CN111187689A - Automatic steamer feeding device - Google Patents
Automatic steamer feeding device Download PDFInfo
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- CN111187689A CN111187689A CN202010166635.4A CN202010166635A CN111187689A CN 111187689 A CN111187689 A CN 111187689A CN 202010166635 A CN202010166635 A CN 202010166635A CN 111187689 A CN111187689 A CN 111187689A
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- belt
- hopper
- fermented grains
- loading device
- retort
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
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Abstract
The invention discloses an automatic retort loading device which comprises a robot, a retort loading dustpan and a wine retort, wherein the retort loading dustpan is connected with the robot and comprises a hopper and a conveyor arranged below the hopper; the conveyer comprises a belt, a driving roller, a driven roller and a motor reducer connected with the driving roller; a cleaning mechanism is arranged below the driving roller and comprises a brush roller and a brush arranged on the surface of the brush roller, a first chain wheel is arranged at the end part of the driving roller, a second chain wheel is arranged at the end part of the brush roller, and the second chain wheel is connected with the first chain wheel through a chain; compared with the horizontal swing type dustpan in the prior art, the steamer loading device changes the blanking mode, so that fermented grains on the belt can uniformly fall into a wine steamer, the process of lightly spraying and uniformly spreading the fermented grains on the belt is achieved, and the wine yield is improved; in addition, the device has the characteristics of low running noise, low equipment abrasion, long service life and the like.
Description
Technical Field
The invention relates to the technical field of wine making, in particular to an automatic steamer feeding device.
Background
In the white spirit brewing process, partial mother grains and bran shells need to be added into grains, then the fermented grains, the bran shells and the grains are uniformly mixed in a manual mode, and then the fermented grains, the bran shells and the grains are uniformly scattered into a liquor retort through manual operation or a bucket. Traditionally, grains are sprayed into a wine retort mainly in a manual mode. It can be seen that the traditional manual grain sprinkling work intensity is high and the efficiency is low.
The inventor of the application is dedicated to the development of the retort loading device, and applies a retort loading device patent with the application number of 2018210878181 in 2018. The retort loading device comprises a dustpan for scattering materials into the wine retort, a hopper for feeding the materials to the dustpan, and a swinging mechanism capable of enabling the dustpan to reciprocate in the horizontal direction, wherein the swinging mechanism comprises a main shaft and an eccentric shaft connected with the main shaft in parallel, the main shaft is connected to a manipulator, the main shaft is connected with the hopper, the eccentric shaft is connected with the dustpan, the eccentric shaft is further connected with a motor, and the motor can drive the eccentric shaft to rotate relative to the main shaft. The motor drives the eccentric shaft and the connecting rod to rotate, and the connecting rod drives the dustpan to reciprocate in the horizontal direction. This patent has solved the poor and easy technical problem who damages of vibrations mechanism operating mode of traditional vibrations mechanism. However, since the swing mechanism employs the principle of the cam mechanism, it is found that the motor, the eccentric shaft, and the connecting rod of the swing mechanism are worn very much in long-term use, and that the noise of the operating state is large, the design is relatively complicated, and the manufacturing requirement is high.
Disclosure of Invention
The invention provides an automatic steamer feeding device, aiming at solving the technical problems of complex dustpan swinging mechanism and short service life of the steamer feeding device.
The technical scheme adopted by the invention is as follows: the automatic retort loading device comprises a robot, a retort loading dustpan and a wine retort, wherein the retort loading dustpan is connected with the robot and comprises a hopper and a conveyor arranged below the hopper; the conveyer comprises a belt, a driving roller, a driven roller and a motor reducer connected with the driving roller; the driving roller is arranged below the cleaning mechanism, the cleaning mechanism comprises a brush roller and a brush arranged on the surface of the brush roller, a first chain wheel is arranged at the end part of the driving roller, a second chain wheel is arranged at the end part of the brush roller, and the second chain wheel is connected with the first chain wheel through a chain.
The horizontal swinging dustpan of the prior art has a blanking mode of a vertical type: the fermented grains vertically fall into the hopper, then vertically fall into the dustpan, play a role in scattering through the swinging of the dustpan, and finally vertically fall into the wine retort, and mainly pay attention to the continuity. Compared with the horizontal swing type dustpan in the prior art, the blanking mode is changed, the feeding dustpan is full of fermented grains in the hopper, the feeding dustpan is rotated to the position above the wine retort by the robot, after the conveyor is started, the fermented grains in the hopper can be uniformly laid on the surface of the belt, the fermented grains horizontally run along with the conveyor, and the fermented grains on the belt uniformly fall into the wine retort, so that the process of lightly spraying and uniformly laying required by feeding the fermented grains into the wine retort is achieved, and the wine yield is improved; in addition, the automatic steamer feeding device also has the characteristics of low operation noise, small equipment abrasion, long service life and the like.
Further comprises an adjusting mechanism for adjusting the height of the fermented grains on the belt; the adjusting mechanism comprises an adjusting plate which is arranged on the hopper and is perpendicular to the belt, a long hole is formed in the adjusting plate, the adjusting plate can move in the vertical direction relative to the hopper, and the adjusting plate is connected with the hopper through a bolt. The distance between the adjusting plate and the belt can be adjusted by moving the adjusting plate in the vertical direction, so that the thickness of the fermented grains on the belt can be controlled, and the fermented grains can be correspondingly adjusted according to different processes or working conditions, so that the fermented grains meet different retort loading process requirements, and the universality is high.
Further comprises a material distributing mechanism which is used for scattering the fermented grains on the belt; the material distributing mechanism comprises a material distributing pipe arranged at one end of the discharge port of the conveyor, and the lower part of the material distributing pipe is connected with a material distributing nail vertical to the belt; the material distributing pipes are arranged in a conical shape, and the width of the conical parts of the material distributing pipes is gradually increased in the direction far away from the hopper. The fermented grains are sticky, so the distributing nails can disperse the fermented grains knotted and agglomerated on the belt; meanwhile, due to the viscosity of the fermented grains, the fermented grains can be thick in the middle and thin at the edge when falling onto the belt from the hopper, so that the material distributing pipe is designed to be conical, the fermented grains in the middle on the belt can be more favorably carded towards the edge of the belt, and the fermented grains falling into the wine retort are more uniform.
Further, the device also comprises a tensioning mechanism for tensioning the belt; the tensioning mechanism comprises a tensioning plate and a tensioning bolt, wherein the tensioning plate is arranged on the conveyor, and the tensioning bolt penetrates through the tensioning plate and is connected with a rotating shaft of the driven roller. The belt can produce micro deformation in long-term use, makes behind the belt take place the deformation can not closely cooperate between belt and the initiative cylinder and the driven cylinder, will cause the phenomenon emergence that the cylinder idled or skidded, also the cylinder changes and the belt does not change, influences production. According to the invention, by rotating the tensioning bolt, the displacement of the driven roller in the horizontal direction can be adjusted, and the distance between the driving roller and the driven roller can be adjusted, so that the deformed belt can be adapted, and the belt can be tightened with the driving roller and the driven roller.
Further, the belt conveyor also comprises a guide mechanism for guiding the belt; the guide mechanism comprises guide grooves arranged on the driving roller and the driven roller and guide strips arranged on the belt and matched with the guide grooves. In the running process of the driving roller, the driven roller and the belt, the guide strips on the belt can be always kept in the guide grooves of the driving roller and the driven roller, so that the phenomenon of belt deviation can be avoided.
Further, an ultrasonic sensor for measuring the height of the fermented grains in the hopper is arranged on the hopper. When the fermented grains in the hopper are too small, the ultrasonic sensor transmits information to the robot so as to be convenient for the feeding dustpan to receive materials again.
Further, a laser sensor for measuring the height of the fermented grains in the wine retort is arranged on the conveyor. Therefore, the lifting of the dustpan for feeding the fermented grains is conveniently controlled by the robot to adapt to different fermented grain heights, and the dustpan for feeding the fermented grains and the fermented grains in the wine retort always keep a better material spraying distance.
Further, the surface of the belt is provided with a scraping strip which is integrally formed with the belt. The fermented grains are sticky, so that gaps among the fermented grains are large, the fermented grains are adhered to each other and are adsorbed on the inner wall of the hopper, and if the fermented grains are conveyed by a straight chain plate, idling can occur, namely the chain plate rotates, and the fermented grains are not conveyed out of the chain plate. Therefore, the invention improves the contact area between the belt and the fermented grains by arranging the scraping strips on the belt, thereby avoiding the occurrence of the above conditions.
Furthermore, a supporting plate is arranged below the belt, so that the belt is supported, the belt is prevented from being deformed under the influence of gravity of fermented grains for a long time, and the service life of the belt is prolonged.
Furthermore, silica gel strips are arranged on two sides of the belt, so that fermented grains on the belt are prevented from leaking from the side face of the belt.
The invention has the beneficial effects that:
1. compared with the horizontal swing type dustpan in the prior art, the steamer loading device changes the blanking mode, so that fermented grains on the belt can uniformly fall into a wine steamer, the process of lightly spraying and uniformly spreading the fermented grains on the belt is achieved, and the wine yield is improved; in addition, the device has the characteristics of low running noise, low equipment abrasion, long service life and the like.
2. The distributing mechanism can break up the fermented grains knotted and agglomerated on the belt; meanwhile, the fermented grains in the middle of the belt can be combed towards the edge of the belt, so that the fermented grains falling into the wine retort are more uniform.
3. According to the invention, the scraping strip is arranged on the belt, so that the contact area between the belt and the fermented grains is increased, and the problem of belt idling caused by too sticky fermented grains is solved.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a front view of the retort-loading dustpan.
Fig. 3 is a top view of fig. 2.
Fig. 4 is a cross-sectional view a-a of fig. 3.
Fig. 5 is a partially enlarged view of B in fig. 4.
Fig. 6 is a front view of the conveyor.
Fig. 7 is a top view of fig. 6.
Fig. 8 is a schematic view of fig. 6 taken along direction C.
Fig. 9 is a perspective view of the belt.
Fig. 10 is a front view of the belt.
Fig. 11 is a cross-sectional view of E-E in fig. 10.
Labeled as: 1. a robot; 2. feeding into a steamer dustpan; 21. a hopper; 221. a belt; 222. a driving roller; 223. a driven drum; 224. a motor reducer; 2210. scraping the strips; 2211. a support plate; 2212. a silica gel strip; 2221. a first sprocket; 2231. a rotating shaft; 31. a brush roller; 311. a second sprocket; 312. a chain; 4. an adjusting plate; 51. distributing pipes; 52. distributing nails; 6. a tensioning mechanism; 61. a tension plate; 62. tensioning the bolt; 71. a guide groove; 72. a guide strip; 8. and (6) carrying out wine retort.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Example one
As shown in fig. 1 to 10, the automatic retort loading device of the invention comprises a robot 1, a retort loading dustpan 2 connected with the robot 1 and a wine retort 8, wherein the retort loading dustpan 2 comprises a hopper 21 and a conveyor arranged below the hopper 21; the conveyor comprises a belt 221, a driving roller 222, a driven roller 223 and a motor reducer 224 connected with the driving roller 222; a cleaning mechanism is arranged below the driving roller 222, the cleaning mechanism comprises a brush roller 31 and brushes arranged on the surface of the brush roller 31, a first chain wheel 2221 is arranged at the end part of the driving roller 222, a second chain wheel 311 is arranged at the end part of the brush roller 31, and the second chain wheel 311 is connected with the first chain wheel 2221 through a chain 312. The hopper 21 is provided with an ultrasonic sensor (not shown in the figure) for measuring the height of the fermented grains in the hopper. The conveyor is provided with a laser sensor (not shown in the figure) for measuring the height of the fermented grains in the wine retort. A support plate 2211 is arranged below the belt 221. Silica gel strips 2212 are arranged on two sides of the belt 221.
The robot adopts an IRB6700 robot of ABB.
The working principle is as follows: conveying the uniformly mixed fermented grains into a hopper, rotating an upper steamer dustpan to be above the wine steamer by a robot after the hopper is filled with materials, controlling the blanking height of the upper steamer dustpan by a laser sensor, operating a conveyor, allowing the fermented grains to fall onto a lower belt through the hopper to form the fermented grains with uniform thickness, and allowing the fermented grains to horizontally run along with the belt and then fall into the wine steamer.
The horizontal swinging dustpan of the prior art has a blanking mode of a vertical type: the fermented grains vertically fall into the hopper, then vertically fall into the dustpan, play a role in scattering through the swinging of the dustpan, and finally vertically fall into the wine retort, and mainly pay attention to the continuity. Compared with the horizontal swing type dustpan in the prior art, the blanking mode is changed, the feeding dustpan is full of fermented grains in the hopper, the feeding dustpan is rotated to the position above the wine retort by the robot, after the conveyor is started, the fermented grains in the hopper can be uniformly laid on the surface of the belt, the fermented grains horizontally run along with the conveyor, and the fermented grains on the belt uniformly fall into the wine retort, so that the process of lightly spraying and uniformly laying required by feeding the fermented grains into the wine retort is achieved, and the wine yield is improved; in addition, the automatic steamer feeding device also has the characteristics of low operation noise, small equipment abrasion, long service life and the like.
Example two
As shown in fig. 4, the present embodiment is a further improvement made on the basis of the first embodiment. The device also comprises an adjusting mechanism used for adjusting the height of the fermented grains on the belt; the adjusting mechanism comprises an adjusting plate 4 which is arranged on the hopper 21 and is perpendicular to the belt 221, a long hole is arranged on the adjusting plate 4, the adjusting plate 4 can move in the vertical direction relative to the hopper 21, and the adjusting plate 4 is connected with the hopper 21 through a bolt.
The working principle is as follows: the distance between the adjusting plate 4 and the belt 221 can be adjusted by moving the adjusting plate 4 in the vertical direction, so that the thickness of the fermented grains on the belt can be controlled, and the fermented grains can be correspondingly adjusted according to different processes or working conditions, so that the fermented grains meet different retort loading process requirements, and the universality is strong.
EXAMPLE III
As shown in fig. 2 and fig. 3, the present embodiment is a further improvement made on the basis of the first embodiment. The device also comprises a material distribution mechanism used for scattering the fermented grains on the belt; the material distributing mechanism comprises a material distributing pipe 51 arranged at one end of a discharge port of the conveyor, and the lower part of the material distributing pipe 51 is connected with a material distributing nail 52 vertical to the belt 221; the distributing pipe 51 is arranged in a conical shape, and the width of the conical part of the distributing pipe gradually increases in the direction away from the hopper 21.
The working principle is as follows: the fermented grains are sticky, so the distributing nails can disperse the fermented grains knotted and agglomerated on the belt; meanwhile, due to the viscosity of the fermented grains, the fermented grains can be thick in the middle and thin at the edge when falling onto the belt from the hopper, so that the material distributing pipe is designed to be conical, the fermented grains in the middle on the belt can be more favorably carded towards the edge of the belt, and the fermented grains falling into the wine retort are more uniform.
Example four
As shown in fig. 3 and 7, the present embodiment is a further improvement made on the basis of the first embodiment. The tensioning mechanism is used for tensioning the belt; the tension mechanism includes a tension plate 61 disposed on the conveyor and a tension bolt 62, and the tension bolt 62 is connected to the rotation shaft 2231 of the driven drum through the tension plate 61.
The working principle is as follows: the belt can produce micro deformation in long-term use, makes behind the belt take place the deformation can not closely cooperate between belt and the initiative cylinder and the driven cylinder, will cause the phenomenon emergence that the cylinder idled or skidded, also the cylinder changes and the belt does not change, influences production. According to the invention, by rotating the tensioning bolt, the displacement of the driven roller in the horizontal direction can be adjusted, and the distance between the driving roller and the driven roller can be adjusted, so that the deformed belt can be adapted, and the belt can be tightened with the driving roller and the driven roller.
EXAMPLE five
As shown in fig. 11, the present embodiment is a further improvement made on the basis of the first embodiment. The belt conveyor also comprises a guide mechanism used for guiding the belt; the guide mechanism includes a guide groove 71 disposed on the driving roller 222 and the driven roller 223 and a guide bar 72 disposed on the belt 221 and matched with the guide groove 71.
The working principle is as follows: in the running process of the driving roller, the driven roller and the belt, the guide strips on the belt can be always kept in the guide grooves of the driving roller and the driven roller, so that the phenomenon of belt deviation can be avoided.
EXAMPLE six
As shown in fig. 9 and 10, the present embodiment is a further improvement made on the basis of the first embodiment. The surface of the belt 221 is provided with a scraping strip 2210 integrally formed with the belt; the wiper strip 2210 is trapezoidal in shape. The fermented grains are sticky, so that gaps among the fermented grains are large, the fermented grains are adhered to each other and are adsorbed on the inner wall of the hopper, and if the fermented grains are conveyed by a straight chain plate, idling can occur, namely the chain plate rotates, and the fermented grains are not conveyed out of the chain plate. Therefore, the invention improves the contact area between the belt and the fermented grains by arranging the scraping strips on the belt, thereby avoiding the occurrence of the above conditions. In addition, because the scraping strip is trapezoidal, and the included angle between the scraping strip and the belt is an obtuse angle, the scraping strip can not clamp the fermented grains, and the belt is cleaner.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The automatic retort loading device comprises a robot (1), a retort loading dustpan (2) connected with the robot (1) and a wine retort (8), and is characterized in that,
the retort loading dustpan (2) comprises a hopper (21) and a conveyor arranged below the hopper (21);
the conveyor comprises a belt (221), a driving roller (222), a driven roller (223) and a motor reducer (224) connected with the driving roller (222);
a cleaning mechanism is arranged below the driving roller (222), the cleaning mechanism comprises a brush roller (31) and brushes arranged on the surface of the brush roller (31), a first chain wheel (2221) is arranged at the end part of the driving roller (222), a second chain wheel (311) is arranged at the end part of the brush roller (31), and the second chain wheel (311) is connected with the first chain wheel (2221) through a chain (312).
2. The automatic retort loading device according to claim 1, further comprising:
the adjusting mechanism is used for adjusting the height of the fermented grains on the belt;
the adjusting mechanism comprises an adjusting plate (4) which is arranged on the hopper (21) and is perpendicular to the belt (221), a long hole is formed in the adjusting plate (4), the adjusting plate (4) can move in the vertical direction relative to the hopper (21), and the adjusting plate (4) is connected with the hopper (21) through a bolt.
3. The automatic retort loading device according to claim 1, further comprising:
the distributing mechanism is used for scattering fermented grains on the belt;
the material distributing mechanism comprises a material distributing pipe (51) arranged at one end of a discharge port of the conveyor, and the lower part of the material distributing pipe (51) is connected with a material distributing nail (52) vertical to the belt (221);
the material distributing pipes (51) are arranged in a conical shape, and the width of the conical parts of the material distributing pipes is gradually increased in the direction away from the hopper (21).
4. The automatic retort loading device according to claim 1, further comprising:
the tensioning mechanism is used for tensioning the belt;
the tensioning mechanism comprises a tensioning plate (61) and a tensioning bolt (62) which are arranged on the conveyor, and the tensioning bolt (62) penetrates through the tensioning plate (61) and is connected with a rotating shaft (2231) of the driven roller.
5. The automatic retort loading device according to claim 1, further comprising:
the guide mechanism is used for guiding the belt;
the guide mechanism comprises guide grooves (71) arranged on the driving roller (222) and the driven roller (223) and guide strips (72) which are arranged on the belt (221) and matched with the guide grooves (71).
6. The automatic retort loading device according to claim 1, characterized in that the hopper (21) is provided with an ultrasonic sensor for measuring the height of the fermented grains in the hopper.
7. The automatic retort loading device according to claim 1, characterized in that the conveyor is provided with a laser sensor for measuring the height of the fermented grains in the wine retort.
8. The automatic retort loading device according to claim 1, characterized in that a surface of the belt (221) is provided with a scraper bar (2210) integrally formed with the belt.
9. The automatic retort loading device according to claim 1, characterized in that a support plate (2211) is arranged below the belt (221).
10. The automatic retort loading device according to claim 1, characterized in that silicone strips (2212) are arranged on both sides of said belt (221).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010166635.4A CN111187689A (en) | 2020-03-11 | 2020-03-11 | Automatic steamer feeding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010166635.4A CN111187689A (en) | 2020-03-11 | 2020-03-11 | Automatic steamer feeding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111187689A true CN111187689A (en) | 2020-05-22 |
Family
ID=70705379
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010166635.4A Pending CN111187689A (en) | 2020-03-11 | 2020-03-11 | Automatic steamer feeding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111187689A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113618725A (en) * | 2021-08-03 | 2021-11-09 | 西安航天精密机电研究所 | Two-degree-of-freedom transmission mechanism of explosion-proof robot |
| CN113942002A (en) * | 2021-10-20 | 2022-01-18 | 中科九创智能科技(北京)有限公司 | Retort loading robot and control method thereof |
| CN114106973A (en) * | 2021-12-04 | 2022-03-01 | 上海交通大学 | Controllable robot of velocity of flow goes up rice steamer hopper mechanism |
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| CN202030335U (en) * | 2010-11-30 | 2011-11-09 | 四川宜宾岷江机械制造有限责任公司 | Solid-state brewing grain tank three-segment type semi-automatic caldron-feeding device |
| CN102765609A (en) * | 2012-07-19 | 2012-11-07 | 中国食品发酵工业研究院 | Method and device for automatically and uniformly loading materials into white spirit steaming barrel |
| CN106350341A (en) * | 2016-11-03 | 2017-01-25 | 四川阿泰因机器人智能装备有限公司 | Retort distillation robot |
| CN209989356U (en) * | 2018-12-28 | 2020-01-24 | 普瑞特机械制造股份有限公司 | Special rice steamer feeding robot |
| CN211946953U (en) * | 2020-03-11 | 2020-11-17 | 泸州智通自动化设备有限公司 | Automatic steamer feeding device |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202030335U (en) * | 2010-11-30 | 2011-11-09 | 四川宜宾岷江机械制造有限责任公司 | Solid-state brewing grain tank three-segment type semi-automatic caldron-feeding device |
| CN102765609A (en) * | 2012-07-19 | 2012-11-07 | 中国食品发酵工业研究院 | Method and device for automatically and uniformly loading materials into white spirit steaming barrel |
| CN106350341A (en) * | 2016-11-03 | 2017-01-25 | 四川阿泰因机器人智能装备有限公司 | Retort distillation robot |
| CN209989356U (en) * | 2018-12-28 | 2020-01-24 | 普瑞特机械制造股份有限公司 | Special rice steamer feeding robot |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113618725A (en) * | 2021-08-03 | 2021-11-09 | 西安航天精密机电研究所 | Two-degree-of-freedom transmission mechanism of explosion-proof robot |
| CN113942002A (en) * | 2021-10-20 | 2022-01-18 | 中科九创智能科技(北京)有限公司 | Retort loading robot and control method thereof |
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| CN114106973A (en) * | 2021-12-04 | 2022-03-01 | 上海交通大学 | Controllable robot of velocity of flow goes up rice steamer hopper mechanism |
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