CN111149848A - Automatic fry turning device - Google Patents

Automatic fry turning device Download PDF

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Publication number
CN111149848A
CN111149848A CN202010067100.1A CN202010067100A CN111149848A CN 111149848 A CN111149848 A CN 111149848A CN 202010067100 A CN202010067100 A CN 202010067100A CN 111149848 A CN111149848 A CN 111149848A
Authority
CN
China
Prior art keywords
fry
fish
conveyor belt
roller
turning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010067100.1A
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Chinese (zh)
Inventor
李建平
陈骏炀
叶章颖
吴康
严超
李聪聪
朱松明
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Zhejiang University ZJU
Original Assignee
Zhejiang University ZJU
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang University ZJU filed Critical Zhejiang University ZJU
Priority to CN202010067100.1A priority Critical patent/CN111149848A/en
Publication of CN111149848A publication Critical patent/CN111149848A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C25/00Processing fish ; Curing of fish; Stunning of fish by electric current; Investigating fish by optical means
    • A22C25/12Arranging fish, e.g. according to the position of head and tail
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C25/00Processing fish ; Curing of fish; Stunning of fish by electric current; Investigating fish by optical means
    • A22C25/08Holding, guiding, or conveying fish before, during or after its preparation ; Devices for sizing fish; Automatically adapting conveyors or processing machines to the measured size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Meat And Fish (AREA)

Abstract

The invention discloses an automatic fry turning device which comprises a conveyor belt, a fish baffle plate, a driving roller, a power transmission mechanism, a motor, a turning roller, a fish receiving baffle plate and a rack, wherein the conveyor belt is arranged on the fish baffle plate; one end of the conveying belt is connected with the driving roller, and the other end of the conveying belt is connected with the turning-over roller; the fish blocking plates are arranged on two sides of the conveyor belt; the fish receiving baffle is arranged below the turnover roller and is used for receiving fish conveyed from the conveyor belt; the driving roller is connected with the motor through a power transmission mechanism; the driving roller and the turning-over roller are both arranged on the frame. The invention can realize that the fry in different directions can be turned into a state that the head part is forward. The invention utilizes the curvature characteristic and the adhesion characteristic of the fry, designs the advantages of simple structure, high automation degree, high turnover efficiency, high success rate and strong anti-interference capability, and can effectively simplify the complexity of the subsequent procedures on the production line for processing the fry.

Description

Automatic fry turning device
Technical Field
The invention relates to the fields of fish processing, fry vaccine injection and classification, in particular to an automatic fry turning device.
Background
With the rapid development of the aquatic product industry, the popularization of new technologies such as industrialized aquaculture and the integration of upstream and downstream industrial chains, the requirements on production and processing automation are gradually increased.
The requirements for automation in the fields of fish processing, vaccine injection, classification and the like are gradually increased.
How to arrange the fry with the head facing to each direction into a state facing to a uniform direction in an automatic process is a precondition and a key for the success of mechanisms such as subsequent processing, vaccine injection, grading and the like.
At present, the fry is unified mainly by manpower. Before entering the processes of processing, vaccine injection, grading and the like, workers put the head or the tail of the fry into a machine forward according to the design requirements of the mechanism, however, the manual method has the defects of low efficiency and high cost.
In the prior art, the invention patent with application number 201410143355.6 discloses a fish head guiding device for fish vaccine injection, which can correct the bodies of fish fries to be parallel to the running direction of a conveyor belt and uniformly guide the fish fries to be in a state that the fish heads are forward.
Disclosure of Invention
The invention provides an automatic fry turning device, which aims to solve the problem that fries are arranged in a uniform orientation state in automatic fish processing procedures such as fish processing, fry vaccine injection, grading and the like.
The technical scheme adopted by the invention is as follows:
an automatic fry turning device comprises a conveyor belt, a fish baffle plate, a driving roller, a power transmission mechanism, a motor, a turning roller, a fish receiving baffle plate and a frame; one end of the conveying belt is connected with the driving roller, and the other end of the conveying belt is connected with the turning-over roller; the fish blocking plates are arranged on two sides of the conveyor belt; the fish receiving baffle is arranged below the turnover roller and is used for receiving fish conveyed from the conveyor belt; the driving roller is connected with the motor through a power transmission mechanism; the driving roller and the turning-over roller are both arranged on the frame.
In the technical scheme, furthermore, the radius of the turning-over roller is larger than or equal to the maximum curvature radius of the body contour curve when the fish to be turned over is laterally bent, so that the body of the fry is tightly attached to the surface of the conveyor belt in the whole turning-over process, and the fry is prevented from being separated from the conveyor belt in advance due to the fact that the radius of the turning-over roller is too small.
Furthermore, the end of the conveyor belt where the turnover roller is located is not lower than the end of the conveyor belt where the driving roller is located or is on the same horizontal plane. If the turning-over roller is in a low position, the fry is accelerated to move circularly when turning over, the centrifugal force is large, and the fry is easy to separate from the conveyor belt to cause failure of turning over; if the turnover roller is in a high position, the speed of the fry is low in the whole turnover process, the stress is good, and a liquid bridge formed between the fry and the conveyor belt is not easy to break. However, the static friction force of the conveying belt to the fry cannot resist the gliding force of the fry due to the excessively high relative position of the turnover roller, and the fry reversely slides along the moving direction of the conveying belt, so that the included angle between the conveying belt and the horizontal plane is smaller than the friction angle between the fry and the conveying belt material when the fry is wet.
Further, connect the fish baffle including connecing fish baffle main part and locating the side shield that connects fish baffle main part both sides, connect fish baffle main part by swash plate, bent plate, connecting plate consecutive obtaining, the connecting plate be located the top and link to each other with the frame.
Furthermore, the included angle between the inclined plate of the fish receiving baffle and the horizontal plane is larger than the friction angle between the fry and the selected material of the inclined plate when the fry is wet, so that the fry can stably slide on the inclined plate.
Furthermore, the included angle between any tangent plane of the curved surface of the curved plate of the fish catching baffle and the horizontal plane is larger than the friction angle between the fry and the selected material of the curved plate when the fry is wet, so that the fry can stably slide on the curved plate.
When the device is used for turning over the fry, the fry placed in the device is anesthetized to lose mobility, so that the fry is prevented from moving to cause damage to a liquid bridge system; the conveyor belt should be kept relatively wet so that a liquid bridge can be stably formed between the fish body and the conveyor belt. The fry should be physically oriented parallel to the direction of movement of the conveyor belt as it enters the apparatus of the invention (manual placement, or other automated means to adjust the fry's body orientation, such as the straightening mechanism of the invention patent application No. 201410143355.6, may be used).
The invention principle of the invention is as follows:
the automatic fry turning device utilizes the liquid bridge phenomenon, and realizes the turning of fries in different directions into a state that the heads of the fries are forward by designing the structure of the automatic fry turning device. Liquid bridges are now a common force for solid-liquid-solid systems. In the case of highly or completely wetted contacting solid surfaces, a thin layer of liquid exists between them, which is called a liquid bridge. The force of the liquid bridge pulling the solids on both sides is called the liquid bridge force. Liquid bridge force is the force that is overcome to pull two solids apart. From the aspect of characterization, the liquid bridge force is the action of surface tension generated by bending the surface of the liquid, and is formed by the mutual action of the cohesion of the liquid and the adhesion between the liquid and the solid in essence. The concave liquid level between the liquid and the air results in a pressure difference between the gas and the liquid, which pressure difference is directed from the convex surface to the concave surface, i.e. to the inside of the liquid. The liquid creates suction on both sides of the solid surface along the normal direction of the contact surface.
On the curved surface of the conveyor belt where the turnover roller is located, the larger area of the fish tail and the flatter surface enable larger liquid bridge force to exist between the fish tail and the conveyor belt, and the fish head is weak in liquid bridge force due to the fact that the contact area of the fish head is smaller and the curvature of the fish head is large. When the fish tail enters the curved surface of the turnover roller forward, the fish tail part is attached to the surface of the conveying belt without separation under the action of the liquid bridge force and continues to be attached to the conveying belt to move until the heavy head part tears the liquid bridge from the head part under the condition of smaller contact area after the fish head enters the curved surface of the turnover roller. The fish head is separated from the surface of the conveyor belt earlier, the fish fry drops downwards in the air, falls onto the fish receiving baffle and moves along the curved plate of the fish receiving baffle, and finally the fish fry is adjusted to be in a state that the head faces forwards and the tail faces backwards, so that the fish fry is turned over; if the fish head enters the turning-over roller forwards, the fish head is directly separated from the conveying belt, the tail part is further driven to be separated from the surface, the fish head is still in a head-down state when falling, and the direction of the fish head is changed by the fish receiving baffle plate and then the fish head also forwards. In this way, after passing through the turning mechanism, the fry in different orientations are adjusted to be in a head-forward state and sent to the lower mechanism.
Compared with the background art, the invention has the beneficial effects that:
1. the automatic fry turning-over device is designed by utilizing the curvature characteristics and the adhesion characteristics of fries, and can turn the fries in different directions into the fries with the heads facing forwards.
2. Compare in artifical the putting, this scheme of use is efficient, the success rate is high, with low costs and easily realize.
Drawings
FIG. 1 is a structural diagram of an automatic fry turning device;
fig. 2 is a view showing the structure of the fishplate.
In the figure: 1. the device comprises a conveyor belt, 2, a fish blocking plate, 3 and a driving roller; 4. the fish catching device comprises a power transmission mechanism, 5, a motor, 6, a turnover roller, 7, a fish catching baffle, 8, a rack, 701, an inclined plate, 702, a curved plate, 703, a connecting plate, 704 and a side baffle.
Detailed Description
The invention is further illustrated by the following figures and examples.
As shown in fig. 1 and 2, the automatic fry turning device comprises a conveyor belt 1, a fish baffle 2, a driving roller 3, a power transmission mechanism 4, a motor 5, a turning roller 6, a fish receiving baffle 7 and a frame 8; the fish catching baffle 7 comprises an inclined plate 701, a curved plate 702, a connecting plate 703 and a side baffle 704.
The turning-over roller 6 is connected with the conveyor belt 1, and the roller and the conveyor belt are in gear transmission or the surface of the turning-over roller is provided with knurls so as to reduce the dislocation between the roller and the conveyor belt.
The motor 5 is connected with the driving roller 3 through a power transmission mechanism 4. In this embodiment, the motor is an ac motor, and may also be a stepping motor, a dc motor, a servo motor, or other types of motors. In this embodiment, the power transmission mechanism 4 is a chain transmission mechanism, and may also be a synchronous belt transmission mechanism, a gear transmission mechanism, or other forms of power transmission mechanisms.
Above-mentioned keep off fish plate 2 and install in the conveyer belt both sides, and the conveyer belt surface is pressed close to the part that stretches out, prevents that the fry from breaking away from the conveyer belt, adopts fixed position's fender fish plate in this embodiment, also can adopt adjustable position's fender fish plate structure.
The drive roller 3 is connected to the conveyor belt 1, and is typically geared to the conveyor belt or knurled to reduce slippage with the conveyor belt.
The driving roller 3 and the turnover roller 6 are connected with the frame 8 through bearing seats, in this embodiment, vertical bearing seats are adopted, and horizontal bearing seats embedded in the frame 8 can also be adopted.
In the embodiment, the radius of the turning-over roller 6 is larger than the maximum curvature radius of the body contour curve when the fish to be turned over is laterally bent, and for the grass carp with the body length of 100-170 mm, the radius of the turning-over roller is 45mm, and any value larger than 35mm can be adopted.
In this embodiment, the radius of the turnover roller 6 is equal to the radius of the driving roller 3, and may be larger than the radius of the driving roller 3.
In this embodiment, the upper end of the conveyor belt 1 is flush with the horizontal plane.
The fish receiving baffle 7 consists of an inclined plate 701, a curved plate 702, a connecting plate 703 and a side baffle 704, wherein the connecting plate 703 is connected with the frame, and the inclined plate 701, the curved plate 702, the connecting plate 703 and the side baffle 704 are welded together.
In this embodiment, the angle between the inclined plate 701 and the horizontal plane is 30 degrees, and may be greater than 30 degrees.
In this embodiment, the angle between any tangent plane of the curved surface of the curved plate 702 and the horizontal plane is greater than 30 degrees.
The device can also turn over other types of fish fries, and the radius of the turning-over roller can be set according to the maximum curvature radius of the body contour curve when the fish fries are laterally bent. The angle of friction between the fry and the conveyor material, the ramp material or the curved material can be determined by testing.
The testing mode of the maximum curvature radius of the body contour curve when the fish bends sideways is as follows: can be through holding the branchial lid bone of the fish head both sides of the fry through anesthesia with thumb and forefinger, the fry back is towards the people in vertical plane, the fish head is down and the left bank 45, the remaining part fish body is from the fish head with the effect of gravity free, fully bending in the anticlockwise direction, utilize the camera to just shoot the fry, it is perpendicular with the camera plane to keep inboard curved surface of fry in the picture, when inboard curved surface of fry just in time coincides to be a curve in the picture, shoot 3 ~ 5 images. A segment with a known length should be guaranteed in the picture. And processing the obtained picture through image measurement and analysis software, and measuring the maximum fitting circle radius of the fry inner side bending curve from the base of the fish tail to the head and gill lid bone to obtain the maximum curvature radius of the body contour curve when the fish bends laterally.
The automatic fry turning device provided by the invention has the following working process:
the fry with the body orientation consistent with the direction of motion of the conveyor belt is placed on the conveyor belt, the fry forms a sequence queue and is sent into the automatic fry turning device, the fry is conveyed forwards along with the conveyor belt and arrives on the curved surface of the conveyor belt where the turning roller is located, the larger area and the flatter surface of the fish tail enable a larger liquid bridge force to exist between the fish tail and the conveyor belt, and the fish head is weak in liquid bridge force due to the smaller contact area and the larger curvature of the fish head. When the fish tail enters the curved surface of the turnover roller forward, the fish tail part is attached to the surface of the conveying belt without separation under the action of the liquid bridge force and continues to be attached to the conveying belt to move until the heavy head part tears the liquid bridge from the head part under the condition of smaller contact area after the fish head enters the curved surface of the turnover roller. The fish head is separated from the surface of the conveyor belt earlier, the fish fry drops downwards in the air, falls onto the fish receiving baffle and moves along the curved plate of the fish receiving baffle, and finally the fish fry is adjusted to be in a state that the head faces forwards and the tail faces backwards, so that the fish fry is turned over; if the fish head enters the turning-over roller forwards, the fish head is directly separated from the conveying belt, the tail part is further driven to be separated from the surface, the fish head is still in a head-down state when falling, and the direction of the fish head is changed by the fish receiving baffle plate and then the fish head also forwards. In this way, after passing through the turning mechanism, the fry in different orientations are adjusted to be in a head-forward state and sent to the lower mechanism.
In order to align the fry's body orientation with the direction of belt travel as it enters the apparatus, one skilled in the art may manually position the fry, adjust the fry's body orientation using the straightening mechanism of the invention patent application No. 201410143355.6, or use any other device or method to accomplish this.

Claims (6)

1. The utility model provides an automatic turning device of fry which characterized in that: comprises a conveyor belt (1), a fish blocking plate (2), a driving roller (3), a power transmission mechanism (4), a motor (5), a turnover roller (6), a fish receiving baffle plate (7) and a frame (8); one end of the conveyor belt (1) is connected with the driving roller (3), and the other end is connected with the turning-over roller (6); the fish blocking plates (2) are arranged on two sides of the conveyor belt (1); the fish receiving baffle (7) is arranged below the turnover roller (6) and is used for receiving the fry conveyed from the conveyor belt (1); the driving roller (3) is connected with a motor (5) through a power transmission mechanism (4); the driving roller (3) and the turning-over roller (6) are both arranged on the frame (8).
2. The automatic fry turning device of claim 1, wherein: the radius of the turning-over roller (6) is larger than or equal to the maximum curvature radius of the body contour curve when the fry to be turned over is bent laterally.
3. The automatic fry turning device of claim 1, wherein: the conveyor belt end where the turnover roller (6) is located is not lower than the conveyor belt end where the driving roller (3) is located, and the included angle between the conveyor belt and the horizontal plane is smaller than the friction angle between the fry and the conveyor belt material when the fry is wet.
4. The automatic fry turning device of claim 1, wherein: connect fish baffle (7) including connecing fish baffle main part and locating side shield (704) that connect fish baffle main part both sides, connect fish baffle main part by swash plate (701), bent plate (702), connecting plate (703) consecutive and obtain, connecting plate (703) be located the top and link to each other with frame (8).
5. The automatic fry turning device of claim 4, wherein: the included angle between the inclined plate (701) and the horizontal plane is larger than the friction angle between the fry and the selected materials of the inclined plate (701) when the fry is wet.
6. The automatic fry turning device of claim 4, wherein: the included angle between any tangent plane of the curved surface of the curved plate (702) and the horizontal plane is larger than the friction angle between the fry and the selected material of the curved plate (702) when the fry is wet.
CN202010067100.1A 2020-01-20 2020-01-20 Automatic fry turning device Pending CN111149848A (en)

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CN202010067100.1A CN111149848A (en) 2020-01-20 2020-01-20 Automatic fry turning device

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Application Number Priority Date Filing Date Title
CN202010067100.1A CN111149848A (en) 2020-01-20 2020-01-20 Automatic fry turning device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112407883A (en) * 2020-11-10 2021-02-26 中国水产科学研究院渔业机械仪器研究所 Device for realizing consistent fish direction on production line

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1033732A (en) * 1987-11-27 1989-07-12 特里奥工业有限公司 The method of vaccination of fish and machine
SU1634219A1 (en) * 1988-12-06 1991-03-15 Производственно-Техническое Объединение Рыбной Промышленности "Севтехрыбпром" Apparatus for orienting fish with the head pointing in one direction
CA2085040A1 (en) * 1991-12-20 1993-06-21 Giuliano Pegoraro Feed system
WO2011068413A1 (en) * 2009-11-09 2011-06-09 Maskon As Device for orientating fish
JP2012019724A (en) * 2010-07-14 2012-02-02 Chiba Prefecture Aligning device for head direction of small fish
CN103988886A (en) * 2014-03-04 2014-08-20 浙江大学舟山海洋研究中心 Quick freezing equipment for fish product
CN103988887A (en) * 2014-03-04 2014-08-20 浙江大学舟山海洋研究中心 Spiral liquid nitrogen refrigeration equipment for aquatic product
CN207054665U (en) * 2017-08-03 2018-03-02 福建福铭食品有限公司 A kind of Tilapia Fillet cutting equipment
CN107927129A (en) * 2017-12-08 2018-04-20 湖南兴潮食品有限公司 A kind of fillet production system
CN109511719A (en) * 2018-11-21 2019-03-26 广东科学技术职业学院 A kind of fish ordered arrangement device and its control method
CN209889206U (en) * 2018-12-11 2020-01-03 浙江恒泽生态农业科技有限公司 Automatic live fish conveying system
CN212306660U (en) * 2020-01-20 2021-01-08 浙江大学 Automatic fry turning device

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1033732A (en) * 1987-11-27 1989-07-12 特里奥工业有限公司 The method of vaccination of fish and machine
SU1634219A1 (en) * 1988-12-06 1991-03-15 Производственно-Техническое Объединение Рыбной Промышленности "Севтехрыбпром" Apparatus for orienting fish with the head pointing in one direction
CA2085040A1 (en) * 1991-12-20 1993-06-21 Giuliano Pegoraro Feed system
WO2011068413A1 (en) * 2009-11-09 2011-06-09 Maskon As Device for orientating fish
JP2012019724A (en) * 2010-07-14 2012-02-02 Chiba Prefecture Aligning device for head direction of small fish
CN103988886A (en) * 2014-03-04 2014-08-20 浙江大学舟山海洋研究中心 Quick freezing equipment for fish product
CN103988887A (en) * 2014-03-04 2014-08-20 浙江大学舟山海洋研究中心 Spiral liquid nitrogen refrigeration equipment for aquatic product
CN207054665U (en) * 2017-08-03 2018-03-02 福建福铭食品有限公司 A kind of Tilapia Fillet cutting equipment
CN107927129A (en) * 2017-12-08 2018-04-20 湖南兴潮食品有限公司 A kind of fillet production system
CN109511719A (en) * 2018-11-21 2019-03-26 广东科学技术职业学院 A kind of fish ordered arrangement device and its control method
CN209889206U (en) * 2018-12-11 2020-01-03 浙江恒泽生态农业科技有限公司 Automatic live fish conveying system
CN212306660U (en) * 2020-01-20 2021-01-08 浙江大学 Automatic fry turning device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112407883A (en) * 2020-11-10 2021-02-26 中国水产科学研究院渔业机械仪器研究所 Device for realizing consistent fish direction on production line

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Application publication date: 20200515