CN111153097A - Power self-circulation material rack - Google Patents
Power self-circulation material rack Download PDFInfo
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- CN111153097A CN111153097A CN202010263284.9A CN202010263284A CN111153097A CN 111153097 A CN111153097 A CN 111153097A CN 202010263284 A CN202010263284 A CN 202010263284A CN 111153097 A CN111153097 A CN 111153097A
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- Prior art keywords
- pair
- rails
- power self
- rack
- power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses a power self-circulation material rack, which comprises: a material rack; the pair of rails are respectively arranged on two opposite vertical side surfaces of the material rack; a pair of transmission devices, which respectively reciprocate along the pair of tracks; the plurality of support boxes are horizontally arranged in the material rack; the connecting rod assemblies correspond to the support boxes one by one and connect the corresponding support boxes to the pair of transmission devices; and the power device is connected with at least one transmission device, drives the transmission device, and drives the support box to do reciprocating motion along the pair of rails through the connecting rod assembly. The invention can place as much material as possible in a limited space through a plurality of support boxes through an exquisite structural design, and the storage, registration and extraction of the material are easy to control due to the definite position relation and the circular motion of the plurality of support boxes, thereby simplifying a control system and greatly improving the production rhythm.
Description
Technical Field
The invention relates to a production line raw material automatic sorting technology, in particular to a power self-circulation material rack.
Background
As a large manufacturing industry country, China has inexhaustible manufacturing capacity, and the number of production workshops and production lines is more countless, which is a foundation for industrial manufacturing capacity. However, with the industrial upgrading, the industrial 4.0 era is accelerated, and manufacturing enterprises in China face heavy automatic modification tasks, and in the existing modification, intelligent modification and upgrading are generally performed on production equipment, but storage and allocation of raw materials become the most neglectable part of modification and upgrading, so that the automation degrees of production and raw material allocation are not matched, the production disorder is caused, the efficiency is reduced, and the production beat is greatly influenced.
The production line with high automation degree is also only provided with high automation degree in feeding, raw materials are stored and distributed, a traditional conveying path of goods shelves-manual transfer-automatic conveying is still adopted, interaction links of the raw materials and people are stored on the goods shelves, the working enthusiasm and the care of workers are still relied on, or warehouse bills with extremely low automation and digitization degrees are difficult to trace back afterwards, alarm and correction cannot be carried out timely, the production line is very easy to shut down, the production efficiency is influenced, and serious economic loss can be caused.
Meanwhile, due to the fact that materials are stacked and operated on the traditional goods shelf, the occupied area is large, the quantity of the stored materials is small, and the lawn effect ratio of a workshop is very low.
Disclosure of Invention
According to an embodiment of the present invention, there is provided a power self-circulation rack, including:
a material rack;
the pair of rails are respectively arranged on two opposite vertical side surfaces of the material rack;
a pair of transmission devices, which respectively reciprocate along the pair of tracks;
the plurality of support boxes are horizontally arranged in the material rack;
the connecting rod assemblies correspond to the support boxes one by one and connect the corresponding support boxes to the pair of transmission devices;
and the power device is connected with at least one transmission device, drives the transmission device, and drives the support box to do reciprocating motion along the pair of rails through the connecting rod assembly.
Further, the pair of rails are closed annular rails, the two ends of each closed rail are arc-shaped, two sections of linear rails are arranged between the arcs at the two ends, and the support box moves in a reciprocating manner along the pair of rails along with the transmission device.
Furthermore, the transmission device is a chain, the power device is a motor, and the motor is connected with at least one chain through a chain wheel.
Further, the connecting rod assembly comprises a suspension rod and a pair of connecting rods;
the suspension rods are connected with the corresponding support boxes, and two ends of each suspension rod are respectively connected with one end of a pair of connecting rods;
the other ends of the pair of connecting rods are respectively connected with the pair of transmission devices, and the connecting rods can rotate around the suspension rods.
Furthermore, the supporting box is provided with a plurality of hanging holes, and the hanging rods pass through the corresponding hanging holes on the supporting box to hang the supporting box between the pair of connecting rods.
Furthermore, each tray is also provided with a tray indicating lamp.
Further, a transverse safety grating and a safety door are respectively arranged on the side surfaces of the pair of rails arranged on the material rack, and the transverse safety grating and the safety door are respectively arranged on the lower portion of the surface where the transverse safety grating and the safety door are arranged.
Further, the method also comprises the following steps: the indicator light is arranged above the safety door.
Further, install the guard plate on four sides of work or material rest respectively, the guard plate setting of horizontal safety grating place face is in horizontal safety grating top, and the guard plate setting of emergency exit place face is in the emergency exit top.
Further, the method also comprises the following steps: and the controller is respectively connected with the power device, the box supporting indicating lamp, the transverse safety grating and the indicating lamp.
According to the power self-circulation material rack disclosed by the embodiment of the invention, through an exquisite structural design, materials can be placed as much as possible in a limited space through the plurality of support boxes, and due to the definite position relation and the circular motion of the plurality of support boxes, the storage, the registration and the extraction of the materials are easy to control, a control system is simplified, and the production beat is greatly improved.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and are intended to provide further explanation of the claimed technology.
Drawings
FIG. 1 is a system block diagram of a power self-circulating stack according to an embodiment of the present invention;
fig. 2 is a perspective view of a power self-circulating stack according to an embodiment of the invention;
fig. 3 is a front view of a power self-circulating stack according to an embodiment of the invention;
fig. 4 is a side view of a power self-circulating stack according to an embodiment of the present invention.
Detailed Description
The present invention will be further explained by describing preferred embodiments of the present invention in detail with reference to the accompanying drawings.
Firstly, a power self-circulation material rack according to an embodiment of the invention will be described with reference to fig. 1 to 4, which is used for automatic stacking and extraction of production materials and has a wide application range.
As shown in fig. 1 to 4, the power self-circulation rack according to the embodiment of the present invention includes a rack 1, a pair of rails 2, a pair of transmission devices (not shown), a plurality of tray boxes 4, a plurality of link assemblies 5, a power device 6, a transverse safety grating 8, a safety door 9, a controller 7, and an indicator light 10.
Specifically, as shown in fig. 2, a pair of rails 2 is respectively disposed on two opposite vertical side surfaces of the rack 1, in this embodiment, the pair of rails 2 is a closed annular rail 2, two ends of the closed annular rail 2 are arc-shaped, two sections of linear rails 2 are disposed between the arc-shaped ends, and the plurality of support boxes 4 make a reciprocating motion along the pair of rails 2 along with the pair of transmission devices.
Specifically, as shown in fig. 2 to 4, a transverse safety grating 8 and a safety door 9 are respectively arranged on two surfaces on which a pair of rails 2 is arranged, the transverse safety grating 8 and the safety door 9 are respectively arranged on the lower portions of the surfaces on which the transverse safety grating 8 is arranged, and an area corresponding to the transverse safety grating 8 is a batching area for extracting materials; the area corresponding to the safety door 9 is a material supplementing area for storing materials. Namely, the ingredients and the supplementary materials are arranged on two sides of the material rack 1, so that the materials can be conveniently extracted and stored.
Further, as shown in fig. 2-4, the four side surfaces of the material rack 1 are respectively provided with a protection plate 11 for sealing the material rack 1 and preventing the material from falling. The protection plate 11 on the surface where the transverse safety grating 8 is located is arranged above the transverse safety grating 8, and the protection plate 11 on the surface where the safety door 9 is located is arranged above the safety door 9. In this embodiment, transparent ya keli is chooseed for use to guard plate 11, and split type installation can enough observe the condition in work or material rest 1, convenient to maintain again and dismantle.
Further, as shown in fig. 4, the method further includes: the indicating lamp 10 is arranged above the safety door 9, when the material extraction is carried out in the material mixing area, the indicating lamp 10 is turned on, in the embodiment, the indicating lamp 10 is turned on to play a sufficient warning role, and further, when the indicating lamp 10 is turned on, the safety door 9 is in a locking state to ensure that the material extraction process of the material mixing area is not influenced; when the batching area does not work, the indicating lamp 10 lights a green lamp, when the safety door 9 is opened and people or objects intrude into the transverse safety grating 8, the photoelectric induction of the transverse safety grating 8 is activated to send out a warning, and the material replenishing process of the batching area is not influenced.
Specifically, as shown in fig. 2, a pair of transmission devices respectively reciprocate along the pair of rails 2, in this embodiment, the transmission devices are chains, and the power device 6 is a motor connected to at least one chain through a sprocket. In this embodiment, the power device 6 is fixed outside the rack 1, so that the internal space is saved, and the maintenance is convenient.
Specifically, as shown in fig. 2 to 4, a plurality of support boxes 4 are horizontally arranged inside the material rack 1, a plurality of connecting rod assemblies 5 are in one-to-one correspondence with the support boxes 4, and the connecting rod assemblies 5 connect the corresponding support boxes 4 to a pair of transmission devices.
Further, as shown in fig. 2 to 4, in this embodiment, the connecting rod assembly 5 includes a suspension rod 51 and a pair of connecting rods 52, the box holder 4 is provided with a plurality of suspension holes 41, the suspension rod 51 passes through the plurality of suspension holes 41 on the corresponding box holder 4, two ends of the suspension rod 51 are respectively connected to one ends of the pair of connecting rods 52, the box holder 4 is suspended between the pair of connecting rods 52, the other ends of the pair of connecting rods 52 are respectively connected to a pair of transmission devices, the connecting rods 52 can rotate around the suspension rods 51, the motor drives the chain to rotate along the waist-shaped track, and the connecting rods 52 and the suspension rods 51 drive all the box holders 4 to circularly reciprocate along the pair of closed tracks 2 in any direction, clockwise or counterclockwise, so as to realize the overall rotation of all the box holders 4. In this embodiment, the upper limit of the load of each tray 4 can be up to 45 kg.
Further, each tray 4 is provided with a tray indicator (not shown), and when the material on the tray 4 is designated to be extracted or the material is replenished on the tray 4, the tray indicator (not shown) is turned on.
Further, in this embodiment, as shown in fig. 2-4, 12 tray boxes 4 are installed in the material rack 1, and 3 material boxes are placed on each tray box 4, so that the track 2, the transmission device and the power device do not occupy any space in the material rack 1, thereby greatly saving space, increasing material storage capacity, and saving precious workshop floor space. Simultaneously, owing to there are a plurality of support boxes 4, can guarantee that batching district and feed supplement district respectively possess two support boxes 4 of treating the operation, place 3 material casees according to every support box 4, then 6 material casees of simultaneous operation have promoted work efficiency greatly.
Specifically, as shown in fig. 1, the controller 7 is connected to the power unit 6, the magazine indicator 41, the lateral safety barrier 8, and the indicator 10, respectively.
Further, in this embodiment, each tray 4 and the position of each material box thereon are numbered positions, and are stored in a database, and the contents of the database include the number of materials, the feeding time, and the part number, and because the relationship of the tray 4 is simple, the information of the positions and the like is simple and easy to control. The two-dimensional codes corresponding to the tray boxes one to one are adopted, and the codes are scanned through the terminals of workers, so that the controller 7 can judge, extract and store the codes, and the corresponding tray boxes 4 can be controlled to reach the operation area. Of course, it is also possible to feed the material fully automatically, in which mode the controller 7 will preferably arrange a vacant cassette 4.
When supplementing materials, the worker sees that the indicator light 10 turns green, and sends an instruction to the controller 7 by sweeping the code, the controller 7 controls the corresponding empty tray 4 to rotate to the material supplementing area, and the worker opens the safety door 9 to supplement materials. If the feeding is needed to be continued, the staff can repeatedly scan the codes. And after the material supplementing is finished, closing the safety door to finish the material supplementing.
When the materials are loaded, firstly, the controller 7 automatically turns on the motor according to the loading list to enable the support box 4 to rotate, corresponding support box indicating lamps are turned on, workers take out related materials, photoelectric induction can be triggered in the material taking process, the transverse safety grating 8 stops working after the materials are taken out, and the controller 7 controls the stop working and turns the indicating lamps 10 green. In this embodiment, the controller 7 uses a first-in-first-out principle and preferentially operates the dosing as opposed to feeding.
The power self-circulation material rack according to the embodiment of the invention is described above with reference to fig. 1 to 4, through an exquisite structural design, as many materials as possible can be placed in a limited space through a plurality of tray boxes, and because the position relationship of the plurality of tray boxes is clear and circular, the storage, registration and extraction of the materials are easy to control, the control system is simplified, and the production takt is greatly improved.
It should be noted that, in the present specification, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
While the present invention has been described in detail with reference to the preferred embodiments, it should be understood that the above description should not be taken as limiting the invention. Various modifications and alterations to this invention will become apparent to those skilled in the art upon reading the foregoing description. Accordingly, the scope of the invention should be determined from the following claims.
Claims (10)
1. A power self-circulating rack, comprising:
a material rack;
the pair of rails are respectively arranged on two opposite vertical side surfaces of the material rack;
a pair of transmission devices which respectively reciprocate along the pair of tracks;
the plurality of support boxes are horizontally arranged in the material rack;
the connecting rod assemblies correspond to the support boxes one by one, and connect the corresponding support boxes to the pair of transmission devices;
and the power device is connected with at least one transmission device, drives the transmission device, and drives the support box to do reciprocating motion along the pair of tracks through the connecting rod assembly.
2. The power self-circulation rack according to claim 1, wherein the pair of rails are closed circular rails, two ends of each closed rail are arc-shaped, two sections of linear rails are arranged between the two arc-shaped ends, and the support box moves back and forth along the pair of rails along with the transmission device in a circulating manner.
3. The power self-circulating stack of claim 1 wherein said drive means is a chain and said power means is a motor, said motor being connected to at least one of said chains by a sprocket.
4. The power self-circulating stack of claim 1 or 3, wherein the linkage assembly comprises a suspension rod and a pair of links;
the suspension rods are connected with the corresponding support boxes, and two ends of each suspension rod are respectively connected with one end of each of the pair of connecting rods;
the other ends of the pair of connecting rods are respectively connected with the pair of transmission devices, and the connecting rods can rotate around the suspension rods.
5. The power self-circulation stack according to claim 4, wherein the cradle has a plurality of suspension holes, and the suspension rods pass through the corresponding suspension holes of the cradle to suspend the cradle between the pair of connecting rods.
6. The power self-circulating stack of claim 1 wherein each tray further comprises a tray indicator light.
7. The power self-circulation rack according to claim 1, wherein a pair of the rails are arranged on the rack, and a transverse safety grating and a safety door are respectively arranged on the side surfaces of the pair of rails, and the transverse safety grating and the safety door are respectively arranged on the lower parts of the side surfaces.
8. The power self-circulating stack of claim 7, further comprising: and the indicating lamp is arranged above the safety door.
9. The power self-circulation rack according to claim 7, wherein protection plates are respectively mounted on four side surfaces of the rack, the protection plate on the surface where the transverse safety grating is located is arranged above the transverse safety grating, and the protection plate on the surface where the safety door is located is arranged above the safety door.
10. The power self-circulating stack of claim 6 or 8, further comprising: and the controller is respectively connected with the power device, the box supporting indicating lamp, the transverse safety grating and the indicating lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010263284.9A CN111153097A (en) | 2020-04-07 | 2020-04-07 | Power self-circulation material rack |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010263284.9A CN111153097A (en) | 2020-04-07 | 2020-04-07 | Power self-circulation material rack |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111153097A true CN111153097A (en) | 2020-05-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010263284.9A Pending CN111153097A (en) | 2020-04-07 | 2020-04-07 | Power self-circulation material rack |
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| Country | Link |
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| CN (1) | CN111153097A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022011908A1 (en) * | 2020-07-13 | 2022-01-20 | 夏安祥 | Shelf for electric power fittings |
-
2020
- 2020-04-07 CN CN202010263284.9A patent/CN111153097A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022011908A1 (en) * | 2020-07-13 | 2022-01-20 | 夏安祥 | Shelf for electric power fittings |
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