CN111197188B - Fine cotton opener with dust collector - Google Patents
Fine cotton opener with dust collector Download PDFInfo
- Publication number
- CN111197188B CN111197188B CN202010160801.XA CN202010160801A CN111197188B CN 111197188 B CN111197188 B CN 111197188B CN 202010160801 A CN202010160801 A CN 202010160801A CN 111197188 B CN111197188 B CN 111197188B
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- sound
- dust
- fixedly connected
- fine cotton
- dust removal
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/14—Details of machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Multimedia (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to the technical field of fine cotton openers and discloses a fine cotton opener with a dust removal device. The dust removal component can quickly collect dust and fly ash discharged by the exhaust hood, prevent the dust and fly ash from falling on a working area to cause inconvenience in cleaning, environmental pollution and the like, and greatly improve the environment of the working area.
Description
Technical Field
The invention relates to the technical field of fine cotton openers, in particular to a fine cotton opener with a dust removal device.
Background
The viscose staple fibers are cut after reaction in a spinning machine, and are subjected to wool paving in a fiber feeding groove, water washing, desulfurization, bleaching, acid washing in a scouring machine, opening in a wet cotton opener, drying in a dryer, and fine opening and opening, wherein fiber clusters can be broken up by steam in the fiber feeding groove, fibers can be primarily opened by an opening roller of the wet cotton opener, and the fibers are finely opened by the fine cotton opener. The existing fine cotton opener is used, a lot of dust and a small part of fibers are discharged from the exhaust hood along with air, the surrounding environment is influenced, meanwhile, equipment in the fine cotton opener can generate a large amount of noise in the working process, noise pollution is easily caused, and the normal work of workers is influenced. Accordingly, those skilled in the art have provided a fine cotton opener with a dust removing device to solve the problems suggested in the background art as described above.
Disclosure of Invention
The invention aims to provide a fine cotton opener with a dust removal device, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an accurate opener with dust collector, includes that accurate opener main part, rigid coupling are at the exhaust hood of accurate opener main part upper surface center department and the strengthening rib of rigid coupling on the exhaust hood front surface, the upper surface edge rigid coupling of accurate opener main part has control switch, and the rear surface rigid coupling of accurate opener main part has the battery, the subassembly of making an uproar falls in the equal embedding of both sides of accurate opener main part, the top end opening part sealing connection of exhaust hood has impurity to collect the cover, the rigid coupling has the body on the front surface of cover is collected to impurity, the bottom of body is connected with the dust removal subassembly.
As a still further scheme of the invention: the subassembly of making an uproar falls includes the metal body, inhales the sound ball, collects a sound section of thick bamboo, inhales the sound cotton and collects the sound cover, collection sound section of thick bamboo rigid coupling is in the both sides of fine opener main part, and the quantity of a collection sound section of thick bamboo is eighteen, the one end of a collection sound section of thick bamboo runs through the lateral wall and the rigid coupling of fine opener main part has a collection sound cover, the inside of collection sound cover evenly fills there is the sound cotton of inhaling, and the rigid coupling has the metal body between two adjacent collection sound sections of thick bamboo, the inside of metal body is prolonged and is filled in its self length direction and is inhaled the sound ball.
As a still further scheme of the invention: the opening part of the sound collecting cover is expanded along the inner direction of the main body of the fine cotton opener, the sound collecting cover is in a round table shape, the sound collecting cover is communicated with the sound collecting barrel, and the number of the sound collecting cover and the number of the sound collecting barrel are the same.
As a still further scheme of the invention: inhale the sound ball with inhale the cotton component that is the glass cotton material of sound, singly the internally mounted of metal pipe body has two to inhale the sound ball, inhale the sound cotton and be the round platform form.
As a still further scheme of the invention: the inside of sound collection section of thick bamboo still crisscross rigid coupling has the soundboard of hindering, hinder the soundboard and be the component of high density board material, and hinder the quantity of soundboard and be six, communicate with each other between sound collection section of thick bamboo and the metal pipe body.
As a still further scheme of the invention: the dust removal component comprises an air induction port, a first conveying pipe, a second conveying pipe, a servo motor, a rotating shaft, a convex block, an impeller, a blocking plate, a motor, an air outlet, a discharge port, a dust collection barrel body and a dust removal box body, wherein the air induction port is fixedly connected to the center of the upper surface of the dust removal box body, the air outlet is fixedly connected to the center of the lower surface of the dust removal box body, the discharge port is fixedly connected to the two sides of the dust removal box body, the servo motor is fixedly connected to the outer side of the dust removal box body, the driving end of the servo motor penetrates through the inside of the dust removal box body and is connected with the rotating shaft, the one end of the rotating shaft moves through a bearing with the dust removal box body, the dust collection barrel body is fixedly sleeved on the outer portion of the rotating shaft, the convex block is fixedly connected to the center of the inner portion of the dust collection barrel body, the first conveying pipe is further arranged above the dust collection barrel body, and is fixedly connected to the inside of the dust removal box body and communicated with the air induction port, and the both sides of first conveyer pipe all the rigid coupling have the second conveyer pipe, the below of dust collecting barrel still is provided with the motor of rigid coupling in the dust removal box, be connected with the impeller on the drive end of motor, and the both sides of motor still are provided with the barrier plate of rigid coupling in the dust removal box, induced air mouth and body rigid coupling communicate with each other.
As a still further scheme of the invention: the stop plate is symmetrically arranged by taking the central point of the motor as a reference, the top of the stop plate inclines towards the inner side direction of the stop plate, and the stop plate is a component made of stainless steel.
As a still further scheme of the invention: the top of dust collecting barrel is the opening form, and dust collecting barrel is the cuboid structure, dust collecting barrel is the component of plastics material, and through the screw fixation between dust collecting barrel and the protruding piece, the top of protruding piece is circular-arcly.
As a still further scheme of the invention: the bottom of second conveyer pipe is circular-arc, and the contained angle between second conveyer pipe and the first conveyer pipe is the degree, second conveyer pipe and first conveyer pipe are alloy steel's component.
Compared with the prior art, the invention has the beneficial effects that:
1. the noise reduction component can reduce the noise generated in the operation of the internal equipment of the main body of the fine cotton opener, and the noise reduction component weakens the noise by adopting a multi-stage noise reduction mode, thereby greatly reducing the pollution to the surrounding environment and facilitating the actual use of a user;
2. can collect exhaust hood exhaust dust and fly the hair fast through the dust removal subassembly, prevent that dust and fly the hair from wafting and falling and leading to clean inconvenient and polluted environment scheduling problem in work area, improved work area's environment greatly, this design cost is lower, and the practicality is stronger, has wide market promotion prospect and using value, can use widely by a large scale.
Drawings
FIG. 1 is a schematic structural diagram of a fine cotton opener with a dust removing device;
FIG. 2 is a schematic structural diagram of a noise reduction assembly in a fine cotton opener with a dust removing device;
FIG. 3 is a schematic view of the installation structure of a sound-blocking plate in a fine cotton opener with a dust-removing device;
fig. 4 is a schematic diagram of the internal structure of a dust removing assembly in the fine cotton opener with a dust removing device.
In the figure: 1. an exhaust hood; 2. an impurity collection cover; 3. a control switch; 4. a pipe body; 5. a dust removal assembly; 6. a fine cotton opener main body; 7. a noise reduction assembly; 8. reinforcing ribs; 9. a metal pipe body; 10. a sound absorbing ball; 11. a sound collection tube; 12. sound-absorbing cotton; 13. a sound collection cover; 14. a sound blocking plate; 15. an air inducing port; 16. a first delivery pipe; 17. a second delivery pipe; 18. a servo motor; 19. a rotating shaft; 20. a raised block; 21. An impeller; 22. a blocking plate; 23. an electric motor; 24. an air outlet; 25. a discharge port; 26. a dust collecting cylinder; 27. a dust removal box body.
Detailed Description
Referring to fig. 1 to 4, in the embodiment of the present invention, a fine cotton opener with a dust removing device includes a fine cotton opener main body 6, an exhaust hood 1 fixedly connected to a center of an upper surface of the fine cotton opener main body 6, and a reinforcing rib 8 fixedly connected to a front surface of the exhaust hood 1, a control switch 3 is fixedly connected to a corner of the upper surface of the fine cotton opener main body 6, a storage battery is fixedly connected to a rear surface of the fine cotton opener main body 6, a DKC-Y110 controller is installed inside the control switch 3, noise reduction assemblies 7 are embedded into both sides of the fine cotton opener main body 6, each noise reduction assembly 7 includes a metal pipe body 9, a sound absorbing ball 10, a sound collecting cylinder 11, sound absorbing cotton 12 and a sound collecting hood 13, the sound collecting cylinders 11 are fixedly connected to both sides of the fine cotton opener main body 6, the number of the sound collecting cylinders 11 is eighteen, one end of the sound collecting cylinder 11 penetrates through a side wall of the fine cotton opener main body 6 and is fixedly connected to the sound collecting hood 13, the sound collecting cover 13 is uniformly filled with sound absorbing cotton 12, a metal pipe body 9 is fixedly connected between two adjacent sound collecting cylinders 11, the sound absorbing balls 10 are filled in the metal pipe body 9 along the length direction of the metal pipe body, the opening of the sound collecting cover 13 is expanded along the inner direction of the fine cotton opener main body 6, the sound collecting cover 13 is in a circular truncated cone shape, the sound collecting cover 13 is communicated with the sound collecting cylinders 11, the number of the sound collecting cover 13 and the number of the sound collecting cylinders 11 are the same, the sound absorbing balls 10 and the sound absorbing cotton 12 are both members made of glass wool, two sound absorbing balls 10 are mounted in a single metal pipe body 9, the sound absorbing cotton 12 is in a circular truncated cone shape, sound blocking plates 14 are fixedly connected in the sound collecting cylinders 11 in a staggered mode, the sound blocking plates 14 are members made of high-density plates, the number of the sound blocking plates 14 is six, the sound collecting cylinders 11 are communicated with the metal pipe body 9, and noise generated in the operation of internal equipment of the fine cotton opener main body 6 can be reduced through the noise reducing assembly 7, and this subassembly 7 of making an uproar falls adopts the mode of making an uproar to fall of multistage formula to weaken the noise, greatly reduced the pollution that causes the surrounding environment, convenience of customers in-service use.
In fig. 1 and 4: an opening at the top end of the exhaust hood 1 is hermetically connected with an impurity collecting hood 2, a pipe body 4 is fixedly connected on the front surface of the impurity collecting hood 2, the bottom end of the pipe body 4 is connected with a dust removing component 5, the dust removing component 5 comprises an air induction opening 15, a first conveying pipe 16, a second conveying pipe 17, a servo motor 18, a rotating shaft 19, a convex block 20, an impeller 21, a baffle plate 22, a motor 23, an air outlet 24, a discharge opening 25, a dust collecting cylinder 26 and a dust removing box body 27, the air induction opening 15 is fixedly connected at the center of the upper surface of the dust removing box body 27, the air outlet 24 is fixedly connected at the center of the lower surface of the dust removing box body 27, the discharge openings 25 are fixedly connected at two sides of the dust removing box body 27, the servo motor 18 is further fixedly connected at the outer side of the dust removing box body 27, the model of the servo motor 18 is ACSM110-G04030LZ, the driving end of the servo motor 18 penetrates through the inside of the dust removing box body 27 and is connected with the rotating shaft 19, one end of the rotating shaft 19 moves with the dust removing box body 27 through a bearing, a dust collecting cylinder 26 is fixedly sleeved outside the rotating shaft 19, a convex block 20 is fixedly connected at the inner center of the dust collecting cylinder 26, a first conveying pipe 16 is further arranged above the dust collecting cylinder 26, the first conveying pipe 16 is fixedly connected inside the dust removing box body 27 and communicated with the air induction port 15, two sides of the first conveying pipe 16 are fixedly connected with second conveying pipes 17, a motor 23 fixedly connected inside the dust removing box body 27 is further arranged below the dust collecting cylinder 26, the model of the motor 23 is YE2, an impeller 21 is connected on the driving end of the motor 23, two sides of the motor 23 are further provided with blocking plates 22 fixedly connected inside the dust removing box body 27, the air induction port 15 is fixedly connected and communicated with the pipe body 4, the blocking plates 22 are symmetrically arranged by taking the center point of the motor 23 as a reference, the top of the blocking plates 22 inclines towards the inner side direction of the blocking plates, and the blocking plates 22 are stainless steel members, the top of collection dirt barrel 26 is the opening form, and collection dirt barrel 26 is the cuboid structure, collection dirt barrel 26 is the component of plastics material, and through the screw fixation between collection dirt barrel 26 and the protruding piece 20, the top of protruding piece 20 is circular-arcly, second conveyer pipe 17's bottom is circular-arcly, and the contained angle between second conveyer pipe 17 and the first conveyer pipe 16 is 45 degrees, second conveyer pipe 17 and first conveyer pipe 16 are the component of alloy steel material, can be to exhaust hood 1 exhaust dust and fly the hair and collect fast through dust removal component 5, prevent that the dust from with fly the hair and fall and lead to clean inconvenient and polluted environment scheduling problem in work area, work area's environment has been improved greatly.
The working principle of the invention is as follows: the user firstly controls the motor 23 to start working through the DKC-Y110 controller in the control switch 3, the motor 23 drives the impeller 21 to rotate after being electrified, thereby generating wind power, so that dust and fly hair at the port of the exhaust hood 1 are sucked into the dust removing box body 27 through the impurity collecting hood 2 and the pipe body 4, at the moment, part of the dust and fly hair can be conveyed downwards through the first conveying pipe 16, the other part of the dust and fly hair can be conveyed downwards through the second conveying pipe 17, the blocking phenomenon is prevented, then the dust and fly hair can fall into the dust collecting barrel body 26 below, at the moment, the dust and fly hair can be accumulated towards two sides through the bulge blocks 20, then the servo motor 18 is controlled to start working through the DKC-Y110 controller in the control switch 3, the servo motor 18 drives the rotating shaft 19 to rotate after being electrified, and further drives the dust collecting barrel body 26 to rotate, then the dust and the fly hair fall into the outer side of the lower baffle plate 22, finally the dust and the fly hair are taken out through the discharge hole 25, then the user controls the servo motor 18 to rotate in the opposite direction through the DKC-Y110 controller in the control switch 3, at the moment, the dust collecting cylinder 26 is restored to the original state, the dust and the fly hair discharged from the exhaust hood 1 can be quickly collected through the dust removing component 5, the problems of inconvenient cleaning, environmental pollution and the like caused by the dust and the fly hair falling in a working area are prevented, the environment of the working area is greatly improved, the equipment in the main body 6 of the fine opener generates noise in the working process, at the moment, the noise is collected through the sound collecting hood 13, the noise is partially blocked when passing through the sound absorbing cotton 12, then the noise is secondarily weakened when passing through the sound blocking plates 14 which are arranged in a staggered mode, and the final noise is weakened again when passing through the sound absorbing ball 10, thereby greatly reduced the noise pollution that produces in the equipment course of working, so can reduce the noise that produces in the work of the 6 internal plant of fine opener main part through falling the subassembly 7 of making an uproar, should fall the subassembly 7 of making an uproar and adopt the mode of making an uproar of falling of multiple-step type to weaken the noise moreover, greatly reduced the pollution that causes the surrounding environment, the person of facilitating the use in-service use.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention are equivalent to or changed within the technical scope of the present invention.
Claims (7)
1. The fine cotton slitter with the dust removing device comprises a fine cotton slitter main body (6), an exhaust hood (1) fixedly connected to the center of the upper surface of the fine cotton slitter main body (6) and reinforcing ribs (8) fixedly connected to the front surface of the exhaust hood (1), and is characterized in that a control switch (3) is fixedly connected to the corners of the upper surface of the fine cotton slitter main body (6), a storage battery is fixedly connected to the rear surface of the fine cotton slitter main body (6), noise reduction assemblies (7) are embedded into the two sides of the fine cotton slitter main body (6), an impurity collecting hood (2) is hermetically connected to an opening at the top end of the exhaust hood (1), a pipe body (4) is fixedly connected to the front surface of the impurity collecting hood (2), and a dust removing assembly (5) is connected to the bottom end of the pipe body (4);
the noise reduction assembly (7) comprises a metal pipe body (9), sound absorption balls (10), sound collection cylinders (11), sound absorption cotton (12) and sound collection covers (13), wherein the sound collection cylinders (11) are fixedly connected to two sides of the main body (6) of the fine cotton opener, the number of the sound collection cylinders (11) is eighteen, one end of each sound collection cylinder (11) penetrates through the side wall of the main body (6) of the fine cotton opener and is fixedly connected with the sound collection cover (13), the sound absorption cotton (12) is uniformly filled in each sound collection cover (13), the metal pipe body (9) is fixedly connected between every two adjacent sound collection cylinders (11), and the sound absorption balls (10) are filled in the metal pipe body (9) along the length direction of the metal pipe body;
the dust removal component (5) comprises an air induction port (15), a first conveying pipe (16), a second conveying pipe (17), a servo motor (18), a rotating shaft (19), a protruding block (20), an impeller (21), a blocking plate (22), a motor (23), an air outlet (24), a discharge port (25), a dust collection cylinder body (26) and a dust removal box body (27), wherein the air induction port (15) is fixedly connected to the center of the upper surface of the dust removal box body (27), the air outlet (24) is fixedly connected to the center of the lower surface of the dust removal box body (27), the discharge port (25) is fixedly connected to each of two sides of the dust removal box body (27), the servo motor (18) is fixedly connected to the outer side of the dust removal box body (27), the driving end of the servo motor (18) penetrates through the inside of the dust removal box body (27) and is connected with the rotating shaft (19), and one end of the rotating shaft (19) and the dust removal box body (27) move through a bearing, and the external fixation of rotation axis (19) has cup jointed dust collecting barrel (26), the inside center department rigid coupling of dust collecting barrel (26) has protruding piece (20), and the top of dust collecting barrel (26) still is provided with first conveyer pipe (16), first conveyer pipe (16) rigid coupling communicates with each other in the inside of dust removal box (27) and with induced air mouth (15), and the equal rigid coupling in both sides of first conveyer pipe (16) has second conveyer pipe (17), the below of dust collecting barrel (26) still is provided with motor (23) of rigid coupling in dust removal box (27), be connected with impeller (21) on the drive end of motor (23), and the both sides of motor (23) still are provided with barrier plate (22) of rigid coupling in dust removal box (27), induced air mouth (15) and body (4) rigid coupling and communicate with each other.
2. The fine cotton opener with the dust collector is characterized in that the opening of the sound collecting cover (13) is expanded along the inner direction of the fine cotton opener main body (6), the sound collecting cover (13) is in a circular truncated cone shape, the sound collecting cover (13) is communicated with the sound collecting barrels (11), and the number of the sound collecting covers (13) is the same as that of the sound collecting barrels (11).
3. The fine cotton opener with the dust collector is characterized in that the sound absorption balls (10) and the sound absorption cotton (12) are both members made of glass wool, the metal pipe body (9) is provided with the two sound absorption balls (10) inside, and the sound absorption cotton (12) is in a circular truncated cone shape.
4. The fine cotton opener with the dust removing device is characterized in that sound blocking plates (14) are fixedly connected to the interior of the sound collecting cylinder (11) in a staggered mode, the sound blocking plates (14) are members made of high-density plates, the number of the sound blocking plates (14) is six, and the sound collecting cylinder (11) is communicated with the metal pipe body (9).
5. The fine opener with dust collector of claim 1, characterized in that the blocking plate (22) is symmetrically arranged with respect to the center point of the motor (23), and the top of the blocking plate (22) is inclined toward the inner side of the blocking plate, and the blocking plate (22) is made of stainless steel.
6. The fine cotton opener with the dust removing device is characterized in that the top of the dust collecting cylinder body (26) is open, the dust collecting cylinder body (26) is of a cuboid structure, the dust collecting cylinder body (26) is a component made of plastic, the dust collecting cylinder body (26) and the protruding block (20) are fixed through screws, and the top of the protruding block (20) is arc-shaped.
7. The fine cotton opener with the dust collector is characterized in that the bottom of the second conveying pipe (17) is arc-shaped, an included angle between the second conveying pipe (17) and the first conveying pipe (16) is 45 degrees, and the second conveying pipe (17) and the first conveying pipe (16) are both made of alloy steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010160801.XA CN111197188B (en) | 2020-03-10 | 2020-03-10 | Fine cotton opener with dust collector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010160801.XA CN111197188B (en) | 2020-03-10 | 2020-03-10 | Fine cotton opener with dust collector |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111197188A CN111197188A (en) | 2020-05-26 |
| CN111197188B true CN111197188B (en) | 2022-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010160801.XA Active CN111197188B (en) | 2020-03-10 | 2020-03-10 | Fine cotton opener with dust collector |
Country Status (1)
| Country | Link |
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| CN (1) | CN111197188B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111816429B (en) * | 2020-06-06 | 2022-10-04 | 杭州智频科技有限公司 | Low-noise series reactor |
| CN113969444A (en) * | 2021-10-29 | 2022-01-25 | 盐城工学院 | Weaving is collected and cleaning device with weaving quick-witted weaving dirt of weaving |
| CN114495879A (en) * | 2022-01-25 | 2022-05-13 | 江苏宝联气体有限公司 | Noise reduction device for oxygen generation equipment |
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| JP2001117567A (en) * | 1999-10-22 | 2001-04-27 | Hitachi Plant Eng & Constr Co Ltd | Multi-duct electronic muffling system |
| JP2001236075A (en) * | 2000-02-23 | 2001-08-31 | Ando Corp | Soundproof structure |
| JP3579695B2 (en) * | 2001-04-06 | 2004-10-20 | 株式会社デック | Road noise barrier |
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- 2020-03-10 CN CN202010160801.XA patent/CN111197188B/en active Active
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|---|---|
| CN111197188A (en) | 2020-05-26 |
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