CN111193371B - Full-automatic rotor magnetic shoe equipment - Google Patents
Full-automatic rotor magnetic shoe equipment Download PDFInfo
- Publication number
- CN111193371B CN111193371B CN202010142658.1A CN202010142658A CN111193371B CN 111193371 B CN111193371 B CN 111193371B CN 202010142658 A CN202010142658 A CN 202010142658A CN 111193371 B CN111193371 B CN 111193371B
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- rotor
- servo motor
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- 230000005291 magnetic effect Effects 0.000 title claims abstract description 131
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims description 22
- 239000003292 glue Substances 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000000605 extraction Methods 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 description 11
- 238000009434 installation Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000010073 coating (rubber) Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 238000001962 electrophoresis Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000002902 ferrimagnetic material Substances 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 239000003302 ferromagnetic material Substances 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses full-automatic rotor magnetic shoe assembling equipment which comprises an upper frame module, a lower frame module, a rotor, a turntable module, a rotor gluing module, an S-pole magnetic shoe feeding module, an N-pole magnetic shoe feeding module and an N-pole magnetic shoe feeding module, wherein a table plate is arranged between the upper frame module and the lower frame module, the turntable module, the rotor gluing module, the S-pole magnetic shoe feeding module, the N-pole magnetic shoe feeding module and the N-pole magnetic shoe feeding module are all arranged on the table plate, the S-pole magnetic shoe feeding module and the N-pole magnetic shoe feeding module have the same structure, and the S-pole magnetic shoe feeding module, the N-pole magnetic shoe feeding module and the N-pole magnetic shoe feeding module are symmetrically distributed on the table plate.
Description
Technical Field
The invention relates to full-automatic rotor magnetic shoe assembling equipment.
Background
The magnetic shoe is a tile-shaped magnet which is mainly used on a permanent magnet motor in the permanent magnet. Below the curie temperature, there are many small regions inside the ferromagnetic or ferrimagnetic material that each have a spontaneous magnetic moment and the magnetic moments are paired. The alignment direction of the magnetic field is disordered, such as magnetization without a magnetic field, and the magnetic moment is zero as a whole, and the small areas are called as magnetic tiles.
The installation of the magnetic shoe is generally carried out in two ways, one is low-rotation-speed and is bonded by AB glue; one is that the high rotation speed is fixed by a stainless steel sleeve after being bonded by AB glue; the AB adhesive is used for bonding, and a layer of plastic adhesive is added outside, so that the steel can be fixed, and the iron can be prevented from being adsorbed on the surface of the magnetic steel and being removed or the electrophoresis layer on the surface of the magnetic steel can be prevented from being damaged when the iron is removed; typically below 3000RPM, the AB glue adhesion with diameters within 55 a is not a major problem.
The existing rotor is installed in a manual mode and a tooling mode when the magnetic shoe is installed, a small number of the existing rotor is installed through equipment, but the automation degree of the modes is low, so that production efficiency is low, meanwhile, when the magnetic shoe is installed, the N pole and the S pole are required to be installed in a crossed mode, errors are easy to occur in the existing installation process, the product quality is poor, therefore, equipment with high automation degree and installation efficiency of the magnetic shoe can be greatly improved, and the problems encountered when the magnetic shoe is installed at present are changed.
Disclosure of Invention
The invention aims to solve the technical problems of providing the full-automatic rotor magnetic shoe assembling equipment which is convenient to use, simple to operate, capable of realizing staggered installation of the S pole and the N pole of the rotor magnetic shoe, capable of automatically gluing the rotor and the magnetic shoe, and capable of realizing integrated operations of feeding, gluing and laminating the magnetic shoe in the whole process, completely realizing automation, greatly improving the assembly efficiency of the rotor magnetic shoe, and practical and widely used.
In order to solve the problems, the invention adopts the following technical scheme:
The full-automatic rotor magnetic shoe assembling equipment comprises an upper frame module, a lower frame module, a rotor, a turntable module, a rotor gluing module, an S-pole magnetic shoe feeding module, an N-pole magnetic shoe feeding module and an N-pole magnetic shoe feeding module, wherein a table board is arranged between the upper frame module and the lower frame module, the turntable module, the rotor gluing module, the S-pole magnetic shoe feeding module, the N-pole magnetic shoe feeding module and the N-pole magnetic shoe feeding module are all arranged on the table board, the S-pole magnetic shoe feeding module and the N-pole magnetic shoe feeding module have the same structure, the S-pole magnetic shoe feeding module, the N-pole magnetic shoe feeding module and the N-pole magnetic shoe feeding module are symmetrically distributed on the table board, the turntable module comprises a turntable, a turntable cover plate and a first servo motor, wherein a rotary support is arranged on the lower surface of the turntable, an inner gear ring is arranged on the inner side of the rotary support, the first servo motor is fixed on a table panel, a gear is arranged on the first servo motor and matched with the inner gear ring, four bearing mounting seats are arranged on the turntable and are arranged in a cross shape, a rotor fixing seat is arranged on the bearing mounting seats, a first cylinder and a second cylinder are arranged at the lower end of the table panel, a second servo motor is arranged at the upper end of the first cylinder, a third servo motor is arranged at the upper end of the second cylinder, the third servo motor is matched with the rotor fixing seat, transmission shafts are arranged at the upper ends of the second servo motor and the third servo motor, positioning pins are arranged on the transmission shafts, a switching disc is arranged at the lower end of the bearing mounting seat and connected with the rotor fixing seat, and a positioning hole matched with the positioning pin is formed in the bottom of the switching disc.
According to the invention, through the arrangement of the structure, the staggered installation of the S pole and the N pole of the rotor magnetic shoe is realized, the glue spreading of the rotor and the magnetic shoe can be automatically carried out, the integrated operation of feeding, glue spreading and attaching of the magnetic shoe is realized in the whole process, the automation is completely realized, the servo motor can drive the rotor to rotate through the cooperation of the positioning pin and the positioning hole, meanwhile, the turntable is rotated through the action of the servo motor I, the running water manufacturing is realized, and the assembly efficiency of the rotor magnetic shoe is greatly improved.
Preferably, the second servo motor and the third servo motor are both provided with sensors, and the lower surface of the turntable is provided with a turntable induction sheet.
By the arrangement, the rotor can be stopped at a proper position when the turntable rotates, and the positioning pins on the second servo motor and the third servo motor can be inserted into the positioning holes.
Preferably, the carousel apron sets up the inboard at the carousel, is equipped with positioning module on the carousel apron, positioning module includes cam mounting panel, spring and cam, and the cam mounting panel is fixed on the carousel apron, and spring and cam are installed at the both ends of cam mounting panel, be equipped with on the rotor fixing base with cam matched with recess.
According to the arrangement, the rotor is positioned by a circle of distance through the action of the cam, so that the gluing of the rotor and the installation of the magnetic shoe are facilitated.
Preferably, a photoelectric sensor is arranged at the upper end of the positioning module.
This setting is convenient for detect whether the rotor is placed on the rotor fixing base to be convenient for go on of follow-up process.
Preferably, the rear side of carousel module is equipped with the fixed module of rotor, and the fixed module of rotor includes cylinder III, mounting panel, guide rail and clamp plate, and the mounting panel is fixed on the deck plate, and cylinder III, guide rail set up on the mounting panel, and the clamp plate setting is on the guide rail, and cylinder III is connected with the clamp plate.
This setting promotes the clamp plate through the effect of cylinder three for the clamp plate is accomplished fixedly to the rotor, prevents that the rotor from rocking when carrying out the magnetic shoe assembly, thereby makes things convenient for the installation of magnetic shoe, improves product quality.
Preferably, the rotor gluing module comprises a first dispensing head, a fourth cylinder, a cylinder fixing plate and a fourth servo motor, wherein the first dispensing head is fixed on the fourth cylinder, and the fourth cylinder is arranged on the cylinder fixing plate and connected with the fourth servo motor.
This setting is convenient for accomplish the rubber coating to the rotor surface through the effect of some glued heads to be convenient for the fixed of magnetic shoe.
Preferably, the S pole magnetic shoe feeding module and the N pole magnetic shoe feeding module comprise a pushing plate, a material groove plate, a wear-resistant bottom plate, a cylinder eight, a cylinder nine, a cylinder ten, a moving plate and a support, wherein the moving plate is arranged between the support and the wear-resistant bottom plate, the cylinder ten is fixed at the bottom of the wear-resistant bottom plate and connected with the moving plate, the cylinder nine is fixed on the support and connected with the moving plate, the upper end of the support is connected with the pushing plate, the material groove plate is arranged on the wear-resistant bottom plate, a material groove is formed between the material groove plate and the pushing plate, a magnetic shoe pushing plate is arranged in the material groove and is connected with the cylinder eight, one end of the material groove is provided with a cutting plate, the lower end of the cutting plate is connected with a cylinder six, one side of the upper end of the material groove, which is close to the cutting plate, is provided with a pressing plate, and the lower end of the pressing plate is connected with a cylinder seven.
This setting for the magnetic shoe can accomplish automatic feeding, makes the push pedal reciprocate left and right movement through the effect of nine, the ten cylinders of cylinder, pushes the magnetic shoe in the silo, pushes away the magnetic shoe to the blank board through the effect of magnetic shoe push pedal, introduces the striker plate through the effect of blank board lower extreme cylinder six with the magnetic shoe on the blank board on, accomplishes the material loading.
Preferably, the S pole magnetic shoe feeding module and the N pole magnetic shoe feeding module comprise a servo motor six, a material blocking block and a servo motor seven, the lower end of the servo motor six is connected with a fixing mechanism, the servo motor seven is connected with the fixing mechanism, the material blocking block is fixed on the fixing mechanism, and the material blocking block is matched with the blanking plate.
According to the arrangement, the fixing mechanism drives the striker plate to move up and down and back and forth under the action of the servo motor six and the servo motor seven, so that the installation of the magnetic shoes at different positions of the rotor is completed.
Preferably, a cylinder five is arranged on the wear-resistant bottom plate, a motor shaft fixing plate is arranged on the cylinder five, a dispensing head two is arranged on the motor shaft fixing plate, and the lower end of the dispensing head two is connected with a servo motor five.
This setting is convenient for glue the head through the point and carries out the rubber coating to the magnetic shoe, makes the point glue the head through servo motor five's effect and swings simultaneously, increases the area or the region of rubber coating, improves the rubber coating quality.
Preferably, the upper end of the upper rack module is provided with an air extraction guide sleeve, and the position of the upper rack module, which is positioned at the turntable, is provided with a protective cover.
This setting is connected with external equipment or pipeline through the effect of the uide bushing of bleeding to be convenient for with the inside exhaust emission of equipment, realized simultaneously that waste gas's is unified to be collected, handled, be favorable to the environmental protection.
The beneficial effects of the invention are as follows: the automatic assembling device is convenient to use, simple to operate, capable of realizing staggered installation of the S pole and the N pole of the rotor magnetic shoe, capable of automatically carrying out gluing of the rotor and the magnetic shoe, capable of realizing integrated operation of feeding, gluing and laminating of the magnetic shoe in the whole process, capable of completely realizing automation, and capable of greatly improving the assembling efficiency of the rotor magnetic shoe, and practical and applicable.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, but are not intended to limit the scope of the present invention.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the location of each module according to the present invention;
FIG. 3 is a schematic view of the upper surface structure of the turntable module according to the present invention;
FIG. 4 is a schematic view of the bottom structure of the turntable module according to the present invention;
FIG. 5 is a schematic view of a platen installation of the present invention;
FIG. 6 is a schematic diagram of a rotor glue module according to the present invention;
FIG. 7 is a schematic diagram of a feeding module of an S-pole magnetic shoe according to the present invention;
FIG. 8 is a schematic view of a push plate structure according to the present invention;
FIG. 9 is a schematic diagram of a mobile plate installation of the present invention;
FIG. 10 is a schematic diagram of the placement of the magnetic shoe of the present invention;
Wherein, 1, upper frame module, 2, lower frame module, 3, rotor, 4, turntable module, 5, rotor glue module, 6.S pole magnetic shoe feeding module, 7.S pole magnetic shoe feeding module, 8.N pole magnetic shoe feeding module, 9.N pole magnetic shoe feeding module, 10, table top, 11, photoelectric sensor, 12, cam mounting plate, 13, spring, 14, cam, 15, turntable, 16, turntable cover plate, 17, bearing mounting seat, 18, rotor fixing seat, 19, slewing bearing, 20, servo motor one, 21, cylinder one, 22, servo motor two, 23, locating hole, 24, slewing disk, 25, cylinder two, 26, servo motor three, 27, A rotary disk induction plate, 29, a third cylinder, 30, a mounting plate, 31, a guide rail, 32, a pressing plate, 33, an air extracting sleeve, 34, a protective cover, 35, a first dispensing head, 36, a fourth cylinder, 37, a fixed plate of the air cylinder, 38, a fourth servo motor, 39, a fifth cylinder, 40, a second dispensing head, 41, a fifth servo motor, 42, a fixed plate of the motor shaft, 43, six cylinders 44, a blanking plate, 45, seven cylinders, 46, a pressing plate, 47, a pushing plate, 48, a material groove plate, 49, six servo motors, 50, a blocking block, 51, seven servo motors, 52, a wear-resistant bottom plate, 53, a magnetic shoe pushing plate, 54, eight cylinders, 55, nine cylinders, 56, ten cylinders, 57, a moving plate, 58, a bracket and 59.
Detailed Description
Referring to figures 1-10, a full-automatic rotor magnetic shoe assembly device comprises an upper frame module 1, a lower frame module 2, a rotor 3, a turntable module 4, a rotor gluing module 5, an S-pole magnetic shoe feeding module 6, an S-pole magnetic shoe feeding module 7, an N-pole magnetic shoe feeding module 8 and an N-pole magnetic shoe feeding module 9, wherein a table board 10 is arranged between the upper frame module 1 and the lower frame module 2, the turntable module 4, the rotor gluing module 5, the S-pole magnetic shoe feeding module 6, the S-pole magnetic shoe feeding module 7, the N-pole magnetic shoe feeding module 8 and the N-pole magnetic shoe feeding module 9 are all arranged on the table board 10, the S-pole magnetic shoe feeding module 6 and the N-pole magnetic shoe feeding module 8 have the same structure, the S-pole magnetic shoe feeding module 7, the N-pole magnetic shoe feeding module 8 and the N-pole magnetic shoe feeding module 9 are symmetrically distributed on the table board 10, the turntable module 4 comprises a turntable 15, a turntable cover plate 16 and a first servo motor 20, wherein a rotary support 19 is arranged on the lower surface of the turntable 15, an inner gear ring is arranged on the inner side of the rotary support 19, the first servo motor 20 is fixed on the table panel 10, a gear (not shown) is arranged on the first servo motor 20 and matched with the inner gear ring, four bearing mounting seats 17 are arranged on the turntable 15, the four bearing mounting seats 17 are arranged in a cross shape, a rotor fixing seat 18 is arranged on the bearing mounting seats 17, a first cylinder 21 and a second cylinder 25 are arranged at the lower end of the table panel 10, a second servo motor 22 is arranged at the upper end of the first cylinder 21, a third servo motor 26 is arranged at the upper end of the second cylinder 25, the second servo motor 22 and the third servo motor 26 are matched with a rotor fixing seat 18, the upper ends of the second servo motor 22 and the third servo motor 26 are respectively provided with a transmission shaft (not shown), locating pins (not shown) are arranged on the transmission shafts, the lower end of the bearing mounting seat 17 is provided with a switching disc 24, the switching disc 24 is connected with the rotor fixing seat 18, the bottom of the switching disc 24 is provided with a locating hole 23 matched with the locating pins, and the rotor 3 is placed on the rotor fixing seat 18.
The second servo motor 22 and the third servo motor 26 are both provided with sensors 27, and the lower surface of the turntable 15 is provided with a turntable sensing plate 28.
The rotary table cover plate 16 is arranged on the inner side of the rotary table 15, the rotary table cover plate 16 is provided with a positioning module, the positioning module comprises a cam mounting plate 12, a spring 13 and a cam 14, the cam mounting plate 12 is fixed on the rotary table cover plate 16, the spring 13 and the cam 14 are arranged at two ends of the cam mounting plate 12, and the rotor fixing seat 18 is provided with grooves matched with the cam 14.
The upper end of the positioning module is provided with a photoelectric sensor 11.
The rotor fixing module is arranged at the rear side of the turntable module 4 and comprises a third cylinder 29, a mounting plate 30, a guide rail 31 and a pressing plate 32, the mounting plate 30 is fixed on the table panel 10, the third cylinder 29 and the guide rail 31 are arranged on the mounting plate 30, the pressing plate 32 is arranged on the guide rail 31, and the third cylinder 29 is connected with the pressing plate 32.
The rotor gluing module 5 comprises a first dispensing head 35, a fourth cylinder 36, a cylinder fixing plate 37 and a fourth servo motor 38, wherein the first dispensing head 35 is fixed on the fourth cylinder 36, and the fourth cylinder 36 is arranged on the cylinder fixing plate 37 and connected with the fourth servo motor 38.
The S pole magnetic shoe feeding module 7 and the N pole magnetic shoe feeding module 9 comprise a push plate 47, a trough plate 48, a wear-resistant bottom plate 52, an air cylinder eight 54, an air cylinder nine 55, an air cylinder ten 56, a moving plate 57 and a support 58, wherein the moving plate 57 is arranged between the support 58 and the wear-resistant bottom plate 52, the air cylinder ten 56 is fixed at the bottom of the wear-resistant bottom plate 52 and is connected with the moving plate 57, the air cylinder nine 55 is fixed on the support 58 and is connected with the moving plate 57, the upper end of the support 58 is connected with the push plate 47, the trough plate 48 is arranged on the wear-resistant bottom plate 52, a trough is formed between the trough plate 48 and the push plate 47, a magnetic shoe push plate 53 is arranged in the trough, the magnetic shoe push plate 53 is connected with the air cylinder eight 54, one end of the trough is provided with a blanking plate 44, the lower end of the blanking plate 44 is connected with the air cylinder six 43, one side of the upper end of the trough, which is close to the blanking plate 44, is provided with a pressing plate 46, and the lower end of the pressing plate 46 is connected with the air cylinder seven 45.
The S pole magnetic shoe feeding module 6 and the N pole magnetic shoe feeding module 8 comprise a servo motor six 49, a baffle block 50 and a servo motor seven 51, the lower end of the servo motor six 49 is connected with a fixing mechanism, the servo motor seven 51 is connected with the fixing mechanism, the baffle block 50 is fixed on the fixing mechanism, and the baffle block 50 is matched with the blanking plate 44.
The abrasion-resistant bottom plate 52 is provided with a fifth cylinder 39, the fifth cylinder 39 is provided with a motor shaft fixing plate 42, the motor shaft fixing plate 42 is provided with a second dispensing head 40, and the lower end of the second dispensing head 40 is connected with a fifth servo motor 41.
The upper end of the upper rack module 1 is provided with an air extraction guide sleeve 33, and the position of the upper rack module 1, which is positioned at the turntable 15, is provided with a protective cover 34.
The blanking plate and the baffle plate are both magnetic steel, wherein the magnetic force of the baffle plate is stronger than that of the blanking plate.
The transmission of the servo motor six and the servo motor seven is screw rod transmission.
The cylinder eight and the cylinder ten of the invention are rodless cylinders.
The first cylinder, the second cylinder, the third cylinder, the sixth cylinder, the seventh cylinder and the ninth cylinder are jacking cylinders.
The cylinder IV and the cylinder V are slipway cylinders.
The working frequencies of all the air cylinders, the servo motors, the dispensing heads and the sensors are uniformly controlled by a control system, and the control system is programmed with a specific program.
When the invention is used, the debugging equipment is in an optimal state, so that the rotor fixing seat is moved to a proper position, the rotor is firstly placed on the rotor fixing seat, then the photoelectric sensor detects that the rotor is installed in place, the first servo motor is controlled to work through the action of the control system, the first servo motor drives the turntable to rotate through the rotary support, when the rotor fixing seat carrying the rotor on the turntable moves the rotor gluing module, the cam is contacted with the groove on the rotor fixing seat, the sensor on the second servo motor is contacted with the turntable sensing sheet and generates a trigger signal, the control system controls the first servo motor to stop working, then the fourth cylinder controls the first dispensing head to move up and down, the first cylinder controls the second servo motor to move upwards, so that the locating pin on the second servo motor is inserted into the locating hole of the turntable, and then the second servo motor drives the rotor fixing seat to rotate, so that the rotor rotates, simultaneously, the glue coating on the surface of the rotor is finished through the action of the glue dispensing head, after the glue coating is finished, the first air cylinder controls the second servo motor to move downwards, then the control system controls the working through the first servo motor, the first servo motor controls the rotary table to rotate continuously, when the glued rotor moves to the positioning module, the first servo motor controls the rotary table to stop working, then the third air cylinder controls the pressing plate to move downwards, so that the pressing plate is fixed on the rotor, then the second air cylinder controls the third servo motor to move upwards, so that the positioning pin on the third servo motor is inserted into the positioning hole on the switching plate, then the eighth air cylinder pushes the magnetic shoe to contact with the blanking plate through the magnetic shoe push plate, the magnetic shoe is adsorbed through the magnetic force of the blanking plate, then the sixth air cylinder controls the blanking plate to move upwards, when a certain position is reached, the sixth servo motor and the seventh servo motor work and the magnetic shoe of the blanking plate are controlled through the magnetic force of the blocking block to adsorb the magnetic shoe of the blanking plate, then the sixth air cylinder controls the blanking plate to move downwards, meanwhile the fifth air cylinder and the fifth servo motor work and control the second glue dispensing head to finish gluing the magnetic shoe, then the magnetic shoe is attached to a specific area of the rotor through the action of the sixth servo motor and the seventh servo motor, then the sixth servo motor and the seventh servo motor drive the blanking plate to return, and after the magnetic shoe on the surface of the rotor is installed, the control system controls the turntable to rotate, so that the rotor moves to the next station, and the servo motor reciprocates.
When the magnetic shoes in the trough are used, the push plate is controlled to move upwards and separate from the wear-resistant bottom plate under the action of the air cylinder nine and the air cylinder ten, then move outwards, then move downwards to contact with the wear-resistant bottom plate, and finally the push plate moves inwards to push the arranged magnetic shoes into the trough.
The S-pole magnetic shoe feeding module and the N-pole magnetic shoe feeding module synchronously work.
The above is merely a specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that do not undergo the inventive work should be covered in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.
Claims (10)
1. Full-automatic rotor magnetic shoe equipment, its characterized in that: comprises an upper frame module, a lower frame module, a rotor, a turntable module, a rotor gluing module, an S-pole magnetic shoe feeding module, an N-pole magnetic shoe feeding module and an N-pole magnetic shoe feeding module, wherein a table plate is arranged between the upper frame module and the lower frame module, the turntable module, the rotor gluing module, the S-pole magnetic shoe feeding module, the N-pole magnetic shoe feeding module and the N-pole magnetic shoe feeding module are all arranged on the table plate, the S-pole magnetic shoe feeding module and the N-pole magnetic shoe feeding module have the same structure, the S-pole magnetic shoe feeding module, the N-pole magnetic shoe feeding module and the N-pole magnetic shoe feeding module are symmetrically distributed on the table plate, the turntable module comprises a turntable, a turntable cover plate and a servo motor I, the lower surface of the turntable is provided with a rotary support, the inner side of the rotary support is provided with an annular gear, the first servo motor is fixed on the table panel, a gear is arranged on the first servo motor and matched with the annular gear, the turntable is provided with four bearing mounting seats which are arranged in a cross shape, the bearing mounting seats are provided with rotor fixing seats, the lower end of the table panel is provided with a first cylinder and a second cylinder, the upper end of the first cylinder is provided with a second servo motor, the upper end of the second cylinder is provided with a third servo motor, the second servo motor and the third servo motor are matched with the rotor fixing seats, the upper ends of the second servo motor and the third servo motor are respectively provided with a transmission shaft, the transmission shafts are provided with positioning pins, the lower ends of the bearing mounting seats are provided with a switching disc, the switching disc is connected with the rotor fixing seats, and a positioning hole matched with the positioning pin is formed in the bottom of the switching disc.
2. The fully automated rotor shoe assembly apparatus of claim 1, wherein: and the second servo motor and the third servo motor are respectively provided with a sensor, and the lower surface of the turntable is provided with a turntable induction sheet.
3. The fully automated rotor shoe assembly apparatus of claim 1, wherein: the rotary table cover plate is arranged on the inner side of the rotary table, the rotary table cover plate is provided with a positioning module, the positioning module comprises a cam mounting plate, a spring and a cam, the cam mounting plate is fixed on the rotary table cover plate, the spring and the cam are mounted at two ends of the cam mounting plate, and the rotor fixing seat is provided with grooves matched with the cam.
4. A fully automated rotor shoe assembly apparatus according to claim 3, wherein: the upper end of the positioning module is provided with a photoelectric sensor.
5. The fully automated rotor shoe assembly apparatus of claim 1, wherein: the rear side of carousel module is equipped with the fixed module of rotor, and the fixed module of rotor includes cylinder III, mounting panel, guide rail and clamp plate, and the mounting panel is fixed on the deck plate, and cylinder III, guide rail set up on the mounting panel, and the clamp plate setting is on the guide rail, and cylinder III is connected with the clamp plate.
6. The fully automated rotor shoe assembly apparatus of claim 1, wherein: the rotor gluing module comprises a first glue dispensing head, a fourth air cylinder, an air cylinder fixing plate and a fourth servo motor, wherein the first glue dispensing head is fixed on the fourth air cylinder, and the fourth air cylinder is arranged on the air cylinder fixing plate and connected with the fourth servo motor.
7. The fully automated rotor shoe assembly apparatus of claim 1, wherein: the S pole magnetic shoe feeding module and the N pole magnetic shoe feeding module comprise a pushing plate, a material groove plate, a wear-resistant bottom plate, an air cylinder eight, an air cylinder nine, an air cylinder ten, a moving plate and a support, wherein the moving plate is arranged between the support and the wear-resistant bottom plate, the air cylinder ten is fixed at the bottom of the wear-resistant bottom plate and connected with the moving plate, the air cylinder nine is fixed on the support and connected with the moving plate, the upper end of the support is connected with the pushing plate, the material groove plate is arranged on the wear-resistant bottom plate, a material groove is formed between the material groove plate and the pushing plate, a magnetic shoe pushing plate is arranged in the material groove, the magnetic shoe pushing plate is connected with the air cylinder eight, one end of the material groove is provided with a cutting plate, the lower end of the cutting plate is connected with an air cylinder six, one side of the upper end of the material groove, which is close to the cutting plate, is connected with an air cylinder seven.
8. The fully automated rotor shoe assembly apparatus of claim 7, wherein: the S pole magnetic shoe feeding module and the N pole magnetic shoe feeding module comprise a servo motor six, a material blocking block and a servo motor seven, wherein the lower end of the servo motor six is connected with a fixing mechanism, the servo motor seven is connected with the fixing mechanism, the material blocking block is fixed on the fixing mechanism, and the material blocking block is matched with the blanking plate.
9. The fully automated rotor shoe assembly apparatus of claim 7, wherein: the wear-resisting bottom plate is provided with a cylinder five, a motor shaft fixing plate is arranged on the cylinder five, a dispensing head two is arranged on the motor shaft fixing plate, and the lower end of the dispensing head two is connected with a servo motor five.
10. The fully automated rotor shoe assembly apparatus of claim 1, wherein: the upper end of the upper rack module is provided with an air extraction guide sleeve, and the position of the upper rack module, which is positioned at the turntable, is provided with a protective cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010142658.1A CN111193371B (en) | 2020-03-04 | 2020-03-04 | Full-automatic rotor magnetic shoe equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010142658.1A CN111193371B (en) | 2020-03-04 | 2020-03-04 | Full-automatic rotor magnetic shoe equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111193371A CN111193371A (en) | 2020-05-22 |
| CN111193371B true CN111193371B (en) | 2024-05-14 |
Family
ID=70710203
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN202010142658.1A Active CN111193371B (en) | 2020-03-04 | 2020-03-04 | Full-automatic rotor magnetic shoe equipment |
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| CN113432788B (en) * | 2021-07-26 | 2022-11-15 | 常州锝莱电机有限公司 | Rotor dynamic balance test compensation equipment |
| CN115464376B (en) * | 2022-09-26 | 2024-04-05 | 浙江大学台州研究院 | Automatic rotor assembling equipment |
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| WO2018094680A1 (en) * | 2016-11-25 | 2018-05-31 | 苏州富强科技有限公司 | Full-automatic feeding production line |
| CN109378950A (en) * | 2018-09-27 | 2019-02-22 | 陈荣乾 | Magnetic shoe assembly system and magneto rotor production equipment |
| CN110311518A (en) * | 2019-07-26 | 2019-10-08 | 琦星智能科技股份有限公司 | The full-automatic magnetic shoe of Multi-station synchronous pushes machine |
| CN211151772U (en) * | 2020-03-04 | 2020-07-31 | 杭州承扬自动化科技有限公司 | Full-automatic rotor magnetic shoe equipment |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018094680A1 (en) * | 2016-11-25 | 2018-05-31 | 苏州富强科技有限公司 | Full-automatic feeding production line |
| CN109378950A (en) * | 2018-09-27 | 2019-02-22 | 陈荣乾 | Magnetic shoe assembly system and magneto rotor production equipment |
| CN110311518A (en) * | 2019-07-26 | 2019-10-08 | 琦星智能科技股份有限公司 | The full-automatic magnetic shoe of Multi-station synchronous pushes machine |
| CN211151772U (en) * | 2020-03-04 | 2020-07-31 | 杭州承扬自动化科技有限公司 | Full-automatic rotor magnetic shoe equipment |
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