CN111139592A - Superfine glass fiber cotton distributing equipment - Google Patents
Superfine glass fiber cotton distributing equipment Download PDFInfo
- Publication number
- CN111139592A CN111139592A CN202010053085.5A CN202010053085A CN111139592A CN 111139592 A CN111139592 A CN 111139592A CN 202010053085 A CN202010053085 A CN 202010053085A CN 111139592 A CN111139592 A CN 111139592A
- Authority
- CN
- China
- Prior art keywords
- cotton
- barrel
- cloth
- glass fiber
- swing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920000742 Cotton Polymers 0.000 title claims abstract description 130
- 239000003365 glass fiber Substances 0.000 title claims abstract description 43
- 239000004744 fabric Substances 0.000 claims abstract description 55
- 239000003292 glue Substances 0.000 claims description 29
- 238000005507 spraying Methods 0.000 claims description 28
- 229920001410 Microfiber Polymers 0.000 claims description 8
- 239000003658 microfiber Substances 0.000 claims description 8
- 230000008901 benefit Effects 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 5
- 239000011491 glass wool Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 9
- 210000002268 wool Anatomy 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 239000011521 glass Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007380 fibre production Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
- D04H1/4218—Glass fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/732—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to superfine glass fiber cotton distribution equipment which comprises a cotton distribution barrel, wherein a swinging device is arranged on the cotton distribution barrel, the swinging device can enable the cotton distribution barrel to swing in a reciprocating mode, and the swinging amplitude of the bottom end of the cotton distribution barrel is larger than that of the top end of the cotton distribution barrel. The superfine glass fiber cotton cloth equipment provided by the invention has the following advantages: the produced glass wool has no holes or holes and has good use effect; the energy loss is greatly reduced under the condition of meeting the width of the glass fiber cotton.
Description
Technical Field
The invention belongs to the technical field of superfine glass fiber production devices, and particularly relates to superfine glass fiber cotton cloth equipment.
Background
The glass wool is made up by using centrifugal process technology to fiberize molten glass and adding thermosetting resin as main component and environmental-protecting formula adhesive, and is an elastic felt body made up by using glass fibre whose diameter is only several micrometers.
As shown in fig. 1, the existing superfine glass fiber cloth cotton mode has the main principle: at superfine glass fiber 1 at the in-process of cloth cotton bucket whereabouts, through setting up air gun 3 in the slope of both sides, the air gun slope that makes both sides is bloied downwards, makes the glass fiber silk of whereabouts remove to both sides under the effect of wind power, forms glass fiber cotton 2 in the below like this, and this kind of mode has following technical problem:
1. uneven distribution when the glass fiber falls: the glass fiber wool forming machine has the advantages that the density of two sides is high in the falling process of the glass fiber wool due to the influence of wind power of the two sides, the density of the middle part is low, the upper surface of the glass fiber wool is arc-shaped and sunken, the glass fiber wool can be used after being cut and leveled on the upper surface after being formed, procedures are complex, and due to the fact that the glass fiber wool falls unevenly, holes or holes are formed in the produced glass wool easily, and the using effect is poor.
2. The air gun has enough power to make the glass fiber filaments fall to two sides to meet the width requirement of the glass fiber cotton, and the energy consumption is large.
Disclosure of Invention
In view of the above problems in the prior art, the present invention provides an apparatus for manufacturing glass microfiber fabric, which solves at least one of the above problems.
In order to achieve the above object, the present invention provides the following technical solutions:
the superfine glass fiber cotton distribution equipment comprises a cotton distribution barrel, wherein a swinging device is arranged on the cotton distribution barrel, the swinging device can enable the cotton distribution barrel to swing in a reciprocating mode, and the swinging amplitude of the bottom end of the cotton distribution barrel is larger than that of the top end of the cotton distribution barrel.
Preferably, the swing device can enable the cotton distribution barrel to swing at a constant speed, and/or the swing device can control the axis of the cotton distribution barrel to stay at the corresponding positions on two sides for the same time by taking a vertical state as a reference when swinging.
The swing device can control the axes of the cotton distribution barrel to stay at the corresponding positions on two sides for the same time by taking the vertical state as the reference when swinging.
Preferably, the swing device comprises a rotating shaft and a reciprocating device; the rotating shaft is arranged at the top of the cotton cloth barrel and is hinged with the cotton cloth barrel; the reciprocating motion device comprises a cam, a driving device used for driving the rotating wheel to rotate is arranged on the cam, a connecting rod is further installed on the cam, one end, not connected with the cam, of the connecting rod is connected with the cotton cloth barrel, and the connecting position is located at the bottom of the cotton cloth barrel.
Preferably, the position of the rotating shaft is over against the axis of the cotton cloth barrel; the connecting position of the connecting rod and the cotton cloth barrel is opposite to the axis of the cotton cloth barrel.
Preferably, the reciprocating device is replaced by a screw rod pusher, a crankshaft connecting structure, a cam connecting structure, a disc eccentric structure or a rectangular frame connecting structure.
Preferably, the swinging device comprises a fixed shaft, the fixed shaft is arranged at the top of the cotton cloth barrel and fixedly connected with the cotton cloth barrel, and the fixed shaft is connected with a motor.
Preferably, the bottom end of the cotton cloth barrel is also provided with a glue spraying device.
Preferably, the glue spraying device is a glue spraying gun or a glue spraying ring.
The superfine glass fiber cotton cloth equipment provided by the invention has the following advantages:
1. the cloth cotton barrel is controlled to swing in a reciprocating mode, so that the glass fiber yarns are uniformly distributed in the falling range in the falling process, the upper surface of the glass fiber yarns is smooth, the glass fiber yarns are not required to be cut, the working procedures are simplified, and the produced glass cotton is free from holes or holes due to the fact that the glass fiber yarns are uniformly fallen, and the using effect is good.
2. The reciprocating swing of the cloth cotton barrel is controlled in a reciprocating motion mode, so that the outlet of the cloth cotton barrel moves correspondingly along with the movement of the glass fiber yarns, the distance between the cotton outlet position and the cotton falling position of the cloth cotton barrel is shortened, and the energy loss is greatly reduced under the condition of meeting the width of the glass fiber cotton. Through tests, cotton is distributed by using the existing air gun mode, and the total power required by the two air guns is about 90 KW; the device only needs a 1.5-2.2 KW motor in a motor driving mode.
Drawings
FIG. 1 is a schematic view of a conventional microfiber glass cloth;
FIG. 2 is a schematic structural diagram of an ultrafine glass fiber cotton distribution device according to the present invention;
FIG. 3 is a schematic view of the operation of the superfine glass fiber cotton cloth apparatus of the present invention;
FIG. 4 is a cross-sectional view of glass fiber wool produced by the apparatus of FIG. 3 in a different mode of operation;
the labels in the figure are: the device comprises superfine glass fiber yarns 1, glass fiber cotton 2, an air gun 3, a cotton cloth barrel 4, a rotating shaft 5, a cam 6, a driving device 7, a connecting rod 8 and a glue spraying device 9.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to ensure that the two sides of the cotton cloth barrel swing more uniformly, as an optimal scheme, the position of the rotating shaft is over against the axis of the cotton cloth barrel; the connecting position of the connecting rod and the cotton cloth barrel is opposite to the axis of the cotton cloth barrel.
The superfine glass fiber cotton cloth equipment has the following advantages:
1. the cloth cotton barrel is controlled to swing in a reciprocating mode, so that the glass fiber yarns are uniformly distributed in the falling range in the falling process, the upper surface of the glass fiber yarns is smooth, the glass fiber yarns are not required to be cut, the working procedures are simplified, and the produced glass cotton is free from holes or holes due to the fact that the glass fiber yarns are uniformly fallen, and the using effect is good.
2. The reciprocating swing of the cloth cotton barrel is controlled in a reciprocating motion mode, so that the outlet of the cloth cotton barrel moves correspondingly along with the movement of the glass fiber yarns, the distance between the cotton outlet position and the cotton falling position of the cloth cotton barrel is shortened, and the energy loss is greatly reduced under the condition of meeting the width of the glass fiber cotton. Through tests, cotton is distributed by using the existing air gun mode, and the total power required by the two air guns is about 90 KW; the device only needs a 1.5-2.2 KW motor in a motor driving mode.
The reciprocating device can be replaced by a screw rod pusher, a crankshaft connecting structure, a cam connecting structure, a disc eccentric structure or a rectangular frame connecting structure and the like. These are all structures well known to those skilled in the art and will not be described in detail herein.
As a preferred solution, referring to fig. 3, the bottom end of the cotton distribution barrel is further provided with a glue spraying device 9, the glue spraying device can use an existing glue spraying device, such as a glue spraying gun, in this application, a glue spraying ring is preferred, the glue spraying ring generally consists of two rows of annular pipes, the middle of the annular pipes is connected by a glue spraying and atomizing module, and the glue spraying device is matched with the cotton distribution barrel, so that the following advantages are achieved:
due to the dynamic distribution of cotton fiber values, the glue spraying system is a fixed mode in the traditional design, so that the glue spraying uniformity is poor, and in the design, the glue spraying device and the cotton distributing barrel are integrally designed, namely, the glue spraying mode is also dynamic glue spraying and moves along with the movement of cotton, so that the glue spraying uniformity is greatly improved; in addition, because the glue spraying device moves along with the cotton distribution barrel in the using process, the spray head is in a motion state when spraying glue, certain centrifugal force exists, the spray head is not easy to block, and the blocking effect of the spray head is good particularly when the stop point of the cotton distribution barrel is reserved. Through the experiment, the glue spraying utilization rate of the Pengpo glue device is also improved, the production cost is reduced, through the experiment, the traditional glue spraying utilization rate is 65% -75%, and the glue spraying utilization rate is improved to 80% -85% by the design.
In the embodiment, the applicant provides four driving modes of the cotton distribution barrel, referring to fig. 3, and the cross-sectional shapes of the glass wool felts generated by the four driving modes are shown in fig. 4:
In the mode 2, the bottom end motion trail of the cotton distribution barrel is provided with four stopping points A, B, D and F, wherein the point A is symmetrical relative to the point F through the swinging lowest point of the cotton distribution barrel, the point B is symmetrical relative to the point D through the swinging lowest point of the cotton distribution barrel, the bottom end motion trail of the cotton distribution barrel reversely rotates from A → B → D → F to F, and the reciprocating motion is carried out, so that the cotton distribution mode is suitable for producing products with KT values within a certain range, particularly felt products.
Mode 3, the bottom end motion trail of the cotton distribution barrel is provided with three stopping points A, C and F, wherein point C is the lowest point of swing, point A is symmetrical relative to point F by point C, the bottom end motion trail of the cotton distribution barrel reversely rotates from point A → C → F to point F, and the cotton distribution mode is suitable for products with the production line speed required by the middle speed of two limit speeds.
In the mode 4, no stopping point exists in the bottom end motion track of the cotton distribution barrel, the cotton distribution barrel does not stop after moving to two highest points A F, wherein the point A is symmetrical relative to the point F through the swinging lowest point of the cotton distribution barrel, the bottom end motion track of the cotton distribution barrel reversely rotates from A → F to F, and the cotton distribution mode reciprocates like this, has the advantage of quick swinging and is suitable for producing products with the highest speed.
It should be noted that the four driving manners described above are only preferred driving manners, and in actual use, the bottom end motion trajectory of the cotton distribution barrel can be controlled to stay at the AF point to form a felt product with two ends equal in height, or more stay points are set to meet the requirements of people for different products.
The above-mentioned embodiments only express the embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (8)
1. The utility model provides a cotton equipment of superfine glass fiber cloth, includes cloth cotton bucket (4), its characterized in that, be provided with pendulous device on the cloth cotton bucket, pendulous device can make cloth cotton bucket reciprocating swing, just the swing range of cloth cotton bucket bottom is greater than the swing range on top.
2. The microfiber cotton distribution apparatus according to claim 1, wherein the swing device is capable of enabling the cotton distribution barrel to swing at a constant speed, and/or the swing device is capable of controlling an axis of the cotton distribution barrel to stay at corresponding positions on two sides for the same time based on a vertical state during swinging.
3. The microfiber cotton apparatus according to claim 1, wherein said oscillating means comprises a rotating shaft (5) and a reciprocating means;
the rotating shaft is arranged at the top of the cotton cloth barrel and is hinged with the cotton cloth barrel;
the reciprocating motion device comprises a cam (6), a driving device (7) used for driving the rotating wheel to rotate is arranged on the cam, a connecting rod (8) is further installed on the cam, one end, which is not connected with the cam, of the connecting rod is connected with the cotton cloth barrel, and the connecting position is located at the bottom of the cotton cloth barrel.
4. The microfiber cotton distribution equipment according to claim 3, wherein the position of the rotating shaft is opposite to the axis of the cotton distribution barrel;
the connecting position of the connecting rod and the cotton cloth barrel is opposite to the axis of the cotton cloth barrel.
5. The apparatus of claim 3, wherein the reciprocating means is replaced with a screw driver, a crankshaft connecting structure, a cam connecting structure, a disc eccentric structure or a rectangular frame connecting structure.
6. The microfiber cotton distribution equipment according to claim 1, wherein the swinging device comprises a fixed shaft, the fixed shaft is arranged at the top of the cotton distribution barrel and fixedly connected with the cotton distribution barrel, and the fixed shaft is connected with a motor.
7. The microfiber cotton distribution equipment according to any one of claims 1 to 6, wherein the bottom end of the cotton distribution barrel is further provided with a glue spraying device (9).
8. The microfiber cotton spreading apparatus according to claim 1, wherein the glue spraying device is a glue spraying gun or a glue spraying ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010053085.5A CN111139592A (en) | 2020-01-17 | 2020-01-17 | Superfine glass fiber cotton distributing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010053085.5A CN111139592A (en) | 2020-01-17 | 2020-01-17 | Superfine glass fiber cotton distributing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111139592A true CN111139592A (en) | 2020-05-12 |
Family
ID=70525936
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010053085.5A Pending CN111139592A (en) | 2020-01-17 | 2020-01-17 | Superfine glass fiber cotton distributing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111139592A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112899885A (en) * | 2021-01-14 | 2021-06-04 | 覃孟彪 | Spraying device for melt-blown fabric production |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000016691A (en) * | 1998-07-03 | 2000-01-18 | Hitachi Koki Co Ltd | Paper folding device |
| CN202717946U (en) * | 2012-08-08 | 2013-02-06 | 苏州维艾普新材料有限公司 | Swinging cylinder device for uniform distribution of fibers |
| CN103434884A (en) * | 2013-08-30 | 2013-12-11 | 山东泰石节能保温材料有限公司 | Linear horizontal swing type rock wool pendulum cotton distribution machine |
| CN104086078A (en) * | 2014-07-16 | 2014-10-08 | 安徽吉曜玻璃微纤有限公司 | Glass microfiber cotton distribution device |
| CN204491165U (en) * | 2015-01-04 | 2015-07-22 | 成都瀚江新型建筑材料有限公司 | Cartridge is waved in a kind of glass wool distribution |
| CN105217365A (en) * | 2015-10-10 | 2016-01-06 | 中材科技股份有限公司 | The cotton pendulum bob machine of a kind of cloth and uniformity compensation method thereof |
| CN211771888U (en) * | 2020-01-17 | 2020-10-27 | 北京财方富圆新科贸有限公司 | Superfine glass fiber cotton distributing equipment |
-
2020
- 2020-01-17 CN CN202010053085.5A patent/CN111139592A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000016691A (en) * | 1998-07-03 | 2000-01-18 | Hitachi Koki Co Ltd | Paper folding device |
| CN202717946U (en) * | 2012-08-08 | 2013-02-06 | 苏州维艾普新材料有限公司 | Swinging cylinder device for uniform distribution of fibers |
| CN103434884A (en) * | 2013-08-30 | 2013-12-11 | 山东泰石节能保温材料有限公司 | Linear horizontal swing type rock wool pendulum cotton distribution machine |
| CN104086078A (en) * | 2014-07-16 | 2014-10-08 | 安徽吉曜玻璃微纤有限公司 | Glass microfiber cotton distribution device |
| CN204491165U (en) * | 2015-01-04 | 2015-07-22 | 成都瀚江新型建筑材料有限公司 | Cartridge is waved in a kind of glass wool distribution |
| CN105217365A (en) * | 2015-10-10 | 2016-01-06 | 中材科技股份有限公司 | The cotton pendulum bob machine of a kind of cloth and uniformity compensation method thereof |
| CN211771888U (en) * | 2020-01-17 | 2020-10-27 | 北京财方富圆新科贸有限公司 | Superfine glass fiber cotton distributing equipment |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112899885A (en) * | 2021-01-14 | 2021-06-04 | 覃孟彪 | Spraying device for melt-blown fabric production |
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