CN111167734B - Bead explosion screening equipment and method for cigarettes - Google Patents
Bead explosion screening equipment and method for cigarettes Download PDFInfo
- Publication number
- CN111167734B CN111167734B CN202010100270.5A CN202010100270A CN111167734B CN 111167734 B CN111167734 B CN 111167734B CN 202010100270 A CN202010100270 A CN 202010100270A CN 111167734 B CN111167734 B CN 111167734B
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- 238000012216 screening Methods 0.000 title claims abstract description 155
- 239000011324 bead Substances 0.000 title claims abstract description 82
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004880 explosion Methods 0.000 title claims description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 257
- 238000001514 detection method Methods 0.000 claims abstract description 198
- 238000003892 spreading Methods 0.000 claims abstract description 45
- 230000007480 spreading Effects 0.000 claims abstract description 45
- 238000005422 blasting Methods 0.000 claims abstract description 30
- 238000007873 sieving Methods 0.000 claims abstract description 5
- 238000001179 sorption measurement Methods 0.000 claims description 51
- 239000002360 explosive Substances 0.000 claims description 26
- 238000012546 transfer Methods 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 12
- 238000012163 sequencing technique Methods 0.000 claims description 12
- 230000000007 visual effect Effects 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 230000007547 defect Effects 0.000 abstract description 10
- 238000009434 installation Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract 1
- 238000007664 blowing Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000002775 capsule Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000006187 pill Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000341 volatile oil Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
Landscapes
- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The embodiment of the invention relates to a cigarette bead blasting screening device and method. This cigarette is with exploding pearl screening installation has realized treating 360 degrees all-round high-efficient accurate discernment detection of work piece of survey through material loading spreading device, location sorting unit, conveyor and detection sieving mechanism, has solved the present cigarette with exploding the problem that the pearl screening inefficiency, with high costs, unable 360 all-round accurate discernment detection, improves the efficiency of screening, guarantees the quality of screening the work piece of awaiting measuring. The technical problems that the existing bead blasting equipment or method for screening cigarettes cannot comprehensively detect defects of the beads, cannot guarantee the quality of the beads for cigarettes and influence the use of users are solved.
Description
Technical Field
The invention relates to the technical field of cigarette explosive bead screening, in particular to a cigarette explosive bead screening device and method.
Background
The explosive beads, also called as fragrant pills, brittle capsules and beads, are small or big and have the diameter of 2.6-4.6 mm, are the explosive beads, and have the burst feeling when being extruded. Mainly used in the filter tip of cigarettes, namely the so-called bead-blasting cigarette.
The explosion beads for cigarettes are semitransparent spherical capsules for wrapping essential oil, and have the normal diameter of about 3.5mm, and defects such as abnormal bubbles, empty pellets, solid spots, bigger and smaller spots, incomplete roundness, tailing and the like can be generated in the production process. The production of such explosive beads is very large and the size is so small that it is time-consuming and labor-consuming to try to screen out the good in a manual manner, so that it is of practical value to develop an automated screening apparatus that is suitable for such explosive beads.
There is also automatic screening installation who explodes pearl on the market at present, and current patent number CN206262875U discloses a cigarette explodes pearl inclined plane screening installation, including the conveying mechanism that slope settlement angle set up, conveying mechanism all is provided with collection mechanism in the position extreme low and the position extreme high, and conveying mechanism's middle part sets up the unloading funnel, and the unloading funnel is located the conveying mechanism top, and collection mechanism's feed inlet and conveying mechanism cooperation, collection mechanism's discharge gate lower part is equipped with the bin. The inclined conveying mechanism is arranged, the explosive beads are discharged on the conveying mechanism at a discharging funnel in the middle of the conveying mechanism, the qualified products with high roundness are subjected to small friction force of the conveying mechanism, and the qualified products slowly slide to a collecting mechanism at the lowest end for collecting; the unqualified products with unqualified roundness are beaten with the friction force of the conveying mechanism, and can be collected along with the collecting mechanism which is conveyed to the highest position by the conveying mechanism, and the device of the patent can replace manual work to automatically reject the unqualified products of the explosive beads, has high working efficiency, low rejection fault-tolerant rate and simple and convenient operation. However, such equipment screening can not carry out defect screening to the full face of blasting beads, can not guarantee the quality of blasting beads for cigarettes, and influences user's use.
Disclosure of Invention
The embodiment of the invention provides a cigarette explosive bead screening device and method, which are used for solving the technical problems that the conventional cigarette explosive bead screening device or method cannot comprehensively detect the defects of explosive beads, cannot guarantee the quality of the cigarette explosive beads and influence the use of users.
In order to achieve the above object, the embodiment of the present invention provides the following technical solutions:
the bead explosion screening equipment for the cigarettes comprises a frame, a feeding and spreading device, a positioning and sorting device, a conveying device and a detection and screening device, wherein the feeding and spreading device, the positioning and sorting device, the conveying device and the detection and screening device are arranged on the frame;
the feeding spreading device is used for spreading and conveying the workpieces to be tested to the positioning and sorting device;
the positioning and sorting device is used for tiling, positioning and sorting the workpieces to be tested;
the conveying device is used for sucking the workpieces to be detected in the positioning and sorting device, rotating the workpieces to be detected and conveying the workpieces to the detection and screening device;
the detection screening device is used for detecting the workpiece to be detected for 360 degrees and screening and collecting the detected workpiece to be detected;
wherein, the cigarette is with exploding pearl screening installation includes two detection sieving mechanism.
Preferably, the feeding and spreading device comprises a feeding bearing table, a storage bin arranged on the feeding bearing table and a spreading hopper positioned at the tail end of the feeding bearing table;
the storage bin is used for storing the workpiece to be tested, and a discharge hole for discharging is formed in the bottom end of the storage bin;
the feeding bearing table is used for bearing and conveying the workpiece to be tested into the spreading hopper;
the spreading hopper is positioned above the positioning and sorting device and used for spreading the conveyed workpieces to be tested, and the bottom end of the spreading hopper is also provided with a discharge hole.
Preferably, the positioning and sorting device comprises a vibrating mechanism arranged on the frame and a sorting plate arranged above the vibrating mechanism;
the sequencing plate is provided with a plurality of groove cavities for accommodating the workpieces to be tested;
and the vibration mechanism is used for vibrating the sequencing plate to position and move the workpiece to be tested in the groove cavity to the position below the transfer device.
Preferably, the vibration mechanism is a vibrator, and the vibrator closely flatly spreads the workpiece to be measured in the groove cavity into a layer.
Preferably, the conveying device comprises a transfer mechanism arranged on the frame, a rotating mechanism arranged on the transfer mechanism and an adsorption mechanism arranged on the rotating mechanism;
the adsorption mechanism is used for sucking the workpiece to be detected from the positioning and sorting device by adopting an adsorption head;
the rotating mechanism is used for rotating the adsorbing mechanism adsorbed with the workpiece to be detected by 90 degrees to enable the adsorbing head to be horizontal;
the transfer mechanism is used for transferring the rotated adsorption mechanism and the workpiece to be tested to the detection screening device;
wherein, the transfer mechanism is located the detection screening device go up detection mechanism with detect screening device's lower detection mechanism reciprocating motion.
Preferably, the distance between every two adsorption heads is larger than the maximum size of the workpiece to be detected; the workpiece to be measured is in a spherical shape, and the maximum size of the workpiece to be measured is the maximum diameter of the workpiece to be measured.
Preferably, the detection screening device comprises an upper detection mechanism and a lower detection mechanism;
the upper detection mechanism is used for detecting the workpiece to be detected from above;
the lower detection mechanism is used for detecting the workpiece to be detected from below;
the upper detection mechanism and the lower detection mechanism detect the workpiece to be detected by visual detection.
Preferably, the detection screening device further comprises a rejecting mechanism and a collecting mechanism which are arranged on the frame;
the rejecting mechanism is used for rejecting unqualified workpieces detected by the upper detecting mechanism and the lower detecting mechanism from the conveying device, and the rejecting mechanism is arranged at one side of the upper detecting mechanism and one side of the lower detecting mechanism;
the collecting mechanism comprises an unqualified workpiece collecting box and a qualified workpiece collecting box, wherein the unqualified workpiece collecting box is used for placing unqualified workpieces of the rejecting mechanism, and the qualified workpiece collecting box is used for placing qualified workpieces.
Preferably, the cigarette blasting bead screening devices located at two sides of the detection screening device are provided with the feeding spreading device and the positioning and sorting device.
Based on the cigarette explosive bead screening equipment, the invention also provides a cigarette explosive bead omnibearing reciprocating screening method, which comprises the following steps:
s1, conveying a workpiece to be tested to a positioning and sorting device by adopting a feeding and spreading device;
s2, positioning and sorting the workpiece to be tested through a positioning and sorting device;
s3, sucking the workpieces to be detected from the positioning and sorting device through a conveying device, and transferring the workpieces to be detected to a detection and screening device for detection;
wherein, adopt the step that detects the sieving mechanism detects includes:
s31, sucking the workpiece to be detected from the positioning and sorting device of the first station through a first conveying device, and transferring the workpiece to be detected to a first detection and screening device, wherein an upper detection mechanism and a lower detection mechanism of the first detection and screening device detect the workpiece to be detected for 360 degrees; the detected workpieces to be detected are classified and collected through a first rejecting mechanism and a first collecting mechanism, and step S32 is executed after detection and screening are completed;
s32, sucking the workpiece to be detected from the positioning and sorting device of the third station through a second conveying device, and transferring the workpiece to be detected to a second detection and screening device, wherein an upper detection mechanism and a lower detection mechanism of the second detection and screening device detect the workpiece to be detected for 360 degrees; the detected workpieces to be detected are classified and collected through a second rejecting mechanism and a second collecting mechanism, and step S33 is executed after detection and screening are completed;
s33, sucking the workpiece to be detected from the positioning and sorting device of the second station through the first conveying device, and transferring the workpiece to be detected to the first detection and screening device, wherein an upper detection mechanism and a lower detection mechanism of the first detection and screening device detect the workpiece to be detected for 360 degrees; the detected workpieces to be detected are classified and collected through the first rejecting mechanism and the first collecting mechanism, and step S34 is executed after detection and screening are completed;
s34, sucking the workpiece to be detected from the positioning and sorting device of the fourth station through the second conveying device, and transferring the workpiece to be detected to a second detection and screening device, wherein an upper detection mechanism and a lower detection mechanism of the second detection and screening device detect the workpiece to be detected for 360 degrees; and the detected workpieces to be detected are classified and collected through the second rejecting mechanism and the second collecting mechanism, and step S31 is executed after detection and screening are completed.
From the above technical solutions, the embodiment of the present invention has the following advantages: according to the bead blasting screening equipment and method for cigarettes, 360-degree all-dimensional efficient and accurate identification and detection of workpieces to be detected are achieved through the feeding spreading device, the positioning and sorting device, the conveying device and the detection and screening device, the problems that the existing bead blasting screening equipment for cigarettes is low in efficiency, high in cost and incapable of 360-degree all-dimensional accurate identification and detection are solved, screening efficiency is improved, and quality of workpieces to be detected is guaranteed. The technical problems that the existing bead blasting equipment or method for screening cigarettes cannot comprehensively detect defects of the beads, cannot guarantee the quality of the beads for cigarettes and influence the use of users are solved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a bead blasting screening device for cigarettes according to an embodiment of the invention.
Fig. 2 is a schematic diagram of a structure of movement of workpieces to be measured of a positioning and sorting device of a bead blasting and screening device for cigarettes according to an embodiment of the invention.
Fig. 3 is a schematic structural diagram of an up-down detection mechanism of a bead blasting screening device for cigarettes according to an embodiment of the invention.
Fig. 4 is a schematic structural diagram of a detection and screening device of a bead blasting screening device for cigarettes according to an embodiment of the invention.
Fig. 5 is a step flow chart of an omnibearing reciprocating screening method for cigarette explosion beads according to an embodiment of the invention.
Detailed Description
In order to make the objects, features and advantages of the present invention more comprehensible, the technical solutions in the embodiments of the present invention are described in detail below with reference to the accompanying drawings, and it is apparent that the embodiments described below are only some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the embodiments of the present invention, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the embodiments of the present invention and simplify description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless explicitly defined otherwise.
In the embodiments of the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like are to be construed broadly and include, for example, either permanently connected, removably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the embodiments of the present invention will be understood by those of ordinary skill in the art according to specific circumstances.
The embodiment of the invention provides a cigarette explosive bead screening device and method, which are used for solving the technical problems that the conventional cigarette explosive bead screening device or method cannot comprehensively detect the defects of explosive beads, cannot guarantee the quality of the explosive beads for cigarettes and influence the use of users.
Embodiment one:
as shown in fig. 1, the embodiment of the invention provides a schematic structural diagram of a bead blasting screening device for cigarettes.
As shown in fig. 1, the bead blasting screening device for cigarettes provided by the embodiment of the invention comprises a frame, and a feeding spreading device 10, a positioning and sorting device 20, a conveying device 30 and a detection screening device 40 which are arranged on the frame, wherein the detection screening device 40 comprises an upper detection mechanism 41 and a lower detection mechanism 42.
The frame mainly plays a supporting role and is used for supporting parts such as the feeding and spreading device 10, the positioning and sorting device 20, the conveying device 30, the detection and screening device 40, the upper detection mechanism 41, the lower detection mechanism 42 and the like.
It should be noted that the bead blasting and screening apparatus for cigarettes includes two detection and screening devices 40. The bead blasting screening equipment for cigarettes positioned at two sides of the detection screening device 40 is provided with a feeding spreading device 10 and a positioning and sorting device 20, namely, the bead blasting screening equipment for cigarettes is provided with four stations, each station comprises the feeding spreading device 10 and the positioning and sorting device 20, and the four stations are respectively a first station 102, a second station 103, a third station 104 and a fourth station 105; the first station 102, the second station 103 and one detection and screening device 40 form a detection and screening assembly line for the workpiece 101 to be detected, and the third station 104, the fourth station 105 and the other detection and screening device 40 form another detection and screening assembly line for the workpiece 101 to be detected.
The feeding and spreading device 10 is mainly used for conveying the workpiece 101 to be tested to the positioning and sorting device 20; the feeding and spreading device 10 comprises a feeding bearing table 11, a storage bin 12 arranged on the feeding bearing table 11 and a spreading hopper 13 positioned at the tail end of the feeding bearing table 11.
The workpiece 101 to be measured may be a cigarette blasting bead, or may be a ball or other spherical device.
The storage bin 12 is mainly used for storing the workpiece 101 to be tested, and a discharge hole for discharging is formed in the bottom end of the storage bin 12.
It should be noted that, a volume measuring and weight weighing module is disposed in the discharge port of the storage bin 12, and the volume measuring and weight weighing module is used for realizing quantitative discharging of the discharge port, realizing quantitative discharging, and ensuring positioning and ordering device 20.
The loading bearing table 11 is used for bearing and conveying the workpiece 101 to be tested, which is discharged from the storage bin 12, and conveying the workpiece 101 to be tested into the spreading hopper 13.
The loading carrying table 11 is disposed above the hopper 13. The loading platform 11 may be a line in the form of a belt, conveyor belt or plate chain. In the working state, the feeding bearing table 11 drives the workpiece 101 to be tested to continuously move towards the spreading hopper 13, and the workpiece 101 to be tested falls onto the spreading hopper 13 from above the feeding bearing table 11. If the feeding bearing table 11 is a conveyor belt, equidistant divisions are arranged on the conveyor belt, the workpieces 101 to be measured with equal volume or weight are quantitatively loaded in each division, and two side surfaces of the conveyor belt are higher than the bottom surface of the outlet at the bottom of the storage bin 12, so that the workpieces 101 to be measured can be prevented from falling from the conveyor belt in the conveying process.
The spreading hopper 13 is positioned above the positioning and sorting device 20 and is used for spreading the conveyed workpieces 10 to be tested, and a discharging hole 131 is further formed in the bottom end of the spreading hopper 13.
Note that, the discharging hole 131 is used for discharging.
The positioning and sorting device 20 is mainly used for tiling, positioning and sorting the workpieces 101 to be tested; the positioning and sorting device 20 comprises a vibrating mechanism 21 arranged on the frame and a sorting plate 22 arranged above the vibrating mechanism 21. The sequencing plate 22 defines a plurality of slots 221 for receiving the workpieces 101 to be tested.
It should be noted that, the slot cavity 221 is mainly used for accommodating the workpiece 101 to be measured.
The vibration mechanism 21 is mainly used for vibrating the sorting plate 22 to position and place the workpiece 101 to be measured in the groove cavity 221.
It should be noted that, the vibration mechanism 21 may be a vibrator, and when the sorting plate 22 is located below the hopper 13, the top end of the vibrator is abutted to the bottom end surface of the sorting plate 22, and the vibrator is used for vibrating the sorting plate 22, so that the workpiece 101 to be tested can smoothly enter the slot cavity 221, and the loading rate of the sorting plate 22 is ensured. The vibrator 21 vibrates and closely spreads the workpiece 101 to be measured in the groove chamber 221 into one layer. The vibration mechanism 21 drives the vibration of the sequencing plate 22 to drive the groove cavity 221 to vibrate, so that the workpieces 101 to be tested in the groove cavity 221 are closely tiled, at this time, negative pressure is introduced into the adsorption mechanism 33 positioned above, and the workpieces 101 to be tested in the groove cavity 221 are sucked by the adsorption head for fixed sequencing, so that positioning sequencing is realized.
The conveying device 30 is mainly used for sucking and transferring the workpieces 101 to be tested in the positioning and sorting device 20 to the position of the detection and screening device 40. The conveying device 30 includes a transfer mechanism 31 provided on a frame, a rotation mechanism 32 provided on the transfer mechanism 31, and an adsorption mechanism 33 provided on the rotation mechanism 32.
The adsorption mechanism 33 is used for sucking the workpiece 101 to be tested from the positioning and sorting device 20 by adopting the adsorption head 331. The suction mechanism 33 includes a suction rod 332 and suction heads 331 disposed on the suction rod 332 and in one-to-one correspondence with the workpieces 101 to be measured tiled in the slot cavity 221.
It should be noted that, the adsorption heads 331 are arranged on the adsorption rod 332 at equal intervals, each adsorption head 331 is mainly used for sucking the workpiece 101 to be tested, the positions of the adsorption heads 331 are in one-to-one correspondence with the workpiece 101 to be tested of the sequencing plate on the positioning and sequencing device 20, and the adsorption heads are provided with negative pressure gas channels which are communicated with the negative pressure pipelines to realize adsorption. The interval between every two adsorption heads 331 is larger than the maximum size of the workpiece 101 to be detected; wherein the workpiece 101 to be measured is in a spherical shape, and the maximum size of the workpiece 101 to be measured is the maximum diameter of the workpiece 101 to be measured; this design ensures that the suction head 331 can suction the workpiece 101 to be tested.
The rotating mechanism 32 is mainly used for rotating the adsorbing mechanism 33 adsorbing the workpiece 101 to be tested by 90 degrees, so that the adsorbing head 331 is horizontal.
It should be noted that, the rotating mechanism 32 may adopt a rotating cylinder to realize 90 degrees of rotation, so that the adsorption head 331 is in a horizontal direction, so as to facilitate the detection of the workpiece 101 to be detected by the detection and screening device 30. While the conveying device 30 is conveying the workpiece 101 to be tested, the adsorption mechanism 33 always keeps the workpiece 101 to be tested in an adsorption state, so that the workpiece 101 to be tested is prevented from falling off.
The transfer mechanism 31 is mainly used for transferring the rotated adsorption mechanism 33 and the workpiece 101 to be tested to the inspection and screening device 40. Wherein the transfer mechanism 31 is positioned between an upper detecting mechanism 41 of the detecting and screening device 40 and a lower detecting mechanism 42 of the detecting and screening device 40 to reciprocate.
The transfer mechanism 31 may adopt a linear motor to rotate a rack and pinion to drive the chain and belt adsorption mechanism 33 to move on the screw rod, so as to realize the reciprocating transfer of the adsorption mechanism 33.
The detection and screening device 40 is mainly used for detecting the workpiece 101 to be detected by 360 degrees and screening and collecting the detected workpiece 101 to be detected. The detection screening device 40 includes an upper detection mechanism 41, a lower detection mechanism 42, a reject mechanism 43, and a collection mechanism 44 provided on the frame. Wherein, the upper detecting mechanism 41 and the lower detecting mechanism 42 both adopt visual detection to detect the workpiece 101 to be detected.
It should be noted that, the upper detecting mechanism 41 and the lower detecting mechanism 42 may both detect the workpiece 101 to be detected by using a CCD visual detection, and as shown in fig. 3, the CCD visual detection includes a detecting platform 45 and a detecting light source 46. The CCD visual detection is to detect the workpiece 101 to be detected in a visual imaging mode, and analyze and compare the images of the workpiece to be detected by the upper detection mechanism 41 and the lower detection mechanism 42 respectively, so that the qualified workpiece and the unqualified workpiece are effectively detected. For example, the workpiece to be detected is a cigarette explosion bead, and the unqualified workpiece can be the cigarette explosion bead with defects of special-shaped bubbles, empty pellets, solid, spots, bigger and smaller, non-full roundness, tailing and the like.
The upper detection mechanism 41 is mainly used for detecting the workpiece 101 to be detected from above; the lower detecting mechanism 42 is mainly used for detecting the workpiece 101 to be detected from below.
It should be noted that, because the workpiece 101 to be measured is spherical, that is, the upper detecting mechanism 41 is used for detecting the quality of the upper hemisphere of the workpiece 101 to be measured, the lower detecting mechanism 42 is used for detecting the quality of the lower hemisphere of the workpiece 101 to be measured, and the 360-degree omnibearing detection of the workpiece 101 to be measured is realized by the cooperation detection of the upper detecting mechanism 41 and the lower detecting mechanism 42. In this embodiment, the detection screening device 40 detects the upper half and the lower half of the workpiece 101 to be detected at two different stations, so that 360 ° omnibearing identification detection is realized, and the improved detection efficiency also ensures the detection accuracy.
The rejecting mechanism 43 is mainly used for rejecting unqualified workpieces detected by the upper detecting mechanism 41 and the lower detecting mechanism 42 from the conveying device 30. Wherein, a rejecting mechanism 43 is arranged at one side of the upper detecting mechanism 41 and the lower detecting mechanism 42.
The rejecting mechanism 43 is located above the collecting mechanism 44. The removing mechanism 43 can adopt positive pressure blowing to realize removing, the removing mechanism 43 is provided with blowing pipelines, the number and the installation positions of the blowing pipelines are in one-to-one correspondence with the adsorption heads 331, and the removing accuracy is ensured. Specifically, the number of the blowing pipes is as large as the number of the adsorption heads 331, the blowing pipes are arranged at the removing position of the removing mechanism 43 and higher than the adsorption heads 331, and when the adsorption heads 331 of the transfer mechanism 31 drive the blasting beads to the removing position, the blowing pipes are positioned right above the workpieces 101, so that the unqualified workpieces 101 are blown and removed.
The collecting mechanism 44 includes a reject collecting box for placing the reject of the reject mechanism 43 and a pass collecting box for placing the pass.
The working principle of the cigarette explosive bead screening device is as follows:
the workpieces 101 to be measured stored in the storage bin 12 are quantitatively fed to the feeding bearing table 11 through the discharging hole 131, the feeding bearing table 11 conveys the workpieces 101 to be measured to the spreading hopper 13, as shown in fig. 1, the sorting plate 22 is in a feeding state at this time, the groove cavity 221 of the sorting plate 22 is positioned at the bottom of the spreading hopper 13, the jacking plate 232 is in a non-jacking state, as shown in fig. 2, the vibration mechanism 21 drives the sorting plate 22 to vibrate, so that the workpieces 101 to be measured enter the groove cavity 221 and allow the workpieces 101 to be measured in the groove cavity 221 to form a single layer of workpieces 101 to be measured in a tight arrangement at the bottom end surface of the groove cavity 221, and the workpieces 101 to be measured in the groove cavity 221 are moved from below the discharging hole 131 of the spreading hopper 13 to below the adsorption mechanism 33, all the adsorption heads 331 in the adsorption mechanism 33 adsorb the workpieces 101, and after the rotation mechanism 33 rotates 90 degrees by the rotation mechanism 32, the upper half part of the workpiece 101 to be detected is detected when the workpiece passes through the upper detection mechanism 41, the lower half part of the workpiece 101 to be detected is detected when the workpiece passes through the lower detection mechanism 42, upper and lower hemispherical images of the workpiece 101 to be detected through visual detection are compared, qualified workpieces (explosion beads) are effectively distinguished, unqualified workpieces (explosion beads) with defects such as bubble beads, tailing beads, parallel beads and empty beads are present, the unqualified workpieces are removed by the removing mechanism 43 according to the detection results of the upper detection mechanism 41 and the lower detection mechanism 42, the unqualified workpieces enter into an unqualified workpiece collecting box below the removing mechanism 43, the qualified workpieces are collected at the position of the second station 103 after detection is completed, and the adsorbing mechanism 33 is used for adsorbing and feeding at the position of the second station 103. When the last row of adsorption mechanisms 33 of the first station 102 passes through the lower detection mechanism 42, the first row of adsorption mechanisms 33 positioned at the third station 104 starts to convey the workpiece 101 to be detected through the upper detection mechanism 41 and conveys the workpiece 101 to the fourth station 105 from the third station 104, the upper half part of the workpiece 101 to be detected is detected when the workpiece passes through the upper detection mechanism 41, the lower half part of the workpiece 101 to be detected is detected when the detection mechanism 42 is arranged, the upper and lower hemispherical images of the detected workpiece 101 are detected through visual detection and are compared, qualified workpieces (explosion beads) are effectively distinguished, unqualified workpieces (explosion beads) with defects such as bubble beads, tailing beads, parallel beads and empty beads are present, the reject mechanism 43 rejects the unqualified workpieces according to the detection results of the upper detection mechanism 41 and the lower detection mechanism 42, the unqualified workpieces enter a unqualified workpiece collecting box below the reject mechanism 43, the qualified workpieces are collected at the position of the qualified workpiece collecting box, and after detection, the adsorption mechanism 33 is positioned at the fourth station 105 and performs adsorption and feeding. When the last row of adsorbing mechanisms 33 of the third station 104 passes through the lower detecting mechanism 42, the first row of adsorbing mechanisms 33 positioned at the second station 103 starts to convey the workpiece 101 to be detected through the upper detecting mechanism 41, the workpiece 101 to be detected is conveyed from the second station 103 to the first station 102 at a constant speed, and is detected and screened, until when the last row of adsorbing mechanisms 33 of the second station 103 passes through the lower detecting mechanism 42 and the first row of adsorbing mechanisms 33 positioned at the fourth station 105 starts to convey the workpiece 101 to be detected through the upper detecting mechanism 41, the workpiece 101 to be detected is conveyed from the fourth station 105 to the third station 104 at a constant speed, and is detected and screened. The four stations are sequentially crossed for detection, so that the continuity and the high efficiency of detection are ensured.
Compared with the existing joint filling discharging device, the cigarette explosive bead screening device realizes 360-degree all-dimensional efficient and accurate identification and detection of the workpiece to be detected through the feeding spreading device, the positioning and sorting device, the conveying device and the detection and screening device, solves the problems that the existing cigarette explosive bead screening device is low in efficiency, high in cost and incapable of 360-degree all-dimensional accurate identification and detection, improves screening efficiency and ensures screening of the workpiece to be detected. The technical problems that the existing bead blasting equipment or method for screening cigarettes cannot comprehensively detect defects of the beads, cannot guarantee the quality of the beads for cigarettes and influence the use of users are solved.
Embodiment two:
as shown in fig. 4 and fig. 5, the embodiment of the invention further provides an omnibearing reciprocating type screening method for explosive beads for cigarettes, which is applied to the above-mentioned screening equipment for explosive beads for cigarettes, and comprises the following steps:
s1, conveying a workpiece to be tested to a positioning and sorting device by adopting a feeding and spreading device;
s2, positioning and sorting the workpiece to be tested through a positioning and sorting device;
s3, sucking the workpieces to be detected from the positioning and sorting device through a conveying device, and transferring the workpieces to be detected to a detection and screening device for detection;
wherein, adopt the step that detects the sieving mechanism detects includes:
s31, sucking the workpiece to be detected from the positioning and sorting device of the first station through a first conveying device, and transferring the workpiece to be detected to a first detection and screening device, wherein an upper detection mechanism and a lower detection mechanism of the first detection and screening device detect the workpiece to be detected for 360 degrees; the detected workpieces to be detected are classified and collected through a first rejecting mechanism and a first collecting mechanism, and step S32 is executed after detection and screening are completed;
s32, sucking the workpiece to be detected from the positioning and sorting device of the third station through a second conveying device, and transferring the workpiece to be detected to a second detection and screening device, wherein an upper detection mechanism and a lower detection mechanism of the second detection and screening device detect the workpiece to be detected for 360 degrees; the detected workpieces to be detected are classified and collected through a second rejecting mechanism and a second collecting mechanism, and step S33 is executed after detection and screening are completed;
s33, sucking the workpiece to be detected from the positioning and sorting device of the second station through the first conveying device, and transferring the workpiece to be detected to the first detection and screening device, wherein an upper detection mechanism and a lower detection mechanism of the first detection and screening device detect the workpiece to be detected for 360 degrees; the detected workpieces to be detected are classified and collected through the first rejecting mechanism and the first collecting mechanism, and step S34 is executed after detection and screening are completed;
s34, sucking the workpiece to be detected from the positioning and sorting device of the fourth station through the second conveying device, and transferring the workpiece to be detected to a second detection and screening device, wherein an upper detection mechanism and a lower detection mechanism of the second detection and screening device detect the workpiece to be detected for 360 degrees; and the detected workpieces to be detected are classified and collected through the second rejecting mechanism and the second collecting mechanism, and step S31 is executed after detection and screening are completed.
The device, mechanism, component, etc. related to the bead blasting screening apparatus for cigarettes in the second embodiment are described in detail in the first embodiment, and are not described in detail in the present embodiment.
It will be clear to those skilled in the art that, for convenience and brevity of description, specific working procedures of the above-described systems, apparatuses and units may refer to corresponding procedures in the foregoing method embodiments, which are not repeated herein.
In the several embodiments provided in this application, it should be understood that the disclosed systems, apparatuses, and methods may be implemented in other ways. For example, the apparatus embodiments described above are merely illustrative, e.g., the division of the units is merely a logical function division, and there may be additional divisions when actually implemented, e.g., multiple units or components may be combined or integrated into another system, or some features may be omitted or not performed.
The above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. The cigarette bead explosion screening equipment is characterized by comprising a frame, a feeding and spreading device, a positioning and sorting device, a conveying device and a detection and screening device, wherein the feeding and spreading device, the positioning and sorting device, the conveying device and the detection and screening device are arranged on the frame;
the feeding spreading device is used for spreading and conveying the workpieces to be tested to the positioning and sorting device;
the positioning and sorting device is used for tiling, positioning and sorting the workpieces to be tested;
the conveying device is used for sucking the workpieces to be detected in the positioning and sorting device, rotating the workpieces to be detected and conveying the workpieces to the detection and screening device; the conveying device comprises a transfer mechanism arranged on the frame, a rotating mechanism arranged on the transfer mechanism and an adsorption mechanism arranged on the rotating mechanism; the device comprises a positioning and sorting device, an adsorption mechanism, a rotating mechanism, a transfer mechanism and a detection and screening device, wherein the adsorption mechanism is used for sucking the workpieces to be detected from the positioning and sorting device by adopting an adsorption head, the rotating mechanism is used for rotating the adsorption mechanism adsorbed with the workpieces to be detected by 90 degrees to enable the adsorption head to be horizontal, the transfer mechanism is used for transferring the rotated adsorption mechanism and the workpieces to be detected into the detection and screening device, and the transfer mechanism is positioned between an upper detection mechanism of the detection and screening device and a lower detection mechanism of the detection and screening device to run reciprocally;
the detection screening device is used for detecting the workpiece to be detected for 360 degrees and screening and collecting the detected workpiece to be detected; the detection screening device also comprises a rejecting mechanism and a collecting mechanism which are arranged on the frame; the rejecting mechanism is used for rejecting unqualified workpieces detected by the upper detecting mechanism and the lower detecting mechanism from the conveying device, and the rejecting mechanism is arranged at one side of the upper detecting mechanism and one side of the lower detecting mechanism; the collecting mechanism comprises an unqualified workpiece collecting box and a qualified workpiece collecting box, wherein the unqualified workpiece collecting box is used for placing unqualified workpieces of the rejecting mechanism, and the qualified workpiece collecting box is used for placing qualified workpieces;
wherein, the cigarette explosive bead screening equipment comprises two detection screening devices;
four stations are arranged on the bead blasting screening device for cigarettes, each station comprises a feeding and spreading device and a positioning and sorting device, and the four stations are a first station, a second station, a third station and a fourth station respectively; the first station, the second station and one detection and screening device form a production line for detecting and screening the workpieces to be detected, and the third station, the fourth station and the other detection and screening device form another production line for detecting and screening the workpieces to be detected; the method comprises the steps that a workpiece to be detected is conveyed from a first station to a second station, an upper detection mechanism of a detection screening device detects the upper half part of the workpiece to be detected, a lower detection mechanism of the detection screening device detects the lower half part of the workpiece to be detected, a rejecting mechanism rejects unqualified workpieces according to the detection results of the upper detection mechanism and the lower detection mechanism, the unqualified workpieces enter an unqualified workpiece collecting box below the rejecting mechanism, the qualified workpieces are collected at the qualified workpiece collecting box, and after detection is completed, an adsorption mechanism of a conveying device is positioned at the position of the second station and adsorbs and feeds at the second station; when the last row of adsorption mechanisms of the first station passes through the lower detection mechanism of the detection screening device, the first row of adsorption mechanisms positioned at the third station starts to convey the workpiece to be detected to the upper detection mechanism of the detection screening device and conveys the workpiece to be detected from the third station to the fourth station, the upper detection mechanism of the detection screening device detects the upper half part of the workpiece to be detected, the lower detection mechanism of the detection screening device detects the lower half part of the workpiece to be detected, the rejecting mechanism rejects unqualified workpieces according to the detection results of the upper detection mechanism and the lower detection mechanism, the unqualified workpieces enter the unqualified workpiece collecting box below the rejecting mechanism, the qualified workpieces are collected at the qualified workpiece collecting box, and after detection is completed, the adsorption mechanism of the conveying device is positioned at the fourth station and performs adsorption feeding at the fourth station; when the adsorption mechanism of the last row of conveying devices of the third station passes through the lower detection mechanism of the detection screening device, the first row of adsorption mechanisms positioned at the second station starts conveying the workpiece to be detected through the upper detection mechanism of the detection screening device, the detection direction conveys the workpiece to be detected from the second station to the first station at a constant speed and detects and screens the workpiece to be detected until the last row of adsorption mechanisms positioned at the fourth station starts conveying the workpiece to be detected through the upper detection mechanism when the last row of adsorption mechanisms of the second station passes through the lower detection mechanism, and the detection direction conveys the workpiece to be detected from the fourth station to the third station at a constant speed and detects the workpiece to be detected, so that the four stations are sequentially crossed to detect.
2. The bead blasting screening device for cigarettes according to claim 1, wherein the feeding and spreading device comprises a feeding bearing table, a storage bin arranged on the feeding bearing table and a spreading hopper arranged at the tail end of the feeding bearing table;
the storage bin is used for storing the workpiece to be tested, and a discharge hole for discharging is formed in the bottom end of the storage bin;
the feeding bearing table is used for bearing and conveying the workpiece to be tested into the spreading hopper;
the spreading hopper is positioned above the positioning and sorting device and used for spreading the conveyed workpieces to be tested, and the bottom end of the spreading hopper is also provided with a discharge hole.
3. The cigarette bead blasting screening apparatus of claim 1, wherein the positioning and sequencing device comprises a vibrating mechanism arranged on the frame and a sequencing plate arranged above the vibrating mechanism;
the sequencing plate is provided with a plurality of groove cavities for accommodating the workpieces to be tested;
and the vibration mechanism is used for vibrating the sequencing plate to position and move the workpiece to be tested in the groove cavity to the position below the transfer mechanism.
4. The bead blasting screening apparatus for cigarettes according to claim 3, wherein the vibration mechanism is a vibrator that vibrates the workpiece to be tested in the slot cavity tightly to form a layer.
5. The bead blasting screening device for cigarettes according to claim 1, wherein the distance between every two adsorption heads is larger than the maximum size of the workpiece to be detected; the workpiece to be measured is in a spherical shape, and the maximum size of the workpiece to be measured is the maximum diameter of the workpiece to be measured.
6. The bead blasting screening device for cigarettes according to claim 1, wherein the detection screening device comprises an upper detection mechanism and a lower detection mechanism;
the upper detection mechanism is used for detecting the workpiece to be detected from above;
the lower detection mechanism is used for detecting the workpiece to be detected from below;
the upper detection mechanism and the lower detection mechanism detect the workpiece to be detected by visual detection.
7. The bead blasting screening device for cigarettes according to claim 1, wherein the bead blasting screening devices for cigarettes located on two sides of the detection screening device are provided with the feeding spreading device and the positioning and sorting device.
8. The omnibearing reciprocating type screening method for the explosive beads for the cigarettes is applied to the explosive bead screening equipment for the cigarettes according to any one of claims 1 to 7, and is characterized by comprising the following steps of:
s1, conveying a workpiece to be tested to a positioning and sorting device by adopting a feeding and spreading device;
s2, positioning and sorting the workpiece to be tested through a positioning and sorting device;
s3, sucking the workpieces to be detected from the positioning and sorting device through a conveying device, and transferring the workpieces to be detected to a detection and screening device for detection;
wherein, adopt the step that detects the sieving mechanism detects includes:
s31, sucking the workpiece to be detected from the positioning and sorting device of the first station through a first conveying device, and transferring the workpiece to be detected to a first detection and screening device, wherein an upper detection mechanism and a lower detection mechanism of the first detection and screening device detect the workpiece to be detected for 360 degrees; the detected workpieces to be detected are classified and collected through a first rejecting mechanism and a first collecting mechanism, and step S32 is executed after detection and screening are completed;
s32, sucking the workpiece to be detected from the positioning and sorting device of the third station through a second conveying device, and transferring the workpiece to be detected to a second detection and screening device, wherein an upper detection mechanism and a lower detection mechanism of the second detection and screening device detect the workpiece to be detected for 360 degrees; the detected workpieces to be detected are classified and collected through a second rejecting mechanism and a second collecting mechanism, and step S33 is executed after detection and screening are completed;
s33, sucking the workpiece to be detected from the positioning and sorting device of the second station through the first conveying device, and transferring the workpiece to be detected to the first detection and screening device, wherein an upper detection mechanism and a lower detection mechanism of the first detection and screening device detect the workpiece to be detected for 360 degrees; the detected workpieces to be detected are classified and collected through the first rejecting mechanism and the first collecting mechanism, and step S34 is executed after detection and screening are completed;
s34, sucking the workpiece to be detected from the positioning and sorting device of the fourth station through the second conveying device, and transferring the workpiece to be detected to a second detection and screening device, wherein an upper detection mechanism and a lower detection mechanism of the second detection and screening device detect the workpiece to be detected for 360 degrees; and the detected workpieces to be detected are classified and collected through the second rejecting mechanism and the second collecting mechanism, and step S31 is executed after detection and screening are completed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010100270.5A CN111167734B (en) | 2020-02-18 | 2020-02-18 | Bead explosion screening equipment and method for cigarettes |
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| CN202010100270.5A CN111167734B (en) | 2020-02-18 | 2020-02-18 | Bead explosion screening equipment and method for cigarettes |
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| CN111167734B true CN111167734B (en) | 2023-12-26 |
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| CN114304549A (en) * | 2021-12-30 | 2022-04-12 | 常州金马包装机械有限公司 | Fruit pulp explodes pearl production facility |
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