CN111151703A - Surface brightening agent for aluminum alloy foam mold and manufacturing method thereof - Google Patents

Surface brightening agent for aluminum alloy foam mold and manufacturing method thereof Download PDF

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Publication number
CN111151703A
CN111151703A CN201811317333.1A CN201811317333A CN111151703A CN 111151703 A CN111151703 A CN 111151703A CN 201811317333 A CN201811317333 A CN 201811317333A CN 111151703 A CN111151703 A CN 111151703A
Authority
CN
China
Prior art keywords
parts
aluminum alloy
nitrocellulose
foam mold
alloy foam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811317333.1A
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Chinese (zh)
Inventor
田圣乔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jingmen Jinghua Aluminum Co ltd
Original Assignee
Jingmen Jinghua Aluminum Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jingmen Jinghua Aluminum Co ltd filed Critical Jingmen Jinghua Aluminum Co ltd
Priority to CN201811317333.1A priority Critical patent/CN111151703A/en
Publication of CN111151703A publication Critical patent/CN111151703A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C3/00Selection of compositions for coating the surfaces of moulds, cores, or patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C7/00Patterns; Manufacture thereof so far as not provided for in other classes
    • B22C7/02Lost patterns
    • B22C7/023Patterns made from expanded plastic materials

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mold Materials And Core Materials (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention relates to a surface brightener for an aluminum alloy foam mold and a preparation method thereof, wherein the surface brightener comprises the following components in parts by weight: 5-10 parts of isopropanol, 25-35 parts of industrial ethanol, 25-35 parts of ethyl acetate, 15-20 parts of butyl acetate, 15-25 parts of polyvinyl butyral, 35-45 parts of nitrocellulose, 1-3 parts of lacquer flakes and 35-45 parts of dibutyl phthalate, and before the special coating for the aluminum alloy lost foam is coated, the surface brightening agent is dip-coated on the foam mold, so that the surface smoothness of a casting can be improved, and the special coating for the aluminum alloy lost foam is prevented from permeating into the foam mold.

Description

Surface brightening agent for aluminum alloy foam mold and manufacturing method thereof
Technical Field
The invention relates to a brightener and a manufacturing method thereof, in particular to a brightener for the surface of a foam mold of aluminum alloy and a manufacturing method thereof.
Background
Along with the light weight of automobiles, the market demand of aluminum alloy castings is increasing. Many cavities of automobile aluminum alloy castings are complex and are very suitable for casting by using a lost foam. But since these castings are mostly thin-walled and must withstand hydrostatic testing. When the thin-wall foam beads are formed, the complete adhesion is often difficult due to insufficient heat, so that when the coating is immersed, the coating penetrates into the gaps of the beads to cause leakage.
Disclosure of Invention
The invention aims to overcome the defect that paint permeates into a foam mould, and provides a brightening agent for the surface of an aluminum alloy foam mould and a manufacturing method thereof.
In order to achieve the purpose of the invention, the following technical scheme is adopted in the application:
the invention relates to a surface brightener for an aluminum alloy foam mold, which comprises the following components in parts by weight: 5-10 parts of isopropanol, 25-35 parts of industrial ethanol, 25-35 parts of ethyl acetate, 15-20 parts of butyl acetate, 15-25 parts of polyvinyl butyral, 35-45 parts of nitrocellulose, 1-3 parts of lacquer chips and 35-45 parts of dibutyl phthalate;
the invention relates to a surface brightener for an aluminum alloy foam mold, which comprises the following components in part by weight: 7 parts of isopropanol, 30 parts of industrial ethanol, 30 parts of ethyl acetate, 17 parts of butyl acetate, 20 parts of polyvinyl butyral, 40 parts of nitrocellulose, 2 parts of lacquer flakes and 40 parts of dibutyl phthalate;
the invention relates to a method for producing a brightening agent on the surface of an aluminum alloy foam die, which comprises the following steps: it comprises the following steps:
(1) Adding 25-35 parts of industrial ethanol and 15-25 parts of polyvinyl butyral into a stirrer, and uniformly mixing;
(2) Soaking 35-45 parts of nitrocellulose by 5-10 parts of isopropanol, and then adding the nitrocellulose into the stirrer for stirring;
(3) Adding 25-35 parts of ethyl acetate, 15-20 parts of butyl acetate, 1-3 parts of paint chips and 3545 parts of dibutyl phthalate into the stirring machine for stirring, wherein the maximum circumferential tangential speed of the stirring machine is 100-300 m/min, and stirring for 20-30 min to obtain the surface brightening agent for the aluminum alloy foam mold;
the invention relates to a method for producing a brightening agent on the surface of an aluminum alloy foam die, which comprises the following steps: the maximum circumferential tangential velocity of the stirrer during step (3) was 300 m/min.
The invention designs and prepares a brightening agent for the surface of a foam mold. The mixed solvent industrial ethanol and polyvinyl butyral which do not erode the surface of the foam mould are used, and several organic matters are added into the solvent to form a surface brightening agent with certain viscosity and easily leveled surface, which is easy to gasify a closed film during casting. The coating can not invade the interior of the foam die when the coating is coated and hung. Thereby greatly reducing the leakage of the aluminum alloy casting.
Detailed Description
The invention relates to a surface brightening agent for an aluminum alloy foam mold, which comprises the following components in parts by weight: 5-10 parts of isopropanol, 25-35 parts of industrial ethanol, 25-35 parts of ethyl acetate, 15-20 parts of butyl acetate, 15-25 parts of polyvinyl butyral, 35-45 parts of nitrocellulose, 1-3 parts of lacquer chips and 35-45 parts of dibutyl phthalate. Preferably it comprises: 7 parts of isopropanol, 30 parts of industrial ethanol, 30 parts of ethyl acetate, 17 parts of butyl acetate, 20 parts of polyvinyl butyraldehyde, 40 parts of nitrocellulose, 2 parts of lacquer flakes and 40 parts of dibutyl phthalate.
The invention relates to a method for preparing a brightening agent on the surface of an aluminum alloy foam die, which comprises the following steps:
(1) Adding the mixture, 25-35 parts of industrial ethanol and 15-25 parts of polyvinyl butyral into a stirrer to be uniformly mixed;
(2) Soaking 35-45 parts of nitrocellulose by 5-10 parts of isopropanol, and then adding the nitrocellulose into the stirrer for stirring;
and adding 25-35 parts of ethyl acetate, 15-20 parts of butyl acetate, 1-3 parts of paint chips and 35-45 parts of dibutyl phthalate into the stirring machine for stirring, wherein the maximum circumferential tangential speed of the stirring machine is 300 m/min, preferably 300 m/min, and stirring for 20-30 min to obtain the aluminum alloy foam mold surface brightener.
Before the special coating for the aluminum alloy lost foam is coated, the surface brightening agent is dip-coated on the foam mold, so that the surface smoothness of a casting can be improved, and the special coating for the aluminum alloy lost foam is prevented from permeating into the foam mold.
The foregoing description is illustrative of the present invention and is not to be construed as limiting thereof, the scope of the invention being defined by the appended claims, which may be modified in any manner without departing from the spirit of the invention.

Claims (5)

1. The aluminum alloy foam mold surface brightener is characterized in that: it contains the following components in parts by weight: 5-10 parts of isopropanol, 25-35 parts of industrial ethanol, 25-35 parts of ethyl acetate, 15-20 parts of butyl acetate, 15-25 parts of polyvinyl butyral, 35-45 parts of nitrocellulose, 1-3 parts of lacquer chips and 35-45 parts of dibutyl phthalate.
2. The surface brightener for aluminum alloy foam molds according to claim 1, wherein: it comprises the following components: 7 parts of isopropyl alcohol, 30 parts of industrial ethanol, 30 parts of ethyl acetate, 17 parts of butyl acetate, 20 parts of polyvinyl butyral, 40 parts of nitrocellulose, 2 parts of lacquer chips and 40 parts of dibutyl phthalate.
3. A method for producing the surface brightener for the aluminum alloy foam mold according to claim 1, characterized in that: it comprises the following steps:
(1) Adding 25-35 parts of industrial ethanol and 15-25 parts of polyvinyl butyral into a stirrer, and uniformly mixing;
(2) Soaking 35-45 parts of nitrocellulose by 5-10 parts of isopropanol, and then adding the nitrocellulose into the stirrer for stirring;
(3) And adding 25-35 parts of ethyl acetate, 15-20 parts of butyl acetate, 1-3 parts of paint chips and 35-45 parts of dibutyl phthalate into the stirring machine for stirring, wherein the maximum circumferential tangential speed of the stirring machine is 300 m/min, and stirring for 20-30 min to obtain the aluminum alloy foam mold surface brightener.
4. The method of claim 3, wherein: it comprises the following components: 7 parts of isopropanol, 30 parts of industrial ethanol, 30 parts of ethyl acetate, 17 parts of butyl acetate, 20 parts of polyvinyl butyral, 40 parts of nitrocellulose, 2 parts of lacquer chips and 40 parts of dibutyl phthalate.
5. The method of claim 4, wherein: the maximum circumferential tangential velocity of the stirrer during step (3) was 300 m/min.
CN201811317333.1A 2018-11-07 2018-11-07 Surface brightening agent for aluminum alloy foam mold and manufacturing method thereof Pending CN111151703A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811317333.1A CN111151703A (en) 2018-11-07 2018-11-07 Surface brightening agent for aluminum alloy foam mold and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811317333.1A CN111151703A (en) 2018-11-07 2018-11-07 Surface brightening agent for aluminum alloy foam mold and manufacturing method thereof

Publications (1)

Publication Number Publication Date
CN111151703A true CN111151703A (en) 2020-05-15

Family

ID=70555079

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811317333.1A Pending CN111151703A (en) 2018-11-07 2018-11-07 Surface brightening agent for aluminum alloy foam mold and manufacturing method thereof

Country Status (1)

Country Link
CN (1) CN111151703A (en)

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Application publication date: 20200515

WD01 Invention patent application deemed withdrawn after publication