CN111202161A

CN111202161A - Pouring system for baked ice cream

Info

Publication number: CN111202161A
Application number: CN202010248499.3A
Authority: CN
Inventors: 曹孝斌
Original assignee: Jiangxi Kangyi Food Co ltd
Current assignee: Jiangxi Kangyi Food Co ltd
Priority date: 2020-04-01
Filing date: 2020-04-01
Publication date: 2020-05-29
Anticipated expiration: 2040-04-01
Also published as: CN111202161B

Abstract

The invention discloses a pouring system for baked ice cream, which comprises a main body part, a transmission part, a storage part and a pouring part. The transmission portion conveys the ice cream box body, the storage portion stores ice cream raw materials, and the filling portion extrudes the ice cream raw materials into the ice cream box body. The transmission part is connected to the two sides of the main body part, and the storage part comprises a material tank and three groups of pump bodies. The filling part comprises three groups of transmission mechanisms, a filling gun and a positioning mechanism. The pump body comprises two working parts which work periodically to ensure the filling time. The filling gun and the ice cream box body move synchronously, so that the box body is prevented from stopping, and the filling efficiency is improved.

Description

Pouring system for baked ice cream

Technical Field

The invention belongs to a food processing method and a system, and particularly relates to a fire-cooked ice cream filling system.

Background

The CN209594664U of the present inventor discloses a production system for baked ice cream, which mainly comprises a dosing device, a pouring device, a flame generator, a hardening device, and a freezer. The baked ice cream has unique taste and is popular in the market. The baked ice cream is of a box-shaped multilayer structure, and cream is poured into the box body by a pouring gun. CN106615580A provides an apparatus for pouring ice cream. The device comprises a main frame, a filling mechanism, a guide main shaft, a driving piece, a double-screw rod mechanism and a screw rod servo driving mechanism. The pouring mechanism is arranged on the main frame and comprises a plurality of pouring assemblies which are transversely and uniformly arranged, the guide main shafts are arranged on two sides of the main frame, two ends of the pouring mechanism are fixed on the driving piece, the driving piece is provided with a screw rod matching part and a guide matching part, the guide matching part is sleeved on the guide main shafts, and the screw rod driving mechanism is arranged at the upper end of the main frame and can drive screw rod components on two sides to work. This equipment requires the ice cream box body to keep the shutdown state when filling to the mechanism that fills need pump into cream process, reduces work efficiency.

Disclosure of Invention

The invention provides a pouring system for baked ice cream, which is used for industrially producing ice cream, improving the production efficiency and keeping enough pouring time.

A system for pouring a pop ice cream, comprising:

a main body portion;

a transmission part for transmitting the ice cream box body, the transmission part is connected with both sides of the main body part;

the storage part is used for storing ice cream raw materials and comprises a material tank and three groups of pump bodies;

the pouring part is used for extruding ice cream raw materials into the ice cream box body and comprises three groups of transmission mechanisms, a pouring gun and a positioning mechanism,

it is characterized in that the pump body comprises a first injection component, a second injection component, a first three-way valve, a second three-way valve and a three-way pipe, the first injection component is connected with the three-way pipe and the charging bucket through a first valve component, the second injection component is connected with the three-way pipe and the charging bucket through a second valve component, the three-way pipe is connected with the filling gun, when the first injection component is communicated with the charging bucket, the second injection component is communicated with the three-way pipe, when the second injection component is communicated with the charging bucket, the first injection component is connected with the three-way pipe,

the centre-to-centre spacing of the ice cream box body of transmission portion is P, positioning mechanism drives the translation rate of ice cream box body and is V, and the rifle is filled in the drive of drive along the speed V removal with the ice cream box body syntropy or the drive is filled the rifle and is removed along the reverse speed 5V with the ice cream box body, and the time of should filling of rifle is 2.5P/V, and the time of should filling the return of rifle is 0.5P/V.

In the production system of the invention, the positioning mechanism comprises a positioning motor and a screw rod, the screw rod is rotatably arranged at one side of the transmission part, the depressed part of the screw rod is provided with only one ice cream box body, the screw pitch of the screw rod is P, and the rotating speed is V/P.

In the production system of the invention, the transmission mechanism comprises a longitudinal transmission set and a transverse transmission set, and the effective stroke of the transverse transmission set is more than 2.5P.

In the production system of the invention, the pump body further comprises a cross rod and a plurality of gaskets, a stepped groove is formed in the cross rod, the first injection assembly and/or the second injection assembly is/are provided with a flange plate which is positioned in the stepped groove, and the gaskets are pressed on the flange plate through positioning screws.

In the production system of the invention, the transmission part is provided with a chain plate and a guide sheet, and a plurality of infrared locators are arranged on two sides of the chain plate.

In the production system of the invention, the perfusion gun comprises a sleeve, a sealing cover, a guide tube and an air guide tube, wherein the sealing cover is slidably arranged in the sleeve, the sleeve is provided with an inner cavity, the side wall of the inner cavity is provided with a conical surface flaring upwards, the guide tube is fixed in the inner cavity, a first spring is arranged between the sealing cover and the sleeve, the air guide tube is at least partially inserted into the guide tube, the middle part of the air guide tube is provided with a conical part, the conical part presses on the conical surface, the upper part of the conical part is connected to a second spring, and the upper part of the second spring is connected to the sleeve.

In the production system of the present invention, the guide tube has a first stopper surface that limits the distance the air guide tube moves upward. The sleeve is provided with a second limiting surface which limits the upward moving distance of the sealing cover.

In the production system, the sleeve is arranged on the transverse transmission mechanism through a turnover plate, the inner cavity of the sleeve is connected to the three-way pipe through a filling pipe, and the sleeve, the sealing cover and the filling pipe form a sealed filling channel.

In the production system of the invention, at least part of the guide tube extends out of the side wall of the sleeve and is connected to a hose, and the air guide tube, the guide tube and the hose form an exhaust channel.

According to the fire-cooked ice cream filling system, the pump body comprises two working parts which work periodically, and the filling time is ensured. The filling gun and the ice cream box body move synchronously, so that the box body is prevented from stopping, and the filling efficiency is improved. The box body is positioned by the screw rod, so that the space between the box bodies can be kept, and the filling gun is favorable for accurate positioning and filling.

Drawings

FIG. 1 is a schematic view of a hot ice cream filling system of the present invention;

FIG. 2 is a partial view of FIG. 1;

FIG. 3 is a schematic view of the memory portion of FIG. 2;

FIG. 4 is a partial view of the pump body of FIG. 3;

FIG. 5 is a cross-sectional view of FIG. 4;

FIG. 6 is a schematic view of the positioning mechanism of FIG. 2;

FIG. 7 is a schematic view of the perfusion gun of FIG. 6;

FIG. 8 is a partial view of another state of FIG. 7;

FIG. 9 is a schematic view of an operating state of the production system of the present invention, mainly illustrating a state where priming is started;

FIG. 10 is a schematic view of another operating condition of the production system of the present invention, primarily illustrating the end-of-fill condition;

FIG. 11 is a schematic view of a further operational state of the production system of the present invention, primarily illustrating the initial return stroke of the filling gun;

FIG. 12 is a schematic view of a further operational state of the production system of the present invention, showing essentially the completion of the return stroke of the filling gun;

FIG. 13 is a schematic diagram of the operational movement of the production system of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.

The hot-boiled ice cream pouring system of the present invention, as shown in fig. 1 to 13, includes a main body part 100, a transmission part 200, a storage part 300, and a pouring part 400. The transmission part 200 is used to transfer the ice cream cartridges 500, and the transmission part 200 is connected to both sides of the main body part 100. The storage part 300 is used to store ice cream materials, and the pouring part 400 is used to extrude the ice cream materials into the ice cream case 500. The empty cartridge 500 moves under the guide of the transmission part 200, and the storage part 300 pumps cream through the position of the main body part 100. Cream enters the cartridge 500 through the pouring section 400. The filled cartridge 500 is then sent out by the transmission unit 200. The main body 100 is a support body of the apparatus, and has a table 110 and a housing case 120. The driving part 200 includes a motor 210, a link plate 220, a supporting leg 230, and the like, and at least a portion of the link plate 220 passes through the work table 110. A plurality of infrared locators 221 are disposed on two sides of the link plate 220, and the infrared locators 221 may assist in detecting the position of the cassette 500. The guide piece 222 prevents the case 500 from being longitudinally deviated from the center of the link plate.

The storage part 300 includes a bucket 360 and three sets of pumps. The pump body includes a first injection assembly 310, a second injection assembly 320, a first three-way valve 330, a second three-way valve 340, a tee 350. The first three-way valve 330 and the second three-way valve 340 are both two-position three-way valves. The first injection assembly 310 is connected with a three-way pipe 350 and a charging bucket 360 through a first three-way valve 330, the second injection assembly 320 is connected with the three-way pipe 350 and the charging bucket 360 through a second three-way valve 340, and the three-way pipe 350 is connected to the perfusion gun 600. For example, the first injection assembly 310 or the second injection assembly 320 comprises a piston chamber, a piston rod and a drive member. When the first injection assembly 310 is in communication with the bucket 360 and the second injection assembly 320 is in communication with the tee 350, the first injection assembly 310 draws cream from the bucket 360 and the second injection assembly 320 pumps the cream into the pouring gun 600. When the second injection assembly 320 is communicated with the material tank 360, the first injection assembly 310 is connected with the three-way pipe 350, the second injection assembly 320 sucks cream from the material tank 360, and the first injection assembly 310 pumps the cream into the pouring gun 600. The pump body also includes a crossbar 370 and a plurality of shims 380. A stepped groove 371 is formed in the cross rod 370, the first injection unit 310 and/or the second injection unit 320 has a flange 372, the flange 372 is located in the stepped groove 371, and the gasket 380 is pressed on the flange 372 through a set screw 381. The operating frequency of the injection assembly is higher than that of the prior art, and the structure is beneficial to disassembling and replacing the injection assembly. In this embodiment, the piston rod 311 is connected to a piston 312, and the piston 312 is located in a piston chamber 313. The three-way valve includes a driver 331, an inlet 332, an outlet 333, and a rotor 334, the rotor 334 having a first groove 335 traversing and a second groove 336 inclined. When the first groove 335 connects the inlet 332 and the piston chamber 313, the piston 312 moves downward to suck cream. When the second groove 336 connects the outlet 333 and the piston chamber 313, the piston 312 moves upward to discharge the cream.

In the prior art, the pump body sucks cream in half a cycle and injects it in half a cycle. A single perfusion is achieved throughout the perfusion cycle. The pump body includes two work part cycle work, guarantees to fill the time, improves simultaneously and fills efficiency. The reason for single pouring of the pump body in the prior art also includes that the pouring gun 600 waits for the chain plate 220 to move to the next station (3P) after pouring, the downtime is long, and cream is sucked in the downtime period.

Referring to fig. 10 to 13, the irrigation portion 400 includes three sets of transmission mechanisms 410, an irrigation gun 600, and a positioning mechanism 420. The transmission mechanism 410 drives the filling gun 600 to move, and the filling gun 600 injects cream periodically. The positioning mechanism 420 is used to maintain the position of the cassette 500. In the present invention, three kinds of filling guns 600 complete the filling of six cartridges 500 in one cycle. The center distance of the ice cream box 500 is P, and the positioning mechanism 420 drives the ice cream box 500 to move at a speed V. The time of one cycle was 6P/V. In the prior art, the filling of three cartridges 500 is completed in one cycle, and the present invention can improve the efficiency by two times. The perfusion gun 600 has two operating states driven by the transmission mechanism 410. The pouring gun 600 is moved at a speed V in the same direction as the ice cream box 500 or driven at a speed 5V in the opposite direction to the ice cream box 500. When a cassette 500 is filled, the filling gun 600 moves with the chain plate at a speed of V, the stroke is 2.5P, and the filling time is 2.5P/V. After the completion of the pouring, the pouring gun 600 is withdrawn and returned, the return speed is 5V, the return stroke is 2.5P, and the return stroke time is 0.5P/V. Meanwhile, the link plate moves forward by 0.5P. Relatively speaking, during the return cycle, the relative displacement is 3P, which is just the position of the next cassette 500, so that the priming of the next cassette 500 is started. Similarly, when the next cassette 500 is filled, the filling time of the filling gun 600 is 2.5P/V, and the return time of the filling gun 600 is 0.5P/V. Thus, the flight 220 of the present invention remains moving and the gun 600 is periodically primed in a follow-up or return manner. Compared with the prior art, the chain plate is filled after being stopped, and the next procedure is carried out, so that the filling efficiency is improved.

The transmission mechanism 410 includes a longitudinal transmission set 411 and a transverse transmission set 412, and the longitudinal transmission set 411 and the transverse transmission set 412 use a motor track mechanism or a motor belt transmission structure, for example. The longitudinal drive train 411 is used for downward movement of the perfusion gun 600 and the transverse drive train 412 is used for transverse movement of the perfusion gun 600. In the present invention, the time for the horizontal transmission set to drive the filling gun 600 to move forward at the same speed and the time for the vertical transmission set 411 to drive the filling gun 600 to connect with the box 500 are both regarded as the filling time. The time that the transverse transmission set drives the filling gun 600 to accelerate and return is taken as the return time. The effective travel of the transverse drive group 412 is greater than 2.5P. The positioning mechanism 420 includes a positioning motor 421 and a screw 422. The screw 422 is rotatably arranged at one side of the transmission part 200, the recess 423 of the screw 422 is provided with only one ice cream box 500, the screw 422 has a pitch P and a rotational speed V/P. The box body 500 is positioned by the screw 422, so that the distance between the box bodies 500 can be kept, and the filling gun 600 is beneficial to being accurately positioned and filled.

The perfusion gun 600 includes a sleeve 610, a cover 620, a guide tube 630, and an airway tube 640. The sleeve 610 has an inner cavity 611, the sleeve 610 is mounted on the traverse actuator 410 via a flap 612, and the inner cavity 611 of the sleeve 610 is connected to the tee 350 via an irrigation tube 613. A cap 620 is slidably mounted within the sleeve 610 with a first spring 614 disposed between the cap 620 and the sleeve 610. The cap 620 has a piston portion 621, the piston portion 621 slidably extending into the inner cavity 611. The side wall of the cover 620 has an upwardly flaring tapered surface 622. Guide tube 630 is secured within lumen 611, with the upper portion of guide tube 630 extending from sidewall through hole 631 of sleeve 610 and connected to a flexible tube 632, and airway tube 640 being at least partially inserted into the lower portion of guide tube 630. The middle of the air tube 640 has a tapered portion 641, and the upper portion of the tapered portion 641 is connected to a second spring 642, and the upper portion of the second spring 642 is connected to the sleeve 610. The lower portion of the duct 640 extends from the cover 620 and the tapered portion 641 presses against the tapered surface 622. The sleeve 610, the cover 620 and the filling tube 613 form a sealed filling channel 650, and the air duct 640, the guide tube 630 and the hose form an exhaust channel 660. The guiding tube 630 has a first limiting surface 631, which limits the distance H1 that the air duct 640 moves upward when the perfusion gun 600 is far away from the box body 500. The sleeve 610 has a second stop surface 615, and when the filling gun 600 is far away from the box body 500, the second stop surface 615 limits the distance H2 that the cover 620 moves upwards. The distance between the cover 620 and the outer edge of the case 500 is S1, and the distance between the bottom of the air duct 640 and the inner bottom of the case 500 is S2. S2-S1 < H1 < H2. In addition, the distance between the top surface 623 of the piston portion and the bottom 616 of the conical surface is greater than H2, which constitutes a final barrier to the movement of the closure to prevent excessive longitudinal movement from damaging the internal components in the event of equipment failure.

The filling gun 600 moves down and the cover 620 presses on the opening of the box 500. The first spring 614 compresses the seal that maintains the cap 620. The lower end surface of the cover 620 is preferably made of rubber, and the gap between the cover 620 and the box body 500 is partially sealed. The air vent channel 660 is operated to vent the air in the cartridge body 500 through the lateral air vent 644. The lateral air holes 644 are higher than the position of cream in the box body, so that the cream is prevented from being sucked reversely. At the same time, the filling gun 600 moves downwards continuously, the contact part 643 (made of flexible edible material) at the lower end of the air duct 640 is firstly pressed against the box body 500, the air duct 640 starts moving upwards, the sleeve 610 moves downwards continuously to cause the conical part to be far away from the conical surface, and the filling channel 650 starts working. After the filling is completed, the air discharge passage 660 is partially filled with air to maintain the air pressure in the cartridge body 500. Fig. 13 shows the operation of the internal subassembly for one cycle. In 2.5P/V time, the transverse driving group 412 drives the longitudinal transmission group 411 and the filling gun 600 to move, and the longitudinal driving group 411 drives the filling gun 600 to move downwards until the sealing cover 620 is sealed with the box body; the filling gun 600 sequentially exhausts, fills, and admits air. After the filling is finished, the longitudinal driving group 411 drives the filling gun 600 to move downwards to the initial position; at this stage, the second injection assembly 320 provides the pouring cream, and the first injection assembly 310 sucks the cream from the bucket 360. And in 0.5P/V, the transverse driving group 412 returns, other parts are stopped, and the valve is reversed. The next half cycle also acts as above and at this stage the first injecting assembly 310 provides the pouring creamer and the second injecting assembly 320 draws the creamer from the bucket 360.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. A system for pouring a pop ice cream, comprising:

a main body portion;

2. A production system according to claim 1, wherein the positioning means comprises a positioning motor and a screw rotatably arranged on one side of the drive, the screw having a depression with only one ice cream container, the screw having a pitch P and a rotational speed V/P.

3. The production system of claim 1, wherein the drive mechanism includes a longitudinal drive group and a transverse drive group, the transverse drive group having an effective stroke greater than 2.5P.

4. The production system of claim 1, wherein the pump body further comprises a cross bar having a stepped groove therein and a plurality of spacers, wherein the first syringe assembly and/or the second syringe assembly has a flange positioned in the stepped groove, and wherein the spacers are pressed against the flange via set screws.

5. The production system of claim 1, wherein the transmission part has a link plate and a guide piece, and the link plate is provided with a plurality of infrared locators on both sides.

6. The production system according to claim 1, wherein the filling gun comprises a sleeve, a cover, a guide tube, and a gas guide tube, wherein the cover is slidably mounted in the sleeve, the sleeve has an inner cavity, the side wall of the inner cavity has an upward flaring conical surface, the guide tube is fixed in the inner cavity, a first spring is arranged between the cover and the sleeve, the gas guide tube is at least partially inserted into the guide tube, the middle part of the gas guide tube has a conical part, the conical part presses on the conical surface, the upper part of the conical part is connected to a second spring, and the upper part of the second spring is connected to the sleeve.

7. The manufacturing system of claim 6, wherein the guide tube has a first stop surface that defines a distance that the airway tube moves upwardly.

8. The sleeve is provided with a second limiting surface which limits the upward moving distance of the sealing cover.

9. The production system of claim 6, wherein the sleeve is mounted on the transverse transmission mechanism via a turnover plate, the inner cavity of the sleeve is connected to the three-way pipe via a filling pipe, and the sleeve, the sealing cover and the filling pipe form a sealed filling channel.

10. The production system of claim 6, wherein at least a portion of the guide tube extends from a side wall of the sleeve and is connected to a flexible tube, and the air guide tube, the guide tube and the flexible tube form an exhaust passage.