CN102212952B - A kind of damping device of roller washing machine - Google Patents
A kind of damping device of roller washing machine Download PDFInfo
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Abstract
本发明公开一种滚筒洗衣机的减震装置,涉及洗衣机领域,包括壳体,外筒、连接在外筒上方的拉簧,安装在外筒下方的阻尼支撑杆,外筒的开口端和底端分别设置有前配重块和后配重块,其特征在于,外筒的下方安装有两个压簧,两个压簧分别安装在外筒底部轴线的两侧。本方案在外筒底部轴线两侧安装压簧,用于分担外筒重量和配重块重量,可以减轻阻尼支撑杆和拉簧所受到的重力,降低拉簧和阻尼支撑杆的需求强度,延长阻尼支撑杆和拉簧的使用寿命,同时将整个滚筒洗衣机的震动和噪音控制在一定范围内,达到减少震动和消除噪音的目的。
The invention discloses a shock absorbing device for a drum washing machine, which relates to the field of washing machines, and comprises a housing, an outer cylinder, a tension spring connected above the outer cylinder, a damping support rod installed under the outer cylinder, and an open end and a bottom end of the outer cylinder respectively. It has a front counterweight and a rear counterweight, and is characterized in that two compression springs are installed under the outer cylinder, and the two compression springs are respectively installed on both sides of the axis of the bottom of the outer cylinder. In this scheme, compression springs are installed on both sides of the bottom axis of the outer cylinder to share the weight of the outer cylinder and the weight of the counterweight, which can reduce the gravity on the damping support rod and extension spring, reduce the required strength of the extension spring and damping support rod, and extend the damping The service life of the support rod and the tension spring is improved, and the vibration and noise of the entire drum washing machine are controlled within a certain range, so as to achieve the purpose of reducing vibration and eliminating noise.
Description
技术领域technical field
本发明涉及洗衣机领域,具体涉及一种通过压簧支撑外筒来减轻拉簧负重同时降低滚筒洗衣机噪声的减震装置。The invention relates to the field of washing machines, in particular to a shock-absorbing device for reducing the load of a tension spring and reducing the noise of a drum washing machine by supporting an outer cylinder with a compression spring.
背景技术Background technique
在洗衣机领域中,滚筒洗衣机的工作方式与波轮洗衣机的工作方式不一样,波轮洗衣机的内筒是围绕垂直轴进行左右旋转洗涤衣物,而滚筒洗衣机的内筒是围绕水平轴进行左右旋转洗涤衣物,旋转方向的不同使两者的外筒安装方式、减震方式也不相同。在减震方面,滚筒洗衣机的外筒多是悬空吊置于箱体内,采用的方案是:利用二至四根拉簧将外筒吊在箱体中间,当内筒旋转带动外筒晃动时,拉簧会减轻外筒的晃动幅度并降低噪音。另有一些滚筒洗衣机为减轻拉簧所受到的重力,并增强减震效果,在外筒的下面设置相应数量的阻尼支撑杆,阻尼支撑杆不但分担一部分重力,而且会随外筒进行一定幅度的晃动,大大抵消和减少了外筒的震动幅度和嗓音。但是上述减震方式中,由于拉簧和阻尼支撑杆是持续受力,且重力的大小随衣物多少及不同的洗涤程序会时时发生变化,进而每次外筒晃动的幅度也不一样,长时间工作在这种状态下,会导致拉簧和阻尼支撑杆发生一定程度的形变,降低了使用寿命并影响了洗衣机的减震效果。另外拉簧和阻尼支撑杆与外筒都是点接连,减震原理都是随外筒离心力的大小变化而伸缩本身的运动行程,当外筒的离心力大于拉簧或阻尼支撑杆的极限时,就会发生外筒与箱体碰撞现象,在工作中,滚筒洗衣机需要减震的情况主要发生在脱水程序时,内筒中衣物及洗涤水的多少都会影响离心力的大小,在内筒脱水时,衣物中的水是一个逐渐减少的过程,如果脱水开始时内桶中的衣物摆放不均衡,在旋转时所产生的离心力常常会大于拉簧和阻尼支撑杆的减震极限,导致内筒发出较大的噪音,此对拉簧和阻尼支撑杆的损害也较大。因此现有技术中常常采用降低脱水速度来减少噪音,这不但影响了脱水效果,还降低了工作效率。In the field of washing machines, the working method of the drum washing machine is different from that of the pulsator washing machine. The inner cylinder of the pulsator washing machine rotates left and right around the vertical axis to wash clothes, while the inner cylinder of the drum washing machine rotates left and right around the horizontal axis. Clothes and different rotation directions make the installation methods and shock absorption methods of the two outer cylinders also different. In terms of shock absorption, the outer cylinder of the drum washing machine is mostly hung in the air and placed in the box. The adopted scheme is: use two to four tension springs to hang the outer cylinder in the middle of the box. When the inner cylinder rotates to drive the outer cylinder to shake, The extension spring will reduce the shaking range of the outer cylinder and reduce the noise. In some drum washing machines, in order to reduce the gravity of the tension spring and enhance the shock absorption effect, a corresponding number of damping support rods are arranged under the outer cylinder. The damping support rods not only share part of the gravity, but also shake to a certain extent with the outer cylinder. , Greatly offset and reduce the vibration amplitude and voice of the outer tube. However, in the above-mentioned shock absorption method, since the tension spring and the damping support rod are continuously stressed, and the magnitude of the gravity changes from time to time with the amount of clothes and different washing procedures, the amplitude of the shaking of the outer cylinder is also different each time. Working in this state will lead to a certain degree of deformation of the tension spring and the damping support rod, which reduces the service life and affects the shock absorption effect of the washing machine. In addition, the extension spring and the damping support rod are point-connected to the outer cylinder. The shock absorption principle is to expand and contract the movement stroke of the outer cylinder with the change of the centrifugal force of the outer cylinder. When the centrifugal force of the outer cylinder is greater than the limit of the extension spring or the damping support rod, There will be a collision between the outer cylinder and the box. During work, the shock absorption of the drum washing machine mainly occurs during the dehydration process. The amount of clothes and washing water in the inner cylinder will affect the size of the centrifugal force. When the inner cylinder is dehydrated, the clothes will The water in the bucket is a process of gradually decreasing. If the clothes in the inner bucket are not balanced at the beginning of dehydration, the centrifugal force generated during rotation is often greater than the shock absorption limit of the tension spring and the damping support rod, resulting in a larger vibration of the inner bucket. The noise, the damage to the tension spring and damping support rod is also greater. Therefore, in the prior art, the dehydration speed is often reduced to reduce noise, which not only affects the dehydration effect, but also reduces work efficiency.
在专利号为00800325.4的专利中公开一种滚筒式洗衣机,利用安装在外筒下方的阻尼支撑杆及上方的拉簧来承挂外筒并减轻噪声,其中的阻尼支撑杆结构采用了多种方式,包括活塞方式、弹簧方式,此方案利用限制外筒的位移,缓解了外筒所受到的离心力,但是与其它滚筒洗衣机一样,其外筒的重量主要由上部的拉簧承受,导致拉簧的直径增大,洗衣机工作或不工作其拉簧都处于受力状态,增大了拉簧的故障系数,且不能安装较大的配重块,使得整个洗衣机受到的离心力不易平衡。A drum-type washing machine is disclosed in Patent No. 00800325.4, which uses a damping support rod installed below the outer cylinder and a tension spring above it to support the outer cylinder and reduce noise. The structure of the damping support rod adopts various methods. Including the piston method and the spring method, this solution uses the restriction of the displacement of the outer cylinder to relieve the centrifugal force on the outer cylinder, but like other drum washing machines, the weight of the outer cylinder is mainly borne by the upper tension spring, resulting in the diameter of the tension spring Increase, the extension spring of the washing machine is in a stressed state whether it is working or not, which increases the failure coefficient of the extension spring, and a larger counterweight cannot be installed, so that the centrifugal force that the whole washing machine is subjected to is difficult to balance.
发明内容Contents of the invention
为提高现有技术中滚筒洗衣机减震装置的减震效果,减少内筒脱水时的震动和嗓音,降低拉簧的承重,本发明提供一种通过增加外筒自重并同时增加外筒支撑压簧,以及改变拉簧和阻尼支撑杆的安装位置,实现降低内筒振动幅度、减少滚筒洗衣机噪音、减轻拉簧负重的技术方案,具体内容如下:一种滚筒洗衣机的减震装置,包括壳体,外筒、连接在外筒上方的拉簧,安装在外筒下方的阻尼支撑杆,外筒的开口端和底端分别设置有前配重块和后配重块,其特征在于,外筒的下方安装有两个压簧,两个压簧分别安装在外筒底部轴线的两侧。In order to improve the damping effect of the damping device of the drum washing machine in the prior art, reduce the vibration and noise when the inner cylinder is dehydrated, and reduce the load-bearing capacity of the extension spring, the present invention provides a device that increases the self-weight of the outer cylinder and simultaneously increases the support compression spring of the outer cylinder. , and changing the installation position of the tension spring and the damping support rod to realize the technical solution of reducing the vibration amplitude of the inner cylinder, reducing the noise of the drum washing machine, and reducing the load of the tension spring. The specific content is as follows: a shock absorbing device for a drum washing machine, including a shell, The outer cylinder, the tension spring connected above the outer cylinder, the damping support rod installed under the outer cylinder, the open end and the bottom end of the outer cylinder are respectively provided with a front counterweight and a rear counterweight, which is characterized in that the lower part of the outer cylinder is installed There are two stage clips, and the two stage clips are respectively installed on both sides of the axis of the outer cylinder bottom.
本发明的另一优选方案:所述外筒、前配重块和后配重块通过金属连杆连接固定在一起。Another preferred solution of the present invention: the outer cylinder, the front counterweight and the rear counterweight are connected and fixed together by a metal connecting rod.
本发明的另一优选方案:所述金属连杆上固定有拉簧挂钩,拉簧一端通过拉簧挂钩与金属连杆连接并将外筒拉住,另一端悬挂于壳体上端。Another preferred solution of the present invention: a tension spring hook is fixed on the metal connecting rod, one end of the tension spring is connected to the metal connecting rod through the tension spring hook and the outer cylinder is pulled, and the other end is hung on the upper end of the housing.
本发明的另一优选方案:所述支座和支撑台上分别有相对的、外径小于压簧内径的弹性凸出限位台,压簧的两端分别套在支座和支撑台上的凸出限位台上。Another preferred solution of the present invention: the support and the support platform are respectively provided with opposite elastic protruding limiters whose outer diameter is smaller than the inner diameter of the compression spring, and the two ends of the compression spring are respectively sleeved on the support and the support platform. protruding limit platform.
本发明的另一优选方案:所述前配重块为环形结构并安装在外筒开口端面上或套在外筒开口端外,所述后配重块为环形或U形。Another preferred solution of the present invention: the front counterweight has a ring structure and is installed on the open end of the outer cylinder or sleeved outside the open end of the outer cylinder, and the rear counterweight is annular or U-shaped.
本发明的另一优选方案:所述后配重块的四周设置有卡在外筒底部四周的限位台,后配重块上设置有两个垂直于地面并分别位于外筒轴线两侧的支撑台,其中U形配重块的支撑台为U形开口的两端头,与支撑台相对的箱体上设置有两个支座,压簧的一端安装在支撑台上,另一端安装在支座上。Another preferred solution of the present invention: the four sides of the rear counterweight are provided with a limit platform stuck around the bottom of the outer cylinder, and the rear counterweight is provided with two supports perpendicular to the ground and located on both sides of the axis of the outer cylinder. The support platform of the U-shaped counterweight is the two ends of the U-shaped opening. Two supports are arranged on the box opposite to the support platform. One end of the compression spring is installed on the support platform, and the other end is installed on the support platform. seat.
本发明的另一优选方案:所述前配重块与外筒开口端接触一面和/或后配重块与外筒底部接触一面分别设有相互配合的卡合结构,所述卡合结构为设置在前配重块和/或后配重块上的凸柱,设置在洗衣机开口端和/或洗衣机底部对应位置上的凹槽。Another preferred solution of the present invention: the side of the front counterweight in contact with the open end of the outer cylinder and/or the side of the rear counterweight in contact with the bottom of the outer cylinder are respectively provided with engaging structures that cooperate with each other, and the engaging structures are The protruding post arranged on the front counterweight and/or the rear counterweight is arranged on the opening end of the washing machine and/or the groove at the corresponding position on the bottom of the washing machine.
本发明的另一优选方案:所述前配重块和后配重块上设置有凸出的固定台,固定台上开有螺纹孔或通孔,金属连杆的两端设置有螺纹,金属连杆通过两端的螺纹或螺帽固定在前配重块和后配重块的固定台上。Another preferred solution of the present invention: the front counterweight and the rear counterweight are provided with protruding fixing platforms, threaded holes or through holes are opened on the fixing platforms, threads are provided at both ends of the metal connecting rod, metal The connecting rod is fixed on the fixed platform of the front counterweight and the rear counterweight by threads or nuts at both ends.
本发明的另一优选方案:外筒的中间径向接合部上设置有供金属连杆穿过的通孔。Another preferred solution of the present invention: a through hole through which the metal connecting rod passes is provided on the middle radial joint portion of the outer cylinder.
本发明的另一优选方案:所述金属连杆中间设置有弯曲部,弯曲部卡在外筒的中间径向接合部上。Another preferred solution of the present invention: a bent portion is provided in the middle of the metal connecting rod, and the bent portion is clamped on the middle radial joint portion of the outer cylinder.
现有技术中滚筒洗衣机在外筒上配置平衡块的目的是,为了平衡外筒前后端的重心以抵消外筒受到的离心力,同时调整阻尼支撑杆与外筒重心的位置关系,达到最佳减震效果。而本方案在外筒上增加前配重块和后配重块的目的之一是,增加外筒自身的重量以提高抵消内筒离心力的上限,二是利用前后配重块之间连接金属连杆来加固外筒的整体结构,提高外筒的使用寿命。本方案在外筒底部轴线两侧安装压簧,用于分担外筒重量及配重块重量,可以减轻阻尼支撑杆和拉簧所受到的重力,降低拉簧和阻尼支撑杆的需求强度,延长阻尼支撑杆和拉簧的使用寿命,同时将整个滚筒洗衣机的震动和噪音控制在一定范围内,达到减少震动和消除噪音的目的。采用压簧后,洗衣机在不使用时外筒的重力大部分由压簧所承受,这样就减少了拉簧的负重,避免了拉簧和阻尼支撑杆一直处于受力状态,减少了拉簧和阻尼支撑杆的疲劳强度。本方案中拉簧不用连接在外筒的中间径向接合处而挂接在金属连杆上,减少了对外筒结构的影响,拉簧与外筒的连接位置靠近外筒的开口端,使外筒的重力集中在外筒的底部而由压簧分担,进一步减轻了拉簧的负担,另外压簧在承担垂直方向上的重力时,也能够抵消一部分离心力,达到进一步降低滚筒洗衣机的震动幅度和噪音的效果。In the prior art, the drum washing machine is equipped with balance weights on the outer cylinder to balance the center of gravity of the front and rear ends of the outer cylinder to offset the centrifugal force on the outer cylinder, and at the same time adjust the positional relationship between the damping support rod and the center of gravity of the outer cylinder to achieve the best shock absorption effect. . One of the purposes of adding the front counterweight and the rear counterweight to the outer cylinder in this program is to increase the weight of the outer cylinder itself to increase the upper limit of offsetting the centrifugal force of the inner cylinder. The second is to use the metal connecting rod between the front and rear counterweights To strengthen the overall structure of the outer cylinder and improve the service life of the outer cylinder. In this scheme, compression springs are installed on both sides of the axis of the bottom of the outer cylinder to share the weight of the outer cylinder and the weight of the counterweight, which can reduce the gravity on the damping support rod and the extension spring, reduce the required strength of the extension spring and the damping support rod, and extend the damping The service life of the support rod and the extension spring is improved, and the vibration and noise of the entire drum washing machine are controlled within a certain range, so as to achieve the purpose of reducing vibration and eliminating noise. After adopting the compression spring, when the washing machine is not in use, most of the gravity of the outer cylinder is borne by the compression spring, which reduces the load of the extension spring, prevents the extension spring and the damping support rod from being under stress all the time, and reduces the tension between the extension spring and the damping support rod. Fatigue strength of damper struts. In this scheme, the tension spring is not connected to the middle radial joint of the outer cylinder but is hung on the metal connecting rod, which reduces the influence on the structure of the outer cylinder. The connection position of the tension spring and the outer cylinder is close to the opening end of the outer cylinder, so that the outer cylinder The gravity is concentrated at the bottom of the outer cylinder and shared by the compression spring, which further reduces the burden on the tension spring. In addition, when the compression spring bears the gravity in the vertical direction, it can also offset part of the centrifugal force, so as to further reduce the vibration amplitude and noise of the front-loading washing machine. Effect.
附图说明Description of drawings
图1本发明的安装结构示意图。Fig. 1 is a schematic diagram of the installation structure of the present invention.
图2本发明安装侧视图。Figure 2 is a side view of the installation of the present invention.
图3前配重块结构示意图。Figure 3 is a schematic diagram of the structure of the front counterweight.
图4后配重块结构示意图。Figure 4 is a schematic diagram of the structure of the rear counterweight.
图5拉簧挂钩结构示意图。Fig. 5 is a schematic diagram of the structure of the extension spring hook.
图6金属连杆结构示意图。Fig. 6 Schematic diagram of metal connecting rod structure.
图7压簧结构示意图。Fig. 7 is a schematic diagram of the structure of the compression spring.
图8支座和支撑座上的凸出限位台结构示意图。Fig. 8 is a schematic diagram of the structure of the support and the protruding limit platform on the support seat.
附图中标号说明:1-外向、2-拉簧、3-阻尼支撑杆、4-前配重块、41-固定台、42-凸柱、5-压簧、6-支座、61-弹性凸出限位台、7-后配重块、71-限位台、72-固定孔、73-支撑台、731-弹性凸出限位台、8-金属连杆、81-螺纹、9-拉簧挂钩、10-中间径向接合部、101-通孔。Explanation of symbols in the accompanying drawings: 1-outward, 2-tension spring, 3-damping support rod, 4-front counterweight, 41-fixed platform, 42-protruding column, 5-pressure spring, 6-support, 61- Elastic protruding limit platform, 7-rear counterweight, 71-limit platform, 72-fixing hole, 73-support platform, 731-elastic protruding limit platform, 8-metal connecting rod, 81-thread, 9 -extension spring hook, 10-middle radial joint, 101-through hole.
具体实施方式detailed description
本发明根据物体自重越大受到同样大小力作用时影响越小的原理,在外筒上增加配重块,增强整个外筒的重量,来减少内筒离心力带来的影响。安装配重块后,作用于外筒上的离心力被自重抵消一部分后,剩下的完全在拉簧和阻尼支撑杆的控制范围内,避免了滚筒洗衣机脱水时震动和噪音过大的问题。具体配重块的大小和多少,需要根据滚筒洗衣机的洗涤量大小确定,由于滚筒洗衣机的外筒不随内桶旋转,因此配重块需要根据外筒的重心变化而设置安装位置,本方案改变现有技术中在外筒的局部配制配重块的安装方式,将配重块设置成一个与外筒形状相配合的整体结构,包括环形和U形,使配重块的整个重量分担在外筒的安装面上,避免外筒局部受压过重易变形的问题,而且安装方便。According to the principle that the larger the weight of the object is, the smaller the effect will be when the force of the same magnitude acts on it. A counterweight is added to the outer cylinder to increase the weight of the entire outer cylinder to reduce the influence of the centrifugal force of the inner cylinder. After the counterweight is installed, the centrifugal force acting on the outer cylinder is partially offset by its own weight, and the rest is completely within the control range of the tension spring and the damping support rod, which avoids the problems of excessive vibration and noise during dehydration of the drum washing machine. The specific size and number of counterweights need to be determined according to the washing volume of the drum washing machine. Since the outer cylinder of the drum washing machine does not rotate with the inner tub, the installation position of the counterweight needs to be set according to the change of the center of gravity of the outer cylinder. This solution changes the existing In the technology, the installation method of counterweights is prepared locally on the outer cylinder, and the counterweights are set into an overall structure that matches the shape of the outer cylinder, including ring and U shapes, so that the entire weight of the counterweights is shared on the installation surface of the outer cylinder In addition, it avoids the problem that the outer cylinder is partially compressed and easily deformed, and it is easy to install.
增加外筒的重量后,本方案采用了在外筒的底部增加新的支撑结构,即利用安装在外筒底部轴线两侧的压簧来承受外筒的主要重量,以减轻拉簧的负担,压簧的性能参数可以根据洗衣机的具体洗涤参数确定。压簧与阻尼支撑杆的设置点错开,一般的阻尼支撑杆是以八字形支撑在外筒底部的两侧,而压簧需要承受外筒的重心,因此需要垂直安装在外筒的底部,这样压簧不但可以起到支撑配重块负担外筒重量,同时可减少阻尼支撑杆的承重,阻尼支撑杆只需要负责减轻或消除洗衣机工作时外筒上的离心力即可,达到减少阻尼支撑杆的磨损度和延长阻尼支撑杆寿命的目的。另外压簧相对阻尼支撑杆结构相对简单,更换也更方便。外筒有了压簧后也可以大幅度减少拉簧所受到的拉力,使滚筒洗衣机在不工作时的重量完全由压簧承担,避免拉簧由于一直受力而产生弹性疲劳,导致使用寿命降低,这样也可以使用一些弹性强度低的拉簧,以降低成本。After increasing the weight of the outer cylinder, this plan adopts a new support structure at the bottom of the outer cylinder, that is, the compression spring installed on both sides of the axis of the bottom of the outer cylinder is used to bear the main weight of the outer cylinder, so as to reduce the burden of the extension spring, and the compression spring The performance parameters can be determined according to the specific washing parameters of the washing machine. The setting points of the compression spring and the damping support rod are staggered. The general damping support rod is supported on both sides of the bottom of the outer cylinder in a figure-eight shape, and the compression spring needs to bear the center of gravity of the outer cylinder, so it needs to be installed vertically on the bottom of the outer cylinder, so that the compression spring It can not only support the counterweight to bear the weight of the outer cylinder, but also reduce the load bearing of the damping support rod. The damping support rod only needs to be responsible for reducing or eliminating the centrifugal force on the outer cylinder when the washing machine is working, so as to reduce the wear of the damping support rod And the purpose of extending the life of the damping support rod. In addition, the structure of the compression spring is relatively simple relative to the damping support rod, and the replacement is also more convenient. The compression spring on the outer cylinder can also greatly reduce the tension on the extension spring, so that the weight of the drum washing machine is completely borne by the compression spring when it is not working, so as to avoid elastic fatigue of the extension spring due to constant force, resulting in a reduction in service life , In this way, some extension springs with low elastic strength can also be used to reduce costs.
另外现有技术中拉簧与外筒之间的连接多是连接在外筒的径向接合处,由于外筒都是采用塑料制成,拉簧在长时间的拉扯后会对外筒的结构造成一定的破坏,而本方案将拉簧与外筒的连接点设置在连接前配重块和后配重块的金属连杆上,在横杆上设置固定环状挂钩,使拉簧与金属连杆的连接点固定,这样拉簧的拉力完全由前配重块和后配重块分担,避免了现有技术中拉簧对外筒所造成的影响。In addition, the connection between the extension spring and the outer cylinder in the prior art is mostly connected to the radial junction of the outer cylinder. Since the outer cylinder is made of plastic, the extension spring will cause certain damage to the structure of the outer cylinder after being pulled for a long time. In this plan, the connection point between the tension spring and the outer cylinder is set on the metal connecting rod connecting the front counterweight and the rear counterweight, and a fixed ring hook is set on the cross bar to make the tension spring and the metal connecting rod The connection point of the extension spring is fixed, so that the pulling force of the extension spring is completely shared by the front counterweight and the rear counterweight, which avoids the impact of the extension spring on the outer cylinder in the prior art.
实施例1:Example 1:
如图1、2、3所示,本方案在外筒1的开口端设置前配重块4,前配重块采用环状一体式结构,其内直径与外筒的开口端内径一致,在前配重块4上设置与外筒开口端接触一面相互插接的卡合结构,以方便前配重块安装对位,还能够防止前配重块固定后再相对外筒形成径向移动,卡合结构包括前配重块上凸出的圆柱42,在外筒安装面上相应的凹槽,安装时,将前配重块上的圆柱插入到外筒开口端面上的凹槽后,再将前配重块采用粘接、螺栓、卡合等方式固定在外筒的开口端上,当然前配重块也可以采用内直径大于外筒开口端外直径而直接套在开口端上,这样即增加了外筒的配重又不增加外筒的长度,减少整个滚筒洗衣机的体积。增加外筒上的配重后,需要增加外筒底部阻尼支撑杆3的强度以负担前配重块的重量,同时增强外筒上端拉簧2的弹性强度。增加外筒的配重后,内筒上传导的离心力首先就需要克服外筒的自重,这样就抵消了一部分离心力,减少了拉簧和阻尼支撑杆需要克服的总离心力大小,最终降低了整个洗衣机所受到的震动和噪音。As shown in Figures 1, 2, and 3, in this plan, a front counterweight 4 is provided at the opening end of the outer cylinder 1. The front counterweight adopts a ring-shaped integrated structure, and its inner diameter is consistent with the inner diameter of the opening end of the outer cylinder. The counterweight 4 is provided with an engaging structure that is in contact with the open end of the outer cylinder to facilitate the installation and alignment of the front counterweight, and can also prevent the front counterweight from moving radially relative to the outer cylinder after the front counterweight is fixed. The combined structure includes a protruding cylinder 42 on the front counterweight, and a corresponding groove on the installation surface of the outer cylinder. When installing, insert the cylinder on the front counterweight into the groove on the open end surface of the outer cylinder, and then insert the front The counterweight is fixed on the open end of the outer cylinder by means of bonding, bolts, snap-fit, etc. Of course, the front counterweight can also be directly sleeved on the open end with an inner diameter larger than the outer diameter of the outer cylinder open end, thus increasing the The counterweight of the outer cylinder does not increase the length of the outer cylinder and reduces the volume of the entire drum washing machine. After increasing the counterweight on the outer cylinder, it is necessary to increase the strength of the damping support rod 3 at the bottom of the outer cylinder to bear the weight of the front counterweight, and at the same time strengthen the elastic strength of the extension spring 2 at the upper end of the outer cylinder. After increasing the counterweight of the outer cylinder, the centrifugal force transmitted on the inner cylinder first needs to overcome the self-weight of the outer cylinder, which offsets a part of the centrifugal force, reduces the total centrifugal force that the tension spring and the damping support rod need to overcome, and finally reduces the overall washing machine. vibration and noise.
实施例2:Example 2:
如图1、3所示,在滚筒洗衣机的外筒底端增加后配重块7,后配重块具体的大小和形状需要考虑滚筒洗衣机的洗涤量、外筒的本身自重及前配重块的重量等因素,后配重块包括环形配重块和U形配重块,本方案采用U形配重块,利用卡合、螺栓、粘接等方式安装在外筒的外底部,在后配重块的边沿设置有卡合或夹持外筒底的固定台71。同样后配重块也可以采用与前配重块同样的卡合结构,即后配重块利用凸凹槽对应的方式与外筒底部插接后再固定。安装后配重块更加有利于离心力的消除,因为大多数的滚筒洗衣机外筒都是采用后部向下倾斜的安装方式,这样在脱水或洗涤时衣物及水就相对集中在外筒的后半部,从而这里采生的离心力也较大,安装后配重块后增加了外筒后部的稳定性,大大减轻了主要的离心力来源,从而为阻尼支撑杆和拉簧降低整个滚筒洗衣机的震动和噪音提供了基础。在增加了后配重块后,还需要调整阻尼支撑杆和拉簧的适应强度。As shown in Figures 1 and 3, a rear counterweight 7 is added to the bottom of the outer cylinder of the drum washing machine. The specific size and shape of the rear counterweight need to consider the washing volume of the drum washing machine, the self-weight of the outer cylinder and the front counterweight. weight and other factors, the rear counterweight includes ring-shaped counterweight and U-shaped counterweight. The edge of the weight is provided with a fixed platform 71 for engaging or clamping the bottom of the outer cylinder. Similarly, the rear counterweight can also adopt the same engaging structure as the front counterweight, that is, the rear counterweight is fixed after being inserted into the bottom of the outer cylinder in a manner corresponding to the convex groove. After installation, the counterweight is more conducive to the elimination of centrifugal force, because most of the outer drums of drum washing machines are installed with the rear part inclined downward, so that the clothes and water are relatively concentrated in the second half of the outer drum during dehydration or washing. , so that the centrifugal force of the raw material here is also relatively large. After installing the counterweight, the stability of the rear of the outer cylinder is increased, and the main source of centrifugal force is greatly reduced, thereby reducing the vibration and vibration of the entire drum washing machine for the damping support rod and tension spring. Noise provides the basis. After adding the rear counterweight, it is also necessary to adjust the adaptive strength of the damping support rod and the extension spring.
实施例3:Example 3:
如图1、2所示,在前述实施例的基础上,同时在滚筒洗衣机的外筒前、后端分别安装前配重块4和后配重块7,这样的安装方式能够调整外筒的重心分布,利于各阻尼支撑杆3和拉簧2的减震发挥,避免某端或某处的阻尼支撑杆和拉簧长时间受到较大的离心力,从而过早损坏。如图6所示,将前配重块4和后配重块7利用金属连杆8固定在一起,如图3、4所示,在前配重块4和后配重块7上设置凸出外筒直径的固定台41、限位台71,固定台上开有内螺纹孔或通孔的固定孔72,金属连杆8的两端插入前配重块和后配重块上的固定孔内,将前配重块和后配重块连接并固定在外筒上。这样的安装方式能将前配重块和后配重块形成一个整体,并对外筒起到保护和强化的效果,也避免了配重块直接安装在外筒上可能造成外筒局部负担过大而变形的问题。金属连杆的两端设置有螺纹81,将金属连杆穿过前配重块和后配重块上的固定孔后,再利用螺帽将金属连杆的两端固定在前配重块和后配重块上,也可以直接将金属连杆拧入固定孔内利用螺纹直接固定。金属连杆还可以采用一端大于固定孔的直径,另一端采用螺纹方式,将金属连杆依次穿过前配重块和后配重块的固定孔后,再用螺帽将金属连杆穿过端固定住。As shown in Figures 1 and 2, on the basis of the foregoing embodiments, a front counterweight 4 and a rear counterweight 7 are respectively installed at the front and rear ends of the outer cylinder of the drum washing machine at the same time, and such an installation method can adjust the outer cylinder. The distribution of the center of gravity is beneficial to the damping performance of the damping support rods 3 and the extension springs 2, and prevents the damping support rods and extension springs at one end or somewhere from being subject to a large centrifugal force for a long time, thereby causing premature damage. As shown in Figure 6, the front counterweight 4 and the rear counterweight 7 are fixed together by a metal connecting rod 8, and as shown in Figures 3 and 4, a protrusion is set on the front counterweight 4 and the rear counterweight 7. The fixed table 41 and the limit table 71 of the diameter of the outer cylinder have an internal thread hole or a fixed hole 72 through the fixed table, and the two ends of the metal connecting rod 8 are inserted into the fixed holes on the front counterweight and the rear counterweight. Inside, the front counterweight and the rear counterweight are connected and fixed on the outer cylinder. This installation method can form the front counterweight and the rear counterweight as a whole, and protect and strengthen the outer cylinder, and also avoid the possibility of excessive local load on the outer cylinder caused by the direct installation of the counterweight on the outer cylinder. Deformation problem. The two ends of the metal connecting rod are provided with threads 81, and after the metal connecting rod passes through the fixing holes on the front counterweight and the rear counterweight, the two ends of the metal connecting rod are fixed on the front counterweight and the rear counterweight by nuts. On the rear counterweight, it is also possible to directly screw the metal connecting rod into the fixing hole and directly fix it with threads. The metal connecting rod can also use one end larger than the diameter of the fixing hole, and the other end adopts a threaded method. After the metal connecting rod passes through the fixing holes of the front counterweight and the rear counterweight in turn, the metal connecting rod is passed through with a nut. end fixed.
实施例4:Example 4:
如图1、2、5所示,在实施例3的基础上,本方案改变拉簧与外筒的连接方式,利用环形的拉簧挂钩9将拉簧2与金属连杆8连接在一起,拉簧挂钩固定在金属连杆8上,拉簧的一端直接挂在拉簧挂钩上,另一端挂在箱体上,拉簧挂钩利用螺钉固定在金属连杆上,本方案可以根据外筒的重心随时调整拉簧的挂接位置,避免了拉簧直接挂接在外筒上时对外筒造成的破坏。As shown in Figures 1, 2, and 5, on the basis of Embodiment 3, this solution changes the connection mode between the extension spring and the outer cylinder, and uses the ring-shaped extension spring hook 9 to connect the extension spring 2 and the metal connecting rod 8 together. The extension spring hook is fixed on the metal connecting rod 8, one end of the extension spring is directly hung on the extension spring hook, and the other end is hung on the box body, and the extension spring hook is fixed on the metal connecting rod by screws. The center of gravity adjusts the hooking position of the extension spring at any time, avoiding damage to the outer barrel when the extension spring is directly attached to the outer barrel.
实施例5:Example 5:
如图1、2所示,在前述实施例的基础上,本方案为减轻阻尼支撑杆3和拉簧2所受到的重力,如图7所示,在外筒底部设置压簧5,压簧的安装目的是承担整个外筒的重量,包括内筒及衣物、洗涤水的重量,因此尽量安装在外筒的重心处,也可以采用八字形的安装方式,即承担重量也缓解震动。为避免外筒直接受力而变形,本方案将压簧的支撑点设置在后配重块7上,当采用在环形配重块的结构时,以对称的方式向左右延伸两个支撑台73,支撑台分别位于轴线两侧并与地面垂直,在采用U形配重块时,将U形配重块开口的两端朝下并均分在内筒轴线的两侧,将U形配重块的两个端头作为固定压簧的支撑台73,在箱体与支撑台对应的位置上设置两个支座6,如图8所示,支座和支撑台的相对面上设置外径小于压簧5内径的凸出限位台61、731,压簧将两端分别套在两个凸出限位台上而支撑在支座和支撑台之间,安装后的两个压簧垂直支撑在外筒下方,另外由于压簧需要直接承担外筒的重量,因此压簧需要采用强度较大的拉簧,由于压簧在滚筒洗衣机工作时不但受到垂直的作用下,还受到左右偏移的离心力,为增加压簧的适应能力并提高减震效果,将凸出限位台采用弹性材料制作,这样能够缓和压簧所受到的各种作用下,避免刚性连接所带来的磨损。As shown in Figures 1 and 2, on the basis of the foregoing embodiments, this solution is to reduce the gravity on the damping support rod 3 and the extension spring 2. As shown in Figure 7, a compression spring 5 is arranged at the bottom of the outer cylinder, and the The purpose of installation is to bear the weight of the entire outer cylinder, including the weight of the inner cylinder, clothes, and washing water. Therefore, it should be installed at the center of gravity of the outer cylinder as much as possible, or a figure-eight installation method can be used to bear the weight and reduce vibration. In order to avoid deformation of the outer cylinder due to direct force, this solution sets the support point of the pressure spring on the rear counterweight 7. When the structure of the annular counterweight is adopted, two support platforms 73 are extended to the left and right in a symmetrical manner. , the supporting platforms are respectively located on both sides of the axis and perpendicular to the ground. The two ends of the block are used as the support platform 73 of the fixed stage clip, and two supports 6 are set on the position corresponding to the box body and the support platform, as shown in Figure 8, the outer diameter is set on the opposite surface of the support and the support platform. The protruding limiters 61, 731 which are smaller than the inner diameter of the stage clip 5, the two ends of the stage clip are respectively placed on the two protruding limiters and supported between the support and the support platform, and the two stage clips after installation are vertical It is supported under the outer cylinder. In addition, because the compression spring needs to directly bear the weight of the outer cylinder, the compression spring needs to use a stronger tension spring. Because the compression spring is not only subjected to vertical action when the drum washing machine is working, but also to the left and right. Centrifugal force, in order to increase the adaptability of the compression spring and improve the shock absorption effect, the protruding limiter is made of elastic material, which can ease the various effects of the compression spring and avoid the wear caused by the rigid connection.
在洗涤量不大的滚筒洗衣机上可以将压簧直接设置在外筒的重心线上,压簧的安装方式可以直接分布在重心线来分担外筒的重量,利用八字形分布的阻尼支撑杆来减震。还可以根据外筒的倾斜角度,在外筒前端的重心线上安装一个压簧,在外筒底部以左右对称的方式安装两个压簧。还可以在前后端分别以对称的方式安装四个。压簧的强度和安装方式需要根据外筒的倾斜角度、安装的总配重块的重量、洗涤量等因素进行统一考虑,但根本一点是以承担总重量为主,同时减轻阻尼支撑杆和拉簧的负担,实现更好的减震和降噪的效果。On the drum washing machine with a small washing volume, the compression spring can be directly set on the center of gravity line of the outer cylinder. The installation method of the compression spring can be directly distributed on the center of gravity line to share the weight of the outer cylinder. shock. Also according to the inclination angle of the urceolus, a stage clip is installed on the center of gravity line of the front end of the urceolus, and two stage clips are installed in a left-right symmetrical manner at the bottom of the urceolus. It is also possible to install four in a symmetrical manner at the front and rear ends respectively. The strength and installation method of the compression spring need to be considered uniformly according to the inclination angle of the outer cylinder, the weight of the total counterweight installed, the washing volume and other factors, but the fundamental point is to bear the total weight while reducing the damping support rod and pull The burden of the spring can achieve better shock absorption and noise reduction effects.
在外筒的底部安装了压簧后,在外筒的上部安装两个拉簧并靠近外筒开口端,由于外筒的重心主要集中在外筒的底部,因此靠近外筒开口端的拉簧可减少外筒开口端的晃动幅度,在降低洗衣机噪声的同时减少了拉簧的弹性强度和数量。After installing the compression spring at the bottom of the outer cylinder, install two tension springs on the upper part of the outer cylinder and close to the open end of the outer cylinder. Since the center of gravity of the outer cylinder is mainly concentrated on the bottom of the outer cylinder, the tension springs near the open end of the outer cylinder can reduce the tension of the outer cylinder. The shaking range of the opening end reduces the elastic strength and quantity of the extension spring while reducing the noise of the washing machine.
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| CN104278473B (en) * | 2013-07-09 | 2018-10-12 | 青岛海尔滚筒洗衣机有限公司 | A kind of Double-rotary drum washing machine |
| CN107604588B (en) * | 2016-07-11 | 2021-05-11 | 青岛海尔洗涤电器有限公司 | A drum washing machine |
| CN106436169A (en) * | 2016-08-30 | 2017-02-22 | 无锡小天鹅股份有限公司 | Roller washing machine |
| CN106436200A (en) * | 2016-10-08 | 2017-02-22 | 珠海格力电器股份有限公司 | Washing machine |
| CN109267287B (en) * | 2017-07-18 | 2024-05-31 | 佛山市顺德海尔电器有限公司 | Clothes processing equipment |
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| CN116657380A (en) * | 2023-05-16 | 2023-08-29 | 青岛子业精密机械有限公司 | A fixed frame structure for the inner and outer tubs of a drum washing machine |
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|---|---|
| CN102212952A (en) | 2011-10-12 |
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Effective date of registration: 20160705 Address after: 266101 Haier Industrial Park, No. 1, Haier Road, hi tech park, Laoshan District, Shandong, China Applicant after: Qingdao Haier Drum Washing Machine Co., Ltd. Address before: 266101 Haier Industrial Park, No. 1, Haier Road, hi tech park, Laoshan District, Shandong, China Applicant before: haier group corporation Applicant before: Qingdao Haier Drum Washing Machine Co., Ltd. |
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