CN111146400A - Storage battery tab cutting, brushing and shaping all-in-one machine - Google Patents
Storage battery tab cutting, brushing and shaping all-in-one machine Download PDFInfo
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- CN111146400A CN111146400A CN201911295026.2A CN201911295026A CN111146400A CN 111146400 A CN111146400 A CN 111146400A CN 201911295026 A CN201911295026 A CN 201911295026A CN 111146400 A CN111146400 A CN 111146400A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/043—Processes of manufacture in general involving compressing or compaction
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connection Of Batteries Or Terminals (AREA)
Abstract
The invention discloses a storage battery tab cutting, brushing and shaping integrated machine, which comprises: the turnover plate, the frame and the driving mechanism are arranged on the frame, two first slide rails for conveying the turnover plate are arranged on the frame, and a tab cutting station, a tab brushing station and a tab shaping station are sequentially arranged between the two first slide rails along the conveying direction. The storage battery pole lug cutting, brushing and shaping integrated machine provided by the invention has the advantages that the storage battery with the pole group half-in-slot is reversely buckled on the turnover plate, then the turnover plate slides along the first slide rail to move forward, and the pole lug cutting, brushing and shaping processes are completed after pole lugs are cut, brushed and shaped in sequence. The whole process flow reaches the other end of the device after being continuously processed from one end of the device, and the next group of storage batteries need to be taken out and replaced after one group of storage batteries are processed each time, so that the working efficiency is improved.
Description
Technical Field
The invention relates to the technical field of lead storage battery production equipment, in particular to a cutting, brushing and shaping integrated machine for a storage battery tab.
Background
The lead accumulator is a chemical power source, which converts chemical energy into electric energy, belongs to a reversible direct current power source, and stores the electric energy or supplies power to electric equipment by internal chemical reaction. The lead accumulator consists of polar plate, partition board, electrolyte, accumulator tank, etc. The polar plate is the core part of the lead storage battery, the chemical reaction of the storage battery charging and discharging is mainly carried out by depending on the active substances and the electrolyte on the polar plate, the polar plate is divided into a positive plate and a negative plate, and the positive plate and the negative plate are both composed of a grid and the active substances coated on the grid.
The grid of the lead storage battery generally comprises a frame consisting of an upper frame rib, a lower frame rib and two vertical frame ribs, wherein the transverse ribs and the longitudinal ribs are criss-cross in the frame to form a net structure, and tabs are arranged on the upper frame ribs. And coating lead paste on the grid, and then curing to prepare the positive plate and the negative plate.
In the process of manufacturing the lead storage battery, a plurality of positive plates, a plurality of negative plates and separators need to be assembled together, and then lugs of the plurality of positive plates and the plurality of negative plates are respectively connected together by using busbars to form a plate group. In the cast-weld production process, the positive bus bars and the negative bus bars respectively connect all the positive plates and the negative plates together, and then the positive bus bars and the negative bus bars on the two adjacent electrode groups are connected through the pole posts, so that the plurality of electrode groups in the storage battery are connected in series.
In order to ensure the quality of cast welding, the pole lug needs to be trimmed before cast welding, and the method generally comprises two steps: firstly, cutting lugs, namely cutting the lugs of each polar plate of a polar group into uniform height to ensure the welding quality; and secondly, the lug is brushed to remove burrs, dirt and an oxide layer on the polar plate and the polar lug, so that the welding is convenient.
The invention patent with the publication number of CN103934509A discloses a storage battery brush cutter, which comprises a frame, wherein a workbench is arranged on the frame, a pole group clamp slot is arranged on the workbench, a brush cutting device is arranged below the pole group clamp slot, a moving seat is arranged on one side of the workbench, a first driving piece for driving the moving seat to transversely move and a second driving piece for driving the moving seat to lift are connected to the moving seat, two clamping arms arranged oppositely and a third driving piece for driving the clamping arms to relatively move are arranged above the moving seat, a fourth driving piece for driving the clamping arms to rotate is connected to the clamping arms, a grabbing arm is arranged above the pole group clamp slot, and a fifth driving piece for driving the grabbing arm to move between the pole group clamp slot and the moving seat and a sixth driving piece for driving the grabbing arm to lift are connected to the grabbing arm.
The invention patent with publication number CN102881868A discloses an integral device for cutting and brushing ears of a storage battery plate, which comprises a machine body, an electric control mechanism, a working table plate and a cutting and brushing mechanism arranged in the machine body, wherein the working table plate is provided with an embedding part for placing the plate, and a guide rail for sliding the cutting and brushing mechanism and a driving mechanism for driving the cutting and brushing mechanism to slide along the guide rail are arranged in the machine body.
In the prior art, the pole group is firstly placed in the pole group clamp, then the pole lugs are cut and brushed, then the cast welding is carried out after the pole lugs are cut and brushed, and the pole group is put into the groove after the cast welding is finished. Then, for the lead storage battery with some structures, the plate group needs to be firstly put into the groove to a certain degree and then cast-welded, and the plate group is not put into the groove to the bottom before cast-welding, which can be called as a half-groove, so that one step of using a cast-welding clamp is omitted.
For example, the utility model discloses a device that is used for battery utmost point crowd to go into groove for the grant bulletin number is CN209150253U, the battery is including having the battery jar of a plurality of simple lattices and locating the utmost point crowd in the simple lattice, has the clearance between the side of the parallel polar plate array direction of utmost point crowd and the simple lattice lateral wall, before the groove is gone into, utmost point crowd one end inserts in the simple lattice, the device includes: a jig for fixing the battery container; the horizontal positioning plates are arranged above the clamp, correspond to the pole groups one by one, can vertically lift and are inserted into the gaps to extrude and position the pole groups; the pushing piece is arranged above the clamp, corresponds to the pole group one by one, can move relative to the clamp and pushes the pole group to enter the groove. The utility model discloses the device passes through behind the anchor clamps fixed battery jar, will utmost point crowd go into groove orientation (horizontal direction) accurate positioning perpendicularly through horizontal positioning board, then pushes up the piece top and pushes away utmost point crowd and go into the groove, to the battery structure that needs the groove earlier could carry out the busbar cast joint, owing to go into groove orientation also accurate positioning perpendicularly, so can realize automatic entering groove and cast joint.
Disclosure of Invention
The invention provides a storage battery tab cutting, brushing and shaping all-in-one machine aiming at the defects in the prior art, which is suitable for lead storage batteries which are firstly put into a groove and then cast-welded.
The utility model provides a storage battery tab surely brushes plastic all-in-one, the battery is the semi-manufactured goods of the half-in-slot of utmost point crowd into the battery jar, storage battery tab surely brushes plastic all-in-one includes:
the turnover plate is provided with a positioning groove, the bottom surface of the positioning groove is provided with an avoidance opening, when the turnover plate is used, the storage battery is reversely buckled on the turnover plate, the opening part of the battery groove is matched with the positioning groove, and the top of the pole group downwards passes through the avoidance opening;
the rotary plate comprises a machine frame, wherein a first slide rail used for conveying a rotary plate is arranged on the machine frame, the first slide rail comprises two slide rails which are arranged at intervals, two opposite sides of the rotary plate are provided with slide blocks which are respectively matched with the two first slide rails, a tab cutting station, a tab brushing station and a tab shaping station are sequentially arranged between the two first slide rails along the conveying direction, one side of the tab cutting station is provided with a hobbing cutter which can horizontally move to the tab cutting station to cut the tabs, one side of the tab brushing station is provided with a brush wheel which can horizontally move to the tab brushing station to grind and brush the tabs, and the tab shaping station is provided with a tab shaping mechanism,
and the driving mechanism is used for driving the turnover plate to move along the first slide rail.
The hobbing cutter frame is arranged on the cutter holder, a first air cylinder for driving the cutter holder to move horizontally is arranged on the rack, and a first motor for driving the hobbing cutter to rotate is arranged on the cutter holder. The first air cylinder drives the cutter holder to move horizontally, so that the hobbing cutter enters the lower part of the turnover plate, the height of the hobbing cutter is preset, and the lug inverted in the pole group on the turnover plate can be rolled to a uniform height.
The brush wheel frame is arranged on the brush wheel seat, the frame is provided with a second cylinder for driving the brush wheel seat to move horizontally, and the brush wheel seat is provided with a second motor for driving the brush wheel to rotate. The brush wheel seat translation of second cylinder drive makes the brush wheel enter into turnover board below, and the height of brush wheel is preset well, can brush burr on the utmost point ear etc..
The input end of the first sliding rail is provided with a preparation table, two sides of the preparation table are respectively provided with a row of pulleys, and the turnover plate can be suspended and erected on the two rows of pulleys on the two sides. The suspension means that the turnover plate frame is suspended from the table top of the preparation table when arranged on the pulley. Because the battery that this application is directed against is the battery that half income groove of utmost point crowd, and half income groove back of utmost point crowd, utmost point crowd exceeds a battery jar oral area one section, so, when with the battery back-off on the turnover board, the battery jar cooperates with the constant head tank on the turnover board, and utmost point crowd surpasss the turnover board lower surface this moment, will turnover board suspension establishes on the pulley, and the mesa of preparing the platform can not touched to the utmost point crowd is ensured to the height of pulley. The pulley is also convenient for the turnover plate to move forward.
The height of the preparation table is lower than that of the first slide rail, a liftable transition table is arranged between the preparation table and the first slide rail, and second slide rails matched with slide blocks on two sides of the turnover plate are arranged on the transition table. And a third cylinder for driving the transition table to lift is arranged on the frame. The setting of transition platform can make things convenient for one side when cutting the brush operation, and the battery that the another side can prepare pending can push into the transition bench after the battery back-off that will prepare on the turnover board, like this alright carry out continuous operation, and need not handle at every turn and just pause and wait for newly putting into a turnover board, raise the efficiency.
The driving mechanism comprises a driving frame extending from the transition table to the lug shaping mechanism, a plurality of groups of driving blocks are arranged on the bottom surface of the driving frame, each group of driving blocks is used for pushing the turnover plate to move a station downstream when the driving frame moves,
the drive block has a locked state when moving from the upstream side to the downstream side and an unlocked state when moving from the downstream side to the upstream side, the drive block being incapable of rotating when in the locked state and capable of rotating when in the unlocked state,
and a fourth cylinder for driving the driving frame to translate is arranged on the frame.
When the driving frame is driven by one cylinder to move, the distance of each driving block moving back and forth each time is the same, and for the design simplicity and convenience, the length of each station is equal. Accordingly, the spacing between the sets of drive blocks is also equal.
The lug shaping mechanism comprises a plurality of pairs of clamping plates and a fifth cylinder for driving the clamping plates to clamp the lugs.
After the cutting, brushing and shaping of the tabs are completed, the storage battery needs to be taken down from the turnover plate and enters a subsequent flow, and the empty turnover plate needs to be recycled. The storage battery tab cutting, brushing and shaping all-in-one machine further comprises a conveying belt which is arranged on one side of the rack and used for conveying the empty turnover plate from the downstream end back to the upstream end.
The storage battery pole lug cutting, brushing and shaping integrated machine provided by the invention has the advantages that the storage battery with the pole group half-in-slot is reversely buckled on the turnover plate, then the turnover plate slides along the first slide rail to move forward, and the pole lug cutting, brushing and shaping processes are completed after pole lugs are cut, brushed and shaped in sequence. The whole process flow reaches the other end of the device after being continuously processed from one end of the device, and the next group of storage batteries need to be taken out and replaced after one group of storage batteries are processed each time, so that the working efficiency is improved.
Drawings
Fig. 1 is a schematic three-dimensional structure diagram of the battery tab cutting and brushing shaping all-in-one machine.
Fig. 2 is a schematic perspective view of another view angle of the battery tab cutting and brushing and shaping integrated machine.
Fig. 3 is a schematic side view of the battery tab cutting and brushing and shaping all-in-one machine of the invention after the conveyor belt is removed.
Fig. 4 is a schematic perspective view of the battery tab cutting and brushing and shaping all-in-one machine after the conveyer belt is removed.
Fig. 5 is a schematic structural diagram of the storage battery tab cutting and brushing shaping all-in-one machine in a top view after the conveying belt is removed.
Fig. 6 is a schematic perspective view of the battery tab cutting and brushing and shaping all-in-one machine of the invention after the conveyer belt and most of the machine frame are removed.
Fig. 7 is a schematic perspective view of the driving frame, the first slide rail and the transition table.
Fig. 8 is a schematic side view of the driving rack, the first slide rail and the transition table.
Fig. 9 is a schematic perspective view of another perspective view of the driving frame, the first slide rail and the transition table.
Fig. 10 is a top view of the drive mechanism.
Fig. 11 is a schematic structural diagram of a driving block.
Fig. 12 is a schematic perspective view of the conveyor belt.
Fig. 13 is a schematic top view of the transfer plate.
Fig. 14 is a schematic perspective view of the transfer plate.
Detailed Description
As shown in fig. 1 to 14, an integrated machine for cutting, brushing and shaping tabs of a storage battery is used for cutting the tabs of the storage battery so as to cut all the tabs into uniform height; after cutting the lug, brushing the lug to brush off burrs, dirt and an oxide layer on the lug; and finally, reshaping the polar ear. The storage battery to be treated is a semi-finished product with a pole group semi-inserted into the battery jar.
This application battery tab surely brushes plastic all-in-one includes turnover plate 1, frame 2. As shown in fig. 13 and 14, the positioning groove 11 is provided on the revolving plate 1, the bottom surface of the positioning groove 11 is provided with the avoiding opening 12, when in use, the storage battery is reversely buckled on the revolving plate 1, the opening part of the battery groove is matched with the positioning groove 11, the top of the pole group passes through the avoiding opening 12 downwards, and the two opposite sides of the revolving plate 1 are provided with the sliding blocks 13. In the figure, the turnover plate 1 is provided with 4 positioning grooves 11, and 4 storage batteries can be correspondingly placed in the positioning grooves. Of course, the number of the batteries placed on the revolving plate 1 at a time can be set according to actual needs.
The frame 2 is provided with a first slide rail 21 for conveying the turnover plate 1, the first slide rail 21 comprises two slide rails arranged at intervals, and the slide blocks 13 at two sides of the turnover plate 1 are respectively matched with the two first slide rails 21, so that the turnover plate 1 can slide along the first slide rails 21. A tab cutting station 3, a tab brushing station 4 and a tab shaping station 5 are sequentially arranged between the two first slide rails 21 along the conveying direction, and a standby station 10 is also reserved between the tab brushing station 4 and the tab shaping station 5.
One side of the tab cutting station 3 is provided with a hobbing cutter 31 which can horizontally move to the tab cutting station 3 to cut the tab, the hobbing cutter 31 can be made of 100 multiplied by 5 multiplied by 28T HSS (home subscriber server) produced by Changxing durable hardware equipment Limited company, the whole structure of the hobbing cutter is cylindrical, the middle of the hobbing cutter is provided with an axial mounting hole, the outer peripheral surface of the hobbing cutter is provided with a row of teeth, and the top end of each tooth is a cutting edge (the teeth are not drawn in the figure). The hobbing cutter 31 is erected on the cutter holder 32, the frame 2 is provided with a first air cylinder 33 for driving the cutter holder 32 to translate, and the cutter holder 32 is provided with a first motor 34 for driving the hobbing cutter 31 to rotate. The first air cylinder 33 drives the cutter base 32 to translate, so that the hobbing cutter 31 enters the lower part of the turnover plate 1 positioned at the lug cutting station 3, the height of the hobbing cutter 31 is preset, and lugs in a pole group inverted on the turnover plate 1 can be rolled to a uniform height.
One side of the pole lug brushing station 4 is provided with a brush wheel 41 which can horizontally move to the pole lug brushing station 4 for grinding and brushing the pole lugs, and the brush wheel 4 can be produced by the Yongzhongxingling electrical appliance fittings factory in Longwan of Wenzhou, the specification is 150 multiplied by 25, the diameter is 150mm, and the diameter of an inner hole is 25 mm. The brush wheel 41 is mounted on the brush wheel seat 42, the frame 2 is provided with a second cylinder 43 for driving the brush wheel seat 42 to move horizontally, and the brush wheel seat 42 is provided with a second motor 44 for driving the brush wheel 41 to rotate. The second cylinder 43 drives the brush wheel seat 42 to move horizontally, so that the brush wheel 41 enters the lower part of the turnover plate 1 positioned at the lug brushing station 4, the height of the brush wheel 41 is preset, and burrs and the like on the lugs can be brushed away.
And a tab shaping mechanism 51 is arranged at the tab shaping station 5, and the tab shaping mechanism 51 comprises a plurality of pairs of clamping plates 52 and a fifth cylinder 53 for driving the clamping plates 52 to clamp tabs. Each pair of clamping plates 52 is used for correspondingly processing a row of tabs. One of the clamps 52 of each pair of clamps 52 is fixed using a connecting rod, driven by a fifth cylinder 53, as a movable clamp and the other as a fixed clamp. The tab reshaping mechanism 51 may refer to a conventional structure in the prior art, and will not be described in detail herein.
The input end of the first slide rail 21 is further provided with a preparation table 7, two sides of the preparation table 7 are respectively provided with a row of pulleys 71, and the turnover plate 1 can be suspended and erected on the two rows of pulleys 71 on the two sides. The floating here means that the turnover plate 1 floats on the top surface of the preparation table 7 when being mounted on the pulley 71. Because the battery that this application is directed against is the battery that half income groove of utmost point crowd, and half income groove back of utmost point crowd, utmost point crowd exceeds a battery jar oral area one section, so, when detaining the battery back on turnover board 1, the battery jar cooperates with constant head tank 11 on the turnover board 1, and utmost point crowd surpasss turnover board 1 lower surface this moment, erects turnover board 1 unsettled on pulley 71, and the mesa of preparing platform 7 can not touched to pulley 71's height assurance utmost point crowd. The pulley 71 also facilitates the moving forward of the revolving plate 1.
The height of the preparation table 7 is lower than that of the first slide rail 21, a liftable transition table 8 is arranged between the preparation table 7 and the first slide rail 21, and second slide rails 81 matched with the slide blocks 13 on the two sides of the turnover plate 1 are arranged on the transition table 8. And a third air cylinder 82 for driving the transition table 8 to ascend and descend is arranged on the frame 2. The setting of transition platform 8 can make things convenient for one side when cutting the brush operation, and the battery that awaits processing can be prepared to the another side, will prepare the battery back-off push into transition platform 8 on turnover board 1, then make second slide rail 81 and first slide rail 21 highly unanimous after with transition platform 8 jack-up by third cylinder 82, like this alright carry out continuous operation, and need not handle at every turn and just pause and wait for newly putting into turnover board 1, raise the efficiency.
The battery tab cutting, brushing and shaping all-in-one machine further comprises a driving mechanism 6 for driving the turnover plate 1 to move along the first sliding rail 21. The driving mechanism 6 comprises a driving frame 61 extending from the transition table 8 to the tab shaping mechanism 5, and the driving frame 61 is matched with the slide rail 24 on the machine frame 2 through slide blocks 67 on two sides. Like the first slide rail 21, there are two slide rails 24, which are respectively located outside the two first slide rails 21 and are parallel to the first slide rails 21. The frame 2 is further provided with a fourth air cylinder 66 for driving the driving frame 61 to move.
As shown in fig. 9 and 11, the bottom surface of the driving frame 61 is provided with a plurality of sets of driving blocks 62, each set of driving blocks 62 is used for pushing the turnover plate 1 to move downstream by one station when the driving frame 61 moves, and each set of driving blocks 62 comprises two driving blocks arranged along the vertical conveying direction. The drive block 62 has a locked state when moving from the upstream side to the downstream side and an unlocked state when moving from the downstream side to the upstream side, and the drive block 62 is not rotatable in the locked state and is rotatable in the unlocked state. The bottom surface of the driving frame 61 is provided with driving block mounting seats 63, each driving block mounting seat 63 is provided with a driving block 62, the driving block mounting seat 63 shown in fig. 11 comprises a rotating shaft 64 penetrating through the upper part of the driving block 62, and both sides of the upper end of the driving block 62 are rounded corners, so that the driving block 62 can rotate at most 90 degrees when the driving block 62 rotates counterclockwise with the view angle shown in fig. 11; when the driving block 62 rotates clockwise, the driving block 62 cannot rotate due to the presence of the left stopper 65. Therefore, when the driving frame 61 moves from the upstream side to the downstream side, the driving block 62 is in the locked state and cannot rotate, so that the revolving plate 1 can be pushed to move downstream; when the drive carriage 61 moves from the downstream side to the upstream side, the drive block 62 is in an unlocked state and can rotate at this time, so that the drive block 62 can rotate through 90 ° and then wipe over the upper surface of the revolving plate 1. Of course, the position of the driving block 62 in the vertical conveying direction needs to be set back from the position of the battery on the revolving plate 1.
When the driving frame 61 is driven by one cylinder to move, the distance of each back and forth movement of each driving block 62 is the same, and for the sake of simple and convenient design, the length of each station is equal. Accordingly, the spacing between the sets of drive blocks 62 is also equal.
In order to avoid the particles and dust which are cut and brushed off in the working process from splashing and flying, the frame 2 also comprises a protective cover 22, the top surface of the protective cover 22 is provided with a cover 23, and the cover 23 can be opened when needed. Of course, the first cylinder 33, the first motor 34, the second cylinder 43, the second motor 44, etc. may be covered with a protective cover as needed.
After the shaping of surely brushing the plastic of utmost point ear is accomplished, need take off the battery from turnover board 1, enter into subsequent flow, and empty turnover board 1 needs the circulation use, so, this application battery utmost point ear surely brushes plastic all-in-one still including locating frame 2 one side, be used for transporting empty turnover board 1 from the low reaches end and get back to the conveyer belt 9 of upper reaches end.
The storage battery pole lug cutting, brushing and shaping integrated machine provided by the invention has the advantages that the storage battery with the pole group half-in-slot is reversely buckled on the turnover plate 1, then the turnover plate 1 slides along the first slide rail 21 to move forward, and the pole lug cutting, brushing and shaping processes are completed after pole lugs are cut, brushed and shaped in sequence. The whole process flow reaches the other end of the device after being continuously processed from one end of the device, and the next group of storage batteries need to be taken out and replaced after one group of storage batteries are processed each time, so that the working efficiency is improved.
Claims (10)
1. The utility model provides a battery tab surely brushes plastic all-in-one, the battery is the semi-manufactured goods of the half-in-groove of utmost point crowd to the battery jar, its characterized in that, battery tab surely brushes plastic all-in-one includes:
the turnover plate is provided with a positioning groove, the bottom surface of the positioning groove is provided with an avoidance opening, when the turnover plate is used, the storage battery is reversely buckled on the turnover plate, the opening part of the battery groove is matched with the positioning groove, and the top of the pole group downwards passes through the avoidance opening;
the rotary plate comprises a machine frame, wherein a first slide rail used for conveying a rotary plate is arranged on the machine frame, the first slide rail comprises two slide rails which are arranged at intervals, two opposite sides of the rotary plate are provided with slide blocks which are respectively matched with the two first slide rails, a tab cutting station, a tab brushing station and a tab shaping station are sequentially arranged between the two first slide rails along the conveying direction, one side of the tab cutting station is provided with a hobbing cutter which can horizontally move to the tab cutting station to cut the tabs, one side of the tab brushing station is provided with a brush wheel which can horizontally move to the tab brushing station to grind and brush the tabs, and the tab shaping station is provided with a tab shaping mechanism,
and the driving mechanism is used for driving the turnover plate to move along the first slide rail.
2. The battery tab cutting, brushing and shaping all-in-one machine as claimed in claim 1, wherein the hobbing cutter holder is arranged on a cutter holder, a first air cylinder for driving the cutter holder to translate is arranged on the machine frame, and a first motor for driving the hobbing cutter to rotate is arranged on the cutter holder.
3. The battery tab cutting, brushing and shaping all-in-one machine as claimed in claim 1, wherein the brush wheel is erected on a brush wheel seat, a second cylinder for driving the brush wheel seat to translate is arranged on the machine frame, and a second motor for driving the brush wheel to rotate is arranged on the brush wheel seat.
4. The battery tab cutting, brushing and shaping all-in-one machine as claimed in claim 1, wherein the input end of the first slide rail is provided with a preparation table, two rows of pulleys are respectively arranged on two sides of the preparation table, and the turnover plate can be suspended and erected on the two rows of pulleys on the two sides.
5. The battery tab cutting, brushing and shaping all-in-one machine as claimed in claim 4, wherein the height of the preparation table is lower than that of the first slide rail, a liftable transition table is arranged between the preparation table and the first slide rail, and a second slide rail matched with slide blocks on two sides of the turnover plate is arranged on the transition table.
6. The battery tab cutting, brushing and shaping all-in-one machine as claimed in claim 5, wherein a third cylinder for driving the transition table to lift is arranged on the machine frame.
7. The battery tab cutting, brushing and shaping all-in-one machine as claimed in claim 5, wherein the driving mechanism comprises a driving frame extending from the transition table to the tab shaping mechanism, the bottom surface of the driving frame is provided with a plurality of groups of driving blocks, each group of driving blocks is used for pushing the turnover plate to move downstream for one station when the driving frame moves,
the drive block has a locked state when moving from the upstream side to the downstream side and an unlocked state when moving from the downstream side to the upstream side, the drive block being incapable of rotating when in the locked state and capable of rotating when in the unlocked state,
and a fourth cylinder for driving the driving frame to translate is arranged on the frame.
8. The battery tab cutting, brushing and shaping all-in-one machine according to claim 7, wherein the lengths of the stations are equal.
9. The integrated machine for cutting, brushing and shaping the battery tab as claimed in claim 1, wherein the tab shaping mechanism comprises a plurality of pairs of clamping plates and a fifth cylinder for driving the clamping plates to clamp the tab.
10. The battery tab cutting, brushing and shaping all-in-one machine according to claim 1, further comprising a conveyor belt arranged on one side of the frame and used for conveying the empty turnover plate from the downstream end back to the upstream end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911295026.2A CN111146400A (en) | 2019-12-16 | 2019-12-16 | Storage battery tab cutting, brushing and shaping all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911295026.2A CN111146400A (en) | 2019-12-16 | 2019-12-16 | Storage battery tab cutting, brushing and shaping all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111146400A true CN111146400A (en) | 2020-05-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911295026.2A Pending CN111146400A (en) | 2019-12-16 | 2019-12-16 | Storage battery tab cutting, brushing and shaping all-in-one machine |
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| CN (1) | CN111146400A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113334084A (en) * | 2021-04-26 | 2021-09-03 | 长兴佳灵机械有限公司 | Assembly device of cutting and brushing machine |
| CN113587874A (en) * | 2021-07-22 | 2021-11-02 | 安徽中能电源有限公司 | Grinding, cutting, detecting and processing integrated system device for pole group pole lugs of storage battery |
| CN117154178A (en) * | 2023-10-24 | 2023-12-01 | 泉州市雅志自动化设备有限公司 | Storage battery pole group shaping, cutting and brushing integrated machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113334084A (en) * | 2021-04-26 | 2021-09-03 | 长兴佳灵机械有限公司 | Assembly device of cutting and brushing machine |
| CN113587874A (en) * | 2021-07-22 | 2021-11-02 | 安徽中能电源有限公司 | Grinding, cutting, detecting and processing integrated system device for pole group pole lugs of storage battery |
| CN117154178A (en) * | 2023-10-24 | 2023-12-01 | 泉州市雅志自动化设备有限公司 | Storage battery pole group shaping, cutting and brushing integrated machine |
| CN117154178B (en) * | 2023-10-24 | 2024-01-02 | 泉州市雅志自动化设备有限公司 | Storage battery pole group shaping, cutting and brushing integrated machine |
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