field
The invention belongs to the field of clean transportation, and particularly relates to a clean lifting and intelligent transportation system and a management method.
Background
The Internet of things connects all articles with the Internet through information sensing equipment such as radio frequency identification and the like, so that intelligent identification and management are realized; the internet of things is applied to the fusion of intelligent perception, identification technology, pervasive computing and ubiquitous network, and is called as the third wave of development of the world information industry after computers and the internet; the Internet of things is regarded as application expansion of the Internet, application innovation is the core of development of the Internet of things, the Internet of things fully applies a new generation of IT technology to various industries, integrates the Internet of things with the existing Internet, realizes integration of human society and a physical system, and a central computer cluster with super strong capability exists in the integrated network, so that real-time management and control can be implemented on personnel, machines, equipment and infrastructure in the integrated network; however, it is not realistic to implant all objects into the identification chip, regardless of privacy and radiation issues; people are moving to the era of the internet of things, various types of faults can inevitably occur in intelligent carrying equipment, after the faults occur in the using process at the present stage, a traditional maintenance method is generally adopted, the diagnosis codes of the equipment are obtained through diagnosis and investigation, the functions of diagnosing the faults and automatically solving the faults cannot be realized, the maintenance time is increased, and the normal operation can be influenced due to the untimely understanding, so that the equipment cannot normally operate.
Disclosure of Invention
Technical problem to be solved
In order to solve the above problems in the prior art, the present invention provides a cleaning lifting and intelligent transportation system and a management method thereof.
(II) technical scheme
In order to achieve the purpose, the invention adopts the main technical scheme that:
a clean lift and intelligent handling system comprising: the system comprises an electronic anti-shaking module, a fault diagnosis module, a data acquisition module, a communication module, a central processing server positioned in a central machine room and an information interaction module positioned in a control room;
the electronic anti-shaking module comprises: the device comprises a control module and a frequency conversion module;
the fault diagnosis module includes: the device comprises a processing module and a display module;
the frequency conversion module is connected with the data acquisition module;
the data acquisition module is connected with the processing module;
the processing module is connected with the display module;
the display module is connected with the central processing server by means of the communication module;
the electronic anti-swing module is arranged on the crane and used for guaranteeing the stable operation of the crane;
the data acquisition module is used for acquiring the data of the frequency conversion module and transmitting the data to the processing module for character conversion processing;
the processing module is used for processing and judging fault information and sending a fault judgment result to the central processing server and the display module;
and the human-computer interaction module is in communication connection with the central processing server.
Preferably, the information interaction module includes: the system comprises an optical transmission module and a human-computer interaction module;
the human-computer interaction module is in communication connection with the central processing server by means of the optical transmission module;
the central processing server can send the fault judgment result to the man-machine interaction module.
Preferably, the control module is in control connection with the central processing server;
the man-machine interaction module can issue a control instruction to the control module through the central processing server so as to control the normal work of the electronic anti-shaking module.
Preferably, the method further comprises the following steps: a data storage module;
the data storage module is arranged in a central machine room and is connected with the central processing server.
The technical scheme provides a management method of a clean lifting and intelligent handling system based on the scheme, which comprises the following steps:
s1, the data acquisition module reads fault code data in the frequency conversion module and sends the acquired fault code data to the fault diagnosis module;
s2, the processing module of the fault diagnosis module judges the fault type and fault reason according to the acquired fault code data and the historical data;
s3, the processing module sends the fault type and the fault reason to the display module and the central processing server, and the fault type and the fault reason are displayed to workers in the field by means of the display module;
s4, the central processing server processes the received fault type and fault reason data into a form and sends the form to the human-computer interaction module;
and S5, displaying the received fault type and fault reason to a control room worker in the form of an image by the human-computer interaction module.
Preferably, the step S4 further includes: and the central processing server sends the received fault type and fault reason data to the data storage module and stores the fault type and fault reason data in the data storage module.
Preferably, the method further comprises: the man-machine interaction equipment sends a control signal input by a worker to the central processing server;
the central processing server converts the received control signal into a control instruction and sends the control instruction to the control module;
and the control module controls the frequency conversion module to work according to the received control instruction.
(III) advantageous effects
The invention has the beneficial effects that: the invention provides a clean lifting and intelligent carrying system and a management method, which have the following beneficial effects:
the fault information transmitted by the data acquisition module is processed and judged through the fault diagnosis module, corresponding fault codes are converted into corresponding character information, the fault code table corresponding to the central processing server is subjected to data processing, the fault code table is transmitted to the man-machine interaction module through the optical transmission system, the central processing module compares the output fault table of the frequency converter, faults are displayed on the man-machine interaction module, when the frequency converter breaks down, the type and the reason of the fault of the frequency converter can be displayed through the information interaction module, and the fault information between the devices can be timely known aiming at the corresponding fault names, and the operation of the command of the devices is directly displayed through the man-machine interaction module.
Drawings
Fig. 1 is a schematic structural diagram of a system in a system management method of a clean lift and intelligent handling system according to the present invention;
fig. 2 is a schematic structural diagram of a method in a system management method of a clean lift and intelligent handling system according to the present invention.
Detailed Description
For the purpose of better explaining the present invention and to facilitate understanding, the present invention will be described in detail by way of specific embodiments with reference to the accompanying drawings.
As shown in fig. 1: the embodiment provides a clean lifting and intelligent handling system, includes: the system comprises an electronic anti-shaking module, a fault diagnosis module, a data acquisition module, a communication module, a central processing server located in a central machine room and an information interaction module located in a control room. In this embodiment the electronic anti-shake module includes: control module and frequency conversion module.
In this embodiment, the fault diagnosis module includes: the device comprises a processing module and a display module.
In detail, the frequency conversion module is connected with the data acquisition module; the data acquisition module is connected with the processing module; the processing module is connected with the display module.
The display module is connected with the central processing server by means of the communication module.
The electronic anti-swing module is installed on the crane and used for guaranteeing stable operation of the crane.
It should be noted that: the electronic anti-swing module in the embodiment can calculate and analyze the non-inertial system coordinate hoisting swing mode, and formulate a swing eliminating strategy of the clean lifting and intelligent handling system under three conditions of running process, before full-load running and after braking when arriving at a specified position. Finally, it is known that: the acceleration time and the interval time of the acceleration couple are reasonably controlled, and the swing angle of the crane can be effectively eliminated.
In addition, the data acquisition module in this embodiment is configured to acquire data of the frequency conversion module and transmit the acquired data to the processing module for performing text conversion processing.
The processing module in this embodiment is configured to process and determine fault information, and send a fault determination result to the central processing server and the display module.
For example, the failure determination result described herein at least includes: the type of failure and the cause of the failure;
of course, a solution to the failure, etc. may also be included.
And the human-computer interaction module is in communication connection with the central processing server.
The information interaction module described in this embodiment includes: the system comprises an optical transmission module and a human-computer interaction module.
The human-computer interaction module is in communication connection with the central processing server by means of the optical transmission module.
The central processing server can send the fault judgment result to the man-machine interaction module.
The control module described in this embodiment is in control connection with the central processing server.
The man-machine interaction module can issue a control instruction to the control module through the central processing server so as to control the normal work of the electronic anti-shaking module.
The clean lifting and intelligent handling system provided in this embodiment further includes: and a data storage module.
The data storage module is arranged in a central machine room and is connected with the central processing server.
It should be noted that: the data storage module is used for storing and backing up information such as running state data and a control instruction library of the crane.
As shown in fig. 2: the embodiment further provides a management method based on the clean lifting and intelligent handling system, which comprises the following steps:
and S1, the data acquisition module reads the fault code data in the frequency conversion module and sends the acquired fault code data to the fault diagnosis module.
It should be noted that: the data acquisition module not only can read fault code data in the frequency conversion module, but also can be connected with the control module to read fault information in the control module.
And S2, the processing module of the fault diagnosis module judges the fault type and fault reason according to the acquired fault code data and the historical data.
The historical data is data based on historical big data.
And S3, the processing module sends the fault type and the fault reason to the display module and the central processing server, and the fault type and the fault reason are displayed to workers in the field by means of the display module.
The display module described herein is located in the workspace of a line of staff.
S4, the central processing server processes the received fault type and fault reason data into a form and sends the form to the human-computer interaction module;
and S5, displaying the received fault type and fault reason to a control room worker in the form of an image by the human-computer interaction module.
In this embodiment, the step S4 further includes: and the central processing server sends the received fault type and fault reason data to the data storage module and stores the fault type and fault reason data in the data storage module.
In this embodiment, the method further includes: the man-machine interaction equipment sends a control signal input by a worker to the central processing server;
the central processing server converts the received control signal into a control instruction and sends the control instruction to the control module;
and the control module controls the frequency conversion module to work according to the received control instruction.
The clean lifting and intelligent handling system provided in the embodiment can automatically diagnose faults, provides a scheme for solving the faults, and further has an advanced electronic anti-shaking module, so that the stable operation of the crane is ensured, and in addition, the remote high-efficiency operation is realized by means of the Internet.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (7)
1. A clean lift and intelligent handling system, comprising: the system comprises an electronic anti-shaking module, a fault diagnosis module, a data acquisition module, a communication module, a central processing server positioned in a central machine room and an information interaction module positioned in a control room;
the electronic anti-shaking module comprises: the device comprises a control module and a frequency conversion module;
the fault diagnosis module includes: the device comprises a processing module and a display module;
the frequency conversion module is connected with the data acquisition module;
the data acquisition module is connected with the processing module;
the processing module is connected with the display module;
the display module is connected with the central processing server by means of the communication module;
the electronic anti-swing module is arranged on the crane and used for guaranteeing the stable operation of the crane;
the data acquisition module is used for acquiring the data of the frequency conversion module and transmitting the data to the processing module for character conversion processing;
the processing module is used for processing and judging fault information and sending a fault judgment result to the central processing server and the display module;
and the human-computer interaction module is in communication connection with the central processing server.
2. The clean lift and intelligent handling system of claim 1,
the information interaction module comprises: the system comprises an optical transmission module and a human-computer interaction module;
the human-computer interaction module is in communication connection with the central processing server by means of the optical transmission module;
the central processing server can send the fault judgment result to the man-machine interaction module.
3. The clean lift and intelligent handling system of claim 2, wherein said control module is in control connection with said central processing server;
the man-machine interaction module can issue a control instruction to the control module through the central processing server so as to control the normal work of the electronic anti-shaking module.
4. The clean lift and intelligent handling system of claim 3, further comprising: a data storage module;
the data storage module is arranged in a central machine room and is connected with the central processing server.
5. A method for managing a clean lifting and intelligent handling system according to any of claims 1 to 4, comprising the following steps:
s1, the data acquisition module reads fault code data in the frequency conversion module and sends the acquired fault code data to the fault diagnosis module;
s2, the processing module of the fault diagnosis module judges the fault type and fault reason according to the acquired fault code data and the historical data;
s3, the processing module sends the fault type and the fault reason to the display module and the central processing server, and the fault type and the fault reason are displayed to workers in the field by means of the display module;
s4, the central processing server processes the received fault type and fault reason data into a form and sends the form to the human-computer interaction module;
and S5, displaying the received fault type and fault reason to a control room worker in the form of an image by the human-computer interaction module.
6. The method according to claim 5, wherein the step S4 further comprises: and the central processing server sends the received fault type and fault reason data to the data storage module and stores the fault type and fault reason data in the data storage module.
7. The method of claim 6, further comprising: the man-machine interaction equipment sends a control signal input by a worker to the central processing server;
the central processing server converts the received control signal into a control instruction and sends the control instruction to the control module;
and the control module controls the frequency conversion module to work according to the received control instruction.
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Citations (8)
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CN102190246A (en) * | 2011-05-26 | 2011-09-21 | 长沙中联重工科技发展股份有限公司 | Visual system and method of crane control logic, and crane |
CN105467949A (en) * | 2015-05-19 | 2016-04-06 | 上海谷德软件工程有限公司 | Crane remote monitoring and intelligent maintenance system based on IOT and DSP |
CN107463146A (en) * | 2017-08-18 | 2017-12-12 | 大连美恒时代科技有限公司 | A kind of method that crane failure is diagnosed by MHCIMS |
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CN109573845A (en) * | 2018-12-11 | 2019-04-05 | 法兰泰克重工股份有限公司 | A kind of winding type segment crane automatic control system |
CN109597397A (en) * | 2018-11-28 | 2019-04-09 | 北京星航机电装备有限公司 | A kind of fault diagnosis system and method based on ForceControl configuration software |
CN109671249A (en) * | 2018-11-30 | 2019-04-23 | 石狮市瑞力机械科技有限公司 | It is a kind of with temperature control self-protection and to be able to carry out the frequency converter of detection of electrical leakage |
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Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102190246A (en) * | 2011-05-26 | 2011-09-21 | 长沙中联重工科技发展股份有限公司 | Visual system and method of crane control logic, and crane |
CN105467949A (en) * | 2015-05-19 | 2016-04-06 | 上海谷德软件工程有限公司 | Crane remote monitoring and intelligent maintenance system based on IOT and DSP |
US10006184B2 (en) * | 2016-02-18 | 2018-06-26 | Trimble Inc. | Automated dynamic compaction system |
CN107463146A (en) * | 2017-08-18 | 2017-12-12 | 大连美恒时代科技有限公司 | A kind of method that crane failure is diagnosed by MHCIMS |
CN107505527A (en) * | 2017-10-16 | 2017-12-22 | 河钢股份有限公司承德分公司 | A kind of failure detector of high voltage converter |
CN109597397A (en) * | 2018-11-28 | 2019-04-09 | 北京星航机电装备有限公司 | A kind of fault diagnosis system and method based on ForceControl configuration software |
CN109671249A (en) * | 2018-11-30 | 2019-04-23 | 石狮市瑞力机械科技有限公司 | It is a kind of with temperature control self-protection and to be able to carry out the frequency converter of detection of electrical leakage |
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Address after: Floor 1, building 14, Lane 258, Yinlong Road, Jiading District, Shanghai, 201800 Applicant after: BORRIS HEAVY INDUSTRY Co.,Ltd. Address before: Area C, 1 / F, building 3, No. 5999, Huyi highway, Jiading District, Shanghai, 201814 Applicant before: BORRIS HEAVY INDUSTRY Co.,Ltd. |
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