CN111149849B - Integrated intelligent crayfish cleaning and sorting device - Google Patents
Integrated intelligent crayfish cleaning and sorting device Download PDFInfo
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- CN111149849B CN111149849B CN202010036147.1A CN202010036147A CN111149849B CN 111149849 B CN111149849 B CN 111149849B CN 202010036147 A CN202010036147 A CN 202010036147A CN 111149849 B CN111149849 B CN 111149849B
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/021—Cleaning operations on shellfish, e.g. evisceration, brushing
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/005—Grading or classifying shellfish or bivalves
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/023—Conveying, feeding or aligning shellfish
Abstract
The invention belongs to the technical field of aquatic product processing, and relates to an integrated intelligent crayfish cleaning and sorting device which comprises a cleaning part, a sorting part and a control part, wherein the cleaning part and the sorting part are vertically overlapped into a whole, the control part is arranged in the sorting part and is in control connection with the cleaning part and the sorting part, the cleaning part comprises a cleaning box body, a spraying cleaning unit, a hairbrush cleaning unit, an ultrasonic cleaning unit, a conveying unit and a water circulation unit, the cleaning box body is arranged at the top of the sorting part, the spraying cleaning unit is arranged at the top of the cleaning box body, the hairbrush cleaning unit, the ultrasonic cleaning unit and the conveying unit are all arranged in the cleaning box body, one part of the water circulation unit is arranged in the cleaning box body, the other part of the water circulation unit is arranged outside the cleaning box body, and the sorting part comprises a sorting box body, a. The invention completes the cleaning and sorting by one machine, has the advantages of high cleaning speed, high efficiency, time and labor saving, convenient operation and the like, and has higher innovation.
Description
Technical Field
The invention belongs to the technical field of aquatic product processing, and particularly relates to an integrated intelligent crayfish cleaning and sorting device.
Background
Since the century, the crayfish breeding development is rapid, the consumption market is continuously enlarged, the industrial chain is continuously extended, and an industrial chain integrating 'fry breeding, healthy breeding, processing and export, catering logistics and festival celebration culture' is gradually formed. As is well known, the crayfish grows in silt beaches, marshlands, shallow paddy fields and ponds, the environmental pollution is serious, and heavy metals and microorganisms attached to the surface of the crayfish exceed the standard. Therefore, the cleaning of the crayfish is a great important problem and directly influences the sanitation and safety of the food.
The traditional way of cleaning crayfish has three kinds: soaking the shrimp powder, ultrasonic cleaning and manual scrubbing. The effect of cleaning by ultrasonic wave is not ideal, the essence of the shrimp cleaning powder is oxalic acid, the acidity is strong, and meanwhile, the protease contained in the shrimp cleaning powder can decompose protein, so that the shrimp cleaning powder has great harm to human bodies; the cleaning amount of manual brushing is only dozens of jin each day, the manual cleaning standards are different, the labor intensity is high, the speed is low, the labor cost is high, and the cleaning is easy to be damaged by clamping.
In the aspect of crayfish grading, the mode of manually measuring by experience or by means of a caliper rule is mostly adopted at present, the efficiency is low, the labor intensity is high, the grading precision is low, and the freshness and the survival degree of the crayfish cannot be guaranteed. Mechanical grading equipment adopted by some breeding and processing enterprises is mainly vibration screening or rolling screening, so that the crayfishes are easily damaged, the shrimp death rate is high, and the grading precision is low. With the rapid development of the crayfish industry, the development requirements of the industry cannot be met by simply relying on manual or semi-automatic processing equipment.
Based on the prior art situation, the integrated intelligent crayfish cleaning and sorting device is designed, and is capable of automatically cleaning, grading, cleaning and grading crayfish, good in quality, high in efficiency, high in automation degree and few in occupied personnel, and becomes a pre-expectation of crayfish breeding and selling processing enterprises.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the integrated intelligent crayfish cleaning and sorting device which can automatically clean and sort crayfish, has good cleaning and sorting quality, high efficiency, high automation degree and less occupied personnel.
The technical problem to be solved by the invention is realized by the following technical scheme:
the utility model provides an integral type crayfish intelligence washs sorting unit which characterized in that: comprises a cleaning part, a sorting part and a control part, wherein the cleaning part and the sorting part are vertically overlapped into a whole, the control part is arranged in the sorting part and is in control connection with the cleaning part and the sorting part, the cleaning part consists of a cleaning box body, a spraying cleaning unit, a brush cleaning unit, an ultrasonic cleaning unit, a conveying unit and a water circulation unit, the cleaning box body is arranged at the top of the sorting part, the spraying cleaning unit is arranged at the top of the cleaning box body, the brush cleaning unit, the ultrasonic cleaning unit and the conveying unit are all arranged in the cleaning box body, one part of the water circulation unit is arranged in the cleaning box body, the other part of the water circulation unit is arranged outside the cleaning box body, the sorting part comprises sorting box, one-level sorting mechanism, second grade sorting mechanism, hierarchical containing box, and one-level sorting mechanism is placed in the middle, second grade sorting mechanism is in one-level sorting mechanism both sides, hierarchical containing box is in second grade sorting mechanism periphery and all sets up in the sorting box.
And the cleaning tank body is vertically and vertically provided with a middle partition plate in the longitudinal direction, a cleaning tank bottom plate is obliquely arranged, the middle partition plate and one side of the cleaning tank body form an equipment tank, and the other side of the cleaning tank body and the cleaning tank bottom plate form a cleaning tank together.
And, the washing tank is provided therein with a limiting plate.
And, the spraying cleaning unit comprises a water pump and a spray head, the water pump is arranged in the equipment tank, one end of the water pump is communicated with the water circulation unit, the other end of the water pump is communicated with the spray head, and the spray head is arranged on two sides of the top of the cleaning tank.
And, the brush cleaning unit comprises a brush driving mechanism and a brush, wherein the driving mechanism is arranged in the equipment tank, and the brush is arranged in the cleaning tank and is in transmission connection with the driving mechanism.
And the ultrasonic cleaning unit is an ultrasonic generator which is arranged at the bottom of the cleaning tank.
And, the conveying unit comprises conveyer belt driving motor, drive roller, conveyer belt, first buffer board, second buffer board, slide, and conveyer belt driving motor sets up in the equipment groove, and the height sets up in the washing tank and is connected with the transmission of conveyer belt driving motor low outside in the drive roller, and the conveyer belt sets up on the drive roller, and first buffer board, second buffer board, slide set gradually in the washing tank below.
And the conveying belt is made of silica gel and is provided with a shrimp taking claw.
And the shrimp taking claws are uniformly distributed on the conveying belt, the width D of the shrimp taking claws is two hundred millimeters, the interval L of the shrimp taking claws is one hundred and ten millimeters, and the height H of the shrimp taking claws is thirty millimeters.
And, first grade sorting mechanism, second grade sorting mechanism are the same in structure, by weighing box, steering wheel, weighing sensor group one-tenth, the weighing box sets up on the steering wheel and weighing sensor is connected with the control part electricity at last, weighing sensor under.
The invention has the advantages and beneficial effects that:
1. the crayfish sorting machine is provided with the cleaning part and the sorting part, the crayfish cleaning and size grading are completed by one machine, the continuous operation is realized, and the time and the labor are saved.
2. The crayfish cleaning machine adopts three cleaning modes of spraying, brush scrubbing and ultrasonic cleaning, can ensure that rapid omnibearing deep cleaning is realized on the premise of not damaging crayfish, has good cleaning effect, can separate parasites, and has the functions of disinfection and sterilization.
3. The crayfish sorting machine is provided with the two-stage sorting mechanism, has the function of automatically sorting crayfish, and is reliable in sorting, high in speed and high in efficiency.
4. The system is convenient to operate, a cloud internet of things technology is integrated, the whole system is more intelligent, the internet of things and the cloud computing technology are combined, a large amount of data information generated by sensing and identifying equipment (such as a sensor, a handheld terminal PDA and the like) in the system is transmitted to the cloud end through the gateway, and the cloud end provides a way for storing data and executing analysis, so that a user can remotely control the machine through the terminal equipment, the safety is greatly improved, and the user can monitor the sorting condition in real time.
5. The intelligent crayfish cleaning and sorting device is scientific and reasonable in structural design, can complete cleaning and sorting by one machine, has the advantages of being high in cleaning speed, high in efficiency, good in effect, time-saving, labor-saving, convenient to operate and the like, and is an integrated crayfish intelligent cleaning and sorting device with high innovativeness.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view (perspective view) of the present invention;
FIG. 3 is a schematic diagram of a conveyor belt configuration;
fig. 4 is a left side view of fig. 3.
Reference is made to the accompanying drawings in which:
1-a water level meter, 2-a washing tank bottom plate, 3-a control part, 4-a spray head, 5-an ultrasonic generator, 6-a brush, 7-a limiting plate, 8-a secondary sorting mechanism, 9-a conveyor belt, 10-a primary sorting mechanism, 11-a second buffer baffle, 12-a first buffer baffle, 13-a slideway, 14-a washing tank, 15-a grading storage tank, 16-a sorting tank, 17-a washing tank, 18-a middle partition plate, 19-an equipment tank, 20-a conveyor belt driving motor, 21-a shrimp claw and 22-a driving roller.
Detailed Description
The present invention is further illustrated by the following specific examples, which are intended to be illustrative, not limiting and are not intended to limit the scope of the invention.
The utility model provides an integral type crayfish intelligence washs sorting unit, comprises cleaning part, sorting unit, control part 3, and the upper and lower stack system of cleaning part, sorting unit is as an organic whole, and the control part sets up in sorting unit and with cleaning part, sorting unit control connection. The cleaning part is used for cleaning and decontaminating and cleaning the crayfishes; the sorting part is used for grading, dividing the crayfishes into a plurality of grades according to the weight and storing the crayfishes respectively; the control part is used for automatically or manually operating cleaning and sorting.
The cleaning part comprises a cleaning box body 14, a spraying cleaning unit, a brush cleaning unit, an ultrasonic cleaning unit, a conveying unit and a water circulation unit, wherein the cleaning box body is arranged at the top of the sorting part, the spraying cleaning unit is arranged at the top of the cleaning box body, the brush cleaning unit, the ultrasonic cleaning unit and the conveying unit are all arranged in the cleaning box body, one part of the water circulation unit is arranged in the cleaning box body, and the other part of the water circulation unit is arranged outside the cleaning box body.
The cleaning tank body is internally vertically provided with a middle partition plate 18 in the longitudinal direction, the cleaning tank bottom plate 2 is obliquely arranged, the middle partition plate and one side of the cleaning tank body form an equipment tank 19, and the other side of the cleaning tank body and the cleaning tank bottom plate together form a cleaning tank 17. A cleaning tank, in which a limiting plate 7 is arranged.
And the spraying and cleaning unit consists of a water pump and a spray head 4, the water pump is arranged in the equipment tank, one end of the water pump is communicated with the water tank of the water circulation unit, the other end of the water pump is communicated with the spray head, and the spray head is arranged on two sides of the top of the cleaning tank. The shower nozzle is a plurality of, and a plurality of shower nozzles are set up as required at the washing tank top.
The brush cleaning unit consists of a brush driving mechanism and a brush 6, the driving mechanism is arranged in the equipment tank, and the brush is arranged in the cleaning tank and is in transmission connection with the driving mechanism. The brush is a plurality of, and the height is high before a plurality of brushes sets gradually in the washing tank.
The water circulation unit consists of a water tank, a filter, a circulating water pump and a water level gauge 1, wherein the filter is arranged in the water tank, the circulating water pump is arranged between the water tank and the cleaning tank and is communicated with the water tank and the cleaning tank, and the water level gauge is arranged in the cleaning tank and is convenient for the controller to be electrically connected.
The ultrasonic cleaning unit is an ultrasonic generator 5 which is arranged at the bottom of the cleaning tank.
The conveying unit comprises a conveyor belt driving motor 20, a driving roller 22, a conveyor belt 9, a first buffer plate 12, a second buffer plate 11 and a slide 13, wherein the conveyor belt driving motor is arranged in an equipment groove, the inner part of the driving roller is low and the outer part of the driving roller is arranged in a cleaning groove and is in transmission connection with the conveyor belt driving motor, the conveyor belt is arranged on the driving roller, and the first buffer plate, the second buffer plate and the slide are sequentially arranged below the cleaning groove in the cleaning box. The conveying belt is made of silica gel and is provided with a shrimp taking claw 21. The shrimp taking device comprises a conveyor belt, a plurality of shrimp taking claws, a plurality of feed rollers and a plurality of feed rollers, wherein the plurality of shrimp taking claws are uniformly distributed on the conveyor belt, the width D of each feed roller is two hundred millimeters, the interval L of each feed roller is one hundred and ten millimeters, and the height H of each feed roller is thirty.
The sorting part comprises sorting box 16, one-level sorting mechanism 10, second grade sorting mechanism 8 and grading storage box 15, and the one-level sorting mechanism is placed in the middle, the second grade sorting mechanism is placed in the two sides of the one-level sorting mechanism, and the grading storage box is placed in the periphery of the second grade sorting mechanism and is arranged in the sorting box.
The first-stage sorting mechanism and the second-stage sorting mechanism are identical in structure and are composed of a weighing box, a steering engine and a weighing sensor, the weighing box is arranged on the steering engine at the upper part and the weighing sensor at the lower part, and the weighing sensor is electrically connected with the control part. Two second-stage sorting mechanisms are arranged on two sides of the first-stage sorting mechanism respectively. The number of the steering engines is two, the upper steering engine controls the dumping action of the weighing box, and the lower steering engine controls the whole front, back, left and right rotating action of the weighing box.
The grading containing boxes are arranged in the periphery of the first-stage sorting mechanism and the second-stage sorting mechanism as required.
The control part consists of a main controller and a handheld manipulator, the main controller is arranged in the sorting box, and the handheld manipulator is in wireless connection with the main controller. The main controller is Arduino MEGA 2560. The hand-held manipulator can be a mobile phone or a PDA hand-held terminal.
The working principle of the invention is as follows:
and starting up the system and initializing the system. Putting the crayfish into the initial end in the cleaning box, and starting the work of the spraying cleaning unit, the brush cleaning unit, the ultrasonic cleaning unit, the conveying unit and the water circulation unit to clean and convey the crayfish. After the crayfish is conveyed to the tail end of the brush, the crayfish is caught by the crayfish taking claw and is conveyed by the conveying belt continuously until the crayfish is separated from the conveying belt and automatically falls onto the first buffer baffle, then the crayfish automatically slides by the first buffer baffle to fall onto the second buffer baffle and the slide way, and the crayfish falls into the weighing box of the primary sorting mechanism by the slide way; according to the weight grade of the crayfish, the primary sorting mechanism pours the crayfish into a weighing box of the secondary sorting mechanism on the left side or the right side, or directly pours the crayfish into a grading storage box to finish four-stage grading; and the second-stage sorting mechanism is used for grading the crayfishes again, and finally the crayfishes are placed in different crayfish grading storage boxes according to different grades by the second-stage sorting mechanism to complete cleaning and sorting.
In the cleaning process of the crayfish, when the water level in the cleaning tank is too high, the water level gauge transmits a signal to the main controller, the main controller automatically or manually controls to start the circulating water pump, and sewage is pumped back to the water tank for filtering; when the water level is too low, the main controller controls the circulating water pump to be closed.
In the conveying process of the crayfishes, due to the limitation of the limited quantity plates and the height, the length and the width of the shrimp fetching claw, only one crayfish can be fished for one shrimp fetching claw at a time. The crayfish has the buffering that blocks of first buffer stop, second buffer stop, slide, and is impaired less.
When the crayfish is sorted, when the crayfish enters the weighing box of the primary sorting mechanism, the weighing sensor weighs the crayfish, data are sent to the main controller, the main controller controls the steering engine to rotate correspondingly according to the fed-back data, and the crayfish is poured into the weighing box of the secondary sorting mechanism on the left side or the right side. After the weight of the lobsters reaches the set value of a user and is fed back to the control system, the control system can control the steering engine below the first-stage weighing box to rotate and dump, the lobsters can be directly dumped into the two second-stage weighing boxes below the first-stage weighing boxes, and also can be dumped into the lobster sorting box after being rotated, so that preliminary four-stage sorting is performed. When the lobster falls into the two weighing boxes of the second stage, the weight of the crayfish can be judged to be further subdivided, and the lobster is poured into the lobster sorting box with corresponding weight. Thus, the crayfish is sorted by six grades through weight grade setting. Crayfish grades according to the weight, and the weight scope of each grade can pass through cell-phone APP and set up by oneself according to actual demand. The physical prototype device can also realize more-grade sorting, if the sorting grade needs to be increased continuously, a related weighing mechanism can be added, and the sorting can be realized by increasing the sorting grade.
Although the embodiments of the present invention and the accompanying drawings are disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the invention and the appended claims, and therefore the scope of the invention is not limited to the disclosure of the embodiments and the accompanying drawings.
Claims (7)
1. The utility model provides an integral type crayfish intelligence washs sorting unit which characterized in that: comprises a cleaning part, a sorting part and a control part, wherein the cleaning part and the sorting part are vertically overlapped into a whole, the control part is arranged in the sorting part and is in control connection with the cleaning part and the sorting part, the cleaning part consists of a cleaning box body, a spraying cleaning unit, a brush cleaning unit, an ultrasonic cleaning unit, a conveying unit and a water circulation unit, the cleaning box body is arranged at the top of the sorting part, the spraying cleaning unit is arranged at the top of the cleaning box body, the brush cleaning unit, the ultrasonic cleaning unit and the conveying unit are all arranged in the cleaning box body, one part of the water circulation unit is arranged in the cleaning box body, the other part of the water circulation unit is arranged outside the cleaning box body, the sorting part consists of a sorting box body, a primary sorting mechanism, a secondary sorting mechanism and a grading storage box, wherein the primary sorting mechanism is arranged in the middle, the secondary sorting mechanism is arranged on two sides of the primary sorting mechanism, and the grading storage box is arranged in the periphery of the secondary sorting mechanism and is arranged in the sorting box body; the conveying unit consists of a conveying belt driving motor, a driving roller, a conveying belt, a first buffer plate, a second buffer plate and a slideway, wherein the conveying belt driving motor is arranged in the equipment tank, the driving roller is arranged in the cleaning tank at a low inner part and a high outer part and is in transmission connection with the conveying belt driving motor, the conveying belt is arranged on the driving roller, and the first buffer plate, the second buffer plate and the slideway are sequentially arranged below the cleaning tank in the cleaning box body; the conveying belt is made of silica gel, shrimp taking claws are arranged on the conveying belt and are uniformly distributed on the conveying belt, the width D of the conveying belt is two hundred millimeters, the interval L of the conveying belt is one hundred and ten millimeters, and the height H of the conveying belt is thirty millimeters.
2. The intelligent cleaning and sorting device for the integrated crayfishes as claimed in claim 1, characterized in that: the cleaning box body is vertically and vertically provided with a middle partition plate in the longitudinal direction, a cleaning tank bottom plate is obliquely arranged, the middle partition plate and one side of the cleaning box body form an equipment tank, and the other side of the cleaning box body and the cleaning tank bottom plate form a cleaning tank together.
3. The intelligent cleaning and sorting device for the integrated crayfishes as claimed in claim 2, characterized in that: the cleaning tank is internally provided with a limit plate.
4. The intelligent cleaning and sorting device for the integrated crayfishes as claimed in claim 1, characterized in that: the spraying and cleaning unit consists of a water pump and spray heads, the water pump is arranged in the equipment tank, one end of the water pump is communicated with the water circulation unit, the other end of the water pump is communicated with the spray heads, and the spray heads are arranged on two sides of the top of the cleaning tank.
5. The intelligent cleaning and sorting device for the integrated crayfishes as claimed in claim 1, characterized in that: the brush cleaning unit consists of a brush driving mechanism and a brush, the driving mechanism is arranged in the equipment tank, and the brush is arranged in the cleaning tank and is in transmission connection with the driving mechanism.
6. The intelligent cleaning and sorting device for the integrated crayfishes as claimed in claim 1, characterized in that: the ultrasonic cleaning unit is an ultrasonic generator which is arranged at the bottom of the cleaning tank.
7. The intelligent cleaning and sorting device for the integrated crayfishes as claimed in claim 1, characterized in that: the primary sorting mechanism and the secondary sorting mechanism are identical in structure and are composed of a weighing box, a steering engine and a weighing sensor, the weighing box is arranged on the steering engine at the upper part and the weighing sensor at the lower part, and the weighing sensor is electrically connected with the control part.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010036147.1A CN111149849B (en) | 2020-01-14 | 2020-01-14 | Integrated intelligent crayfish cleaning and sorting device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010036147.1A CN111149849B (en) | 2020-01-14 | 2020-01-14 | Integrated intelligent crayfish cleaning and sorting device |
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| CN111149849A CN111149849A (en) | 2020-05-15 |
| CN111149849B true CN111149849B (en) | 2021-04-27 |
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| CN202010036147.1A Active CN111149849B (en) | 2020-01-14 | 2020-01-14 | Integrated intelligent crayfish cleaning and sorting device |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111616195A (en) * | 2020-06-18 | 2020-09-04 | 武汉轻工大学 | Crayfish selecting device |
| CN112605044A (en) * | 2020-11-27 | 2021-04-06 | 曾翠芬 | Aquatic product cleaning and sorting system |
| CN112314684B (en) * | 2020-12-01 | 2022-06-03 | 李明磊 | Shellfish cleaning equipment |
| CN112753748A (en) * | 2020-12-28 | 2021-05-07 | 安徽省鸿图生态农业有限公司 | Be used for crayfish processing cleaning system |
| CN113349100A (en) * | 2021-05-08 | 2021-09-07 | 上海其图科技发展有限公司 | Infectious disease recognition device for livestock breeding |
| CN114468020B (en) * | 2022-02-21 | 2022-07-22 | 顺祥食品有限公司 | Full-automatic crayfish cleaning machine based on ultrasonic technology |
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| CN105532837A (en) * | 2016-02-24 | 2016-05-04 | 许云飞 | Ultrasonic lobster cleaning machine |
| CN106720164A (en) * | 2016-11-25 | 2017-05-31 | 防城港市海洋局 | A kind of marine product separator based on weight |
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