CN111175448A - Intelligent gypsum board feeding detection device and method - Google Patents
Intelligent gypsum board feeding detection device and method Download PDFInfo
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- CN111175448A CN111175448A CN202010003688.4A CN202010003688A CN111175448A CN 111175448 A CN111175448 A CN 111175448A CN 202010003688 A CN202010003688 A CN 202010003688A CN 111175448 A CN111175448 A CN 111175448A
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- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 142
- 239000010440 gypsum Substances 0.000 title claims abstract description 142
- 238000001514 detection method Methods 0.000 title claims abstract description 105
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000002994 raw material Substances 0.000 claims abstract description 108
- 238000003756 stirring Methods 0.000 claims abstract description 64
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims abstract description 49
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 48
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 238000007865 diluting Methods 0.000 claims abstract description 11
- 238000012546 transfer Methods 0.000 claims abstract description 9
- 238000004090 dissolution Methods 0.000 claims abstract description 7
- 239000000523 sample Substances 0.000 claims description 29
- 238000012360 testing method Methods 0.000 claims description 12
- 238000010790 dilution Methods 0.000 claims description 11
- 239000012895 dilution Substances 0.000 claims description 11
- 239000000243 solution Substances 0.000 claims description 11
- 239000004744 fabric Substances 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 7
- 239000000945 filler Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 230000001737 promoting effect Effects 0.000 claims 1
- 238000004804 winding Methods 0.000 description 9
- 239000007788 liquid Substances 0.000 description 6
- 239000002699 waste material Substances 0.000 description 6
- 150000002500 ions Chemical class 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 239000008213 purified water Substances 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 241000370738 Chlorion Species 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000011012 sanitization Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Medicinal Chemistry (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Analytical Chemistry (AREA)
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- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
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- Pathology (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The embodiment of the invention discloses an intelligent gypsum board feeding detection device and method, which comprises a grabbing manipulator and a detection table, wherein the grabbing manipulator rotates around a central shaft of the grabbing manipulator to transfer gypsum raw materials to the detection table for chloride ion detection, the detection table is provided with a measuring cup for containing the gypsum raw materials transferred by the grabbing manipulator, the upper surface of the detection table is provided with two parallel moving tracks, a supporting portal driven by a power assembly is arranged between the two moving tracks, the supporting portal is sequentially provided with a diluting unit, a stirring unit and a detection unit according to a detection procedure, the diluting unit adds water into the measuring cup, the stirring unit stirs and accelerates the dissolution of the gypsum raw materials in the measuring cup, and the detection unit is used for detecting the chloride ion content in a gypsum raw material solution in the measuring cup; this scheme raw materials detects implementation mode simple to can detect every batch gypsum board raw materials, avoid artifical lazy detection incomplete condition, guarantee the production quality of gypsum board.
Description
Technical Field
The embodiment of the invention relates to the technical field of gypsum raw material detection, in particular to an intelligent gypsum board feeding detection device and method.
Background
The raw materials used by gypsum board production enterprises are not only desulfurized gypsum or natural gypsum, but most enterprises also utilize desulfurized gypsum of thermal power plants as a recycling resource of waste. However, the high chloride ion content or low quality of the desulfurized gypsum in the thermal power plant seriously affects the quality of gypsum boards, and even if the gypsum boards can be produced, the mass quality accidents are all happened. Therefore, how to quickly and simply master the chloride ions and the taste of the desulfurized gypsum is a big matter which is difficult for each enterprise. The desulfurized gypsum needs to be manually detected before use, and the detection time point needs to be timely and accurate.
However, the manual detection mode of the gypsum board raw material at present has low detection accuracy and long measurement period, and cannot rapidly make detection data on line to determine whether the raw material is used or not, so that the labor intensity of workers is increased.
Disclosure of Invention
Therefore, the embodiment of the invention provides an intelligent gypsum board feeding detection device and method, which can complete online sampling detection operation of gypsum board feeding by adopting full-automatic work without manual participation, have a simple implementation mode, can detect each batch of gypsum board raw materials, ensure the production quality of gypsum, and solve the problems that the detection accuracy of a manual detection mode in the prior art is low, the measurement period is long, detection data cannot be made online quickly to determine whether the raw materials are used, and the labor intensity of workers is increased.
In order to achieve the above object, an embodiment of the present invention provides the following: an intelligent gypsum board feeding detection device comprises a grabbing mechanical arm and a detection table, wherein the grabbing mechanical arm is used for acquiring gypsum raw materials on a feeding conveying belt on line, the detection table is used for detecting the content of chloride ions in the gypsum raw materials, and the grabbing mechanical arm rotates around the central axis of the grabbing mechanical arm after acquiring the gypsum raw materials and transfers the gypsum raw materials to the detection table for chloride ion detection;
it is used for the splendid attire to detect bench the graduated flask of the gypsum raw materials that snatchs the manipulator and shift, the upper surface of detecting the platform is equipped with two removal tracks that are parallel to each other, two be equipped with between the removal track by power component driven support portal, be equipped with dilution unit, stirring unit and detecting element according to the detection procedure in proper order on the support portal, dilution unit to add water in the graduated flask, the stirring unit stirring is with higher speed the dissolving of the gypsum raw materials in the graduated flask, detecting element is used for detecting chloride ion content in the gypsum raw materials solution in the graduated flask.
As a preferred scheme of the invention, a rotation station is arranged on the detection table, a rotatable i-shaped cavity swivel base is mounted on the rotation station through a bearing, a placement groove for placing the measuring cup is arranged at the center of the i-shaped cavity swivel base, an elastic net is arranged at the edge of the placement groove, a plurality of clamping cushions which are uniformly distributed are arranged on the inner surface of the elastic net, a tightening belt is mounted on the outer surface of the elastic net through a cloth penetrating hole, a winding motor for winding and tightening the tightening belt is arranged on the outer side of the placement groove of the i-shaped cavity swivel base, and a rotation motor for driving the i-shaped cavity swivel base to rotate is arranged below the i-shaped cavity swivel base.
As a preferable scheme of the invention, the placing groove is provided with a bent rolling plate at an opening end of the cloth penetrating hole, one end of the bent rolling plate is fixed on the placing groove, the other end of the bent rolling plate is provided with an arc-shaped turned edge, the tightening belt passes through the bent rolling plate and then is changed from a vertical state to a horizontal state, and the tightening belt is rolled and formed by the rotating motor after being changed into the horizontal state.
As a preferred scheme of the present invention, the support gantry includes two vertical plates respectively mounted on the moving track, and a horizontal support plate having a fixed frame disposed between upper ends of the two vertical plates, a push cylinder is mounted on the horizontal support plate, an action shaft of the push cylinder penetrates through the horizontal support plate to be connected to a cavity integrated base, and the dilution unit, the stirring unit, and the detection unit are sequentially mounted in the cavity integrated base.
As a preferable scheme of the invention, the cavity integrated base comprises an upper limit section and a lower sliding section which are fixedly connected by bolts, two parallel threaded screws which are driven to rotate by a driving motor are installed in the lower sliding section, a linear moving horizontal bottom plate is arranged between the two threaded screws, the dilution unit, the stirring unit and the detection unit are sequentially and fixedly installed on the horizontal bottom plate, cutting hole grooves are formed in the upper and lower surfaces of the upper limit section and the lower sliding section, the upper and lower ends of the dilution unit, the stirring unit and the detection unit move along the cutting hole grooves, and the length of the threaded screws is twice of the length of the horizontal bottom plate.
As a preferred scheme of the invention, the inner surface of the vertical plate is provided with a clamping upright post, two ends of the upper limiting section are provided with vertical limiting holes, and the pushing cylinder drives the vertical limiting holes to vertically move along the clamping upright post.
As a preferable scheme of the present invention, the dilution unit is specifically a water feeding pipe with an electromagnetic valve, the stirring unit is specifically a stirring rod, the detection unit is specifically a detection probe of a rapid chloride ion determinator, the water feeding pipe, the stirring rod and the detection probe are uniformly installed on the horizontal bottom plate at intervals, an initial position of the water feeding pipe is located above the measuring cup, and distances between bottom ends of the water feeding pipe, the detection probe and the stirring rod and a lower surface of the sliding lower section are sequentially increased.
In addition, the invention also provides a detection method of intelligent gypsum board loading, which comprises the following steps:
step 100, obtaining gypsum raw materials on a gypsum board conveying belt on line and transferring the gypsum raw materials into a measuring cup;
step 200, adding water to the obtained gypsum raw material for dissolving and stirring, and detecting the content of chloride ions in the gypsum raw material dissolving solution by using a chloride ion rapid determinator;
300, collecting a detection result of the chloride ion rapid determinator, and judging whether the quality of the gypsum raw material is qualified;
step 400, pouring the gypsum raw material dissolving solution, and cleaning and returning the measuring cup.
In a preferred embodiment of the present invention, in step 200, the specific operation sequence for detecting the content of chloride ions in the gypsum raw material includes three steps of adding water, stirring and dissolving, and detecting by a probe, and the step of adding water is located right above the gypsum raw material in each detection of the gypsum raw material.
As a preferable scheme of the present invention, in step 300, if the data of the content of chloride ions detected by the rapid chloride ion analyzer is less than the standard value, the raw material is judged to be qualified and can be directly provided for stir-frying as a spare material for production; the data of the content of the chloride ions detected by the rapid chloride ion detector is larger than a standard value, and the material is not in the technical index required by production, and the raw materials of the batch are temporarily stored for standby.
The embodiment of the invention has the following advantages:
(1) the detection device provided by the invention can complete automatic work, can complete the on-line sampling detection operation of gypsum board feeding without manual participation, has a simple implementation mode, can detect each batch of gypsum board raw materials, avoids the condition of manual lazy detection incomplete, and ensures the production quality of gypsum boards;
(2) according to the invention, after the gypsum raw material on the conveying belt is transferred to the measuring cup, the water adding pipe, the stirring rod and the detection probe are sequentially integrated into a unit, the gypsum raw material detection can be realized by strictly working according to the detection steps of the gypsum raw material and sequentially transferring the gypsum raw material into the measuring cup, the manufacturing is simple, the control precision is low, the raw material detection can be sequentially realized by utilizing two power mechanisms, and the control structure is few.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions that the present invention can be implemented, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the effects and the achievable by the present invention, should still fall within the range that the technical contents disclosed in the present invention can cover.
FIG. 1 is a schematic view of the overall structure of a feeding test according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of an overall side-cut structure of a feeding inspection table according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a measuring cup mounting base according to an embodiment of the present invention;
FIG. 4 is a schematic top perspective view of a support mast according to an embodiment of the invention;
fig. 5 is a schematic flow chart of a gypsum raw material on-line detection method in an embodiment of the invention.
In the figure:
1-a grabbing manipulator; 2-detecting the platform; 3-measuring the cup; 4-moving the track; 5-supporting the portal; 6-a dilution unit; 7-a stirring unit; 8-a detection unit; 9-an I-shaped cavity swivel mount; 10-a placement groove; 11-an elastic net; 12-clamping the cushion; 13-perforation of cloth; 14-tightening the belt; 15-driving the motor; 16-a rotating electrical machine; 17-bending the rolling plate; 18-arc curling; 19-a pushing cylinder; 20-limiting the upper section; 21-sliding lower section; 22-a drive motor; 23-a threaded lead screw; 24-a horizontal floor; 25-cutting the hole slot; 26-a clamping upright post; 27-limiting vertical holes;
501-vertical plates; 502-horizontal strut plate.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in figure 1, the intelligent gypsum board feeding detection device provided by the embodiment of the invention fully automatically works, gypsum board raw materials are sampled and checked on line through a mechanical arm, the grabbed gypsum board raw materials are transferred to a detection table for real-time monitoring, the quality qualification of the gypsum board raw materials is judged through the monitoring result, after the detection is finished, the monitoring waste materials are dumped and collected again through the mechanical arm, the online sampling detection operation of gypsum board feeding can be finished without manual participation, the realization mode is simple, each batch of gypsum board raw materials can be detected, the condition of incomplete detection due to manual lazy is avoided, and the production quality of gypsum boards is ensured.
The device comprises a grabbing mechanical arm 1 used for acquiring gypsum raw materials on a feeding conveying belt on line and a detection table 2 used for detecting the content of chloride ions in the gypsum raw materials, wherein the grabbing mechanical arm 1 is rotated around a central shaft of the gypsum raw materials after acquiring the gypsum raw materials and then transfers the gypsum raw materials to the detection table 2 for chloride ion detection.
In this embodiment, examine test table 2 and generally put 45 orientations of grabbing manipulator 1 clockwise turning, after examining test table 2 and detecting the completion to the chloride ion in the gypsum raw materials, grab manipulator 1 and grab gypsum raw materials and detect the waste material after, topple over along the fixed center pin anticlockwise turning 90 of grabbing manipulator 1, in the mixed liquid collecting box of desulfurization gypsum, the mixed liquid of desulfurization gypsum in the collecting box is not being cleared up by post worker and is utilizing.
The rotary work who snatchs manipulator 1 of this embodiment realizes two functions altogether, one of them function is rotatory around the fixed center pin of self for snatching manipulator 1, realize the gypsum raw materials and shift the detection, and detect the graduated flask that contains the gypsum waste material after accomplishing and shift, another function is behind the graduated flask transfer of gypsum waste material to the mixed liquid collecting box of desulfurized gypsum, snatch 1 centre gripping axle axial rotation of manipulator 135 ~ 150 and empty the mixed liquid of desulfurized gypsum in the graduated flask in the mixed liquid collecting box of desulfurized gypsum, and with the graduated flask sanitization back, snatch manipulator 1 and shift the graduated flask again and place on examining test table 2, consequently the central effect of snatching manipulator 1 in this embodiment is exactly the waste discharge work after realizing the transfer before the gypsum raw materials detects and the gypsum raw materials detects.
As shown in fig. 2, a measuring cup 3 for containing gypsum raw materials transferred by the grabbing manipulator 1 is arranged on the detection table 2, two parallel moving rails 4 are arranged on the upper surface of the detection table 2, a supporting gantry 5 driven by a power assembly is arranged between the two moving rails 4, a diluting unit 6, a stirring unit 7 and a detecting unit 8 are sequentially arranged on the supporting gantry 5 according to a detection process, the diluting unit 6 adds water into the measuring cup 3, the stirring unit 7 stirs and accelerates the dissolution of the gypsum raw materials in the measuring cup 3, and the detecting unit 8 is used for detecting the content of chloride ions in the gypsum raw material solution in the measuring cup 3.
The support portal 5 can move linearly along the moving track 4, and in the embodiment, when the grabbing manipulator 1 transfers the gypsum raw material to the measuring cup 3, the support portal 5 is far away from the measuring cup 3 and does not interfere with the rotating operation of the grabbing manipulator 1, and when the gypsum raw material needs to be subjected to quality detection, the support portal 5 moves along the moving track 4 to the upper part of the measuring cup 3 for chlorine ion detection.
The diluting unit 6 is a water adding pipe with an electromagnetic valve, the stirring unit 7 is a stirring rod, and the detecting unit 8 is a detecting probe of a chloride ion rapid analyzer.
However, when the gypsum raw material powder is dissolved and detected, in order to accelerate the dissolution speed of the gypsum raw material in the purified water, the detection table 2 needs to drive the measuring cup 3 to rotate by using the power mechanism, and at the same time, the stirring unit 7 is used for stirring and accelerating the dissolution of the gypsum raw material in the measuring cup 3.
The specific implementation mode of the fixed measuring cup 3 is as follows, a rotating station is arranged on the detection platform 2, a rotatable I-shaped cavity swivel base 9 is installed on the rotating station through a bearing, a placement groove 10 for placing the measuring cup 3 is arranged at the center of the I-shaped cavity swivel base 9, and a rotating motor 16 for driving the I-shaped cavity swivel base 9 to rotate is arranged below the I-shaped cavity swivel base 9.
The I-shaped cavity swivel mount 9 is movably mounted on a rotating station on the detection table 2 through a bearing, so that the I-shaped cavity swivel mount 9 can rotate freely under the driving of the rotating motor 16, the gypsum raw material is rapidly dissolved by matching with the stirring unit 7, and the quality detection efficiency of the gypsum raw material is improved.
As shown in fig. 3, an elastic net 11 is arranged at the edge of the placement groove 10, a plurality of clamping cushions 12 are uniformly distributed on the inner surface of the elastic net 11, a tightening belt 14 is installed on the outer surface of the elastic net 11 through a cloth passing hole 13, and a winding motor 15 for winding and tightening the tightening belt 14 is arranged on the outer side of the placement groove 10 of the i-shaped cavity swivel base 9.
In order to prevent that measuring cup 3 flies out when I-shaped cavity swivel mount 9 rotates, this embodiment increases fixed clamping components in the bottom of measuring cup 3, and the fixed measuring cup 3 of firmly when I-shaped cavity swivel mount 9 is rotatory, and specific realization process is:
1. before the I-shaped cavity swivel mount 9 rotates, the winding motor 15 works, and the tightening belt 14 is wound and tightly bound on a working shaft of the winding motor 15;
2. after the tightening belt 14 is wound, the elastic net 11 is pressed inwards, the middle position of the elastic net 11 is contracted inwards, and the clamping soft pad 12 fixes the bottom of the measuring cup 3 under the action of the tightening belt 14;
3. the rotating motor 16 works to drive the I-shaped cavity swivel mount 9 and the measuring cup 3 to synchronously rotate, and the stirring unit 7 is matched to realize the quick dissolution of the gypsum raw material.
The placing groove 10 is provided with a bent coiling plate 17 at the opening end of the cloth penetrating hole 13, one end of the bent coiling plate 17 is fixed on the placing groove 10, the other end of the bent coiling plate 17 is provided with an arc-shaped turned edge 18, the tightening belt 14 passes through the bent coiling plate 17 and then is changed from a vertical state to a horizontal state, and the tightening belt 14 is rolled and formed by the rotating motor 16 after being changed into the horizontal state.
The tightening belts 14 in the cloth through holes 13 are vertically distributed, so that the bottom of the measuring cup 3 can be conveniently bound, but the winding direction of the rotating motor 16 is on the horizontal plane, so that in order to avoid the situation of edge pressing of the tightening belts 14, the tightening belts 14 of the embodiment are changed from the vertical state to the horizontal state, so that when the rotating motor 16 winds, the tightening belts 14 are changed from the vertical state to the horizontal state through the bent winding plates 17, and when the rotating motor 16 unwinds, the tightening belts 14 are changed from the horizontal state to the vertical state through the bent winding plates 17.
After the bottom of the measuring cup 3 is fixed, according to the detection steps of the gypsum raw material, water needs to be added into the measuring cup 3, the rotating motor 16 works after the water is added, the stirring unit 7 is matched to realize the rapid dissolution of the gypsum raw material, the measuring cup is shaken for 60s and then kept stand for 30s, finally, the probe of the rapid chloride ion detector is slowly moved downwards to a position 20mm away from the bottom of the measuring cup and placed for 120s, and then the ion detection is completed.
As shown in fig. 2 and 4, the supporting gantry 5 includes two vertical plates 501 respectively installed on the moving track 4, and a horizontal supporting plate 502 fixed between the upper ends of the two vertical plates 501, a pushing cylinder 19 is installed on the horizontal supporting plate 502, an acting shaft of the pushing cylinder 19 penetrates through the horizontal supporting plate 502 to be connected with a cavity integrated base, and the diluting unit 6, the stirring unit 7 and the detecting unit 8 are sequentially installed in the cavity integrated base.
The cavity integrated base comprises a limiting upper section 20 and a sliding lower section 21 which are fixedly connected by using bolts, two parallel threaded lead screws 23 which are driven to rotate by a driving motor 22 are installed in the sliding lower section 21, a horizontal bottom plate 24 which moves linearly is arranged between the two threaded lead screws 23, the diluting unit 6, the stirring unit 7 and the detecting unit 8 are sequentially and fixedly installed on the horizontal bottom plate 24, cutting hole grooves 25 are formed in the upper and lower surfaces of the limiting upper section 20 and the sliding lower section 21, and the upper and lower ends of the diluting unit 6, the stirring unit 7 and the detecting unit 8 all move along the cutting hole grooves 25,
the diluting unit 6 is a water adding pipe with an electromagnetic valve, the stirring unit 7 is a stirring rod, the detecting unit 8 is a detecting probe of a rapid chloride ion tester, and the water adding pipe, the stirring rod and the detecting probe are uniformly arranged on the horizontal bottom plate 24 at intervals, so that the water adding pipe with the electromagnetic valve, the stirring rod and the detecting probe work in a specific process according to the context,
firstly, pushing the vertical plate 501 to move along the moving track 4, controlling the initial position of the water feeding pipe above the measuring cup 3, and pushing the hollow integrated base downwards by the pushing cylinder 19 until the lower end of the water feeding pipe is close to the measuring cup 3;
opening an electromagnetic valve of the water adding pipe, and adding purified water into the quantitative vector cup 3;
thirdly, pushing the air cylinder 19 to pull the cavity integrated base to return, driving the motor 22 to work, and linearly moving the horizontal bottom plate 24 between the two threaded lead screws 23 until the stirring rod is positioned right above the measuring cup 3;
fourthly, the rotary motor 16 works to drive the I-shaped cavity swivel mount 9 and the measuring cup 3 to synchronously rotate, the pushing cylinder 19 pushes the cavity integration base downwards until the stirring rod extends into the bottom of the measuring cup 3, the measuring cup is shaken for 60s under the driving of the stirring rod, and the gypsum raw material is rapidly dissolved in the purified water;
fifthly, stopping working of the rotating motor 16, pushing the air cylinder 19 to pull the cavity integrated base to return, driving the motor 22 to work, and linearly moving the horizontal bottom plate 24 between the two threaded lead screws 23 until a detection probe of the rapid chloride ion determinator is positioned right above the measuring cup 3, wherein the time spent in the step is a period of time for standing the gypsum raw material after stirring for 60 s;
sixthly, pushing the cavity integrated base downwards by the pushing cylinder 19 until the detection probe extends into the measuring cup 3, slowly moving the probe downwards to a position 20mm away from the bottom of the measuring cup, placing for 120s, and pushing the cylinder 19 to pull the cavity integrated base upwards to return to the original position, so that ion detection is completed.
As for the instructions related to the six steps, the PLC can be used for programming program control, and the detection of the content of the chloride ions in the gypsum raw material can be completed only by using the PLC to regulate and control the working sequence steps of the power assembly of the vertical plate 501, the pushing cylinder 19, the electromagnetic valve of the water adding pipe, the driving motor 22, the rotating motor 16 and the rapid chloride ion detector and the pause time of each step.
After ion detection is completed, the driving motor 22 is operated, the horizontal bottom plate 24 is linearly moved and reset on the two threaded lead screws 23, and the water feeding pipe is reset above the measuring cup 3.
According to the specific working process of the water adding pipe, the stirring rod and the detection probe, the length of the threaded lead screw 23 is twice of that of the horizontal bottom plate 24, and the sequential work of the water adding pipe, the stirring rod and the detection probe can be guaranteed.
In addition, in order to avoid the mutual influence of the water adding pipe, the stirring rod and the detection probe during working, the distance between the water adding pipe, the stirring rod and the detection probe is slightly larger than the radius of the measuring cup 3, the distances between the bottom ends of the water adding pipe, the detection probe and the stirring rod and the lower surface of the sliding lower section 21 are sequentially increased, the water adding pipe does not need to completely stretch into the measuring cup 3, the working depth of the detection probe is slightly smaller than that of the stirring rod, the length of the sliding lower section 21 exposed by the water adding pipe, the detection probe and the stirring rod is limited, and the mutual influence of water adding, stirring and detection work can be avoided.
In addition, the initial water adding position of the water adding pipe is close to the inner surface of the measuring cup 3, so that the water entering the measuring cup 3 can be prevented from splashing.
The inner surface of the vertical plate 501 is provided with a clamping upright column 26, two ends of the upper limiting section 20 are provided with vertical limiting holes 27, the pushing cylinder 19 drives the vertical limiting holes 27 to vertically move up and down along the clamping upright column 26, so that the water feeding pipe, the stirring rod and the detection probe are ensured to linearly move down, and the influence on the water feeding operation caused by the change of the initial position of the water feeding pipe is avoided.
Consequently, the filler pipe through foretell solenoid valve, the concrete working process of stirring rod and test probe can know, this embodiment is to the detection achievement of gypsum raw materials, operate through intelligent machine control completely, need not artificial interference, be fit for the on-line transportation of gypsum raw materials and detect, detect fastly and control mode is simple, in this embodiment, pick manipulator 1 and shift the gypsum raw materials on the conveyor belt to graduated flask 3 back, only need with the filler pipe, the detection of gypsum raw materials can be realized to stirring rod and test probe transfer to graduated flask 3 top, and easy operation, and accuracy control is simple, can work according to the detection step of gypsum raw materials strictly, mechanical structure and the control unit are also fairly simple.
In addition, as shown in fig. 5, the invention also provides a detection method of intelligent gypsum board loading, which comprises the following steps:
and step 100, obtaining gypsum raw materials on a gypsum board conveying belt on line and transferring the gypsum raw materials into a measuring cup.
Acquire the gypsum raw materials on the gypsum board conveyor belt through robotic arm, with robotic arm clockwise turning, release the gypsum raw materials in the graduated flask of examining test table.
And 200, adding water into the obtained gypsum raw material, dissolving and stirring, and detecting the content of chloride ions in the gypsum raw material dissolving solution by using a chloride ion rapid determinator.
The concrete operation sequence for detecting the content of the chloride ions in the gypsum raw material comprises three steps of adding water, stirring and dissolving and detecting by a probe, wherein the step of adding water is positioned above the gypsum raw material during each detection of the gypsum raw material.
Wherein the stirring dissolves the step and includes two aspects, and the first aspect is that the below of graduated flask increases power, drives the graduated flask and examines graduated flask base synchronous revolution on the test table, and the second aspect is that the top at the graduated flask increases the (mixing) shaft, cooperates graduated flask rotation work, dissolves the gypsum raw materials in the graduated flask fast completely.
Dissolving in water, standing for about 30s, and detecting the content of chloride ion in water by using a detection probe of a chloride ion rapid detector.
And 300, collecting a detection result of the chloride ion rapid determinator, and judging whether the quality of the gypsum raw material is qualified.
The data of the content of the chloride ions detected by the rapid chloride ion detector is smaller than a standard value, and the raw materials are judged to be qualified and can be directly provided for stir-frying to serve as spare materials for production; the data of the content of the chloride ions detected by the rapid chloride ion detector is larger than a standard value, and the material is not in the technical index required by production, and the raw materials of the batch are temporarily stored for standby.
Step 400, pouring the gypsum raw material dissolving solution, and cleaning and returning the measuring cup.
After detecting the completion to the gypsum raw materials, robotic arm clockwise rotation snatchs the graduated flask again, then anticlockwise rotation to dissolving the liquid collection box, emptys the solution of gypsum raw materials and collects the back, washs the graduated flask, washs the completion back, and robotic arm clockwise rotation again places the graduated flask again on the graduated flask base that detects the platform.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (10)
1. The intelligent gypsum board feeding detection device is characterized by comprising a grabbing mechanical arm (1) and a detection table (2), wherein the grabbing mechanical arm is used for acquiring gypsum raw materials on a feeding conveying belt on line, the detection table (2) is used for detecting the content of chloride ions in the gypsum raw materials, and the grabbing mechanical arm (1) rotates around the central axis of the gypsum raw materials to transfer the gypsum raw materials to the detection table (2) for chloride ion detection;
it is used for the splendid attire to detect be equipped with on platform (2) snatch measuring cup (3) of the gypsum raw materials that manipulator (1) shifted, the upper surface of detecting platform (2) is equipped with two removal tracks (4) that are parallel to each other, two be equipped with between removal track (4) by power component driven support portal (5), it is equipped with dilution unit (6), stirring unit (7) and detecting element (8) in proper order according to the detection process on the support portal (5), dilution unit (6) to add water in measuring cup (3), stirring unit (7) stirring is with higher speed the dissolution of the gypsum raw materials in measuring cup (3), detecting element (8) are used for detecting chloride ion content in the gypsum raw materials solution in measuring cup (3).
2. The intelligent gypsum board feeding detection device of claim 1, wherein: it installs rotatable I-shaped cavity swivel mount (9) to examine and be equipped with rotatory station on platform (2), rotatory station installs rotatable I-shaped cavity swivel mount (9) through the bearing, the central point of I-shaped cavity swivel mount (9) puts and is equipped with and is used for placing the resettlement groove (10) of graduated flask (3), the border position of resettlement groove (10) is equipped with elastic net (11), the internal surface of elastic net (11) is equipped with the tight cushion (12) of clamp of a plurality of evenly distributed, the surface of elastic net (11) is installed through wearing cloth hole (13) and is taken (14), I-shaped cavity swivel mount (9) are in the outside of resettlement groove (10) is equipped with and is used for with take-up motor (15) that take-up (14) rolling was tightly tied up, the below of I-shaped cavity swivel mount (9) is equipped with the drive rotatory rotating electrical machines (16).
3. The intelligent gypsum board feeding detection device of claim 2, wherein: the cloth arranging device is characterized in that a bent coiling plate (17) is arranged at the opening end of the cloth penetrating hole (13) of the arranging groove (10), one end of the bent coiling plate (17) is fixed on the arranging groove (10), an arc-shaped turned edge (18) is arranged at the other end of the bent coiling plate (17), the tightening belt (14) passes through the bent coiling plate (17) and then is changed into a horizontal state from a vertical state, and the tightening belt (14) is rolled and formed by the rotating motor (16) after being changed into the horizontal state.
4. The intelligent gypsum board feeding detection device of claim 1, wherein: support portal (5) include two and install respectively vertical riser (501) on the removal track (4) to and the mount is established two horizontal fagging (502) between vertical riser (501) upper end, install on horizontal fagging (502) and promote cylinder (19), the effect axle of promoting cylinder (19) passes horizontal fagging (502) are connected with the integrated base of cavity, dilution unit (6), stirring unit (7) and detecting element (8) are installed in proper order in the integrated base of cavity.
5. The device of claim 4, wherein the device comprises: the cavity integrated base comprises a limiting upper section (20) and a sliding lower section (21) which are fixedly connected by bolts, two parallel threaded lead screws (23) which are driven to rotate by a driving motor (22) are arranged in the sliding lower section (21), a horizontal bottom plate (24) which moves linearly is arranged between the two threaded lead screws (23), the diluting unit (6), the stirring unit (7) and the detecting unit (8) are sequentially and fixedly arranged on the horizontal bottom plate (24), and the upper and lower surfaces of the limiting upper section (20) and the sliding lower section (21) are provided with cutting hole grooves (25), the upper end and the lower end of the diluting unit (6), the stirring unit (7) and the detecting unit (8) move along the cutting hole groove (25), and the length of the threaded lead screw (23) is twice the length of the horizontal bottom plate (24).
6. The device of claim 5 for intelligent gypsum board loading detection, wherein: the inner surface of the vertical plate (501) is provided with a clamping upright post (26), two ends of the limiting upper section (20) are provided with limiting vertical holes (27), and the pushing cylinder (19) drives the limiting vertical holes (27) to vertically move up and down along the clamping upright post (26).
7. The device of claim 5 for intelligent gypsum board loading detection, wherein: dilution unit (6) specifically are the filler pipe that has the solenoid valve, stirring unit (7) specifically are the stirring rod, detecting element (8) specifically are the test probe of chloride ion rapid determination appearance, the even installation in filler pipe, stirring rod and test probe interval horizontal bottom plate (24) are last, and the initial position of filler pipe is located the top of graduated flask (3), the bottom of filler pipe, test probe and stirring rod with the distance of the lower surface of slip hypomere (21) increases in proper order.
8. The intelligent gypsum board feeding detection method is characterized by comprising the following steps:
step 100, obtaining gypsum raw materials on a gypsum board conveying belt on line and transferring the gypsum raw materials into a measuring cup;
step 200, adding water to the obtained gypsum raw material for dissolving and stirring, and detecting the content of chloride ions in the gypsum raw material dissolving solution by using a chloride ion rapid determinator;
300, collecting a detection result of the chloride ion rapid determinator, and judging whether the quality of the gypsum raw material is qualified;
step 400, pouring the gypsum raw material dissolving solution, and cleaning and returning the measuring cup.
9. The intelligent gypsum board feeding detection method according to claim 8, wherein the method comprises the following steps: in step 200, the concrete operation sequence of detecting the content of chloride ions in the gypsum raw material comprises three steps of adding water, stirring and dissolving and detecting by a probe, and the step of adding water is positioned right above the gypsum raw material in each detection of the gypsum raw material.
10. The method for detecting the feeding of the intelligent gypsum board as claimed in claim 8, wherein in step 300, when the data of the content of the chloride ions detected by the rapid chloride ion detector is less than a standard value, the raw material is judged to be qualified and can be directly provided for stir-frying as a spare material for production; the data of the content of the chloride ions detected by the rapid chloride ion detector is larger than a standard value, and the material is not in the technical index required by production, and the raw materials of the batch are temporarily stored for standby.
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Application publication date: 20200519 |