CN111192720A - Enameled wire production process - Google Patents
Enameled wire production process Download PDFInfo
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- CN111192720A CN111192720A CN201911337031.5A CN201911337031A CN111192720A CN 111192720 A CN111192720 A CN 111192720A CN 201911337031 A CN201911337031 A CN 201911337031A CN 111192720 A CN111192720 A CN 111192720A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
- H01B13/002—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment for heat extraction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/30—Particle separators, e.g. dust precipitators, using loose filtering material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/065—Insulating conductors with lacquers or enamels
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
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Abstract
The invention discloses a production process of an enameled wire, which comprises a machine body, wherein a fan is arranged at the bottom end of the inner side of the machine body, a filter plate is arranged in the machine body along the right upper part of the fan, the two sides of the machine body are provided with wire passing ports, and the positions of the two sides of the machine body, which are aligned with the wire passing ports, are provided with a row of guide wheels, the cooling coil pipes are arranged in the machine body along the upper side and the lower side of the wire passing port, the invention solves the problem that the existing enameled wire is cooled by air, however, the existing air cooling device has poor air filtering effect, often blows a large amount of dust onto a paint film on the surface of an enameled wire, the paint film is softer before cooling, the dust can affect the quality of the enameled wire once being attached to the enameled wire, and the existing enameled wire cooling device has poor cooling effect, through improving and optimizing the cooling device for enameled wire production has good air filter function.
Description
Technical Field
The invention relates to the technical field of enameled wire production, in particular to an enameled wire production process.
Background
The enameled wire is a main variety of winding wires and consists of a conductor and an insulating layer, and a bare wire is annealed and softened and then is subjected to painting and baking for multiple times. However, it is not easy to produce a product which meets both the standard requirements and the customer requirements, and it is influenced by the quality of raw materials, process parameters, production equipment, environment and other factors, so that the quality characteristics of various enameled wires are different, but the enameled wires have four properties of mechanical properties, chemical properties, electrical properties and thermal properties.
The enameled wire is relatively soft in the paint film on the surface of the enameled wire after the enameled wire is baked in the production and processing process, so the enameled wire is often cooled after the baking of the enameled wire is finished, but the existing enameled wire cooling device has the following problems: the existing enameled wire is cooled by adopting an air cooling mode, but the air filtering effect of the existing air cooling device is poor, a large amount of dust is blown to a paint film on the surface of the enameled wire, the paint film is softer before cooling, the dust once adheres to the enameled wire, the quality of the enameled wire is influenced, and the cooling effect of the existing enameled wire cooling device is poor.
Disclosure of Invention
The invention aims to provide an enameled wire production process, aiming at solving the problems that the existing enameled wire is often cooled by air, but the existing air cooling device has poor air filtering effect, often blows a large amount of dust onto a paint film on the surface of the enameled wire, the paint film is soft before cooling, the quality of the enameled wire is influenced once the dust is attached to the enameled wire, and the cooling effect of the existing enameled wire cooling device is poor.
The invention is realized by the following steps:
a production process of an enameled wire comprises a machine body, wherein a fan is arranged at the bottom end of the inner side of the machine body, a filter plate is arranged in the machine body along the right upper side of the fan, wire passing ports are formed in two sides of the machine body, a row of guide wheels are arranged at positions, aligned with the wire passing ports, of the two sides of the machine body, a cooling coil is arranged in the machine body along the upper side and the lower side of the wire passing ports, a mounting frame is arranged at a position, aligned with the fan, of the rear end surface in the machine body, and a filter box is arranged at; the machine body is convenient for installing parts of the whole equipment, thereby facilitating the normal operation of the whole equipment, the fan is convenient for blowing air into the machine body, thereby facilitating the rapid cooling of the enameled wire passing through the interior of the machine body, the filter plate is convenient for filtering the air entering the interior of the machine body, thereby ensuring that the air for air cooling the enameled wire can be sufficiently clean, dust is prevented from being attached to the surface of the enameled wire, the wire passing port is convenient for the enameled wire to pass through the interior of the machine body, thereby facilitating the use of the enameled wire, the guide wheel is convenient for conducting wires on the enameled wire entering the interior of the machine body, the enameled wire can be conveniently cooled smoothly through the interior of the machine body, the cooling coil is convenient for reducing the temperature at the upper end and the lower end of the wire passing port, thereby facilitating the rapid cooling of the enameled wire, the installation frame is convenient, the filter box is convenient for carry out preliminary filtration to the air through the fan to can guarantee to carry out the air-cooled can be sufficient clean to the enameled wire.
Further, a socket is arranged on the front side of the machine body along the position above the fan, clamping grooves are formed in two sides of the socket, and an air equalizing plate is arranged in the machine body along the position right above the socket and below the wire passing port; the socket is convenient for install the filter to make things convenient for the installation and the dismantlement of filter, the clearance and the use of the filter of being convenient for, the draw-in groove is convenient for the filter both sides card on the organism, the stable installation of the filter of being convenient for, the use of the filter of being convenient for, the inside air of organism that is convenient for blow in by the aerofoil can be even cools off the enameled wire through the organism.
Furthermore, supporting legs are arranged at four corners of the bottom surface of the machine body, a control box is arranged on one side of the bottom of the machine body and is embedded into the machine body, mounting plates are arranged on two sides of the machine body along the right lower side of the wire passing port, and two connecting holes are arranged on one side of the back of the machine body; the stabilizer blade is convenient for support whole device, makes things convenient for the stability of whole device, and control the case and be convenient for control whole device, makes things convenient for whole cooling device's use, and the leading wheel is convenient for install to the mounting panel, and the leading wheel of being convenient for can be stable lead the enameled wire, and the connecting hole is convenient for the inside lean out of cooling coil's both ends organism to make things convenient for cooling coil's installation and dismantlement, the cooling coil's of being convenient for use.
Furthermore, air outlets are arranged at the positions, close to the top end, of the two sides of the machine body, a plurality of fins are uniformly arranged on the air outlets from top to bottom, an installation cavity is arranged on one side of the lower portion of the machine body, a limiting table is arranged at an opening at the rear end of the installation cavity, and an air inlet communicated with the upper portion of the machine body is formed in the top end of the installation cavity; the air that the gas outlet was convenient for cool off the enameled wire and finishes flows the organism from the organism top, the fin is convenient for lead the air that flows the organism, the installation cavity is convenient for install the fan, make things convenient for the installation and the dismantlement of fan, spacing platform installing frame of being convenient for to the convenience is dismantled the installing frame, and then the convenience is maintained and is maintained the fan of installing cavity inside, the air intake is convenient for the fan and does not blow in the air toward the organism, thereby conveniently reaches and carries out refrigerated purpose to the enameled wire.
Furthermore, filter cotton is arranged in the middle of the filter plate, a handle is arranged in the middle of the front face of the filter plate, clamping edges are symmetrically arranged on two sides of the filter plate, and the clamping edges are matched with the clamping grooves; the filter pulp is convenient for filter the air to make things convenient for the sufficient clean of air, the handle is convenient to pull out and push the filter, thereby makes things convenient for the installation and the dismantlement of filter, inside the draw-in groove of card limit card income socket both sides of being convenient for, thereby makes things convenient for the installation that the filter can be stable, the use of the filter of being convenient for.
Furthermore, connectors are arranged on two sides of the cooling coil, the connectors are connected with the interior of the machine body through bolts, two ends of the cooling coil penetrate through the connecting holes and extend out of the interior of the machine body, and a connecting cap is arranged at the end of the cooling coil extending out of the machine body; the connector is convenient for cooling coil and can install in crossing the line mouth both sides that go up the line, makes things convenient for cooling coil's fixed, and the connecting cap is convenient for cooling coil both ends and water piping connection to make things convenient for the inside rivers of cooling coil to flow, be convenient for carry out quick refrigerated while to the enameled wire through cooling coil also can make cooling coil can carry out waste heat recovery to the enameled wire, thereby make the resource can obtain effectual utilization.
Furthermore, the guide wheel is composed of a base and a pulley, the pulley is rotatably connected to the top end of the base, the base is connected with the mounting plate through bolts, bolt holes are formed in four corners of the mounting frame, and a plurality of fins are arranged on the mounting frame from top to bottom; the base is convenient for leading wheel and mounting panel to link together to make things convenient for the installation and the dismantlement of leading wheel, the pulley is convenient for lead to the enameled wire, thereby makes things convenient for the enameled wire to cool off, and the bolt hole bolt of being convenient for passes, thereby conveniently installs the installing frame in the organism rear end through the bolt, and the fin is convenient for lead and filter the inside air of getting into the organism.
Furthermore, bottom feet are symmetrically arranged at the bottom end of the fan, an air outlet pipe is arranged at the top end of the fan, an induced air cover is arranged at the position, aligned with the air inlet, of the air outlet pipe, an air outlet pipe is arranged at one section, facing the mounting frame, of the fan, and the air outlet pipe is connected with the filter box; the footing is convenient for install the fan to make things convenient for the installation and the dismantlement of fan, go out the tuber pipe and be convenient for discharge into organism upper portion with the inspiratory air of fan, thereby the convenience blows to the enameled wire, and the air-supply line is convenient for inhale the fan with outside air, and the induced air cover is convenient for fan and air intake connection, thereby makes things convenient for the fan to discharge into organism upper portion with inspiratory air and filters, and then conveniently carries out forced air cooling to the enameled wire.
Furthermore, a connecting pipe is arranged at the position, aligned with the air inlet pipe of the fan, of the filter box, two filter frames are inserted into the filter box downwards along the top end, and handles are arranged on the filter frames; the connecting pipe is convenient for filter cartridge and organism to link together to make things convenient for the installation and the dismantlement of organism, filter frame is convenient for carry out preliminary filtration to the air that gets into the fan inside, thereby makes things convenient for its use, and the handle is convenient for dismantle and clear up filter frame, thereby conveniently filters the use of frame.
The production process flow of the enameled wire comprises the following steps:
s1: paying-off device
And (3) applying tension on the prepared copper blank through a pay-off disc to enable the copper blank to be drawn into a copper wire, and then cleaning the drawn blank.
S2: annealing
And (3) placing the cleaned copper blank in an annealing furnace at 460-500 ℃ for annealing treatment.
S3: paint coating
And painting the surface of the copper wire subjected to annealing treatment.
S4: baking
And (3) introducing the painted copper wire into a baking furnace, evaporating the solvent in the paint liquid on the surface of the wire to enable the paint liquid on the surface to be solidified to form a paint film, painting and baking, and repeating the steps for a plurality of times to finish the whole baking process of the enameled wire.
S5: cooling down
And (2) guiding the wire baked by the baking furnace into the baking furnace and introducing the wire into a cooling device, so that the wire enters the cooling device from a wire passing port of the cooling device, passes through the cooling device and is connected with a winding device, then the wire passes through the cooling device under the rolling of the winding device, and the wire is matched with a fan and a cooling coil in the cooling device to cool and solidify a paint film on the surface of the enameled wire after passing through the cooling device.
S6: lubrication
And equipment for lubricating the surface of the enameled wire is arranged between the winding device and the cooling device of the enameled wire, so that the surface of the enameled wire is conveniently sprayed with the lubricant.
S7: wire take-up
And the wire is cooled and lubricated, then wound on a reel by an enameled wire winder, and then packaged and stored in a warehouse by workers.
During the use earlier with the enameled wire alignment leading wheel of tearing from curer inside and pass from crossing the line mouth, and link together the tip and the enameled wire coiling mechanism of enameled wire, then link together the both ends of cooling coil pipe respectively with water pump and water source, later operation fan and coiling mechanism, the fan carries out preliminary filtration with the outside air suction fan of organism, carry out preliminary filtration through the filter cartridge before the air admission fan, later the fan will pass through preliminary filtration's air discharge organism upper portion, air admission organism upper portion is at first through the filter further filtration of advancing, later the air blows to cooling coil pipe and enameled wire through the air equalizing plate, thereby reach the mesh of carrying out quick cooling to the enameled wire, later blow off the organism with the air from the gas outlet on organism both sides top.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the cooling device for the enameled wire production is improved and optimized, so that the cooling device for the enameled wire production has a good air filtering function, clean air is blown on the enameled wire, dust is prevented from attaching to the enameled wire, and the enameled wire production quality is influenced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic view of the cooling device of the present invention from a first perspective;
FIG. 2 is a schematic view of the cooling device of the present invention from a second perspective;
FIG. 3 is a schematic view of the cooling device of the present invention from a second perspective;
FIG. 4 is a schematic view of the body of the present invention in a first view;
FIG. 5 is a schematic view of the body of the present invention from a second perspective;
FIG. 6 is a schematic view of the structure of a filter plate according to the present invention;
FIG. 7 is a schematic view of the cooling coil of the present invention;
FIG. 8 is a schematic view of the construction of the guide wheel of the present invention;
FIG. 9 is a schematic structural view of the mounting frame of the present invention;
FIG. 10 is a schematic structural view of a blower of the present invention;
FIG. 11 is a schematic view of the construction of the filter cassette of the present invention;
FIG. 12 is a flow chart of the process for producing the enamel wire according to the present invention;
in the figure: 1-body; 10-a socket; 101-a card slot; 11-a leg; 12-a console box; 13-mounting a plate; 14-a wire passing port; 15-air outlet; 16-a fin; 17-a connection hole; 18-a mounting cavity; 181-air inlet; 182-a limit table; 19-air equalizing plate; 2-a filter plate; 21-filter cotton; 22-card edge; 23-a handle; 3-cooling the coil pipe; 31-a connector; 32-a connecting cap; 4-a guide wheel; 41-a base; 42-a pulley; 5, mounting a frame; 51-bolt holes; 6, a fan; 61-footing; 62-air outlet pipe; 63-an air inlet pipe; 64-an induced draft cover; 7-a filter cartridge; 71-a filter frame; 711-a handle; 72-connecting tube.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Example (b): referring to fig. 1, 2, 3 and 4: a production process of an enameled wire comprises a machine body 1, wherein a fan 6 is arranged at the bottom end of the inner side of the machine body 1, a filter plate 2 is arranged in the machine body 1 along the position right above the fan 6, wire passing ports 14 are formed in two sides of the machine body 1, a row of guide wheels 4 are arranged at positions, aligned with the wire passing ports 14, of the two sides of the machine body 1, a cooling coil 3 is arranged in the machine body 1 along the upper side and the lower side of the wire passing ports 14, a mounting frame 5 is arranged at a position, aligned with the fan 6, of the rear end face in the machine body 1, and a filter box 7 is arranged at a section, not; the machine body 1 is convenient for installing parts of the whole equipment, so that the normal operation of the whole equipment is convenient, the fan 6 is convenient for blowing air into the machine body 1, so that the enameled wire passing through the inside of the machine body 1 can be cooled rapidly, the filter plate 2 is convenient for filtering the air entering the inside of the machine body 1, so that the air for air cooling the enameled wire can be kept clean enough, dust is prevented from attaching to the surface of the enameled wire, the enameled wire can pass through the inside of the machine body 1 conveniently through the wire passing port 14, so that the use of the enameled wire is convenient, the guide wheel 4 is convenient for conducting wires on the enameled wire entering the inside of the machine body 1, so that the enameled wire can be cooled smoothly through the inside of the machine body 1, the cooling coil 3 is convenient for reducing the temperature at the upper end and the lower end of the wire passing port 14, so that the enameled wire can be, meanwhile, the communication between the external air and the fan 6 is also ensured, and the filter box 7 is convenient for preliminarily filtering the air passing through the fan 6, so that the air for air cooling of the enameled wire can be ensured to be sufficiently clean; this kind of structure makes cooling device for enameled wire production have good filtration function to make clean air blow on the enameled wire, avoid the dust to adhere to on the enameled wire, thereby influence enameled wire production quality, and this kind of cooling device can be quick cools off the enameled wire, very big has made things convenient for the processing to the enameled wire.
Referring to fig. 4 and 5: a socket 10 is arranged on the front face of the machine body 1 along the position above the fan 6, clamping grooves 101 are arranged on two sides of the socket 10, and an air equalizing plate 19 is arranged in the machine body 1 along the position above the socket 10 and below the wire passing port 14; the insertion openings 10 facilitate installation of the filter plate 2, so that installation and disassembly of the filter plate 2 are facilitated, cleaning and use of the filter plate 2 are facilitated, the clamping grooves 101 facilitate clamping of the two sides of the filter plate 2 on the machine body 1, stable installation of the filter plate 2 is facilitated, use of the filter plate 2 is facilitated, and the air conveniently blown into the machine body 1 by the air equalizing plate 19 can uniformly cool the enameled wire passing through the machine body 1; four corners of the bottom surface of the machine body 1 are provided with support legs 11, one side of the bottom of the machine body 1 is provided with a control box 12, the control box 12 is embedded into the machine body 1, mounting plates 13 are arranged on two sides of the machine body 1 along the right lower part of the wire passing port 14, and one side of the back surface of the machine body 1 is provided with two connecting holes 17; the supporting legs 11 are convenient for supporting the whole device and stabilizing the whole device, the control box 12 is convenient for controlling the whole device and using the whole cooling device, the mounting plate 13 is convenient for mounting the guide wheels 4, the guide wheels 4 can stably guide the enameled wires, and the connecting holes 17 are convenient for extending out of the inner parts of the machine bodies 1 at the two ends of the cooling coil 3, so that the cooling coil 3 is convenient to mount and dismount and the cooling coil 3 is convenient to use; air outlets are arranged at the positions, close to the top ends, of the two sides of the machine body 1, a plurality of fins 16 are uniformly arranged on the air outlets from top to bottom, an installation cavity 18 is arranged on one side of the lower portion of the machine body 1, a limiting table 182 is arranged at an opening at the rear end of the installation cavity 18, and an air inlet 181 communicated with the upper portion of the machine body 1 is arranged at the top end of the installation cavity 18; the air that the gas outlet was convenient for cool off the enameled wire and finishes flows organism 1 from organism 1 top, fin 16 is convenient for lead the air that flows organism 1, installation cavity 18 is convenient for install fan 6, make things convenient for fan 6's installation and dismantlement, spacing platform 182 is convenient for installing frame 5, thereby the convenience is dismantled installing frame 5, and then the convenience is maintained and is maintained the fan 6 of installation cavity 18 inside, air intake 181 is convenient for fan 6 and is not blown in the air toward organism 1, thereby conveniently reach and carry out refrigerated purpose to the enameled wire.
Referring to FIG. 6: the middle part of the filter plate 2 is provided with filter cotton 21, the middle part of the front surface of the filter plate 2 is provided with a handle 23, the two sides of the filter plate 2 are symmetrically provided with clamping edges 22, and the clamping edges 22 are matched with the clamping grooves 101; the filter pulp 21 is convenient for filter the air to make things convenient for the sufficient cleanness of air, handle 23 conveniently pulls out and pushes filter 2, thereby makes things convenient for the installation and the dismantlement of filter 2, inside the draw-in groove 101 of card limit 22 card income socket 10 both sides of being convenient for, thereby makes things convenient for the installation that filter 2 can be stable, the filter 2's of being convenient for use.
Referring to FIG. 7: connectors 31 are arranged on two sides of the cooling coil 3, the connectors 31 are connected with the interior of the machine body 1 through bolts, two ends of the cooling coil 3 penetrate through the connecting holes 17 and extend out of the interior of the machine body 1, and a connecting cap 32 is arranged at the end part of the cooling coil 3 extending out of the machine body 1; connector 31 is convenient for cooling coil 3 and can installs in the 14 last line both sides of cross line mouth, makes things convenient for cooling coil 3's fixed, connects cap 32 and is convenient for cooling coil 3 both ends and water piping connection, thereby make things convenient for the inside rivers of cooling coil 3 to flow, be convenient for carry out quick refrigerated also can make cooling coil 3 can carry out waste heat recovery to the enameled wire when carrying out the enameled wire through cooling coil 3, thereby make the resource can obtain effectual utilization.
Referring to fig. 8 and 9: the guide wheel 4 is composed of a base 41 and pulleys 42, the pulleys 42 are rotatably connected to the top end of the base 41, the base 41 is connected with the mounting plate 13 through bolts, bolt holes 51 are formed in four corners of the mounting frame 5, and a plurality of fins 16 are arranged on the mounting frame 5 from top to bottom; the base 41 is convenient for leading wheel 4 and mounting panel 13 to link together to make things convenient for the installation and the dismantlement of leading wheel 4, pulley 42 is convenient for lead the enameled wire, thereby makes things convenient for the enameled wire to cool off, and bolt hole 51 is convenient for the bolt to pass, thereby conveniently installs installing frame 5 in organism 1 rear end through the bolt, and fin 16 is convenient for lead and filter the air that gets into organism 1 inside.
Referring to FIG. 10: the bottom end of the fan 6 is symmetrically provided with feet 61, the top end of the fan 6 is provided with an air outlet pipe 62, the air outlet pipe 62 is aligned with the air inlet 181 and provided with an air inducing cover 64, one section of the fan 6 facing the mounting frame 5 is provided with the air outlet pipe 62, and the air outlet pipe 62 is connected with the filter box 7; footing 61 is convenient for install fan 6 to make things convenient for fan 6's installation and dismantlement, go out tuber pipe 62 and be convenient for discharge into organism 1 upper portion with fan 6 inspiratory air, thereby the convenience blows to the enameled wire with wind, and air-supply line 63 is convenient for inhale fan 6 with outside air, and induced air cover 64 is convenient for fan 6 and air intake 181 and is connected, thereby makes things convenient for fan 6 to discharge into organism 1 upper portion with inspiratory air and filters, and then conveniently carries out the forced air cooling to the enameled wire.
Referring to FIG. 11: a connecting pipe 72 is arranged at the position of the filter box 7 aligned with the air inlet pipe 63 of the fan 6, two filter frames 71 are inserted downwards along the top end inside the filter box 7, and a lifting handle 711 is arranged on each filter frame 71; the connecting pipe 72 is convenient for the filter cartridge 7 to be connected with the machine body 1, so that the machine body 1 can be conveniently mounted and dismounted, the filter frame 71 is convenient for preliminarily filtering the air entering the inside of the fan 6, so that the use of the filter frame is convenient, and the handle 711 is convenient for dismounting and cleaning the filter frame 71, so that the use of the filter frame 71 is convenient.
Referring to FIG. 12: the production process flow of the enameled wire comprises the following steps:
s1: paying-off device
And (3) applying tension on the prepared copper blank through a pay-off disc to enable the copper blank to be drawn into a copper wire, and then cleaning the drawn blank.
S2: annealing
And (3) placing the cleaned copper blank in an annealing furnace at 460-500 ℃ for annealing treatment.
S3: paint coating
And painting the surface of the copper wire subjected to annealing treatment.
S4: baking
And (3) introducing the painted copper wire into a baking furnace, evaporating the solvent in the paint liquid on the surface of the wire to enable the paint liquid on the surface to be solidified to form a paint film, painting and baking, and repeating the steps for a plurality of times to finish the whole baking process of the enameled wire.
S5: cooling down
And (2) guiding the wire baked by the baking furnace into the baking furnace and introducing the wire into a cooling device, so that the wire enters the cooling device from a wire passing port of the cooling device, passes through the cooling device and is connected with a winding device, then the wire passes through the cooling device under the rolling of the winding device, and the wire is matched with a fan and a cooling coil in the cooling device to cool and solidify a paint film on the surface of the enameled wire after passing through the cooling device.
S6: lubrication
And equipment for lubricating the surface of the enameled wire is arranged between the winding device and the cooling device of the enameled wire, so that the surface of the enameled wire is conveniently sprayed with the lubricant.
S7: wire take-up
And the wire is cooled and lubricated, then wound on a reel by an enameled wire winder, and then packaged and stored in a warehouse by workers.
The use method of the cooling device comprises the following steps: during the use earlier with the enameled wire alignment leading wheel 4 of tearing out from the curer inside and pass in crossing line mouth 14, and link together the tip and the enameled wire coiling mechanism of enameled wire, then link together the both ends of cooling coil 3 with water pump and water source respectively, later operation fan 6 and coiling mechanism, fan 6 is with the outside air suction fan 6 of organism 1, carry out preliminary filtration through filter box 7 before the air admission fan 6, later fan 6 will pass through preliminary filtration's air discharge upper portion of organism 1, air admission organism 1 upper portion is at first carried out further filtration through filter 2, later the air blows to cooling coil 3 and enameled wire through air-equalizing plate 19, thereby reach the purpose of carrying out quick cooling to the enameled wire, later blow out organism 1 with the air from the gas outlet 15 on organism 1 both sides top.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The enameled wire production process is characterized by comprising the following specific steps:
s1: paying-off device
Applying tension on the prepared copper blank through a pay-off disc to enable the copper blank to be drawn into a copper wire, and then cleaning the drawn blank;
s2: annealing
Placing the cleaned copper blank material in an annealing furnace at 460-500 ℃ for annealing treatment;
s3: paint coating
Painting the surface of the copper wire subjected to annealing treatment;
s4: baking
Introducing the painted copper wire into a baking furnace, evaporating the solvent in the paint liquid on the surface of the wire to enable the paint liquid on the surface to be solidified to form a paint film, painting and baking, and repeating the steps for a plurality of times to finish the whole baking process of the enameled wire;
s5: cooling down
Guiding the wire baked by the baking furnace into the baking furnace and introducing the wire into a cooling device, so that the wire enters the cooling device from a wire passing port of the cooling device, passes through the cooling device and is connected with a winding device, then the wire passes through the cooling device under the rolling of the winding device, and the wire is matched with a fan and a cooling coil in the cooled device to cool and solidify a paint film on the surface of the enameled wire after passing through the cooling device;
s6: lubrication
Equipment for lubricating the surface of the enameled wire is arranged between the winding device and the cooling device of the enameled wire so as to conveniently spray a lubricant on the surface of the enameled wire;
s7: wire take-up
The wire is cooled and lubricated, then wound on a reel by an enameled wire winder, and then packaged and stored in a warehouse by workers;
the cooling device comprises a machine body (1), wherein a fan (6) is arranged at the bottom end of the inner side of the machine body (1), a filter plate (2) is arranged inside the machine body (1) and right above the fan (6), line passing ports (14) are formed in two sides of the machine body (1), a row of guide wheels (4) are arranged at positions, aligned with the line passing ports (14), of two sides of the machine body (1), cooling coils (3) are arranged inside the machine body (1) and on the upper side and the lower side of the line passing ports (14), a mounting frame (5) is arranged at a position, aligned with the fan (6), of the rear end face in the machine body (1), and a filter box (7) is arranged at one section, not connected with the machine body (1), of the inner side of the.
2. The enameled wire production process according to claim 1, wherein a socket (10) is arranged on the front surface of the machine body (1) along a position above the fan (6), clamping grooves (101) are arranged on two sides of the socket (10), and a wind equalizing plate (19) is arranged inside the machine body (1) along a position right above the socket (10) and below the wire passing port (14).
3. The enameled wire production process according to claim 2, wherein four corners of the bottom surface of the machine body (1) are provided with support legs (11), one side of the bottom of the machine body (1) is provided with a control box (12), the control box (12) is embedded into the machine body (1), mounting plates (13) are arranged on two sides of the machine body (1) along the wire passing port (14) and under the machine body (1), and one side of the back surface of the machine body (1) is provided with two connecting holes (17).
4. The enameled wire production process according to claim 3, wherein air outlets (15) are arranged at positions, close to the top ends, of two sides of the machine body (1), a plurality of fins (16) are uniformly arranged on the air outlets (15) from top to bottom, an installation cavity (18) is arranged on one side of the lower portion of the machine body (1), a limiting table (182) is arranged at an opening at the rear end of the installation cavity (18), and an air inlet (181) communicated with the upper portion of the machine body (1) is arranged at the top end of the installation cavity (18).
5. The enameled wire production process according to claim 4, wherein the filter plate (2) is provided with filter cotton (21) in the middle, the filter plate (2) is provided with a handle (23) in the middle of the front surface, the filter plate (2) is symmetrically provided with clamping edges (22) at both sides, and the clamping edges (22) are matched with the clamping grooves (101).
6. The enameled wire production process according to claim 5, wherein two sides of the cooling coil (3) are provided with connectors (31), the connectors (31) are connected with the inside of the machine body (1) through bolts, two ends of the cooling coil (3) penetrate through the connecting holes (17) and extend out of the inside of the machine body (1), and the end of the cooling coil (3) extending out of the machine body (1) is provided with a connecting cap (32).
7. The enameled wire production process according to claim 6, wherein the guide wheel (4) is composed of a base (41) and a pulley (42), the pulley (42) is rotatably connected to the top end of the base (41), the base (41) and the mounting plate (13) are connected together through bolts, bolt holes (51) are formed in four corners of the mounting frame (5), and a plurality of fins (16) are arranged on the mounting frame (5) from top to bottom.
8. The enameled wire production process according to claim 7, wherein the bottom end of the fan (6) is symmetrically provided with feet (61), the top end of the fan (6) is provided with an air outlet pipe (62), the air outlet pipe (62) is aligned with the air inlet (181) and provided with an induced draft cover (64), a section of the fan (6) facing the mounting frame (5) is provided with an air outlet pipe (62), and the air outlet pipe (62) and the filter box (7) are connected together.
9. The enameled wire production process according to claim 7, wherein the position of the filter box (7) aligned with the air inlet pipe (63) of the blower (6) is provided with a connecting pipe (72), and two filter frames (71) are inserted into the interior of the filter box (7) along the top end downwards, and the filter frames (71) are provided with handles (711).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911337031.5A CN111192720A (en) | 2019-12-23 | 2019-12-23 | Enameled wire production process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911337031.5A CN111192720A (en) | 2019-12-23 | 2019-12-23 | Enameled wire production process |
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| CN111192720A true CN111192720A (en) | 2020-05-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911337031.5A Pending CN111192720A (en) | 2019-12-23 | 2019-12-23 | Enameled wire production process |
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| CN (1) | CN111192720A (en) |
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Application publication date: 20200522 |