CN111197239B - Drum washing machine - Google Patents
Drum washing machine Download PDFInfo
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- CN111197239B CN111197239B CN201811377498.8A CN201811377498A CN111197239B CN 111197239 B CN111197239 B CN 111197239B CN 201811377498 A CN201811377498 A CN 201811377498A CN 111197239 B CN111197239 B CN 111197239B
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- 238000005406 washing Methods 0.000 title claims abstract description 106
- 238000013016 damping Methods 0.000 claims abstract description 243
- 239000006096 absorbing agent Substances 0.000 claims abstract description 100
- 230000009467 reduction Effects 0.000 claims abstract description 16
- 230000000694 effects Effects 0.000 abstract description 19
- 239000000725 suspension Substances 0.000 abstract description 11
- 230000003068 static effect Effects 0.000 abstract description 3
- 230000035939 shock Effects 0.000 description 90
- 208000005156 Dehydration Diseases 0.000 description 12
- 230000018044 dehydration Effects 0.000 description 12
- 238000006297 dehydration reaction Methods 0.000 description 12
- 230000009286 beneficial effect Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000001052 transient effect Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/20—Mountings, e.g. resilient mountings, for the rotary receptacle, motor, tub or casing; Preventing or damping vibrations
- D06F37/22—Mountings, e.g. resilient mountings, for the rotary receptacle, motor, tub or casing; Preventing or damping vibrations in machines with a receptacle rotating or oscillating about a horizontal axis
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Abstract
Description
技术领域technical field
本发明属于洗衣机技术领域,具体涉及一种减振效果好、轻量化的滚筒洗衣机。The invention belongs to the technical field of washing machines, and in particular relates to a drum washing machine with good vibration reduction effect and light weight.
背景技术Background technique
滚筒洗衣机的箱体内设置有内筒和外筒,外筒通过减振器和弹簧与箱体进行装配。为了实现较好的减振效果,洗衣机需要安装有大重量的配重块,大约占到悬挂系统的40%以上,因而,使整个悬挂系统重量很大,导致洗衣机的重量特别重,现有采用弹簧和减振器配合的减振系统,减振器的共振以及稳态振动作用不好。An inner cylinder and an outer cylinder are arranged in the box of the drum washing machine, and the outer cylinder is assembled with the box through a shock absorber and a spring. In order to achieve a better vibration reduction effect, the washing machine needs to be equipped with a heavy weight, which accounts for more than 40% of the suspension system. Therefore, the entire suspension system is very heavy, resulting in a particularly heavy weight of the washing machine. The vibration damping system with spring and shock absorber is not good for the resonance and steady vibration of the shock absorber.
如何提供一种滚筒洗衣机,既能够减掉配重,又能够保证减振效果的滚筒洗衣机是目前本领域技术人员亟待解决的技术问题。How to provide a drum washing machine that can not only reduce the counterweight, but also ensure the vibration reduction effect is a technical problem to be solved urgently by those skilled in the art.
目前,洗衣机的吊杆装置包括杆件、吊杆座、球座、弹簧和弹簧座,吊杆座设置在杆件顶端,弹簧座、弹簧和球座由杆件的底端依次贯穿于杆件上,球座内套有摩擦片 ;洗衣机的箱角上设置有铰板,吊杆座的凸球面与箱角上的铰板球面凹槽配合 ;外筒的底端也具有球面凹槽,球座的凸球面与外筒底端的球面凹槽配合,从而将脱水内筒和外筒悬挂在外箱体上部的四个箱角上。At present, the hanger device of the washing machine includes a rod, a hanger seat, a ball seat, a spring and a spring seat. The hanger seat is arranged at the top of the rod, and the spring seat, the spring and the ball seat run through the rod in sequence from the bottom end of the rod. There is a friction plate inside the ball seat; a hinge plate is set on the box corner of the washing machine, and the convex spherical surface of the boom seat is matched with the spherical surface groove of the hinge plate on the box corner; the bottom end of the outer cylinder also has a spherical surface groove, the ball The convex spherical surface of the seat is matched with the spherical groove at the bottom end of the outer cylinder, so that the dehydration inner cylinder and the outer cylinder are suspended on the four box corners on the upper part of the outer box body.
在洗衣机工作时外筒产生的振动会造成球座上下运动,球座进而通过摩擦片与杆件往复摩擦产生阻尼力,从而抑制振动,达到改善整机振动噪音水平的目的。When the washing machine is working, the vibration generated by the outer cylinder will cause the ball seat to move up and down, and the ball seat will generate damping force through the reciprocating friction between the friction plate and the rod, thereby suppressing the vibration and improving the vibration and noise level of the whole machine.
但是,洗衣机在脱水瞬态阶段,内部系统振动较大,需要吊杆装置提供相对较大的阻尼力以抑制内部系统振动 ;在脱水稳态阶段,内部系统振动较小,则需要吊杆装置提供相对较小的阻尼力以隔离振动 ;而上述吊杆装置通过摩擦片与杆件之间的摩擦仅能提供单一阻尼力,并且摩擦接触面积较小;且吊杆装置组装时,球座表面会涂油脂以改善润滑条件 ;所以在内部系统振动较大的脱水瞬态阶段,吊杆装置的阻尼力常会难以抑制系统运行中的振动 ;在内部系统振动较小的脱水稳态阶段,在油脂的粘性作用和吊杆阻尼力作用下,又会导致吊杆装置上下窜动,出现异常振动噪音问题。并且洗衣机减振吊杆一般是通过在杆件上安装一个弹簧来达到减振的效果,导致洗衣机在运行的过程中震动幅度较大,容易消耗洗衣机的使用寿命。However, in the transient stage of dehydration, the internal system of the washing machine vibrates greatly, and the boom device needs to provide a relatively large damping force to suppress the vibration of the internal system; in the steady state stage of dehydration, the vibration of the internal system is small, and the boom device needs to provide a relatively large damping force. Relatively small damping force to isolate vibration; while the above-mentioned hanger device can only provide a single damping force through the friction between the friction plate and the rod, and the frictional contact area is small; and when the hanger device is assembled, the ball seat surface will Apply grease to improve lubrication conditions; therefore, in the transient stage of dehydration with large internal system vibration, the damping force of the boom device is often difficult to suppress the vibration of the system during operation; in the steady state stage of dehydration with small internal system vibration, the grease Under the action of the viscous effect and the damping force of the boom, the boom device will move up and down, causing abnormal vibration and noise. In addition, the vibration reduction boom of the washing machine generally achieves the effect of vibration reduction by installing a spring on the rod, which causes the washing machine to vibrate greatly during the operation process, which is easy to consume the service life of the washing machine.
如何提供一种洗衣机的吊杆装置,以实现瞬态脱水抑制振动和稳态脱水隔离振动的双重功能,进而改善脱水阶段的振动噪音水平,同时避免吊杆装置上下窜动,是目前本领域技术人员亟待解决的技术问题。How to provide a hanger device of a washing machine to realize the dual functions of suppressing vibration in transient dehydration and isolating vibration in steady state dehydration, thereby improving the level of vibration and noise in the dehydration stage, while avoiding the up and down movement of the hanger device, is the current state of the art. Technical problems that people need to solve urgently.
对于洗衣机的减振器,由于洗衣机在低速振动较大,且有共振点,在高速时运转稳定,所以洗衣机在低速和高速对减振器的减振要求不同,需要减振器能在低速振动大的时候提供较大的阻尼力,在高速振动小的时候,提供较小的阻尼力。For the shock absorber of the washing machine, because the washing machine vibrates greatly at low speed and has resonance points, it runs stably at high speed, so the vibration reduction requirements of the washing machine at low speed and high speed are different, and the shock absorber needs to be able to vibrate at low speed. When it is large, it provides a large damping force, and when the high-speed vibration is small, it provides a small damping force.
现有减振器一般包括摩擦减振器和自由行程减振器,其具有如下缺点:Existing shock absorbers generally include friction shock absorbers and free travel shock absorbers, which have the following disadvantages:
一、现有的摩擦减振器,在减振器轴和减振器筒之间设置有摩擦片,洗衣机脱水时无论低速还是高速,该减振器提供的阻尼力均不变,并且,减振器在长时间、在高速摩擦的情况下提供的阻尼力可能会有稍微减弱。此种减振器不能改变阻尼力的大小,不能满足洗衣机在低速和高速对阻尼力的需求。1. In the existing friction shock absorber, a friction plate is arranged between the shock absorber shaft and the shock absorber cylinder. When the washing machine is dewatering at low speed or high speed, the damping force provided by the shock absorber is unchanged, and the damping force of the shock absorber remains unchanged. The damping force provided by the vibrator under high-speed friction for a long time may be slightly weakened. Such a shock absorber cannot change the magnitude of the damping force, and cannot meet the damping force requirements of the washing machine at low speed and high speed.
二、自由行程减振器,根据减振器轴和减振器筒之间的相对振动位移的大小改变阻尼力的有或无,在摩擦片到达端点位置时,使减振器从无阻尼瞬间增大到有阻尼力的状态,冲击力较大,洗衣机会有突变振动以及噪音。此种减振器虽然可以改变阻尼力的大小,但是在阻尼力从无到有的瞬间以及从有到无的瞬间,均会产生较大的瞬间振动,引起较大噪音。2. Free-stroke shock absorber, according to the relative vibration displacement between the shock absorber shaft and the shock absorber cylinder, the presence or absence of the damping force is changed. When it is increased to a state with damping force, the impact force is large, and the washing machine will have sudden vibration and noise. Although this type of shock absorber can change the size of the damping force, it will generate a large instantaneous vibration and cause a large noise at the moment when the damping force goes from nothing to nothing and when it goes from there to nothing.
因而,现有减振器存在洗衣机处于不同转速时无法提供与转速相适配的阻尼力的问题。Therefore, the existing shock absorber has the problem that the washing machine cannot provide a damping force adapted to the rotation speed when the washing machine is at different rotation speeds.
发明内容SUMMARY OF THE INVENTION
本发明针对现有技术中存在的上述问题,提供一种滚筒洗衣机,以解决滚筒洗衣机重量大、减振效果差的技术问题。Aiming at the above problems in the prior art, the present invention provides a drum washing machine to solve the technical problems of heavy drum washing machine and poor vibration damping effect.
为达到上述技术目的,本发明采用以下技术方案实现:In order to achieve the above-mentioned technical purpose, the present invention adopts the following technical solutions to realize:
一种滚筒洗衣机,具有箱体和设置在箱体内的外筒,所述外筒通过减振吊杆吊装在所述箱体内,所述减振吊杆吊装在所述箱体的侧面板上靠近后面板的位置;所述外筒与所述箱体之间设置有减振器,所述减振器位于所述外筒的两侧并错位设置。A drum washing machine has a box body and an outer cylinder arranged in the box body, the outer cylinder is hoisted in the box body by a vibration-damping boom, and the vibration-damping boom is hoisted on a side panel of the box body close to the The position of the rear panel; shock absorbers are arranged between the outer cylinder and the box body, and the shock absorbers are located on both sides of the outer cylinder and are arranged in dislocation.
如上所述的滚筒洗衣机,所述减振吊杆包括杆件、固定在杆件下部的摩擦片板、以及套装在所述杆件和摩擦片板外侧的吊杆筒,所述吊杆筒的内侧设有与所述摩擦片板外周相匹配的变阻尼摩擦段;所述摩擦片板的上下均设有减振弹簧。In the drum washing machine as described above, the vibration damping boom includes a rod, a friction plate fixed at the lower part of the rod, and a boom tube sleeved on the outside of the rod and the friction plate, and the boom cylinder has a The inner side is provided with a variable damping friction section matched with the outer periphery of the friction plate; the upper and lower parts of the friction plate are provided with vibration damping springs.
如上所述的滚筒洗衣机,所述吊杆筒内侧上端设有上支撑座,所述摩擦片板和减振弹簧在所述上支撑座和吊杆筒的底面之间振动。In the above-mentioned drum washing machine, an upper support seat is provided at the inner upper end of the boom barrel, and the friction plate and the damping spring vibrate between the upper support seat and the bottom surface of the boom barrel.
如上所述的滚筒洗衣机,所述减振弹簧包括设置在所述摩擦片板上端向上延伸的第一弹簧和设置在所述摩擦片板下端向下延伸的第二弹簧;所述第一弹簧的上端为自由状态,第二弹簧的下端为自由状态。In the drum washing machine as described above, the damping spring includes a first spring arranged on the upper end of the friction lining plate and extending upward and a second spring arranged on the lower end of the friction lining plate and extending downward; The upper end is in a free state, and the lower end of the second spring is in a free state.
如上所述的滚筒洗衣机,在所述摩擦片板上端设有对称设置或轴向均布的多个第一弹簧。In the above-mentioned drum washing machine, a plurality of first springs symmetrically arranged or evenly distributed in the axial direction are arranged on the upper end of the friction plate.
如上所述的滚筒洗衣机,所述第一弹簧和第二弹簧上下同轴成对设置,同轴设置的第一弹簧和第二弹簧的刚度相同。In the above-mentioned front-loading washing machine, the first spring and the second spring are arranged in pairs coaxially up and down, and the first spring and the second spring arranged coaxially have the same stiffness.
如上所述的滚筒洗衣机,所述减振弹簧包括设置在所述上支撑座和摩擦片板之间且套装在所述杆件上的第三弹簧,所述第三弹簧的上端设置在所述上支撑座、下端设置在所述摩擦片板上。In the above-mentioned drum washing machine, the damping spring includes a third spring arranged between the upper support seat and the friction plate and sleeved on the rod, and the upper end of the third spring is arranged on the The upper support seat and the lower end are arranged on the friction plate.
如上所述的滚筒洗衣机,所述变阻尼摩擦段包括筒状的第一摩擦段、以及位于第一摩擦段上下两侧对称设置的第二摩擦段, 所述摩擦片板与第二摩擦段之间的阻尼力大于所述摩擦片板与第一摩擦段之间的阻尼力。In the above-mentioned drum washing machine, the variable damping friction section includes a cylindrical first friction section and a second friction section symmetrically arranged on the upper and lower sides of the first friction section, and the friction plate and the second friction section are The damping force between the friction plates is greater than the damping force between the friction plate and the first friction segment.
如上所述的滚筒洗衣机,所述第二摩擦段的内径小于第一摩擦段的内径,所述第二摩擦段的内径小于所述摩擦片板的外径。In the above drum washing machine, the inner diameter of the second friction segment is smaller than the inner diameter of the first friction segment, and the inner diameter of the second friction segment is smaller than the outer diameter of the friction plate.
如上所述的滚筒洗衣机,所述变阻尼摩擦段还包括沿所述第二摩擦段的末端向远离第一摩擦段方向延伸形成的两个第三摩擦段,两个第三摩擦段上下对称设置,所述摩擦片板与第三摩擦段之间的阻尼力大于所述摩擦片板与第二摩擦段之间的阻尼力。In the drum washing machine as described above, the variable damping friction segment further comprises two third friction segments formed along the end of the second friction segment and extending away from the first friction segment, and the two third friction segments are arranged symmetrically up and down , the damping force between the friction plate and the third friction segment is greater than the damping force between the friction plate and the second friction segment.
如上所述的滚筒洗衣机,所述减振器包括减振器筒和设置在所述减振器筒内的减振器轴,所述减振器轴上安装有摩擦片,所述减振器筒上安装有阻尼件,所述摩擦片与所述阻尼件接触时产生阻尼力,所述阻尼件包括变阻尼摩擦段和定阻尼摩擦段;所述摩擦片与所述变阻尼摩擦段接触时,所述变阻尼摩擦段与所述摩擦片的接触面积从变阻尼摩擦段向定阻尼摩擦段的方向逐渐增大;所述摩擦片与所述定阻尼摩擦段接触时,所述定阻尼摩擦段与所述摩擦片的接触面积不变。In the drum washing machine as described above, the shock absorber includes a shock absorber cylinder and a shock absorber shaft arranged in the shock absorber cylinder, a friction plate is installed on the shock absorber shaft, and the shock absorber A damping member is installed on the cylinder, and a damping force is generated when the friction sheet is in contact with the damping member, and the damping member includes a variable damping friction section and a constant damping friction section; when the friction sheet is in contact with the variable damping friction section , the contact area between the variable damping friction segment and the friction plate gradually increases from the variable damping friction segment to the constant damping friction segment; when the friction plate is in contact with the constant damping friction segment, the constant damping friction The contact area of the segment with the friction plate remains unchanged.
如上所述的滚筒洗衣机,所述定阻尼摩擦段为圆筒形,所述变阻尼摩擦段为设置在圆筒形定阻尼摩擦段一个端部上的锯齿。In the drum washing machine as described above, the constant damping friction segment is cylindrical, and the variable damping friction segment is a saw tooth disposed on one end of the cylindrical constant damping friction segment.
如上所述的滚筒洗衣机,所述锯齿为三角形或梯形。In the front-loading washing machine as described above, the saw teeth are triangular or trapezoidal.
如上所述的滚筒洗衣机,所述阻尼件包括第一阻尼件和第二阻尼件,所述第一阻尼件和第二阻尼件均包括变阻尼摩擦段和定阻尼摩擦段,所述第一阻尼件的变阻尼摩擦段与所述第二阻尼件的变阻尼摩擦段相对设置,所述摩擦片位于所述第一阻尼件和第二阻尼件之间。In the drum washing machine as described above, the damping member includes a first damping member and a second damping member, the first damping member and the second damping member both include a variable damping friction section and a constant damping friction section, the first damping member The variable damping friction section of the second damping member is arranged opposite to the variable damping friction section of the second damping member, and the friction plate is located between the first damping member and the second damping member.
如上所述的滚筒洗衣机,所述减振器筒上安装有用于与所述减振器轴接触的第二摩擦片。In the above-mentioned front-loading washing machine, the damper drum is provided with a second friction plate for contacting with the damper shaft.
如上所述的滚筒洗衣机,所述减振器筒的筒底设置有用于与所述减振器轴接触的减振弹簧。In the above-mentioned front-loading washing machine, the bottom of the damper drum is provided with a damping spring for contacting with the damper shaft.
如上所述的滚筒洗衣机,所述减振吊杆与所述箱体的连接处设置有减振垫。In the above-mentioned front-loading washing machine, a vibration-damping pad is provided at the connection between the vibration-damping boom and the box.
与现有技术相比,本发明的优点和积极效果是:本发明滚筒洗衣机的减振系统由四根吊杆和两根减振器组成,外筒通过四根减振吊杆吊装在箱体内,吊杆吊装在箱体的侧面板上靠近后面板的位置;外筒与箱体之间设置有两根减振器,减振器位于所述外筒的两侧并错位设置。本发明通过调整吊杆的悬挂位置,达到在滚筒洗衣机除去所有配重的情况下能够达成静平衡的稳定状态,并且由于吊杆的存在,减振系统可以提供更大的刚度;而减振器的设置既为滚筒洗衣机提供一定的阻尼,又能很好的配合四根吊杆位置系统的平衡。本发明滚筒洗衣机减掉所有的配重,通过优化减振系统,保证系统的减振效果。本发明的滚筒洗衣机轻量化、成本降低、减振效果好。Compared with the prior art, the advantages and positive effects of the present invention are: the vibration damping system of the drum washing machine of the present invention is composed of four suspension rods and two vibration dampers, and the outer cylinder is hoisted in the box through the four vibration damping suspension rods. , the boom is hoisted on the side panel of the box near the rear panel; two shock absorbers are arranged between the outer tube and the box, and the shock absorbers are located on both sides of the outer tube and are arranged in dislocation. In the present invention, by adjusting the hanging position of the boom, a stable state of static balance can be achieved when all the counterweights are removed from the drum washing machine, and due to the existence of the boom, the vibration damping system can provide greater rigidity; and the shock absorber The setting not only provides certain damping for the front-loading washing machine, but also can well match the balance of the four boom position system. The drum washing machine of the present invention reduces all the counterweights, and ensures the vibration reduction effect of the system by optimizing the vibration reduction system. The drum washing machine of the invention has the advantages of light weight, reduced cost and good vibration damping effect.
本发明提供的减振吊杆,通过设置摩擦片板与吊杆筒内侧的变阻尼摩擦段提供阻尼,一方面摩擦片板与吊杆筒的接触面积较大,有利于提供较大的阻尼力;另一方面阻尼力产生在吊杆筒的内侧周圈,有利于受力的平衡,避免发生抖动;还有一方面在吊杆筒内侧的变阻尼摩擦段,可以设置在振动幅度较小时,提供较小的阻尼或不提供阻尼力;在振动幅度较大时,提供较大的阻尼力;振动幅度越大提供越大的阻尼力,可以快速的抑制振动,也可以保证稳态脱水时的平稳运行;通过设置在摩擦片板上下的减振弹簧,避免了摩擦片板与吊杆筒发生碰撞,保证减振效果。The damping boom provided by the present invention provides damping by arranging the friction plate and the variable damping friction section inside the boom barrel. On the one hand, the contact area between the friction plate and the boom barrel is large, which is beneficial to provide a larger damping force. On the other hand, the damping force is generated on the inner circumference of the boom cylinder, which is beneficial to the balance of the force and avoids jitter; on the other hand, the variable damping friction section on the inner side of the boom cylinder can be set when the vibration amplitude is small, Provide less damping or no damping force; when the vibration amplitude is large, provide a large damping force; the greater the vibration amplitude, provide a greater damping force, which can quickly suppress the vibration and ensure stable dehydration. Smooth operation; the vibration damping springs arranged on the upper and lower sides of the friction plate avoid the collision between the friction plate and the boom cylinder, and ensure the vibration reduction effect.
本发明提供的减振器能够在洗衣机低速运行,振动幅值大时提供大的阻力,洗衣机中速运行,振动幅值较大时提供较大的阻力,洗衣机高速运行,振动幅值最小时提供一个较小的阻力,当洗衣机振动很小时,阻力会阻碍其正常运转,减振器提供的阻力甚至可降低至零。本发明减振器能够根据洗衣机振动幅值的大小,改变提供的阻力大小,以使阻力大小与振动大小相适配,从而抑制振动,降低噪音。The shock absorber provided by the invention can provide a large resistance when the washing machine runs at a low speed and the vibration amplitude is large, the washing machine runs at a medium speed and provides a large resistance when the vibration amplitude is large, and the washing machine runs at a high speed and provides a minimum vibration amplitude. A small resistance, when the washing machine vibrates very little, the resistance will hinder its normal operation, and the resistance provided by the shock absorber can even be reduced to zero. The shock absorber of the invention can change the resistance provided according to the vibration amplitude of the washing machine, so that the resistance can be matched with the vibration, thereby suppressing the vibration and reducing the noise.
结合附图阅读本发明的具体实施方式后,本发明的其他特点和优点将变得更加清楚。Other features and advantages of the present invention will become more apparent after reading the detailed description of the present invention in conjunction with the accompanying drawings.
附图说明Description of drawings
图1为本发明所提出的洗衣机减振吊杆的一个实施例的结构示意图;1 is a schematic structural diagram of an embodiment of a washing machine vibration damping boom proposed by the present invention;
图2为图1中吊杆筒处的剖视放大结构示意图;Fig. 2 is the cross-sectional enlarged structural schematic diagram of the boom barrel in Fig. 1;
图3为图2中吊杆筒的结构示意图;Fig. 3 is the structural representation of the boom barrel in Fig. 2;
图4为图2中去除吊杆筒后的放大结构示意图;Fig. 4 is the enlarged structural schematic diagram after removing the boom cylinder in Fig. 2;
图5为图1中去除吊杆筒壳体后的结构示意图;Fig. 5 is the structural schematic diagram after removing the boom cylinder shell in Fig. 1;
图6为图5中下部的放大结构示意图。FIG. 6 is an enlarged schematic view of the lower part of FIG. 5 .
图7是本发明具体实施例减振器的外观结构示意图。FIG. 7 is a schematic view of the appearance structure of a shock absorber according to a specific embodiment of the present invention.
图8是图7B-B向剖视图。FIG. 8 is a cross-sectional view taken along the line B-B of FIG. 7 .
图9是本发明具体实施例减振器处于第一种状态的剖视图。FIG. 9 is a cross-sectional view of a shock absorber in a first state according to an embodiment of the present invention.
图10是本发明具体实施例减振器处于第二种状态的剖视图。FIG. 10 is a cross-sectional view of a shock absorber in a second state according to an embodiment of the present invention.
图11是本发明具体实施例减振器处于第三种状态的剖视图。FIG. 11 is a cross-sectional view of a shock absorber in a third state according to an embodiment of the present invention.
图12是本发明具体实施例阻尼件和摩擦件的示意图。FIG. 12 is a schematic diagram of a damping member and a friction member according to a specific embodiment of the present invention.
图13是本发明具体实施例洗衣机的示意图。13 is a schematic diagram of a washing machine according to a specific embodiment of the present invention.
图14是本发明具体实施例外筒与吊杆和减振器的装配示意图。Fig. 14 is a schematic view of the assembly of the outer cylinder, the boom and the shock absorber according to the specific embodiment of the present invention.
图15是图14的侧视图。FIG. 15 is a side view of FIG. 14 .
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
在本发明的描述中,需要说明的是,术语 “内”、“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的位置关系,以产品正常使用状态下靠近用户的一侧为“前”,远离用户的一侧为“后”。术语仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性;限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "inside", "upper", "lower", "left", "right", etc. is based on the positional relationship shown in the accompanying drawings, with When the product is in normal use, the side close to the user is "front", and the side away from the user is "rear". The terms are only used to facilitate the description of the present invention and to simplify the description, rather than indicating or implying that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second" and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance; features defined with "first" and "second" may expressly or One or more of these features are implicitly included. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
如图13-15所示,本发明所提出的滚筒洗衣机的一个实施例,一种滚筒洗衣机,具有箱体18和设置在箱体18内的外筒19,外筒19通过减振吊杆111吊装在箱体18内,减振吊杆111吊装在箱体18的侧面板上靠近后面板的位置。外筒19与箱体18之间设置有减振器110,减振器110位于外筒19的两侧并错位设置。外筒19通过2、4、6根减振吊杆111吊装在箱体18内,减振吊杆111分布在外筒19的两侧,本实施例优选外筒19通过4根减振吊杆111吊装在箱体18内,4根减振吊杆111对称分布在外桶19的两侧。本实施例优选外筒19与箱体18之间设置有两根减振器110,减振器110位于外筒19的两侧并错位设置,优选两根减振器110的位置为外筒19的对角位置。As shown in FIGS. 13-15 , an embodiment of the drum washing machine proposed by the present invention, a drum washing machine, has a
由于洗衣机除去了所有的配重,所以重心会偏后侧,调整减振吊杆111的悬挂位置,减振吊杆111的悬挂位置为侧面板的中间偏后位置,使其能达成静平衡的稳定状态。减振吊杆内的弹簧是压缩弹簧,因而,减振吊杆111可以提供更大的刚度。Since all the counterweights are removed from the washing machine, the center of gravity will be shifted to the rear side. Adjust the suspension position of the damping
减振吊杆111与箱体18的连接处设置有减振垫,可以起到振动缓冲的作用。A vibration-damping pad is provided at the connection between the vibration-damping
减振器110由原来的四根减小到两根,且两根减振器110错位设置,优选两根减振器110的位置为外筒的对角位置,既为洗衣机提供一定的阻尼,又能很好的配合四根减振吊杆维持系统的平衡。The
通过使用减振吊杆、减振垫以及减振器的结构位置搭配,使整个洗衣机在没有配重的情况下,仍然有较好的减振效果。By using the structure and position matching of the shock-absorbing boom, the shock-absorbing pad and the shock absorber, the entire washing machine can still have a better shock-absorbing effect without counterweight.
参阅图1-图6,是本发明所提出的洗衣机减振吊杆的一个实施例,一种洗衣机减振吊杆,包括杆件1、固定在杆件1下部的摩擦片板2、以及套装在杆件1和摩擦片板2外侧的吊杆筒3,洗衣机外筒吊装在吊杆筒3上,杆件1的上端吊装在箱体的角板上;在吊杆筒3的内侧设有与摩擦片板2外周相匹配的变阻尼摩擦段31;在摩擦片板2的上下均设有减振弹簧。在洗衣机工作过程中,外筒的振动带动吊杆筒3在杆件1上振动,使得摩擦片板2相对于吊杆筒3上下移动;通过设置摩擦片板2与吊杆筒3内侧的变阻尼摩擦段提供阻尼力,一方面摩擦片板2与吊杆筒3的接触面积较大,有利于提供较大的阻尼力;另一方面阻尼力产生在吊杆筒3的内侧周圈,有利于受力的平衡,避免发生抖动;还有一方面在吊杆筒3内侧的变阻尼摩擦段,可以设置在振动幅度较小时,提供较小的阻尼或不提供阻尼力;在振动幅度较大时,提供较大的阻尼力;振动幅度越大提供越大的阻尼力,可以快速的抑制振动,也可以保证稳态脱水时的平稳运行;通过设置在摩擦片板2上下的减振弹簧,避免了摩擦片板2与吊杆筒3发生碰撞,保证减振效果。Referring to FIGS. 1 to 6 , it is an embodiment of a washing machine vibration damping hanger proposed by the present invention. A washing machine vibration damping hanger includes a
本实施例中,在吊杆筒3内侧上端设有上支撑座33,上支撑座33上开设有用于杆件1伸入的伸入孔331,上支撑座33的下端面为与伸入孔331垂直的挡止平面332,摩擦片板2和减振弹簧在上支撑座33和吊杆筒3的底面32之间振动,具体在上支撑座33的下端面与底面32之间振动。通过设置上支撑座33,并且设置上支撑座33的下端面为与伸入孔331垂直的挡止平面332,使得上支撑座33的下端面可以与减振弹簧接触,提供减振功能。In this embodiment, an
参见图2所示,减振弹簧包括设置在摩擦片板2上端向上延伸的第一弹簧4和设置在摩擦片板2下端向下延伸的第二弹簧5;第一弹簧4的上端为自由状态,第二弹簧5的下端为自由状态。也就是第一弹簧4的下端与摩擦片板2之间固定设置,第二弹簧5的上端与摩擦片板2之间固定设置;在杆件1相对吊杆筒3向上移动时,如振动幅度大,则第一弹簧4的上端与上支撑座33接触,并且第一弹簧4被压紧在摩擦片板2与上支撑座33之间;之后第一弹簧4释放弹力,使得摩擦片板2相对吊杆筒3向下移动,第二弹簧5的下端与吊杆筒3的底面32接触,将第二弹簧5压紧在摩擦片板2与吊杆筒3的底面32之间;同时在摩擦片板2相对于吊杆筒3上下移动时,摩擦片板2与变阻尼摩擦段接触,使得振幅减小。在洗衣机稳态运行的状态下,振幅减小,摩擦片板2在吊杆筒3内的相对移动幅度较小,在摩擦片板2相对吊杆筒3向上移动的位移较小,在第一弹簧4的上端与上支撑座33还没有接触的情况下,摩擦片板2就开始相对于吊杆筒3向下移动,也就是此时第一弹簧4不受压缩,处于自由状态;这样就需要设置在洗衣机非工作状态下,第一弹簧4上端与上支撑座33之间的距离大于洗衣机稳态运行状态下的振幅,也就是小于摩擦片板2从初始状态到与吊杆筒3相对向上移动的距离。同理也设置在洗衣机稳态运行的状态下,第二弹簧5也处于自由状态,不与吊杆筒3的底面32接触。通过设置第一弹簧4和第二弹簧5,在摩擦片板2相对吊杆筒3上下振动时,在可以避免摩擦片板2与吊杆筒3的碰撞,以及减缓振动。Referring to FIG. 2 , the damping spring includes a
减振弹簧还包括设置在上支撑座33和摩擦片板2之间的第三弹簧6,第三弹簧6套装在杆件1上,第三弹簧6的上端固定设置在上支撑座33、下端固定设置在摩擦片板2上。第三弹簧6给予摩擦片板2相对吊杆筒3移动趋向初始位置的力,在摩擦片板2处于初始状态时,第三弹簧6处于不受力状态;当摩擦片板2相对吊杆筒3向上移动时,第三弹簧6被压缩,提供弹力使得擦片板2具有向下移动的趋势;当摩擦片板2相对吊杆筒3向下移动时,第三弹簧6被拉伸,提供拉力使得擦片板2具有向上移动的趋势。The damping spring also includes a
在洗衣机开始脱水时,一般振动幅度较大,此时第一弹簧4、第二弹簧5、第三弹簧6都起到减振作用,此时减振弹簧的刚度为第一弹簧4、第二弹簧5、第三弹簧6刚度的叠加;洗衣机稳态运行时,第一弹簧4和第二弹簧5处于自由状态,不起到减振作用,只有第三弹簧6起减振作用,此时减振弹簧的刚度就是第三弹簧6的刚度。因而,在洗衣机振动幅度较大时,减振弹簧的刚度大;能够承受较大的振动冲击,在大振幅情况下起到较好的减振效果。在洗衣机振动幅度较小时,减振弹簧的刚度小,可以提供柔和的减振效果,避免产生振动。When the washing machine starts dehydration, the vibration amplitude is generally large. At this time, the
为了第一弹簧4能给予摩擦片板2平衡的力,在摩擦片板2上端设有对称设置或轴向均布的多个第一弹簧4,避免出现摩擦片板2在平面上的受力倾斜。摩擦片板2振动使得上下幅度要相同,因而优选设置摩擦片板2在上下方向上受到的减振弹簧的弹力相同,具体第一弹簧4和第二弹簧5上下同轴成对设置,同轴设置的第一弹簧4和第二弹簧5的刚度相同。吊杆1安装后具有向上向外倾斜的趋势,外侧的第一弹簧4压缩量稍小,设置刚度稍大,可以设置多个第一弹簧4靠近箱体的方向上刚度增大,使得整个减振吊杆处于稳定状态。本实施例中,设置有左右两个第一弹簧4,和上下同轴设置的两个第二弹簧5,一个第三弹簧6,共六根弹簧。In order that the
参见图6所示,为了第一弹簧4安装后的稳定性和牢固性,在第一弹簧4的下端设有第一弹簧座7,第一弹簧座7固定在摩擦片板2的上端面,第一弹簧4的下端固定在第一弹簧座7上。在第二弹簧5的上端设有第二弹簧座9,第二弹簧座9固定在摩擦片板2上,第二弹簧5的上端固定在第二弹簧座9上。在第一弹簧4的内侧设有弹簧柱8,弹簧柱8固定在第一弹簧座7的中心,弹簧柱8凸出第二弹簧座9并向上延伸,弹簧柱8凸出第二弹簧座9的高度为第二弹簧5高度的一半;并且弹簧柱8的下端穿过摩擦片板2固定在第二弹簧座9上。通过设置弹簧柱8,有利于第一弹簧座7和第二弹簧座9的固定;并且有利于第一弹簧座和第二弹簧座9的同轴,也就是有利于第一弹簧4和第二弹簧5的同轴设置;以及设置弹簧柱8,还有利于对于第一弹簧4形成支撑,避免了第一弹簧4位置的移动。Referring to FIG. 6, for the stability and firmness of the
参见图3所示,变阻尼摩擦段31包括筒状的第一摩擦段311、以及位于第一摩擦段311上下两侧对称设置的第二摩擦段312,其中,摩擦片板2与第二摩擦段312之间的阻尼力大于摩擦片板2与第一摩擦段311之间的阻尼力。优选的,第一摩擦段311设置在摩擦片板2初始位置的上下两侧;当洗衣机处于稳态运行时,摩擦片板2处于第一摩擦段311上下振动,此时只有第三弹簧6起到减振作用,优选设置此时摩擦片板2与第一摩擦段311之间不产生阻尼力。当洗衣机的振幅增大后,摩擦片板2上下振动到达第二摩擦段312时,摩擦片板2与第二摩擦段312之间摩擦产生阻尼力,减弱振动幅度。通过设置上下对称设置的第二摩擦段312,有利于提供上下相同的阻尼力,有利于减振过程的平衡。吊杆筒3内上支撑座33以下的内侧壁均为变阻尼摩擦段31,也就是上支撑座33与底面32之间的内侧壁为变阻尼摩擦段31。Referring to FIG. 3 , the variable damping
变阻尼摩擦段31还包括沿第二摩擦段312的上端或下端向远离第一摩擦段311方向延伸形成的两个第三摩擦段313,两个第三摩擦段313上下对称设置,摩擦片板2与第三摩擦段313之间的阻尼力大于摩擦片板2与第二摩擦段312之间的阻尼力。在摩擦片板2的相对振幅更大时,摩擦片板2的上下振动幅度到达第三摩擦段313,摩擦片板2与第三摩擦段313之间提供更大的阻尼力。The variable damping
本实施例中,变阻尼摩擦段31提供不同的阻尼力,通过变阻尼摩擦段31的内径不同,实现摩擦片板2与变阻尼摩擦段31各段之间的压力不同,因而阻尼力不同来实现的。具体的,第二摩擦段312的内径小于第一摩擦段311的内径,第二摩擦段312的内径小于摩擦片板2的外径;第三摩擦段313的内径小于第二摩擦段312的内径,第一摩擦段311的内径大于摩擦片板2的外径。In this embodiment, the variable damping
如图7-8所示,本实施例洗衣机减振器包括减振器筒11和设置在减振器筒11内的减振器轴12,减振器轴12与箱体连接,减振器筒与外筒连接。减振器轴12和减振器筒11同轴线,减振器轴12可在减振器筒11内沿轴线方向线性往复移动,减振器轴12与减振器筒11之间具有一定间隙。在减振器轴12和减振器筒11之间设置有阻尼单元。减振器能够在洗衣机低速运行,振动幅值大时提供大的阻力,洗衣机中速运行,振动幅值较大时提供较大的阻力,洗衣机高速运行,振动幅值最小时提供一个较小的阻力,当洗衣机振动很小时,阻力会阻碍其正常运转,减振器提供的阻力甚至可降低至零。本实施例减振器能够根据洗衣机振动幅值的大小,改变提供的阻力大小,以使阻力大小与振动大小相适配,从而抑制振动,降低噪音。As shown in Figures 7-8, the shock absorber of the washing machine in this embodiment includes a
阻尼单元包括设置在减振器轴12上的摩擦片13和设置在减振器筒11上的阻尼件,阻尼件包括第一阻尼件14。The damping unit includes a
摩擦片13安装在减振器轴12的外壁上,摩擦片13与减振器轴12过盈配合,与减振器筒11间隙配合,减振器轴12与摩擦片13之间相对运动后提供阻尼力。摩擦片13优选为圆筒形,与减振器轴12同轴线。The
第一阻尼件14为能够产生一定阻尼力的部件,优选采用橡胶材料。第一阻尼件14与减振器筒11过盈配合或加工一体,与减振器轴12间隙配合。当摩擦片13随减振器轴12一起运动到第一阻尼件14的位置时,第一阻尼件14与摩擦片13接触产生阻尼力,当振动产生的力大于第一阻尼件14与摩擦片13接触产生的最大阻尼力时,摩擦片13才与减振器轴12相对运动。The first damping
摩擦片13与第一阻尼件14接触时产生阻尼力。如图12所示,本实施例的第一阻尼件14包括变阻尼摩擦段141和定阻尼摩擦段142。摩擦片13与变阻尼摩擦段141接触时,变阻尼摩擦段141与摩擦片13的接触面积从变阻尼摩擦段141向定阻尼摩擦段142的方向逐渐增大;摩擦片13与定阻尼摩擦段142接触时,定阻尼摩擦段142与摩擦片13的接触面积不变。定阻尼摩擦段142与摩擦片13的接触面积大于变阻尼摩擦段141与摩擦片13的接触面积。A damping force is generated when the
定阻尼摩擦段142为圆筒形,变阻尼摩擦段141为设置在圆筒形定阻尼摩擦段142一个端部上的锯齿。锯齿优选为三角形或梯形。The constant damping
为了实现双向减振效果,本实施例的阻尼件还包括第二阻尼件15,第二阻尼件15的结构与第一阻尼件14的结构相同,第二阻尼件15包括变阻尼摩擦段和定阻尼摩擦段,且第一阻尼件的变阻尼摩擦段141与第二阻尼件15的变阻尼摩擦段相对设置,摩擦片13位于所述第一阻尼件14和第二阻尼件15之间。In order to achieve the two-way vibration damping effect, the damping member in this embodiment further includes a second damping
阻尼件为橡胶材料可以提供一个刚度,由于变阻尼摩擦段是锯齿形的,使该阻尼件可提供一个可变的刚度,当挤压位移小时,阻尼件提供较小的刚度,随着挤压位移的增大,刚度逐渐增大,提供的阻力也逐渐增大,不会瞬间提供很大的阻力,阻力会慢慢增加,固不会发生阻力从无到有的突变振动。The damping member is a rubber material, which can provide a rigidity. Since the variable damping friction segment is zigzag, the damping member can provide a variable stiffness. When the extrusion displacement is small, the damping member provides a small stiffness. As the displacement increases, the stiffness gradually increases, and the resistance provided also increases gradually. It will not provide a large resistance instantaneously, and the resistance will gradually increase, and there will be no sudden vibration of resistance from scratch.
为了进一步提高减振效果,如图8所示,减振器筒11上安装有用于与减振器轴12接触的第二摩擦片16。第二摩擦片16为圆筒形,固定安装于减振器筒11的内壁上。第二摩擦片16与减振器轴12之间相对运动后提供阻尼力。In order to further improve the damping effect, as shown in FIG. 8 , a
其中,第二摩擦片16靠近减振器筒11的筒底。Wherein, the
为了再进一步提高减振效果,减振器筒11的筒底设置有用于与减振器轴12接触的减振弹簧17。减振弹簧17与弹簧套加工为一体,通过弹簧钉紧固在减振器筒11的筒底。In order to further improve the damping effect, the bottom of the
优选的,减振器一般以竖直方向或者接近竖直方向安装,减振器具有减振弹簧17的筒底为减振器筒11的顶端。Preferably, the shock absorber is generally installed in a vertical direction or close to the vertical direction, and the bottom of the shock absorber with the
当洗衣机在脱水阶段,低速运行时,洗衣机振动幅值较大,减振器振动位移较大,如图11所示,减振器轴会接触到减振弹簧的位置,在此状态下,提供阻尼力的部件有减振弹簧提供弹力F弹、摩擦片13和第二摩擦片16提供摩擦力F2和F1,三个力的合力提供此时的阻力,F=F弹+ F1+ F2。When the washing machine is in the dehydration stage and running at low speed, the vibration amplitude of the washing machine is large, and the vibration displacement of the shock absorber is large. As shown in Figure 11, the shock absorber shaft will contact the position of the vibration damping spring. The components of the damping force include a damping spring to provide elastic force F, the
洗衣机转速继续增大,振动幅值逐渐减小,如图10所示,减振器轴不接触到减振弹簧的位置时,此时提供阻尼力的部件有摩擦片13和第二摩擦片16提供摩擦力F2和F1,两个力的合力提供此时的阻力,F= F1+ F2。The rotation speed of the washing machine continues to increase, and the vibration amplitude gradually decreases. As shown in Figure 10, when the shock absorber shaft does not contact the position of the shock absorber spring, the components that provide damping force at this time include the
当洗衣机脱水运转到高速阶段时,洗衣机逐渐趋于稳定状态,减振器轴与减振器筒之间的相对位移减小,即减振器轴振动达不到第二摩擦片16的位置时,如图9所示,此时提供阻尼力的部件只有摩擦片13提供摩擦力F2,此时的阻力,F= F2。When the washing machine dehydrates to a high speed stage, the washing machine gradually tends to a stable state, and the relative displacement between the shock absorber shaft and the shock absorber cylinder decreases, that is, when the shock absorber shaft does not vibrate to the position of the
若洗衣机振动幅值很小,振动在两个阻尼件之间,则摩擦片与阻尼件不接触,摩擦片随着减振器轴一同运动,如图8所示,此时的阻力,F=0。If the vibration amplitude of the washing machine is small and the vibration is between the two damping parts, the friction plate does not contact the damping part, and the friction plate moves together with the shock absorber shaft, as shown in Figure 8, the resistance at this time, F= 0.
由上表可得,本实施例的减振器满足在低速振动大时提供较大的阻力,洗衣机中速运行,振动幅值较大时,减振器提供较大的阻力,当洗衣机运行高速时,振动幅值最小,减振器提供一个较小的阻力,当洗衣机振动很小时,阻力会阻碍其正常运转,减振器则提供的阻力为0。本实施例减振器的结构能够根据洗衣机的振动幅值的大小,来改变提供的阻力大小,从而抑制振动,降低噪音。As can be seen from the above table, the shock absorber of this embodiment can provide greater resistance when the vibration is large at low speed. When the vibration amplitude is the smallest, the shock absorber provides a small resistance. When the washing machine vibrates very little, the resistance will hinder its normal operation, and the shock absorber provides 0 resistance. The structure of the shock absorber in this embodiment can change the resistance provided according to the magnitude of the vibration amplitude of the washing machine, thereby suppressing the vibration and reducing the noise.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications to equivalent changes. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention still belong to the protection scope of the technical solutions of the present invention.
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