CN111184276A - Production process of down jacket - Google Patents
Production process of down jacket Download PDFInfo
- Publication number
- CN111184276A CN111184276A CN201811351251.9A CN201811351251A CN111184276A CN 111184276 A CN111184276 A CN 111184276A CN 201811351251 A CN201811351251 A CN 201811351251A CN 111184276 A CN111184276 A CN 111184276A
- Authority
- CN
- China
- Prior art keywords
- fabric
- liner
- lining
- proof
- cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D3/00—Overgarments
- A41D3/02—Overcoats
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/24—Hems; Seams
- A41D27/245—Hems; Seams made by welding or gluing
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D2400/00—Functions or special features of garments
- A41D2400/10—Heat retention or warming
Abstract
The invention discloses a production process of a down jacket, which comprises the following steps: selecting a liner filler, namely processing raw materials of the liner filler into finished down through a series of processing, manufacturing down-proof liner cloth and fabric, double-layer lining, down filling and garment pressing lining; various required patterns are printed on the down-proof lining cloth and the fabric by novel lining cloth coating processing equipment, so that fashionable, individual and more aesthetic clothes can be manufactured; the parts needing to be sewn are bonded by adopting the process of pressing the lining, so that the bonding parts of the manufactured down jacket have no defects of pinholes compared with the traditional sewing process, and the problem of fur leakage of the down jacket is solved; the production process of the down jacket is simple to operate, high in production efficiency and low in production process cost.
Description
Technical Field
The invention relates to the technical field of garment manufacturing, in particular to a production process of a down jacket.
Background
The jacket filled with the down filling in the down coat (down coat) has a huge and mellow appearance, the common duck down amount of the down coat accounts for more than half, and meanwhile, some fine feathers can be mixed.
Most of the existing methods for manufacturing down jackets clean the inner liner of the down jacket (light duck down is mixed with some fine feathers), and fill the down jacket into cloth after high-temperature sterilization, and sew the down jacket into a plurality of blocks through a sewing process of a sewing machine, so that the formed down jacket is obtained; the down jackets manufactured by adopting the sewing process have pinholes with various sizes, and the duck down, particularly fine feathers, which float lightly in the liner of the down jacket easily run out of the pinholes, so the feather is thoroughly called to run out, and the heat preservation effect of the down jacket is greatly reduced.
In addition, most of down coats on the market are single in style, monotonous in color and insufficient in fashion sense limited by the existing down coat manufacturing method.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a production process of a down jacket.
In order to achieve the purpose, the invention provides the following technical scheme:
a production process of a down jacket comprises the following steps:
(1) selecting the inner container filler: taking feathers of mature ducks growing for 9 to 15 months as a raw material of the liner filler;
(2) the raw material of the liner filler is processed into finished down through a series of processes, specifically four processes of sorting, cleaning, disinfecting and drying;
(3) manufacturing of down-proof lining cloth and fabric: cutting down the down proof lining cloth and the fabric according to the size of the garment, then printing the down proof lining cloth and the fabric with various required patterns by using hot melt adhesive powder such as PA and TPU and the like as raw materials through novel lining cloth coating processing equipment;
(4) double-laminated liner: the down-proof lining cloth with the printed patterns and the fabric are pressed by a lining pressing machine to form a channel between the down-proof lining cloth and the fabric;
(5) filling down feather with down feather: filling the finished down in the step (2) into a channel between the down-proof liner cloth and the fabric to form a semi-finished down jacket;
(6) garment lining: and (5) continuously pressing the semi-finished down jacket product prepared in the step (5) into small blocks by using a liner pressing machine to prepare a finished down jacket product.
The invention further provides that: the time required for the hot melt adhesive powder in the step (3) to be adhered to the down-proof liner cloth and the fabric to complete the printing process is 10-15 minutes, and the temperature range suitable for the process is 125-140 ℃.
The invention further provides that: the temperature range during the lining pressing process in the above step (4) and step (6) is 180 to 220 ℃.
The invention has the beneficial effects that: cutting the down-proof lining cloth and the fabric according to the size of the garment, then printing various required patterns on the down-proof lining cloth and the fabric by using hot melt adhesive powder such as PA and TPU and the like as raw materials through novel lining cloth coating processing equipment, thereby manufacturing fashionable, individual and more aesthetic clothes; the parts needing to be sewn are bonded by adopting a lining pressing process in the steps (4) and (6), so that the bonding parts of the manufactured down jacket have no defects of pinholes compared with the traditional sewing process, and the problem of wool leakage of the down jacket is solved; the production process of the down jacket is simple to operate, high in production efficiency and low in production process cost.
Drawings
FIG. 1 is a process flow diagram of a down jacket production process of the present invention;
Detailed Description
An embodiment of the production process of a down jacket according to the present invention is further described in detail with reference to fig. 1.
A production process of a down jacket comprises the following steps:
(1) selecting the inner container filler: taking feathers of mature ducks growing for 9 to 15 months as a raw material of the liner filler;
(2) the raw material of the liner filler is processed into finished down through a series of processes, specifically four processes of sorting, cleaning, disinfecting and drying;
(3) manufacturing of down-proof lining cloth and fabric: after the down-proof lining cloth and the fabric are cut according to the size of the garment, PA, TPU and other hot melt adhesive powder are used as raw materials, and are bonded for 10-15 minutes at the temperature of 125-140 ℃ through novel lining cloth coating processing equipment, so that the down-proof lining cloth and the fabric can be printed with various required patterns, and the down garment with fashion, individuality and more aesthetic feeling can be manufactured;
the PA hot melt adhesive powder is a copolyamide hot melt adhesive product with higher comprehensive performance, and has the advantages of lower melting point, moderate melt finger, wide pressing range, soft hand feeling, strong bonding fastness, dry cleaning resistance and excellent washing resistance; does not contain toluene, is nontoxic, does not contain fluorescent agent, and belongs to an environment-friendly product.
The main technical indexes are as follows:
the adhesive is mainly applied to the coating, fabric attaching, shaping cloth, printing and filtering materials of various garment adhesive linings, automobile interior decorations, hot-fix rhinestones, printing paste and the like.
The TPU hot melt adhesive powder has the product characteristics that: the hot-melt type ultrafine powder is thermoplastic hot-melt type ultrafine powder, has good adhesive force with most materials, high initial peel strength and heat resistance, wide temperature range to adapt to different processing requirements, high hardness, high elasticity, low-temperature bonding, high bonding speed, high production efficiency and wide bonding range, can bond various materials, can be repeatedly heated and bonded for many times, and has stable performance.
The main technical indexes are as follows:
the main product uses are as follows: low temperature lamination, shoe material sizing cloth, automobile industry, textile lamination, hot melt adhesive film, resin, acrylic/fabric, chemical patch, industrial tool, aluminum foil, PVC material, PU elastomer, ABS/PVC blend, rubber, nylon material bonding and the like.
(4) Double-laminated liner: the method comprises the following steps of (1) carrying out a lining pressing procedure on the down-proof lining cloth printed with patterns and the fabric through a lining pressing machine to form a channel between the down-proof lining cloth and the fabric, wherein the temperature range of the lining pressing procedure is 180-220 ℃;
(5) filling down feather with down feather: filling the finished down in the step (2) into a channel between the down-proof liner cloth and the fabric to form a semi-finished down jacket;
(6) garment lining: and (5) continuously pressing the semi-finished down jacket product prepared in the step (5) into small blocks by using a liner pressing machine to prepare a finished down jacket product.
The parts needing to be sewn are bonded by adopting a lining pressing process in the steps (4) and (6), so that the bonding parts of the manufactured down jacket have no defects of pinholes compared with the traditional sewing process, and the problem of wool leakage of the down jacket is solved; the production process of the down jacket is simple to operate, high in production efficiency and low in production process cost.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (3)
1. A production process of a down jacket is characterized by comprising the following steps: the method comprises the following steps:
(1) selecting the inner container filler: taking feathers of mature ducks growing for 9 to 15 months as a raw material of the liner filler;
(2) the raw material of the liner filler is processed into finished down through a series of processes, specifically four processes of sorting, cleaning, disinfecting and drying;
(3) manufacturing of down-proof lining cloth and fabric: cutting down the down proof lining cloth and the fabric according to the size of the garment, then printing the down proof lining cloth and the fabric with various required patterns by using hot melt adhesive powder such as PA and TPU and the like as raw materials through novel lining cloth coating processing equipment;
(4) double-laminated liner: the down-proof lining cloth with the printed patterns and the fabric are pressed by a lining pressing machine to form a channel between the down-proof lining cloth and the fabric;
(5) filling down feather with down feather: filling the finished down in the step (2) into a channel between the down-proof liner cloth and the fabric to form a semi-finished down jacket;
(6) garment lining: and (5) continuously pressing the semi-finished down jacket product prepared in the step (5) into small blocks by using a liner pressing machine to prepare a finished down jacket product.
2. The process for producing a down jacket according to claim 1, wherein: the time required for the hot melt adhesive powder in the step (3) to be adhered to the down-proof liner cloth and the fabric to complete the printing process is 10-15 minutes, and the temperature range suitable for the process is 125-140 ℃.
3. The process for producing a down jacket according to claim 1, wherein: the temperature range during the lining pressing process of the above step (4) and step (6) is 150 to 180 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811351251.9A CN111184276A (en) | 2018-11-14 | 2018-11-14 | Production process of down jacket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811351251.9A CN111184276A (en) | 2018-11-14 | 2018-11-14 | Production process of down jacket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111184276A true CN111184276A (en) | 2020-05-22 |
Family
ID=70684124
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811351251.9A Pending CN111184276A (en) | 2018-11-14 | 2018-11-14 | Production process of down jacket |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111184276A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103099367A (en) * | 2012-12-31 | 2013-05-15 | 天津应大股份有限公司 | Manufacturing method of crumpled leather clothing |
| CN103445357A (en) * | 2013-09-13 | 2013-12-18 | 山东仙霞服装有限公司 | Manufacturing process of business suit collar |
| CN103484944A (en) * | 2013-09-22 | 2014-01-01 | 安徽万利达羽绒制品有限公司 | Down feather processing technology |
| CN103653474A (en) * | 2013-12-19 | 2014-03-26 | 苏州志向纺织科研股份有限公司 | Technology for making down coats |
| CN106510034A (en) * | 2016-12-09 | 2017-03-22 | 苏州衣大丽纺织科技有限公司 | Down jacket and making method thereof |
| CN206170794U (en) * | 2016-07-11 | 2017-05-17 | 上海奕启服饰有限公司 | No quilting FEATHER PRODUCTS |
| CN107752149A (en) * | 2017-10-19 | 2018-03-06 | 安徽壹隆羽毛股份有限公司 | A kind of down jackets and preparation method thereof |
| CN108030158A (en) * | 2017-12-28 | 2018-05-15 | 马新 | A kind of down jackets |
-
2018
- 2018-11-14 CN CN201811351251.9A patent/CN111184276A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103099367A (en) * | 2012-12-31 | 2013-05-15 | 天津应大股份有限公司 | Manufacturing method of crumpled leather clothing |
| CN103445357A (en) * | 2013-09-13 | 2013-12-18 | 山东仙霞服装有限公司 | Manufacturing process of business suit collar |
| CN103484944A (en) * | 2013-09-22 | 2014-01-01 | 安徽万利达羽绒制品有限公司 | Down feather processing technology |
| CN103653474A (en) * | 2013-12-19 | 2014-03-26 | 苏州志向纺织科研股份有限公司 | Technology for making down coats |
| CN206170794U (en) * | 2016-07-11 | 2017-05-17 | 上海奕启服饰有限公司 | No quilting FEATHER PRODUCTS |
| CN106510034A (en) * | 2016-12-09 | 2017-03-22 | 苏州衣大丽纺织科技有限公司 | Down jacket and making method thereof |
| CN107752149A (en) * | 2017-10-19 | 2018-03-06 | 安徽壹隆羽毛股份有限公司 | A kind of down jackets and preparation method thereof |
| CN108030158A (en) * | 2017-12-28 | 2018-05-15 | 马新 | A kind of down jackets |
Non-Patent Citations (1)
| Title |
|---|
| 钱宝钧: "《纺织词典》", 31 August 1991, 上海辞书出版社 * |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200522 |
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| RJ01 | Rejection of invention patent application after publication |