CN111167373A - Powder coating production line - Google Patents
Powder coating production line Download PDFInfo
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- CN111167373A CN111167373A CN202010167192.0A CN202010167192A CN111167373A CN 111167373 A CN111167373 A CN 111167373A CN 202010167192 A CN202010167192 A CN 202010167192A CN 111167373 A CN111167373 A CN 111167373A
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- Prior art keywords
- batching
- layer
- powder coating
- agv
- blanking machine
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 53
- 239000011248 coating agent Substances 0.000 title claims abstract description 30
- 238000000576 coating method Methods 0.000 title claims abstract description 30
- 239000000843 powder Substances 0.000 title claims abstract description 30
- 239000000463 material Substances 0.000 claims description 34
- 238000003860 storage Methods 0.000 claims description 7
- 230000005389 magnetism Effects 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 5
- 239000000428 dust Substances 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 235000004237 Crocus Nutrition 0.000 description 1
- 241000596148 Crocus Species 0.000 description 1
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000006052 feed supplement Substances 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/184—Preventing generation of dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F2035/35—Use of other general mechanical engineering elements in mixing devices
- B01F2035/351—Sealings
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention discloses a powder coating production line, which comprises an operation layer and an automatic batching layer, wherein the operation layer and the automatic batching layer are respectively arranged at the adjacent bottom layer and the upper layer of a production plant, the automatic batching layer comprises a batching blanking machine, an AGV feeding car, a conveying magnetic line and a feed opening, the batching blanking machine is arranged at the corner of the automatic batching layer, the mixer is internally provided with a feeding device which is respectively connected with a discharge opening of the batching blanking machine and is hermetically connected with the discharge opening through the feed opening and the AGV feeding car, and the feed opening is arranged at the tail end of a branch conveying line; the invention can greatly reduce the dust in the production process, realize the control of automatic batching and blanking equipment, realize the dispatching of a plurality of production lines, save manpower and improve the production efficiency.
Description
Technical Field
The invention specifically relates to the field of powder coating production, and specifically relates to a powder coating production line.
Background
The traditional powder coating factory workshop has large dust emission and severe production environment, and cannot reach the national environmental protection standard and faces the crisis of production halt; traditional powder coating factories mostly depend on manual operation, workers are difficult to be called due to the severe production environment, and the labor cost input is greatly improved. Therefore, the upgrading and transformation of the powder coating production line can realize the dustless, unmanned and intelligent control of the powder coating production, is a problem which is focused on and urgently needed to be solved by powder coating manufacturers, and has important practical significance.
In the prior art, the production of powder coating comprises several main process flows of batching, mixing, extruding, tabletting, grinding and the like. Wherein the batching adopts artifical batching more, mixes in the blendor with pipe-line transportation or artifical transportation raw materials after the material, then extrudes preforming, crocus again, weighs bagging-off and the envelope with the finished product at last. The prior art scheme has the problems of not compact equipment connection, large dust raising in workshops, large space occupation, poor automation degree and low production efficiency.
Disclosure of Invention
The present invention is directed to a powder coating production line to solve the above problems of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
a powder coating production line comprises an operation layer and an automatic batching layer, wherein the operation layer and the automatic batching layer are respectively arranged at the adjacent bottom layer and the upper layer of a production plant, the automatic batching layer comprises a batching blanking machine, AGV feeding cars, a conveying magnetic line and a blanking port, the batching blanking machine is arranged at the corner of the automatic batching layer, the conveying magnetic line is integrally laid on the ground of the automatic batching layer, a plurality of operation areas are independently arranged in the operation layer, a material mixer used for receiving materials is arranged in each operation area, the material mixer is communicated with the automatic batching layer through the blanking port, a plurality of AGV feeding cars run on the conveying magnetic stripe line, a feeding device used for respectively being connected with the discharge port of the batching blanking machine and the blanking port in a sealing way is arranged in each AGV feeding car, the conveying magnetic line comprises a main conveying line communicated with the discharge port of the batching blanking machine and a branch conveying line connected with the blanking port, the branch road transfer chain is forked side by side and is drawn forth by main transfer chain, the feed opening sets up the end at the branch road transfer chain.
Further scheme: the whole installation of wearing to establish of batching blanking machine is on the work or material rest, and the batching blanking machine includes the storage case of a plurality of independent ejection of compact, and a plurality of storage bottom of the case portions communicate with each other with a hopper through independent screw extruder, it is located work or material rest bottom surface below to go out the hopper, and it has the terrain clearance that is used for AGV stack feeder material feeding unit joint to reserve between the discharge gate that goes out the hopper and the ground.
Further scheme: the production factory building sets up to upper and lower two-layer, and the stair district that is used for connecting operation layer and automatic batching layer is offered to the edge of production factory building, one side in stair district is equipped with fortune material goods ladder, and fortune material goods ladder is adjacent with the batching blanking machine on the automatic batching layer.
Further scheme: the feeding device is arranged on a feeding hopper inside the AGV feeding car in a penetrating mode, and a valve plate which is matched with the batching blanking machine and the blanking port to open and close is arranged at the top and the bottom of the feeding hopper respectively.
Further scheme: still be equipped with extruder, tablet press, milling machine and automatic weighing baling press between blendor and the operation panel.
Further scheme: one side of carrying the magnetism line is equipped with the electric pile that fills that is used for charging AGV stack pallet.
Further scheme: the feed opening the feed blanking machine discharge gate bottom with fill the limit guide who is equipped with guide AGV stack pallet location of electric pile both sides, limit guide installs respectively in the terminal left and right sides of carrying magnetism line, and two limit guide's access end is the flaring arc, limit guide's interval is the big form setting of middle little opening, limit guide's middle part interval width equals AGV stack pallet body width.
Compared with the prior art, the invention has the beneficial effects that:
1. the dust emission in the production process can be greatly reduced so as to reach the national environmental standard;
2. the control of automatic batching and blanking equipment including batching and blanking can be realized, and the automation and the intellectualization of a batching and blanking machine are realized;
3. the method breaks through the traditional pipeline raw material conveying mode, adopts an AGV feeding car to carry out intelligent feeding, adopts a vertical penetrating type and bidirectional sealing structure for the trolley, can avoid the problem of dust raising in the conveying process, breaks through the singleness of the traditional production line, and can realize the dispatching of a plurality of production lines by the AGV feeding car;
4. the method breaks through the traditional mode that the production depends on manual operation, adopts a dustless intelligent control system of a powder coating production line, can manage data of production raw materials, finished products and formulas, can plan and manage risks of various production steps and material conveying routes, and can realize simple and efficient human-computer interaction and system information real-time feedback.
Drawings
FIG. 1 is a schematic diagram of the structure of an operation layer and an automatic batching layer in a powder coating production line.
Fig. 2 is a partially enlarged schematic view of a portion a in fig. 1.
FIG. 3 is a side view internal schematic of the handle layer and the auto-ingredient layer of the powder coating production line.
Fig. 4 is a schematic structural diagram of an automatic batching layer in a powder coating production line.
Fig. 5 is a schematic structural diagram of an AGV feed carriage in a powder coating production line.
Fig. 6 is a schematic structural diagram of a material feeding machine and a material rack in a powder coating production line.
In the figure: production factory building 1, operation layer 10, automatic batching layer 11, stair district 12, fortune material goods lift 13, operation area 14, batching blanking machine 2, fill electric pile 3, AGV stack pallet 4, hopper 40, fixed point piece 41, carry magnetism line 5, main transfer chain 50, branch road transfer chain 51, feed opening 6, blendor 60, operation panel 61, limit guide 7, fixed point pole 70.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1 to 6, in an embodiment of the present invention, a powder coating production line includes an operation layer 10 and an automatic batching layer 11, the operation layer 10 and the automatic batching layer 11 are respectively disposed on an adjacent bottom layer and an adjacent upper layer of a production plant 1, the automatic batching layer 11 includes a batching blanking machine 2, an AGV feeding cart 4, a conveying magnetic line 5 and a blanking port 6 therein, the batching blanking machine 2 is installed at a corner of the automatic batching layer 11, the conveying magnetic line 5 is integrally laid on the ground of the automatic batching layer 11, a plurality of operation areas 14 are independently disposed in the operation layer 10, a mixer 60 for receiving materials is disposed in each operation area 14, the mixer 60 is communicated with the automatic batching layer 11 through the blanking port 6, the conveying magnetic line 5 is provided with a plurality of AGV feeding carts 4, feeding devices for respectively connecting with a discharge port of the batching blanking machine 2 and hermetically connecting with the blanking port 6 are disposed in the AGV feeding cart 4, carry magnetism line 5 including with 2 communicating main transfer chain 50 of batching blanking machine discharge gate and the branch road transfer chain 51 that links to each other with feed opening 6, branch road transfer chain 51 is branched side by side and is drawn forth by main transfer chain 50, feed opening 6 sets up the end at branch road transfer chain 51.
The whole installation of wearing to establish of batching blanking machine 2 is on the work or material rest, and batching blanking machine 2 includes the storage case of a plurality of independent ejection of compact, and a plurality of storage bottom of the case portions communicate with each other with a hopper through independent screw extruder, it is located work or material rest bottom surface below to go out the hopper, reserves the terrain clearance that is used for AGV 4 material feeding unit joints between the discharge gate that goes out the hopper and ground.
The work or material rest side is equipped with guardrail stair, the work or material rest top surface be equipped with fork truck complex blanking platform, the main function of work or material rest is to erect batching blanking machine 2, let batching blanking machine 2's play hopper liftoff have a take the altitude, be convenient for with the material feeding unit joint of AGV stack pallet 4.
Production factory building 1 sets up to upper and lower two-layer, and the stair district 12 that is used for connecting operation layer 10 and automatic batching layer 11 is offered to the edge of production factory building 1, one side of stair district 12 is equipped with fortune material goods ladder 13, and fortune material goods ladder 13 is adjacent with batching blanking machine 2 on the automatic batching layer 11, and it is main convenient to carry out the feed supplement operation to batching blanking machine 2.
Feeding unit wears to establish the inside feeding funnel 40 of AGV stack pallet 4, the top and the bottom of feeding funnel 40 are equipped with respectively and cooperate the valve plate that opens and shuts with batching blanking machine 2 and feed opening 6.
An extruder, a tablet press, a pulverizer and an automatic weighing and packaging machine are further arranged between the mixer 60 and the operating platform 61.
One side of carrying magnetic line 5 is equipped with and is used for charging electric pile 3 to AGV stack pallet 4.
The working principle of the invention is as follows: when the automatic batching and feeding device works, raw materials are firstly conveyed to an automatic batching layer 11 by a material conveying goods lift 13, then the raw materials are conveyed to a material rack by a forklift, the raw materials on the material rack are guided into a storage box of a batching and feeding machine 2 by operators, when an AGV feeding car 4 moves to a discharge hopper at the bottom of the batching and feeding machine 2 to take materials, a spiral extruder of the batching and feeding machine 2 acts to convey the raw materials into a feeding hopper 40 in the AGV feeding car 4 from the discharge hopper, then the AGV feeding car 4 is conveyed to a corresponding discharge opening 6 along a conveying magnetic line 5, a cover plate at the bottom of the feeding hopper 40 of the AGV feeding car 4 is opened, the raw materials enter a mixing machine 60 and enter an operating platform 61 of the operating layer 10 along the mixing machine 60 to carry out subsequent processing links, therefore, the operating layer 10 arranged in the automatic batching and feeding device can carry out automatic batching and feeding operations in all directions above the automatic batching layer 11, a plurality of independent operation areas 14 that set up can carry out powder coating's processing production to different raw materials, more high efficiency and swift, coating production's whole production efficiency has been improved greatly, and is rationally distributed, can be suitable for all kinds of different batching production, the manpower is saved, and the automatic batching layer 11 of material conveying of batching is unmanned operation environment, the hopper 40 itself that AGV pay-off truck 4 set up alright with the influence of the powder raw materials that significantly reduces to the environment, unmanned operation will further reduce personnel's harm, 4 itself has saved pipeline laying's installation cost than pipeline transport, the later maintenance of being convenient for more of hopper 40 of AGV pay-off truck 4, the loaded down with trivial details nature of the whole clearance of pipeline has been reduced.
Example 2
Referring to fig. 2, the difference between the present embodiment and embodiment 1 is:
The outer side wall middle part of the limiting guide rail 7 is vertically provided with a fixed point rod 70, a fixed point block 41 in contact with the fixed point rod 70 is installed on the body of the AGV feeding car 4, and the fixed point rod 70 and the fixed point block 41 on the body of the AGV feeding car 4 are mainly used for accurately positioning the position of the AGV feeding car 4.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. A powder coating production line comprises an operation layer (10) and an automatic batching layer (11), wherein the operation layer (10) and the automatic batching layer (11) are respectively arranged at the adjacent bottom layer and the upper layer of a production factory building (1), the powder coating production line is characterized in that the automatic batching layer (11) comprises a batching blanking machine (2), an AGV feeding vehicle (4), a conveying magnetic line (5) and a blanking port (6), the batching blanking machine (2) is arranged at the corner of the automatic batching layer (11), the conveying magnetic line (5) is integrally laid on the ground of the automatic batching layer (11), a plurality of operation areas (14) are independently arranged in the operation layer (10), a mixer (60) used for receiving materials is arranged in each operation area (14), the mixer (60) is communicated with the automatic batching layer (11) through the blanking port (6), and a plurality of AGV feeding vehicles (4) run on the conveying magnetic line (5), be equipped with in AGV stack pallet (4) and be used for meeting and feed opening (6) sealed material feeding unit who meets with batching blanking machine (2) discharge gate respectively, carry magnetism line (5) including with batching blanking machine (2) discharge gate communicating main transfer chain (50) and branch road transfer chain (51) continuous with feed opening (6), branch road transfer chain (51) fork side by side is drawn forth by main transfer chain (50), feed opening (6) set up the end at branch road transfer chain (51).
2. The powder coating production line of claim 1, wherein the batching and blanking machine (2) is integrally installed on the material frame in a penetrating manner, the batching and blanking machine (2) comprises a plurality of independent discharging storage boxes, the bottoms of the storage boxes are communicated with a discharging hopper through independent screw extruders, the discharging hopper is positioned below the bottom surface of the material frame, and a ground clearance for clamping the feeding device of the AGV feeding cart (4) is reserved between the discharging port of the discharging hopper and the ground.
3. The powder coating production line of claim 1, wherein the production plant (1) is arranged in an upper layer and a lower layer, a stair area (12) for connecting the operation layer (10) and the automatic batching layer (11) is arranged at the corner of the production plant (1), a material transporting goods ladder (13) is arranged on one side of the stair area (12), and the material transporting goods ladder (13) is adjacent to the batching and blanking machine (2) on the automatic batching layer (11).
4. The production line of powder coating according to any of claims 1-3, characterized in that the feeding device is installed through a hopper (40) inside the AGV feeding car (4), and the top and bottom of the hopper (40) are respectively provided with a valve plate which is matched with the batching and blanking machine (2) and the blanking opening (6) for opening and closing.
5. The powder coating production line of claim 1, wherein an extruder, a tablet press, a mill and an automatic weight packer are also provided between the blender (60) and the table (61).
6. Powder coating production line according to claim 1, characterized in that one side of the transport magnet wire (5) is provided with a charging post (3) for charging the AGV hopper car (4).
7. The powder coating production line of any one of claims 1 to 3, characterized in that the feed opening (6), the bottom of the discharge opening of the batching and blanking machine (2) and the charging piles (5) on both sides of the charging pile (3) are provided with limit guide rails (7) for guiding the positioning of the AGV feeding trucks (4), the limit guide rails (7) are respectively installed on the left and right sides of the tail end of the conveying magnetic line (5), the inlet ends of the two limit guide rails (7) are in flaring arc shapes, the interval of the limit guide rails (7) is set in a form that the middle small opening is large, and the width of the middle interval of the limit guide rails (7) is equal to the width of the body of the AGV feeding trucks (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010167192.0A CN111167373A (en) | 2020-03-11 | 2020-03-11 | Powder coating production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010167192.0A CN111167373A (en) | 2020-03-11 | 2020-03-11 | Powder coating production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111167373A true CN111167373A (en) | 2020-05-19 |
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ID=70647873
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010167192.0A Pending CN111167373A (en) | 2020-03-11 | 2020-03-11 | Powder coating production line |
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| Country | Link |
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| CN (1) | CN111167373A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111569698A (en) * | 2020-06-06 | 2020-08-25 | 江西奥基德信科技有限公司 | Over-and-under type powder coating automation line |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09226941A (en) * | 1996-02-20 | 1997-09-02 | Natoko Paint Kk | Powdered article transfer device |
| CN205216776U (en) * | 2015-12-03 | 2016-05-11 | 江苏板桥饲料股份有限公司 | Automatic blending device for feed production |
| CN106189447A (en) * | 2016-08-31 | 2016-12-07 | 山东圣士达机械科技股份有限公司 | Intelligence powdery paints production system |
| CN207478493U (en) * | 2017-06-15 | 2018-06-12 | 深圳市金石智控股份有限公司 | A kind of lithium battery slurry automatically adds feeding system |
| CN212237134U (en) * | 2020-03-11 | 2020-12-29 | 江西奥基德信科技有限公司 | Powder coating production line |
-
2020
- 2020-03-11 CN CN202010167192.0A patent/CN111167373A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09226941A (en) * | 1996-02-20 | 1997-09-02 | Natoko Paint Kk | Powdered article transfer device |
| CN205216776U (en) * | 2015-12-03 | 2016-05-11 | 江苏板桥饲料股份有限公司 | Automatic blending device for feed production |
| CN106189447A (en) * | 2016-08-31 | 2016-12-07 | 山东圣士达机械科技股份有限公司 | Intelligence powdery paints production system |
| CN207478493U (en) * | 2017-06-15 | 2018-06-12 | 深圳市金石智控股份有限公司 | A kind of lithium battery slurry automatically adds feeding system |
| CN212237134U (en) * | 2020-03-11 | 2020-12-29 | 江西奥基德信科技有限公司 | Powder coating production line |
Non-Patent Citations (1)
| Title |
|---|
| 徐辉增: "物流设施与设备", 30 June 2014, 中国财富出版社, pages: 70 - 71 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111569698A (en) * | 2020-06-06 | 2020-08-25 | 江西奥基德信科技有限公司 | Over-and-under type powder coating automation line |
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