CN204065790U - A kind of wireless teaching control device - Google Patents

A kind of wireless teaching control device Download PDF

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CN204065790U
CN204065790U CN201420270013.6U CN201420270013U CN204065790U CN 204065790 U CN204065790 U CN 204065790U CN 201420270013 U CN201420270013 U CN 201420270013U CN 204065790 U CN204065790 U CN 204065790U
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module
wireless
teaching
controller
wireless teaching
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江娟娟
林园胜
刘亚梅
吴益红
毕运锋
周梦舸
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Anhui Polytechnic University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

本实用新型公开了一种无线示教控制器,其特征在于:所述的示教控制器为无线示教盒通过ZigBee协议同时与多个主控制器进行通讯连接,主控制器安装在相应的机器人上,由于采用上述的结构,本实用新型的优点在于:1、容错能力强,通讯可靠性高,抗干扰能力强,使用和维护方便;2、采用一控多机制,有效降低了示教盒数量,减少操作人员及人员移动空间要求,降低成本;3、能将已编程有效的动作直接应用于其他同类机器人,有效减少了同种机器人之间的示教和调试的工作量,提高了多组机器人联合调试和示教的效率,改善了操作的便捷性;4、主控制器与无线示教盒之间的通讯不受外界干扰,通讯稳定性高。

The utility model discloses a wireless teaching controller, which is characterized in that: the wireless teaching controller is a wireless teaching box and simultaneously communicates with a plurality of main controllers through the ZigBee protocol, and the main controllers are installed in corresponding On the robot, due to the above-mentioned structure, the utility model has the following advantages: 1. Strong fault tolerance, high communication reliability, strong anti-interference ability, convenient use and maintenance; The number of boxes reduces the space requirements for operators and personnel movement, and reduces costs; 3. The programmed and effective actions can be directly applied to other robots of the same type, which effectively reduces the workload of teaching and debugging among robots of the same type, and improves the The efficiency of joint debugging and teaching of multiple groups of robots improves the convenience of operation; 4. The communication between the main controller and the wireless teaching box is free from external interference, and the communication stability is high.

Description

一种无线示教控制器A wireless teaching controller

技术领域technical field

本实用新型涉及无线网络测控领域,特别涉及一种无线示教控制器。The utility model relates to the field of wireless network measurement and control, in particular to a wireless teaching controller.

背景技术Background technique

随着计算机集成制造技术的迅猛发展,工业、农业、航空等行业对机器人的需求越来越大,随之而来的是对机器人控制器的需求也越旺盛。无线示教控制器作为机器人控制的重要设备,得到了广泛的应用。With the rapid development of computer integrated manufacturing technology, the demand for robots in industry, agriculture, aviation and other industries is increasing, and the demand for robot controllers is also growing. As an important device for robot control, the wireless teaching controller has been widely used.

目前应用于机器人控制的示教控制器,主要分为有线控制器和无线控制器两种。其中,有线示教控制器,采用通讯线缆连接示教盒和主控制器,实现两者之间信息传递。这种示教控制器极大的束缚了编程操作人员的移动,不利于操作安全性和方便性。现有的无线示教控制器,采用无线通讯的方式,进行示教盒和主控制器之间的通讯。这种方式相比于有线的控制器,只是单纯的解决了编程操作人员的移动束缚和方便性问题,而且,由于采用的通讯方式抗干扰能力不够强,实时性和容错能力不够,导致控制效果较差,甚至无法有效的控制机器人,同时,现有无线示教控制器受限于简单的一对一控制方式,不能减少示教盒数量和操作人员数量,对人员移动空间和成本的降低效果不明显,同时,对于多组相同机器人要求多组示教控制器,不能有效控制成本和操作难度及次数。Currently, teaching controllers used in robot control are mainly divided into wired controllers and wireless controllers. Among them, the wired teaching controller uses a communication cable to connect the teaching box and the main controller to realize information transmission between the two. This kind of teaching controller greatly restricts the movement of the programming operator, which is not conducive to the safety and convenience of operation. The existing wireless teaching controller uses wireless communication to communicate between the teaching box and the main controller. Compared with the wired controller, this method simply solves the problem of mobile constraints and convenience for programming operators. Moreover, because the communication method adopted is not strong enough in anti-interference ability, real-time and fault-tolerant, the control effect Poor, even unable to effectively control the robot. At the same time, the existing wireless teaching controller is limited by a simple one-to-one control method, which cannot reduce the number of teaching boxes and operators, and has the effect of reducing the moving space and cost of personnel. It is not obvious. At the same time, multiple sets of teaching controllers are required for multiple sets of the same robot, which cannot effectively control the cost and operation difficulty and times.

针对上述问题,提供一种新型的示教控制器,实现单个无线示教盒对多个主控制器的控制与通讯是现有技术需要解决的问题。In view of the above problems, it is a problem to be solved in the prior art to provide a new type of teaching controller to realize the control and communication of multiple main controllers by a single wireless teaching box.

实用新型内容Utility model content

本实用新型所要解决的技术问题是,提供一种无线示教控制器,以实现单个无线示教盒对多个主控制器的控制与通讯的目的。The technical problem to be solved by the utility model is to provide a wireless teaching controller to realize the purpose of controlling and communicating with multiple main controllers by a single wireless teaching box.

为达到上述目的,本实用新型的技术方案是,一种无线示教控制器,其特征在于:所述的示教控制器为无线示教盒通过ZigBee协议同时与多个主控制器进行通讯连接,主控制器安装在相应的机器人上。In order to achieve the above object, the technical solution of the present utility model is a wireless teaching controller, which is characterized in that: the teaching controller is a wireless teaching box and simultaneously communicates with multiple master controllers through the ZigBee protocol , the main controller is installed on the corresponding robot.

所述的无线示教盒为第一MCU处理器模块分别与ZigBee无线模块、显示模块、键盘输入模块、USB接口模块和电源模块连接。In the wireless teaching box, the first MCU processor module is respectively connected with a ZigBee wireless module, a display module, a keyboard input module, a USB interface module and a power supply module.

所述的主控制器为第二MCU处理器模块分别与ZigBee无线模块、显示模块、键盘输入模块、EEPROM存储模块、I/O接口控制模块、运动控制模块和伺服驱动接口模块连接。The main controller is that the second MCU processor module is connected with ZigBee wireless module, display module, keyboard input module, EEPROM storage module, I/O interface control module, motion control module and servo drive interface module respectively.

所述I/O接口控制模块包括输入模块和输出模块。The I/O interface control module includes an input module and an output module.

所述的ZigBee无线模块包括无线接收模块和无线发射模块。The ZigBee wireless module includes a wireless receiving module and a wireless transmitting module.

所述的主控制器之间通过ZigBee协议进行无线连接,并且同时与无线示教盒之间建立通信链路,以保证无线通讯可以可靠覆盖离无线示教盒较远的主控制器。The main controllers are wirelessly connected through the ZigBee protocol, and a communication link is established with the wireless teaching box at the same time, so as to ensure that the wireless communication can reliably cover the main controller far from the wireless teaching box.

一种无线示教控制器,由于采用上述的结构,本实用新型的优点在于:1、容错能力强,通讯可靠性高,抗干扰能力强,使用和维护方便;2、采用一控多机制,有效降低了示教盒数量,减少操作人员及人员移动空间要求,降低成本;3、能将已编程有效的动作直接应用于其他同类机器人,有效减少了同种机器人之间的示教和调试的工作量,提高了多组机器人联合调试和示教的效率,改善了操作的便捷性;4、主控制器与无线示教盒之间的通讯不受外界干扰,通讯稳定性高。A wireless teaching controller, due to the adoption of the above-mentioned structure, the utility model has the advantages of: 1. Strong fault tolerance, high communication reliability, strong anti-interference ability, convenient use and maintenance; 2. Adopt a multi-control mechanism, Effectively reduces the number of teaching boxes, reduces the space requirements for operators and personnel movement, and reduces costs; 3. The programmed and effective actions can be directly applied to other robots of the same type, effectively reducing the teaching and debugging costs between robots of the same type The workload improves the efficiency of joint debugging and teaching of multiple groups of robots, and improves the convenience of operation; 4. The communication between the main controller and the wireless teaching box is free from external interference, and the communication stability is high.

附图说明Description of drawings

下面结合附图和具体实施方式对本实用新型作进一步详细的说明;Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail;

图1为本实用新型一种无线示教控制器的结构示意图;Fig. 1 is a structural schematic diagram of a wireless teaching controller of the present invention;

图2为本实用新型一种无线示教控制器中无线示教盒的结构示意图;Fig. 2 is a schematic structural diagram of a wireless teaching box in a wireless teaching controller of the present invention;

图3为本实用新型一种无线示教控制器中主控制器的结构示意图;Fig. 3 is a structural schematic diagram of a main controller in a wireless teaching controller of the present invention;

图4为本实用新型一种无线示教控制器通讯流程图;Fig. 4 is a communication flowchart of a wireless teaching controller of the present invention;

图5为本实用新型一种无线示教控制器中无线示教盒的工作流程图;Fig. 5 is a working flow chart of the wireless teaching box in a wireless teaching controller of the present invention;

图6为本实用新型一种无线示教控制器中主控制器的工作流程图;Fig. 6 is a working flow chart of the main controller in a wireless teaching controller of the present invention;

图7为本实用新型一种无线示教控制器工作结构示意图;Fig. 7 is a schematic diagram of the working structure of a wireless teaching controller of the present invention;

在图1-3中,1、第一MCU处理器模块;2、ZigBee无线模块;3、USB接口模块;4、键盘输入模块;5、显示模块;6、电源模块;7、第二MCU处理器模块;8、EEPROM存储模块;9、I/O接口控制模块;10、伺服驱动接口模块;11、运动控制模块;12、主控制器;13、无线示教盒。In Figure 1-3, 1. The first MCU processor module; 2. ZigBee wireless module; 3. USB interface module; 4. Keyboard input module; 5. Display module; 6. Power module; 7. The second MCU processing 8. EEPROM storage module; 9. I/O interface control module; 10. Servo drive interface module; 11. Motion control module; 12. Main controller; 13. Wireless teaching box.

具体实施方式Detailed ways

如图1-3所示,本实用新型包括无线示教盒13和多个主控制器12;无线示教盒13包括第一MCU处理器模块1、ZigBee无线模块2、显示模块5、键盘输入模块4、USB接口模块3和电源模块6。第一MCU处理器模块1分别与ZigBee无线模块2、显示模块5、键盘输入模块4、USB接口模块3和电源模块6连接。主控制器12包括第二MCU处理器模块7、ZigBee无线模块2、显示模块5、键盘输入模块4、EEPROM存储模块8、I/O接口控制模块9、运动控制模块11和伺服驱动接口10。其中第二MCU处理器模块7分别与ZigBee无线模块2、显示模块5、键盘输入模块4、EEPROM存储模块8、I/O接口控制模块9、运动控制模块11和伺服驱动接口模块10连接。As shown in Figures 1-3, the utility model includes a wireless teaching box 13 and a plurality of main controllers 12; the wireless teaching box 13 includes a first MCU processor module 1, a ZigBee wireless module 2, a display module 5, a keyboard input Module 4, USB interface module 3 and power supply module 6. The first MCU processor module 1 is connected with the ZigBee wireless module 2, the display module 5, the keyboard input module 4, the USB interface module 3 and the power supply module 6 respectively. The main controller 12 includes a second MCU processor module 7, a ZigBee wireless module 2, a display module 5, a keyboard input module 4, an EEPROM storage module 8, an I/O interface control module 9, a motion control module 11 and a servo drive interface 10. Wherein the second MCU processor module 7 is connected with ZigBee wireless module 2, display module 5, keyboard input module 4, EEPROM storage module 8, I/O interface control module 9, motion control module 11 and servo drive interface module 10 respectively.

本实用新型中无线示教盒13通过ZigBee协议与主控制器12组成的网络进行控制信息的传输;主控制器12组成的网络中,对于离无线示教盒较远的主控制器12,可通过网络中的其他主控制器12与无线示教盒13之间建立多条通信链路实现通信;在实际应用中,可能出现部分机器人无需工作而关闭主控制器的情况,由于通信链路的多重性,一般不会影响网络的连通性,从而保证了信号传输。In the utility model, the wireless teaching box 13 transmits the control information through the network formed by the ZigBee protocol and the main controller 12; Communication is realized by establishing multiple communication links between other main controllers 12 and wireless teaching boxes 13 in the network; Multiplicity generally does not affect the connectivity of the network, thereby ensuring signal transmission.

如图4所示的无线示教盒13与各个主控制器12通讯流程图,在无线示教盒13开机时,通过ZigBee无线模块逐次与各个主控制器12进行自动密码校对和序号校对。在密码和序号都一致的条件下,无线示教盒13完成与各个主控制器12的通信匹配和连接,主控制器12和无线示教盒13分别显示相应被控和主控信息;否则,无线示教盒13显示模块显示相应的主控制器12未正常工作,提示编程操作人员检查相应主控制器12是否开机或存在故障。As shown in FIG. 4 , the wireless teaching box 13 communicates with each main controller 12. When the wireless teaching box 13 is turned on, the ZigBee wireless module performs automatic password verification and serial number verification with each main controller 12 successively. Under the condition that the password and serial number are consistent, the wireless teaching box 13 completes the communication matching and connection with each main controller 12, and the main controller 12 and the wireless teaching box 13 display the corresponding controlled and master information respectively; otherwise, The display module of the wireless teaching box 13 shows that the corresponding main controller 12 is not working normally, prompting the programming operator to check whether the corresponding main controller 12 is turned on or has a fault.

如图5所示的编程示教和操作流程,正常工作条件下,无线示教盒13带有键盘输入模块4,将编程操作人员的编程意图和示教指令输入到第一MCU处理器模块1中,第一MCU处理器模块1将信息在显示模块5显示出来,并且进行编码,然后,通过ZigBee无线模块2发送到主控制器12的ZigBee无线模块2,由主控制器控制机器人做出相应的动作。The programming teaching and operation process shown in Figure 5, under normal working conditions, the wireless teaching box 13 has a keyboard input module 4, and the programming intention and teaching instructions of the programming operator are input to the first MCU processor module 1 Among them, the first MCU processor module 1 displays the information on the display module 5, and encodes it, and then sends it to the ZigBee wireless module 2 of the main controller 12 through the ZigBee wireless module 2, and the main controller controls the robot to make a corresponding response. Actions.

如图6所示的主控制器12工作流程图,主控制器12的ZigBee无线模块2在接收到无线示教盒13的控制信息后,将信息传输至第二MCU处理器模块7,第二MCU处理器模块7对信息进行指令解码,并在显示模块5显示出来,然后根据相应I/O接口模块9的信息和控制信息对伺服驱动接口模块10进行控制,控制机器人做出相应的动作或动作组;若出现故障,主控制器12会进行故障报警,并显示相应信息。As shown in Figure 6, the main controller 12 work flow chart, the ZigBee wireless module 2 of the main controller 12 transmits the information to the second MCU processor module 7 after receiving the control information of the wireless teaching box 13, and the second The MCU processor module 7 decodes the information and displays it on the display module 5, and then controls the servo drive interface module 10 according to the information and control information of the corresponding I/O interface module 9, and controls the robot to make corresponding actions or Action group; if a fault occurs, the main controller 12 will give a fault alarm and display corresponding information.

如图7所示的无线示教控制器的工作结构图,无线示教盒13与主控制器12之间通过ZigBee进行通讯,I/O接口模块9中输入模块采集相应必须信息,主控制器12根据控制命令和采集到的状态信息,来做出相应决策,控制运动控制模块11使机器人进行相应的动作与运动。As shown in Figure 7, the working structure diagram of the wireless teaching controller, the wireless teaching box 13 and the main controller 12 communicate through ZigBee, the input module in the I/O interface module 9 collects the corresponding necessary information, and the main controller 12 Make corresponding decisions according to the control command and the collected state information, and control the motion control module 11 to make the robot perform corresponding actions and movements.

在本实用新型中,所述的无线示教盒13可以实现对多个主控制器12的控制。当其他机器人的示教动作与已经示教成功的机器人组类似或者相同时,可以使用无线示教盒13的关联功能,直接或者稍作修改后应用于其他机器人。In the present invention, the wireless teaching box 13 can control multiple main controllers 12 . When the teaching actions of other robots are similar or identical to those of the robot group that has been taught successfully, the associated functions of the wireless teaching box 13 can be used to apply to other robots directly or after slight modification.

本实用新型采用ZigBee通讯协议,容错能力强,通讯可靠性高,抗干扰能力强,使用和维护方便。由于其采用一控多机制,有效降低了示教盒数量,减少操作人员及人员移动空间要求,降低成本。能将已编程有效的动作直接应用于其他同类机器人,有效减少了同种机器人之间的示教和调试的工作量,提高了多组机器人联合调试和示教的效率,改善了操作的便捷性。同时主控制器12之间采用加密通讯,每次开机,示教盒与每个主控制器分别自动校对密码,不同主控制器采用不同校对密码和序号码,确保主控制器12与无线示教盒13之间的通讯不串扰,提高系统通讯稳定性。The utility model adopts the ZigBee communication protocol, which has strong fault tolerance, high communication reliability, strong anti-interference ability, and convenient use and maintenance. Because it adopts a multi-control mechanism, it effectively reduces the number of teaching boxes, reduces the space requirements for operators and personnel movement, and reduces costs. It can directly apply the programmed and effective actions to other robots of the same type, effectively reducing the workload of teaching and debugging between robots of the same type, improving the efficiency of joint debugging and teaching of multiple groups of robots, and improving the convenience of operation . At the same time, encrypted communication is adopted between the main controllers 12. Each time the main controller is turned on, the teaching box and each main controller will automatically check the password respectively. Different main controllers use different proofreading passwords and serial numbers to ensure that the main controller 12 and the wireless teaching The communication between the boxes 13 does not interfere with each other, which improves the stability of the system communication.

上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型技术方案进行的各种改进,或未经改进直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above method, as long as the various improvements made by the technical solution of the utility model are adopted, or directly applied to other occasions without improvement All are within the protection scope of the present utility model.

Claims (5)

1.一种无线示教控制器,其特征在于:所述的示教控制器为无线示教盒(13)通过ZigBee协议同时与多个主控制器(12)进行通讯连接,主控制器(12)安装在相应的机器人上;所述的主控制器(12)之间通过ZigBee协议进行无线连接,并且同时与无线示教盒(13)之间建立通信链路。  1. a wireless teaching controller, is characterized in that: described teaching controller is that wireless teaching box (13) carries out communication connection with a plurality of master controllers (12) by ZigBee agreement simultaneously, master controller ( 12) Installed on the corresponding robot; the main controllers (12) are wirelessly connected through the ZigBee protocol, and simultaneously establish a communication link with the wireless teaching box (13). the 2.根据权利要求1所述的一种无线示教控制器,其特征在于:所述的无线示教盒(13)为第一MCU处理器模块(1)分别与ZigBee无线模块(2)、显示模块(5)、键盘输入模块(4)、USB接口模块(3)和电源模块(6)连接。  2. A kind of wireless teaching controller according to claim 1, is characterized in that: described wireless teaching box (13) is the first MCU processor module (1) and ZigBee wireless module (2), respectively The display module (5), the keyboard input module (4), the USB interface module (3) and the power supply module (6) are connected. the 3.根据权利要求1所述的一种无线示教控制器,其特征在于:所述的主控制器(12)为第二MCU处理器模块(7)分别与ZigBee无线模块(2)、显示模块(5)、键盘输入模块(4)、EEPROM存储模块(8)、I/O接口控制模块(9)、运动控制模块(11)和伺服驱动接口模块(10)连接。  3. A kind of wireless teaching controller according to claim 1, is characterized in that: described master controller (12) is the second MCU processor module (7) respectively with ZigBee wireless module (2), display The module (5), the keyboard input module (4), the EEPROM storage module (8), the I/O interface control module (9), the motion control module (11) and the servo drive interface module (10) are connected. the 4.根据权利要求3所述的一种无线示教控制器,其特征在于:所述I/O接口控制模块(9)包括输入模块和输出模块。  4. A wireless teaching controller according to claim 3, characterized in that: the I/O interface control module (9) includes an input module and an output module. the 5.根据权利要求2或3所述的一种无线示教控制器,其特征在于:所述的ZigBee无线模块(2)包括无线接收模块和无线发射模块。  5. A kind of wireless teaching controller according to claim 2 or 3, characterized in that: said ZigBee wireless module (2) includes a wireless receiving module and a wireless transmitting module. the
CN201420270013.6U 2014-05-23 2014-05-23 A kind of wireless teaching control device Expired - Fee Related CN204065790U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110757449A (en) * 2019-09-05 2020-02-07 珠海格力电器股份有限公司 Demonstrator-to-lower controller communication method, computer readable storage medium and robot
CN112025710A (en) * 2020-09-02 2020-12-04 重庆智能机器人研究院 A control system of a multi-cooperative robot teach pendant

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110757449A (en) * 2019-09-05 2020-02-07 珠海格力电器股份有限公司 Demonstrator-to-lower controller communication method, computer readable storage medium and robot
CN112025710A (en) * 2020-09-02 2020-12-04 重庆智能机器人研究院 A control system of a multi-cooperative robot teach pendant

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