CN111152010B - Assembly equipment for valve assembly of internal combustion engine - Google Patents
Assembly equipment for valve assembly of internal combustion engine Download PDFInfo
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- CN111152010B CN111152010B CN202010012518.2A CN202010012518A CN111152010B CN 111152010 B CN111152010 B CN 111152010B CN 202010012518 A CN202010012518 A CN 202010012518A CN 111152010 B CN111152010 B CN 111152010B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
- B23P19/005—Feeding the articles from hoppers to machines or dispensers by using flowing gases
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Abstract
The present invention relates to the field of internal combustion engine valve assemblies. A lock clamp feeding device of internal combustion engine valve component assembling equipment comprises a mounting plate, an arc-shaped feeding rail, a vertical material rail, a blanking plate, a material distributing cylinder, a stopping push block, a stopping cylinder, a blowing plate and a feeding guide seat; the mounting plate is provided with a mounting cross beam, and the vertical material rail is fixedly arranged on the mounting cross beam; the lower end of the arc-shaped feeding rail is arranged at the upper end of the vertical feeding rail; the blanking plate is fixedly arranged on the mounting plate, and the material distributing plate is movably connected to the mounting plate through a slide rail; the material distributing cylinder is fixedly arranged on the mounting plate, and the telescopic end of the material distributing cylinder is connected with the material distributing plate; the air blowing plate is fixedly arranged on the mounting cross beam; the locking cylinder is installed on the installation beam through a connecting rod, and the telescopic end of the locking cylinder is connected with the push block. The automatic feeding device adopts the locking clamp for automatic feeding, and has the characteristics of high-efficiency material distribution of the material distribution plate in a reciprocating circulation manner, stable locking clamp separation and reliable locking clamp conveying.
Description
Technical Field
The invention relates to the field of internal combustion engine valve assemblies, in particular to a locking clamp feeding device of internal combustion engine valve assembly assembling equipment.
Background
The valve of the internal combustion engine is specially responsible for inputting air into the internal combustion engine and discharging combusted waste gas, the valve assembly of the internal combustion engine generally comprises a valve, a valve rod, a valve spring seat, a valve spring, a valve oil seal, a valve locking plate and the like, the valve locking plate is arranged between a clamping groove on the valve rod and a valve spring upper seat and is used for connecting and fixing the valve spring seat and the valve rod, the press fitting of the valve locking plate is an important step in the assembly of the internal combustion engine, the main purpose of the assembly process is to compress the valve spring through external force, and meanwhile, the valve locking plate is pressed into a groove at the tail part of the valve, so that the valve spring seat is fixed, and.
Along with the development of the internal combustion engine towards the direction of high power and high rotating speed, higher requirements are put forward on the aspects of high dynamic stress, high-speed response, resonance prevention and the like of a valve spring, and in order to balance the inertia force and various additional forces generated by a valve and relevant accessories, the pretightening force and the spring stiffness of the valve spring are increasingly strengthened, and the following problems are that: the difficulty of installing parts such as an air valve, an air valve spring, a lock clamp, a spring disc and the like in the air distribution device is gradually increased, if no professional tool is used, a tester easily causes 'lock clamp flying bomb' to hurt human eyes in the process of installing the air distribution device, and therefore the designed internal combustion engine air valve installing device plays an important role in improving the personal safety of the tester and reducing the labor cost and the economic cost in the performance test process.
The patent comprises a machine table, wherein a locking clamp feeding machine used for conveying a locking clamp, a spring seat feeding machine used for conveying a spring seat and a rotary workbench used for feeding the locking clamp into the spring seat are arranged on the machine table, a press fitting integration mechanism is arranged behind the rotary workbench, and a press fitting feeding tool which runs in sequence and is used for storing the spring seat of the assembled locking clamp is arranged in the press fitting integration mechanism. The product obtained in the patent is a valve assembly with a lock clamp and a spring seat combined, so that the problem that the lock clamp and the spring seat need to be manually fed is solved, but the valve assembly also needs to be subsequently carried and assembled, so that dislocation is easy to occur, the production efficiency is low, and the lock clamp falls off; by adopting the mode of the turntable, the single feeding can only be single, and the efficiency is low.
Disclosure of Invention
The purpose of the invention is: aiming at the problems that in the prior art, a lock clamp structure is small and difficult to separate reliably, and the lock clamp conveying is easy to block, a plurality of lock clamps are used for feeding simultaneously, a material distributing plate is used for distributing materials in a reciprocating circulation mode at high efficiency, the lock clamp is stable in separation, and the lock clamp conveying is reliable.
For the purpose of the invention, the following technical scheme is adopted for realizing the purpose: a lock clamp feeding device of internal combustion engine valve component assembling equipment comprises a mounting plate, an arc-shaped feeding rail, a vertical material rail, a blanking plate, a material distributing cylinder, a stopping push block, a stopping cylinder, a blowing plate and a feeding guide seat; the mounting plate is provided with a mounting cross beam, and the vertical material rail is fixedly arranged on the mounting cross beam; the lower end of the arc-shaped feeding rail is arranged at the upper end of the vertical feeding rail, and a vibrating feeder is arranged on the side of the arc-shaped feeding rail in a connecting manner; the blanking plate is fixedly arranged on the mounting plate, the distributing plate is movably connected to the mounting plate through a slide rail, and the bottom surface of the distributing plate is in contact with the upper end surface of the blanking plate; the material distributing cylinder is fixedly arranged on the mounting plate, and the telescopic end of the material distributing cylinder is connected with the material distributing plate; the upper end of the feeding guide seat is fixed on the bottom surface of the mounting plate, and the lower end of the feeding guide seat is cylindrical; the air blowing plate is fixedly arranged on the mounting cross beam; the locking cylinder is installed on the installation beam through a connecting rod, the locking push block is movably matched on the connecting rod, and the telescopic end of the locking cylinder is connected with the push block.
Preferably, a crescent channel is arranged in the middle of the vertical rail, a plurality of sections of narrow grooves are arranged on the side of the vertical rail, the narrow grooves correspond to the channel, and the narrow groove at the upper end is provided with a photoelectric sensor.
Preferably, the blanking plate is provided with two rows of C-shaped through holes, the material distribution plate is provided with two rows of C-shaped through holes with the same specification and interval, and the center of the feeding guide seat is provided with a through C-shaped through hole.
Preferably, the number of the air blowing plates is two, the number of the air blowing plates is three, the upper ends of the air blowing plates are connected with air valves, and the air outlets of the air blowing plates correspond to the C-shaped through holes in the blanking plate respectively.
Preferably, the upper end of the stopping push block is provided with two guide posts, and the lower end of the stopping push block is provided with three convex lugs; the lug is positioned in the slot at the bottommost part of the vertical material rail.
Preferably, when the device acts, the locking clips fall into the C-shaped through holes in the material distribution plate after passing through the arc-shaped feeding rail and the vertical material rail, the through holes of the material distribution plate and the material distribution plate are not aligned, a row of locking clips are accommodated in the material distribution plate, then the locking cylinders push out the locking push blocks, and the protrusions press the locking clips at the bottommost end of the vertical material rail to prevent the locking clips from continuously falling; then the material distributing plate is laterally moved out, the C-shaped through holes of the blanking plate and the material distributing plate are aligned, then the air blowing plate blows air, and the lock clamp falls into the feeding guide seat after passing through the blanking plate, so that separated feeding is realized.
An internal combustion engine valve component assembling device comprises a locking clamp feeding device, a spring seat feeding device, a lifting driving device, a locking clamp assembling device and a rotary mounting table; the locking clamp assembling device is connected to the lifting driving device, the locking clamp feeding device corresponds to the locking clamp assembling device, and the locking clamp feeding device is positioned above the locking clamp assembling device; the spring seat feeding device is positioned on the side of the lower end of the locking clamp assembling device and fixedly installed on the lifting driving device; the rotating installation platform is positioned below the lifting driving device, and the locking clamp assembly device is positioned right above the rotating installation platform; the lock clip feeding device adopts the technical scheme to provide the lock clip feeding device of the assembling equipment of the valve component of the internal combustion engine.
Preferably, the locking clamp feeding device of the internal combustion engine valve component assembling equipment is used for separating out the locking clamp and realizing the ordered feeding of the locking clamp; the spring seat feeding device is used for separating the spring seats and feeding the spring seats; the lifting driving device is used for driving the locking clamp assembling device to lift and approach a workpiece; the locking clamp assembling device is used for assembling the locking clamp and the spring seat into the internal combustion engine to realize the assembly of the valve; the rotary mounting table is used for fixing the internal combustion engine, realizing the rotation of the internal combustion engine and completing the assembly of the air valves for air inlet and outlet at two sides.
The invention has the beneficial effects that after the technical scheme is adopted: the locking clamp feeding device is characterized in that two rows of C-shaped through holes are formed in the blanking plate and the material distributing plate, and the two rows of through holes are intermittently fed when the material distributing plate moves back and forth in a staggered alignment mode, so that the feeding speed and efficiency are improved; a stop push block is arranged to press the locking clamp to fix the locking clamp at the back, so that the position dislocation of the locking clamp which does not fall is prevented when the locking clamp is dislocated and separated; set up the board of blowing and blow off the collet, avoid the collet quality light, rely on gravity to easily block up pipeline's not enough, make the collet material loading more smooth.
Drawings
Fig. 1 is an exploded view of an embodiment of the present invention.
Fig. 2 is an exploded view of the clip loading device.
Fig. 3 is an exploded view of the spring seat loading device.
Fig. 4 is an exploded view of the separation mechanism.
Fig. 5 is an exploded view of the elevation driving apparatus.
Fig. 6 is an exploded view of the clip fitting apparatus.
Fig. 7 is an exploded view of the blanking assembly.
Fig. 8 is an exploded view of the swivel mount.
Fig. 9 is an exploded view of the components of the internal combustion engine.
Detailed Description
As shown in fig. 1, the assembling equipment for the valve assembly of the internal combustion engine comprises a locking clamp feeding device 1, a spring seat feeding device 2, a lifting driving device 3, a locking clamp assembling device 4 and a rotary mounting table 5; the locking clamp assembling device 4 is connected to the lifting driving device 3, the locking clamp feeding device 1 corresponds to the locking clamp assembling device 4, and the locking clamp feeding device 1 is positioned above the locking clamp assembling device 4; the spring seat feeding device 2 is positioned on the side of the lower end of the locking clamp assembling device 4, and the spring seat feeding device 2 is fixedly arranged on the lifting driving device 3; the rotating installation platform 5 is positioned below the lifting driving device 3, and the locking clamp assembly device 4 is positioned right above the rotating installation platform 5.
The locking clip feeding device 1 is used for separating the locking clips and realizing the ordered feeding of the locking clips; the spring seat feeding device 2 is used for separating spring seats and feeding the spring seats; the lifting driving device 3 is used for driving the locking clamp assembling device 4 to lift and approach a workpiece; the locking clamp assembling device 4 is used for assembling the locking clamp and the spring seat into an internal combustion engine to realize the assembly of the valve; the rotary mounting table 5 is used for fixing the internal combustion engine, realizing the rotation of the internal combustion engine and completing the assembly of the air valves for air inlet and outlet at two sides.
As shown in fig. 9, a plurality of groups of valves 500 are arranged on the internal combustion engine base body 600, a retainer ring 400 is arranged on a middle rod of each valve 500, and a valve spring 300 is arranged at the upper end of each retainer ring 400; the upper end of the valve 500 is provided with an annular groove, the locking clamp 100 is internally provided with matched corrugations, the two locking clamps are sleeved in a circular hole in the center of the spring seat 200 in a matching manner, and the spring seat 200 is abutted against the valve spring 300; the outer side of the locking clip 100 and the round hole of the spring seat 20) are provided with matched taper angles.
As shown in fig. 2, the locking clip feeding device 1 includes a mounting plate 11, an arc-shaped feeding rail 12, a vertical rail 13, a blanking plate 14, a material distributing plate 15, a material distributing cylinder 16, a stop pushing block 17, a stop cylinder 18, an air blowing plate 19 and a feeding guide seat 110; the mounting plate 11 is provided with a mounting beam 111, the vertical material rail 13 is fixedly arranged on the mounting beam 111, the middle part of the vertical material rail 13 is provided with a crescent-shaped channel 131, the side of the vertical material rail 13 is provided with a plurality of sections of thin grooves 132, the thin grooves 132 correspond to the channel 131, and the thin groove 132 at the upper end is provided with a photoelectric sensor 133 for detecting the blanking condition of the lock clamp; the lower end of the arc-shaped feeding rail 12 is arranged at the upper end of the vertical material rail 13, and a vibrating feeder is arranged on the side of the arc-shaped feeding rail 12 in a connecting manner and used for feeding locking clamps in order; the blanking plate 14 is fixedly arranged on the mounting plate 11, and two rows of C-shaped through holes are formed in the blanking plate 14; two rows of C-shaped through holes with the same specification and spacing are formed in the material distributing plate 15, the material distributing plate 15 is movably connected to the mounting plate 11 through a slide rail, and the bottom surface of the material distributing plate 15 is in contact with the upper end surface of the blanking plate 14; the material distributing cylinder 16 is fixedly arranged on the mounting plate 11, and the telescopic end of the material distributing cylinder 16 is connected with the material distributing plate 15; a through C-shaped through hole is formed in the center of the feeding guide seat 110, the upper end of the feeding guide seat 110 is fixed to the bottom surface of the mounting plate 11, and the lower end of the feeding guide seat is cylindrical and can be sleeved with a corresponding hose to carry out locking and clamping conveying; the two air blowing plates 19 are respectively corresponding to the two rows of C-shaped through holes on the blanking plate 14, the lower end surface of each air blowing plate 19 is provided with an air outlet, and the upper end of each air blowing plate is connected with an air valve; the upper end of the stopping push block 17 is provided with two guide posts 171, and the lower end is provided with three convex lugs 172; the stop cylinder 18 is arranged on the mounting beam 111 through a connecting rod, the stop push block 17 is movably matched on the connecting rod, and the telescopic end of the stop cylinder 18 is connected with the push block 17; the telescoping end tab 172 is located in the bottommost slot 132.
When the locking clip feeding device 1 works, the locking clips 100 fall into the C-shaped through holes in the material distribution plate 15 after passing through the arc-shaped feeding rail 12 and the vertical material rail 13, at the moment, the through holes of the material distribution plate 15 and the material distribution plate 14 are not aligned, a row of locking clips are accommodated in the material distribution plate 15, then the locking cylinders 18 push out the locking push blocks 17, and the lugs 172 press the locking clips 100 at the bottommost ends of the vertical material rails 13 to prevent the locking clips from continuously falling; then the material distributing plate 15 is moved out laterally, so that the C-shaped through holes of the blanking plate 14 and the material distributing plate 15 are aligned, then the air blowing plate 19 blows air, so that the locking clamp 100 falls into the feeding guide seat 110 after passing through the blanking plate 14, and separated feeding is realized.
The locking clip feeding device 1 solves the problems that the locking clip feeding efficiency is low, the locking clip is easy to clamp during separation, and the blocking during conveying is easy, and by arranging two rows of C-shaped through holes on the blanking plate 14 and the material distributing plate 15, the two rows of through holes are intermittently fed when the material distributing plate 15 moves back and forth by utilizing a staggered alignment mode, so that the feeding speed and efficiency are improved; a stop push block 17 is arranged to press the locking clamp to fix the locking clamp at the back, so that the position dislocation of the locking clamp which does not fall is prevented when the locking clamp is dislocated and separated; set up and blow off the collet with blowing board 19, avoid the collet quality light, rely on gravity easily to block up pipeline's not enough, it is more smooth that the collet material loading is.
As shown in fig. 3, the spring seat feeding device 2 includes a vibrator 21, a conveying rail 22, a moving plate 23, a sliding table 24, a positioning seat 25, a collecting tank 26, a separating mechanism 27 and a flat plate 28; the conveying track 22 is arranged at the upper end of the vibrator 21, and three channels for the spring seat to pass through are arranged in the conveying track 22; the moving plate 23 is movably connected to the flat plate 28 through a sliding rail, the sliding table 24 is installed on the side of the flat plate 28, and the moving end of the sliding table 24 is connected with the moving plate 23; the positioning seat 25 is fixedly arranged on the moving plate 23, three round holes are formed in the positioning seat 25, a conical sleeve 251 is arranged in each round hole, a spring is arranged between the conical sleeve 251 and the positioning seat 25 for connection, the top of the conical sleeve 251 is conical, and the conical part is matched with the inner hole of the spring seat in size; the collecting groove 26 is arranged on the side of the positioning seat 25; the separating mechanism 27 is installed on the fixed frame, the separating mechanism 27 is located at the upper end of the positioning seat 25, and the separating mechanism 27 is connected with the end part of the conveying track 22.
As shown in fig. 4, the separating mechanism 27 includes a fixed plate 271, a side-moving cylinder 272, a side-moving separating plate 273, a sensor 274, a stop bar 275, a side mounting seat 276, a material pumping cylinder 277, a material pumping plate 278 and a material pumping block 279; the side-shifting separating plate 273 is movably connected to the fixed plate 271 through a sliding rail, the side-shifting cylinder 272 is installed on the fixed plate 271, and the telescopic end of the side-shifting cylinder 272 is connected with the side-shifting separating plate 273; the lower end of the side shift separating plate 273 is provided with an arc-shaped groove, the upper end of the arc-shaped groove is provided with a baffle 275, the sensor 274 is arranged on the side shift separating plate 273, and the lower end of the sensor 274 is opposite to the edge of the arc-shaped groove; the side mounting seat 276 is arranged at the side of the fixed plate 271, the material pumping cylinder 277 is arranged on the side mounting seat 276, a guide roller is arranged on the side mounting seat 276, the material pumping plate 278 is movably matched in the guide roller, and the material pumping plate 278 is connected with the telescopic end of the material pumping cylinder 277; the material drawing block 279 is connected to the material drawing plate 278 through a spring 2781, and the flat portion of the material drawing block 279 is located at the lower end of the side-shift separation plate 273.
When the spring seat feeding device 2 works, the spring seat 200 enters three paths through the conveying rail 22, the side-shifting separation plate 273 is connected with the end part of the conveying rail 22, the spring seat 200 enters the side-shifting separation plate 273, and the rear side-shifting cylinder 272 drives the side-shifting separation plate 273 to move out laterally so that the spring seat 200 is positioned above the positioning seat 25; the material extracting cylinder 277 extracts the three material extracting blocks 279 at the same time, and the spring seats fall into the positioning seat 25; then, the sliding table 24 drives the moving plate 23 to move out the positioned spring seat, and separation and feeding are completed.
The spring seat feeding device 2 solves the problems that spring seats are separated singly and are difficult to carry, and three conveying rails 22 are arranged for simultaneous separation, so that the efficiency is improved; the cavity formed by the side-shifting separating plate 273 and the material pumping block 279 together is used for receiving a spring seat, the structure is simple, the material pumping block 279 can move, the spring seat can be conveniently placed, and the efficiency is higher compared with a moving mechanism of a manipulator; a sensor 274 is arranged to detect the material moving process, so that the product assembly success rate is improved; the separated spring seats are removed by the moving plate 23, spatially facilitating subsequent pick-up.
As shown in fig. 5, the lifting driving device 3 includes a gantry 31, a screw assembly 32, a motor 33, a limiting wheel 34, a counterweight 35, and a chain 36; the screw assembly 32 is vertically connected to the gantry 31, the motor 33 is installed at the upper end of the gantry 31, and an output shaft of the motor 33 is connected with the screw assembly 32; lugs at two ends of the balancing weight 35 are connected with one end part of the chain 36, the limiting wheel 34 is arranged on the balancing weight 35, a guide rail 37 is further arranged at the side end of the portal frame 31, the limiting wheel 34 is matched with the guide rail 37, and a cushion pad 311 is further arranged at the lower end of the portal frame 31; the upper end of the portal frame 31 is provided with a chain wheel, the chain 36 is downwards connected with the locking clamp assembling device 4 through the chain wheel at the upper end, the locking clamp assembling device 4 is movably connected onto the portal frame 31 through a sliding rail, and the screw rod assembly 32 is lifted.
When the lifting driving device 3 works, the motor 33 drives the screw rod assembly 32 to operate, the locking clamp assembling device 4 is driven to lift, and meanwhile, the balancing weight 35 correspondingly lifts.
The lifting driving device 3 solves the problems of short service life and large impact of the lifting driving device, and the lock clamp assembly device 4 has large mass, so that the load is greatly transmitted directly through the screw rod assembly 32, the screw rod is easy to bend, and the inertia impact is also large; set up balancing weight 35 and lock and press from both sides assembly quality 4 and carry out gravity balance, reduce lead screw assembly 32's load, improve life-span and lifting accuracy.
As shown in fig. 6, the locking clamp assembling device 4 includes a lifting seat 41, a sliding seat 42, a cutting position motor 43, a cutting position screw assembly 44, a jacking cylinder 45, a jacking block 46 and a blanking assembling assembly 47; the side of the lifting seat 41 is movably connected to the portal frame 31 through a sliding rail, the sliding seat 42 is movably connected to the lifting seat 41 through a sliding rail, the cutting station motor 43 is installed on the lifting seat 41, the cutting station lead screw assembly 44 is installed on the lifting seat 41, the output lead screw nut of the cutting station lead screw assembly 44 is connected with the sliding seat 42, and the sliding seat 42 is driven to move back and forth to realize station switching; the jacking cylinder 45 is arranged at the bottom end of the sliding seat 42, the jacking cylinder 45 is provided with two symmetrically arranged jacking blocks 46, the jacking blocks 46 are fixed on the telescopic ends of the jacking cylinder 45, the side of each jacking block 46 is provided with a raised cylinder 461, and each cylinder 461 corresponds to the blanking assembly component 47; the blanking assembly components 47 are arranged on the sliding seat 42, three groups of blanking assembly components 47 are arranged, the upper ends of the blanking assembly components 47 are connected with the sliding seat 42 through the arrangement of the centering blocks, and the lower ends of the blanking assembly components 47 penetrate through the bottom of the sliding seat 42.
As shown in fig. 7, the blanking assembly 47 includes an upper connector 471, a lock clamp delivery pipe 472, a push-down cylinder 473, a lock clamp holding core 474, a lower connector 475, a clamp block 476, a pressing spring 477, and a pressing head 478; the lock clip delivery pipe 472 is arranged in the upper connector 471, and a C-shaped channel is arranged in the lock clip delivery pipe 472; the lock clip holding core 474 has a long bar shape, the lock clip holding core 474 is movably fitted in the upper connector 471, the upper end of the lock clip holding core 474 is connected with the telescopic end of the lower push-down cylinder 473, and the telescopic end lower push-down cylinder 473 is vertically fixed on the upper connector 471; the lower part of the lock clamp keeping core 474 is provided with a circular arch inner wall for clinging to the lock clamp, and the lower end part of the lock clamp keeping core 474 is provided with an outward-turned flange for preventing the lock clamp from sliding downwards; the lower connector 475 is fixedly arranged on the sliding seat 42, the lower connector 475 is connected with the upper connector 471, and the pressure head 478 is arranged at the lower end of the lower connector 475; the locking clamp retaining core 474 is positioned inside the pressure head 478, a notch is formed on the side of the pressure head 478, the clamping block 476 is positioned in the notch, the two sides of the pressure head 478 are also provided with a reaming pin 4781, and the clamping block 476 is hinged with the reaming pin 4781; the pressing spring 477 is arranged at the upper end of the clamping block 476, the other side of the pressing spring 477 abuts against the pressure head 478, the inner side of the lower end of the clamping block 476 is a cambered surface, and the lower end surface is provided with an air suction hole for sucking the locking clamp; the lower end surface of the pressure head 478 is provided with a suction hole for sucking the spring seat.
When the locking clip assembling device 4 works, the locking clip 100 passes through the locking clip delivery pipe 472 and then abuts against two sides of the locking clip holding core 474, and the outer side of the locking clip is pressed by the clamping block 476; then the pushing cylinder 45 drives the pushing block 46 to move inwards to press the clamping block 476, meanwhile, the lower end of the clamping block 476 sucks the bottommost locking clamp, the clamping block 476 swings outwards through the lever principle, and the locking clamp is separated out; then the cylinder 473 is pushed down to drive the lock clamp holding core 474 to move up; then the lifting driving device 3 descends to enable the pressure head 478 to sleeve the spring seat 200 sucked by the lower end on the valve rod, meanwhile, the two lock clamps 100 fall between the valve rod and the spring seat 200, and in the process that the pressure head 478 is slowly removed, the spring seat is subjected to the restoring force of the spring to clamp the lock clamps in the annular groove to stop the spring seat, so that the assembly of a group of lock clamps and the spring seat is completed; the station cutting screw assembly 44 drives the sliding seat 42 to move, and the previous operations are repeated, so that the assembly of the multiple groups of valve locking clamps 100 and the spring seats 200 is completed.
The locking clamp assembly device 4 solves the problems of low reliability of locking clamp separation and difficult locking clamp assembly, and through the arrangement of the clamping block 476 with the air suction holes, on one hand, the locking clamps stacked at the upper section can be kept orderly, on the other hand, the separation of a single locking clamp at the bottom end can be realized, the efficiency is higher, and errors are not easy to occur; a spring seat is fixed through a suction hole arranged at the lower end of the pressure head 478, so that the spring seat is convenient to move and take; the locking clamp retaining core 474 can rise under the action of the downward pushing cylinder 473, a cavity is reserved for the end part of the air valve to enter, two locking clamps can be conveniently placed, the clamping block 476 carries out lateral limiting on the locking clamps, the locking clamps can accurately fall into the inner holes of the spring seats, self-adaptive locking clamps and spring seat assembly is realized by virtue of the restoring force of the springs, and the locking clamps are efficient, convenient and convenient to assemble and disassemble; the blanking assembly component 47 can move, is suitable for assembling internal combustion engines with different cylinder numbers, and is suitable for assembling different valve numbers of each cylinder.
As shown in fig. 8, the rotary mounting table 5 includes a base 51, a rotary base 52, a turning table 53, a speed reduction motor 54 and a buffer top block 55; the rotating seat 52 is arranged on the base 51, and the overturning platform 53 is rotatably connected in the rotating seat 52; the speed reducing motor 54 is arranged on the base 51, and an output shaft of the speed reducing motor 54 is connected with the overturning platform 53; the buffering top block 55 is connected to the overturning platform 53, and the buffering top block 55 corresponds to the position of the air valve; the overturning platform 53 is provided with a positioning nail 531 for positioning the position of the internal combustion engine; the upper surface of the overturning platform 53 is also provided with a plurality of convex blocks 532, and the convex blocks are matched with the molded surface of the internal combustion engine to prevent dislocation movement.
When the rotary mounting table 5 works, the speed reduction motor 54 drives the overturning table 53 to rotate, so that the internal combustion engine on the overturning table 53 swings, the assembly of the inlet valve and the outlet valve is completed on two sides in sequence, the internal combustion engine can swing by arranging the overturning table 53 on the rotary mounting table 5, and the assembly efficiency of the valves on two sides is improved.
An internal combustion engine valve component is obtained by using the assembling device of the internal combustion engine valve component and adopting the following assembling method, and the assembling method is carried out by the following steps in sequence:
locking clip feeding: the locking clips fall into the C-shaped through holes in the material distribution plate 15 after passing through the arc-shaped feeding rail 12 and the vertical material rail 13, the through holes of the material distribution plate 15 and the material discharge plate 14 are not aligned, a row of locking clips are accommodated in the material distribution plate 15, then the locking cylinder 18 pushes out the locking push block 17, and the bump 172 presses the locking clip at the bottommost end of the vertical material rail 13 to prevent the locking clip from continuously falling; then the material distributing plate 15 is moved out laterally, so that the C-shaped through holes of the blanking plate 14 and the material distributing plate 15 are aligned, then the air blowing plate 19 blows air, so that the lock clamp falls into the feeding guide seat 110 after passing through the blanking plate 14, and separated feeding is realized;
(II) spring seat feeding: the spring seats enter the conveying rail 22 in three paths, the side-shifting separating plate 273 is connected with the end part of the conveying rail 22, the spring seats enter the side-shifting separating plate 273, and the rear side-shifting cylinder 272 drives the side-shifting separating plate 273 to move out laterally so that the spring seats are located above the positioning seats 25; the material extracting cylinder 277 extracts the three material extracting blocks 279 at the same time, and the spring seats fall into the positioning seat 25; then the sliding table 24 drives the moving plate 23 to move out the positioned spring seat, and separation and feeding are completed;
(III) fixing the internal combustion engine: the internal combustion engine is fixed on the overturning platform 53, the speed reducing motor 54 enables the internal combustion engine to incline at a certain angle, and the axial direction of the valve is vertical;
(IV) assembling the locking clamp and the spring seat: the locking clip passes through the locking clip delivery tube 472 and abuts against both sides of the locking clip retaining core 474, and the outside of the locking clip is pressed by the clamping block 476; then the pushing cylinder 45 drives the pushing block 46 to move inwards to press the clamping block 476, meanwhile, the lower end of the clamping block 476 sucks the bottommost locking clamp, the clamping block 476 swings outwards through the lever principle, and the locking clamp is separated out; then the cylinder 473 is pushed down to drive the lock clamp holding core 474 to move up; then the lifting driving device 3 descends to enable the pressure head 478 to sleeve the spring seat sucked by the lower end on the valve rod, meanwhile, two lock clamps fall between the valve rod and the spring seat, and in the process that the pressure head 478 is slowly removed, the spring seat is clamped in the annular groove by the restoring force of the spring to stop the spring seat, and the assembly of a group of lock clamps and the spring seat is completed; the station cutting screw rod assembly 44 drives the sliding seat 42 to move, and the previous operations are repeated to complete the assembly of the multiple groups of valve locking clamps and the spring seats.
Claims (1)
1. The assembling equipment for the valve assembly of the internal combustion engine is characterized by comprising a locking clamp feeding device (1), a spring seat feeding device (2), a lifting driving device (3), a locking clamp assembling device (4) and a rotary mounting table (5); the locking clip feeding device is used for separating the locking clips and realizing the ordered feeding of the locking clips; the spring seat feeding device (2) is used for separating the spring seats and feeding the spring seats; the lifting driving device (3) is used for driving the locking clamp assembling device (4) to lift and approach a workpiece; the locking clamp assembling device (4) is used for assembling the locking clamp and the spring seat into the internal combustion engine to realize the assembly of the valve; the rotary mounting table (5) is used for fixing the internal combustion engine, realizing the rotation of the internal combustion engine and completing the assembly of air valves for air inlet and outlet at two sides;
the locking clamp feeding device (1) comprises a mounting plate (11), an arc-shaped feeding rail (12), a vertical rail (13), a blanking plate (14), a material distributing plate (15), a material distributing cylinder (16), a stopping push block (17), a stopping cylinder (18), a blowing plate (19) and a feeding guide seat (110); the mounting plate (11) is provided with a mounting cross beam (111), and the vertical material rail (13) is fixedly arranged on the mounting cross beam (111); the lower end of the arc-shaped feeding rail (12) is arranged at the upper end of the vertical rail (13), and a vibrating feeder is arranged on the side of the arc-shaped feeding rail (12) in a connecting manner; the blanking plate (14) is fixedly arranged on the mounting plate (11), the material distribution plate (15) is movably connected to the mounting plate (11) through a slide rail, and the bottom surface of the material distribution plate (15) is in contact with the upper end surface of the blanking plate (14); the material distributing cylinder (16) is fixedly arranged on the mounting plate (11), and the telescopic end of the material distributing cylinder (16) is connected with the material distributing plate (15); the upper end of the feeding guide seat (110) is fixed on the bottom surface of the mounting plate (11), and the lower end is cylindrical; the blowing plate (19) is fixedly arranged on the mounting cross beam (111); the locking cylinder (18) is arranged on the mounting cross beam (111) through a connecting rod, the locking push block (17) is movably matched on the connecting rod, and the telescopic end of the locking cylinder (18) is connected with the push block (17);
a crescent channel (131) is arranged in the middle of the vertical rail (13), a plurality of sections of thin grooves (132) are arranged on the side of the vertical rail (13), the thin grooves (132) correspond to the channel (131), and a photoelectric sensor (133) is arranged in the thin groove (132) at the upper end; two rows of C-shaped through holes are formed in the blanking plate (14), two rows of C-shaped through holes with the same specification and interval are formed in the material distributing plate (15), and a penetrating C-shaped through hole is formed in the center of the feeding guide seat (110); the number of the blowing plates (19) is two, the number of the blowing plates (19) is three, the upper ends of the blowing plates are connected with air valves, and air outlets of the air valves respectively correspond to the C-shaped through holes in the blanking plate (14); the upper end of the stopping push block (17) is provided with two guide posts (171), and the lower end is provided with three convex lugs (172); the lug (172) is positioned in the slot (132) at the bottommost part of the vertical rail (13);
when the device is operated, the locking clips fall into C-shaped through holes in the material distribution plate (15) after passing through the arc-shaped feeding rail (12) and the vertical material rail (13), the through holes of the material distribution plate (15) and the material distribution plate (14) are not aligned, a row of locking clips are accommodated in the material distribution plate (15), then the locking pushing block (17) is pushed out by the locking cylinder (18), and the locking clip at the bottommost end of the vertical material rail (13) is pressed by the bump (172) to prevent the locking clip from continuously falling; then the material distributing plate (15) is moved out laterally, so that C-shaped through holes of the blanking plate (14) and the material distributing plate (15) are aligned, and the rear blowing plate (19) blows air, so that the locking clamp falls into the feeding guide seat (110) after passing through the blanking plate (14), and separated feeding is realized;
the locking clamp assembling device (4) comprises a lifting seat (41), a sliding seat (42), a cutting station motor (43), a cutting station lead screw component (44), a jacking cylinder (45), a jacking block (46) and a blanking assembling component (47); the sliding seat (42) is movably connected to the lifting seat (41) through a sliding rail, the cutting position motor (43) is installed on the lifting seat (41), the cutting position screw rod assembly (44) is installed on the lifting seat (41), and an output screw rod nut of the cutting position screw rod assembly (44) is connected with the sliding seat (42); the ejection air cylinders (45) are arranged at the bottom end of the sliding seat (42), two ejection air cylinders (45) are symmetrically arranged, the ejection moving block (46) is fixed on the telescopic end of the ejection air cylinders (45), a raised cylinder (461) is arranged on the side of the ejection moving block (46), and the cylinder (461) corresponds to the blanking assembly component (47); the blanking assembly component (47) is arranged on the sliding seat (42), the upper end of the blanking assembly component (47) is connected with the sliding seat (42) through the arrangement of the centering block, and the lower end of the blanking assembly component (47) penetrates through the bottom of the sliding seat (42);
the blanking assembly (47) comprises an upper connector (471), a lock clamp conveying pipe (472), a push-down air cylinder (473), a lock clamp holding core (474), a lower connector (475), a clamping block (476), a pressing spring (477) and a pressure head (478); the locking clamp conveying pipe (472) is arranged in the upper connecting head (471), and a C-shaped channel is arranged in the locking clamp conveying pipe (472); the lock clip holding core (474) is in a long strip shape, the lock clip holding core (474) is movably matched in the upper connector (471), the upper end of the lock clip holding core (474) is connected with the telescopic end of the lower push cylinder (473), and the telescopic end lower push cylinder (473) is vertically fixed on the upper connector (471); the lower connector (475) is fixedly arranged on the sliding seat (42), the lower connector (475) is connected with the upper connector (471), and the pressure head (478) is arranged at the lower end of the lower connector (475); the locking clamp holding core (474) is positioned inside the pressure head (478), a notch is formed in the side of the pressure head (478), the clamping block (476) is positioned in the notch, the two sides of the pressure head (478) are also provided with a reaming pin (4781), and the clamping block (476) is hinged with the reaming pin (4781); the pressing spring (477) is arranged at the upper end of the clamping block (476), and the other side of the pressing spring (477) is abutted against the pressure head (478);
when the assembling device of the locking clamp and the spring seat acts, the locking clamp passes through the locking clamp conveying pipe (472) and then is attached to two sides of a locking clamp maintaining core (474), and the outer side of the locking clamp is pressed by a clamping block (476); then the jacking cylinder (45) drives the jacking block (46) to move inwards to press the clamping block (476), meanwhile, the lower end of the clamping block (476) sucks the bottommost locking clamp, the clamping block (476) swings outwards through the lever principle, and the locking clamp is separated out; then the air cylinder (473) is pushed downwards to drive the lock clamp keeping core (474) to move upwards; then the pressure head (478) descends to sleeve the spring seat sucked by the lower end on the valve rod, and meanwhile, two lock clamps fall between the valve rod and the spring seat, and in the process that the pressure head (478) is slowly removed, the spring seat is clamped in the annular groove by the restoring force of the spring to stop the spring seat, so that the assembly of a group of lock clamps and the spring seat is completed; and the station cutting screw rod assembly (44) drives the sliding seat (42) to move, and the previous operation is repeated to complete the assembly of the multiple groups of valve locking clamps and the spring seats.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010012518.2A CN111152010B (en) | 2020-01-07 | 2020-01-07 | Assembly equipment for valve assembly of internal combustion engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010012518.2A CN111152010B (en) | 2020-01-07 | 2020-01-07 | Assembly equipment for valve assembly of internal combustion engine |
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| Publication Number | Publication Date |
|---|---|
| CN111152010A CN111152010A (en) | 2020-05-15 |
| CN111152010B true CN111152010B (en) | 2021-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010012518.2A Active CN111152010B (en) | 2020-01-07 | 2020-01-07 | Assembly equipment for valve assembly of internal combustion engine |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113664528B (en) * | 2021-08-31 | 2023-12-05 | 杭州富利登塑胶制品有限公司 | Automatic mounting device for cover locking piece |
| CN113664527B (en) * | 2021-08-31 | 2023-12-05 | 杭州富利登塑胶制品有限公司 | Automatic production assembly equipment for vacuum sealing cover body |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6321432B1 (en) * | 2000-03-27 | 2001-11-27 | Stanley R. Przybyla | Tool for automotive engine valve removal and replacement |
| DE10019777A1 (en) * | 2000-04-20 | 2001-10-25 | Volkswagen Ag | Method for dismantling valves from cylinder head of IC engine has all the valve springs compressed by an array of press tools and with magnetic removal of the collets |
| CN201439452U (en) * | 2009-07-08 | 2010-04-21 | 北京机械工业自动化研究所 | Separation and transport mechanism of engine valve lock clamps |
| CN101941148B (en) * | 2009-07-08 | 2012-05-30 | 北京机械工业自动化研究所 | Engine valve lock assembly device and method |
| CN104440036B (en) * | 2014-11-25 | 2017-01-18 | 广州市嘉特斯机电制造有限公司 | Valve collet component assembly equipment |
| CN104384930B (en) * | 2014-11-25 | 2017-02-22 | 广州市嘉特斯机电制造有限公司 | Sorting and assembling equipment for valve lock clamp components |
| CN207087254U (en) * | 2017-03-31 | 2018-03-13 | 上汽通用五菱汽车股份有限公司 | A kind of groove valve collet automatic feed dividing material fetching mechanism of engine three |
| CN106826191B (en) * | 2017-03-31 | 2023-09-15 | 上汽通用五菱汽车股份有限公司 | Press-fitting mechanism of valve collet |
| CN207771243U (en) * | 2018-01-17 | 2018-08-28 | 青岛博世通工业设备有限公司 | A kind of cotter seat and locker assembling mechanism |
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Effective date of registration: 20210430 Address after: 215400 No. 20, Jian Xiong Road, science and Education Town, Taicang, Suzhou, Jiangsu Applicant after: SUZHOU YUANLUE INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Address before: 83 Wanshun Road, Shiqi street, Haishu District, Ningbo City, Zhejiang Province Applicant before: Ningbo start up product design Co.,Ltd. |
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