CN104988663B - A kind of non-woven fabrics fiber flows to monitoring device - Google Patents
A kind of non-woven fabrics fiber flows to monitoring device Download PDFInfo
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- CN104988663B CN104988663B CN201510386355.3A CN201510386355A CN104988663B CN 104988663 B CN104988663 B CN 104988663B CN 201510386355 A CN201510386355 A CN 201510386355A CN 104988663 B CN104988663 B CN 104988663B
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Abstract
Monitoring device is flowed to the invention discloses a kind of non-woven fabrics fiber, including：Networking, it is laid on fabric guide roll；Support body, it is arranged on the lower section into the net；Nozzle unit, it is provided for the cellular construction that non-woven fabrics fiber is sprayed to the networking；Camera unit, it is provided for the cellular construction for gathering the non-woven fabrics fiber flow direction of the nozzle unit injection, the camera unit is arranged on the top into the net, including the first cylinder, some first high speed cameras and some second high speed cameras that are arranged on the first beam body on first cylinder, are fixedly installed in first beam body being fixedly installed on the support body；Light source cell, it is provided for the cellular construction that light source is provided to the camera unit.The present invention realizes the monitoring flowed to non-woven fabrics fiber, can carry out quality control from the source of nonwoven production, effectively increases the production efficiency of non-woven fabrics and into cloth quality.
Description
Technical field
The present invention relates to the production equipment technical field of adhesive-bonded fabric, more particularly to a kind of fiber flow direction monitoring device.
Background technology
Non-woven fabrics is made up of fiber orient or random, is environment-friendly materials of new generation, because it is with moistureproof, saturating
Gas, flexible, light weight, it is nontoxic nonirritant, cheap the advantages of and favored by consumer.In the production process of non-woven fabrics
In, it is necessary to detected to non-woven fabrics fiber, so as to ensure the quality of non-woven fabrics, but in existing non-woven fabric production equipment,
General is only that a nonwoven surface defect detecting device is set near wind-up roll in the tail end of nonwoven production process, will be defective
Cloth segment mark go out, then it is repaired again, to ensure the quality of non-woven fabrics.However, this detection mode is more passive,
It can only can just be detected after surface quality defect generation, can not be non-woven fabrics fiber flow direction to the source of nonwoven production
It is monitored.
The content of the invention
For weak point present in above-mentioned technology, monitoring device is flowed to the invention provides a kind of non-woven fabrics fiber,
It realizes the monitoring flowed to non-woven fabrics fiber, can carry out quality control from the source of nonwoven production, effectively increase
The production efficiency of non-woven fabrics and into cloth quality.
The technical solution adopted by the present invention is：A kind of non-woven fabrics fiber flows to monitoring device, including：Networking, it is laid on
On fabric guide roll, and it is driven by the fabric guide roll；Support body, it is arranged on the lower section into the net；Nozzle unit, it is set to use
In the cellular construction that non-woven fabrics fiber is sprayed to the networking, the nozzle unit is fixedly installed on the support body, and is located at
The top into the net；Camera unit, it is provided for the list for gathering the non-woven fabrics fiber flow direction of the nozzle unit injection
Meta structure, the camera unit is arranged on the top into the net, and the neighbouring nozzle unit is set, including is fixedly installed on
The first cylinder on the support body, it is arranged on the first beam body on first cylinder, is fixedly installed in first beam body
Some first high speed cameras and some second high speed cameras, wherein, first high speed camera is provided for gathering non-woven fabrics
The equipment of image information of the fiber in the networking, second high speed camera is provided for gathering the image of fibre nozzle
The equipment of information；Light source cell, it is provided for the cellular construction that light source is provided to the camera unit；And switch board,
It is connected by circuit with the nozzle unit, the camera unit and the light source cell.
It is preferred that, the nozzle unit include be fixedly installed on the support body column, be fixedly installed on the column
On line slideway, by the adjustable crossbeam being arranged on the column of the line slideway, be fixedly installed on the crossbeam
On the fibre nozzle, wherein, be provided with some fibre nozzles on the crossbeam at equal intervals, the fibre nozzle with
Second high speed camera, which is corresponded, to be set, and the line slideway is fixedly installed on the middle and upper part of the column.
It is preferred that, first high speed camera is fixedly installed on the bottom face of first beam body, and described second at a high speed
Camera is fixedly installed on the one side of first beam body, wherein, the angle between the bottom face and the side is straight
Angle.
It is preferred that, the light source cell include be used for first high speed camera provide light source the first light source module and
Secondary light source module for providing from light source to second high speed camera.
It is preferred that, first light source module include be fixedly installed on the support body bearing, be articulated in the bearing
On light source board, the motor that the driving light source board is rotated, the first light source being fixedly installed on the light source board, the light source
The two ends of plate are symmetrically arranged with rotating shaft, and the output shaft of the motor is connected with the rotating shaft of described light source board one end, and described
One light source is arranged in the way of rectangular array on the light source board, wherein, the light source board is located at first high speed camera
Underface.
It is preferred that, the secondary light source module include be fixedly installed on the support body the second cylinder, be fixedly installed on
The second beam body on second cylinder, the secondary light source being fixedly installed in second beam body, wherein, second beam body
On be provided with some secondary light sources at equal intervals.
Compared with prior art, its advantage is the present invention：The non-woven fabrics fiber that the present invention is provided flows to monitoring device
IMAQ can be carried out respectively to fibre nozzle and non-woven fabrics fiber, the image information gathered by switch board to camera unit
Analyzed, judge that the working condition and non-woven fabrics fiber of the fibre nozzle fall the state in networking, that is, realize to nonwoven
The monitoring of measuring fiber flow direction；The working condition of the fibre nozzle includes normal operating conditions and abnormal operating state, here
Abnormal operating state refers to the state that the fibre nozzle is complete or not exclusively blocks, if there is abnormal operating state, institute
State switch board and send pause instruction, until when fibre nozzle recovers normal operating conditions, the switch board is sent again to work on
Instruction；The state that the non-woven fabrics fiber falls in networking is divided into normal fiber distribution and improper fiber distribution,
The improper fiber distribution refers to bond when fiber drops down onto networking, tied up in knots, causes networking subregion
Without fiber covering, subregion fibre weight is excessive, online fiber abundance it is uneven, now, the switch board sends pause
Instruction, waits workman by after fiber adjustment uniformly, the switch board sends the instruction that works on again.When discovery fiber is in anon-normal
When under normal state, the present invention can be pointed out in time, be easy to staff to be repaired, it is achieved thereby that being flowed to non-woven fabrics fiber
Monitoring, quality control can be carried out from the source of nonwoven production, the production efficiency of non-woven fabrics is effectively increased and into cloth
Amount.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram that non-woven fabrics fiber of the present invention flows to monitoring device；
Fig. 2 is the structural representation for the side-looking direction that non-woven fabrics fiber of the present invention flows to monitoring device；
Fig. 3 is the structural representation for the overlook direction that non-woven fabrics fiber of the present invention flows to monitoring device；
Fig. 4 is that non-woven fabrics fiber of the present invention flows to the camera unit of monitoring device and the structure of the first light source module
Schematic diagram；
Fig. 5 is the structural representation for the light source board that non-woven fabrics fiber of the present invention flows to monitoring device；
Fig. 6 is the structural representation for the secondary light source module that non-woven fabrics fiber of the present invention flows to monitoring device.
In figure：10th, networking；20th, support body；30th, column；31st, line slideway；32nd, crossbeam；33rd, fibre nozzle；40th, bearing；
41st, light source board；411st, rotating shaft；42nd, motor；50th, the first cylinder；51st, the first high speed camera；52nd, the second high speed camera；53rd,
One beam body；60th, the second cylinder；61st, the second beam body；70th, the first light source；71st, secondary light source；80th, fabric guide roll.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings, to make those skilled in the art with reference to specification text
Word can be implemented according to this.
It is to be appreciated that " first ", " second " that is previously mentioned in the following embodiments do not represent any structure or
The absolute differentiation relation of person functionally, and just for the sake of the clear simplicity of description.In the embodiment of the present invention, mention " on
Side ", " lower section " are defined according to common meaning, such as, the direction definition of reference to gravitational, and the direction of gravity is phase downwards
Anti- direction is top.
As shown in Figure 1 to Figure 3, monitoring device is flowed to the invention provides a kind of non-woven fabrics fiber, including：Networking 10, frame
Body 20, nozzle unit, camera unit, light source cell and switch board (not shown), the switch board pass through circuit and the nozzle
Unit, the camera unit are connected with the light source cell.The networking 10 is laid on the fabric guide roll 80, and by described
Fabric guide roll 80 is driven；The support body 20 is arranged on the lower section of the networking 10；The nozzle unit be provided for it is described into
Net 10 sprays the cellular construction of non-woven fabrics fiber, and the nozzle unit is fixedly installed on the support body 20, and positioned at it is described into
The top of net 10；The camera unit is provided for gathering the unit knot of the non-woven fabrics fiber flow direction of the nozzle unit injection
Structure, the camera unit is arranged on the top of the networking 10, and the neighbouring nozzle unit is set；The light source cell is set
For the cellular construction for providing light source to the camera unit.
As shown in Figure 1 to Figure 3, the camera unit include be fixedly installed on the support body 20 the first cylinder 50, set
Put first beam body 53, some first high speed cameras 51 being fixedly installed in first beam body 53 on first cylinder 50
With some second high speed cameras 52, wherein, first high speed camera 51 be provided for collection non-woven fabrics fiber it is described into
The equipment of image information on net 10, second high speed camera 52 is provided for gathering the image information of fibre nozzle 33
Equipment.In the present embodiment, first high speed camera 51 is fixedly installed on the bottom face of first beam body 53, and described second
High speed camera 52 is fixedly installed on the one side of first beam body 53, wherein, between the bottom face and the side
Angle is right angle, to ensure to be independent of each other between first high speed camera 51 and second high speed camera 52.
As shown in figure 1, the nozzle unit include be fixedly installed on the support body 20 column 30, be fixedly installed on institute
State the line slideway 31 on column 30, the crossbeam 32 being arranged on the column 30 can adjust by the line slideway 31, admittedly
Surely the fibre nozzle 33 on the crossbeam 32 is arranged on, wherein, it is provided with equal intervals on the crossbeam 32 some described
Fibre nozzle 33, the fibre nozzle 33 is corresponded with second high speed camera 52 and set, i.e., one fibre nozzle
In 33 one second high speed camera 52 of correspondence, the present embodiment, second high speed camera 52 is used to gather the fiber spray
The image information of the working condition of mouth 33, for judging whether the fibre nozzle 33 blocks.The line slideway 31 is fixed and set
Put in the middle and upper part of the column 30, the middle and upper part of the column 30 forms the groove for housing the line slideway 31,
The two ends of the crossbeam 32 are separately fixed on the sliding block of the line slideway 31.
The light source cell includes being used to provide the first light source module of light source to first high speed camera 51 and being used for
The secondary light source module of light source is provided to second high speed camera 52.As shown in figure 4, first light source module includes fixing
Bearing 40, the light source board 41 being articulated on the bearing 40, the driving light source board 41 being arranged on the support body 20 are rotated
Motor 42, the first light source 70 for being fixedly installed on the light source board 41, as shown in figure 5, the two ends pair of the light source board 41
Title is provided with rotating shaft 411, and the output shaft of the motor 42 is connected with the rotating shaft 411 of described one end of light source board 41, and described the
One light source 70 is arranged in the way of rectangular array on the light source board 41, wherein, it is high that the light source board 41 is located at described first
The underface of fast camera 51.As shown in Figure 6, the secondary light source module includes the second gas being fixedly installed on the support body 20
Cylinder 60, the second beam body 61 being fixedly installed on second cylinder 60, second be fixedly installed in second beam body 61
Light source 71, wherein, some secondary light sources 71 are provided with second beam body 61 at equal intervals.It is described in the present embodiment
First cylinder 50 is used to adjust the height of second high speed camera 52, thus realize by second high speed camera 52 adjust to
The optimum position of the image of fibre nozzle 33 is gathered, in order to the collection of image；Second cylinder 60 is used to adjust described
The height of secondary light source 71 so that the secondary light source 71 can preferably be irradiated in the fibre nozzle 33.
Operation principle：The present invention falls in the networking from the working condition and non-woven fabrics fiber for monitoring the fibre nozzle 33
State on 10 is come after realizing that the monitoring of non-woven fabrics fiber flow direction, equipment start, the fibre nozzle 33 sprays nothing to networking 10
Measuring fiber is spun, now, second high speed camera 52 gathers the image information of the fibre nozzle 33, and by the fibre nozzle
33 image information is sent to switch board, the working condition of the now fibre nozzle 33 is judged by switch board, if the fiber
Nozzle 33 is in state that is complete or not exclusively blocking, then the switch board sends pause instruction, until the fibre nozzle 33 is extensive
During multiple normal operating conditions, the switch board sends the instruction that works on again, wherein, the secondary light source 71 is for described the
Two high speed cameras 52 provide illumination condition；At the same time, first high speed camera 51 collection non-woven fabrics fiber fall it is described into
State on net 10, if non-woven fabrics fiber is bonded when dropping down onto the networking 10, snarly situation, cause it is described into
The subregion of net 10 is covered without fiber and subregion fibre weight is excessive, that is, causes fiber abundance in the networking 10 uneven,
At this moment, the switch board sends pause instruction, waits workman by after fiber adjustment uniformly, the switch board is sent again to work on
Instruction.
Although embodiment of the present invention is disclosed as above, it is not limited in specification and embodiment listed fortune
With it can be applied to various suitable the field of the invention completely, for those skilled in the art, can be easily real
Now other modification, therefore under the universal limited without departing substantially from claim and equivalency range, the present invention is not limited to
Specific details and shown here as the legend with description.
Claims (4)
1. a kind of non-woven fabrics fiber flows to monitoring device, it is characterised in that including：
Networking (10), it is laid on fabric guide roll (80), and is driven by the fabric guide roll (80)；
Support body (20), it is arranged on the lower section of the networking (10)；
Nozzle unit, it is provided for the cellular construction that non-woven fabrics fiber is sprayed to the networking (10), the nozzle unit
It is fixedly installed on the support body (20), and positioned at the top of the networking (10)；
Camera unit, it is provided for the cellular construction for gathering the non-woven fabrics fiber flow direction of the nozzle unit injection, described
Camera unit is arranged on the top of the networking (10), and the neighbouring nozzle unit is set, including is fixedly installed on the frame
The first cylinder (50) on body (20), it is arranged on the first beam body (53) on first cylinder (50), is fixedly installed on described
Some first high speed cameras (51) and some second high speed cameras (52) in one beam body (53), wherein, the first high speed phase
Machine (51) is provided for the equipment for gathering image information of the non-woven fabrics fiber in the networking (10), the second high speed phase
Machine (52) is provided for the equipment for gathering the image information of fibre nozzle (33)；
Light source cell, it is provided for the cellular construction that light source is provided to the camera unit；And
Switch board, it is connected by circuit with the nozzle unit, the camera unit and the light source cell；
First high speed camera (51) is fixedly installed on the bottom face of first beam body (53), second high speed camera
(52) on the one side for being fixedly installed on first beam body (53), wherein, the angle between the bottom face and the side
For right angle；
The light source cell include be used for first high speed camera (51) provide light source the first light source module and for
Second high speed camera (52) provides the secondary light source module of light source.
2. non-woven fabrics fiber as claimed in claim 1 flows to monitoring device, it is characterised in that：The nozzle unit includes fixing
The column (30) that is arranged on the support body (20), the line slideway (31) being fixedly installed on the column (30), by institute
State the adjustable crossbeam (32) being arranged on the column (30) of line slideway (31), be fixedly installed on the crossbeam (32)
The fibre nozzle (33), wherein, some fibre nozzles (33), the fibre are provided with the crossbeam (32) at equal intervals
Tie up nozzle (33) and correspond setting with second high speed camera (52), the line slideway (31) is fixedly installed on described vertical
The middle and upper part of post (30).
3. non-woven fabrics fiber as claimed in claim 1 flows to monitoring device, it is characterised in that：First light source module includes
The bearing (40) being fixedly installed on the support body (20), the light source board (41) being articulated on the bearing (40), driving are described
The motor (42) of light source board (41) rotation, the first light source (70) being fixedly installed on the light source board (41), the light source board
(41) two ends are symmetrically arranged with rotating shaft (411), and the output shaft of the motor (42) is described with the light source board (41) one end
Rotating shaft (411) is connected, and first light source (70) is arranged in the way of rectangular array on the light source board (41), wherein, institute
State the underface that light source board (41) is located at first high speed camera (51).
4. non-woven fabrics fiber as claimed in claim 1 flows to monitoring device, it is characterised in that：The secondary light source module includes
The second cylinder (60) being fixedly installed on the support body (20), the second beam body being fixedly installed on second cylinder (60)
(61) secondary light source (71) on second beam body (61), is fixedly installed on, wherein, on second beam body (61) equidistantly
Be provided with some secondary light sources (71).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510386355.3A CN104988663B (en) | 2015-07-03 | 2015-07-03 | A kind of non-woven fabrics fiber flows to monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510386355.3A CN104988663B (en) | 2015-07-03 | 2015-07-03 | A kind of non-woven fabrics fiber flows to monitoring device |
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| Publication Number | Publication Date |
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| CN104988663A CN104988663A (en) | 2015-10-21 |
| CN104988663B true CN104988663B (en) | 2017-10-03 |
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| CN201510386355.3A Active CN104988663B (en) | 2015-07-03 | 2015-07-03 | A kind of non-woven fabrics fiber flows to monitoring device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111074428A (en) * | 2019-12-17 | 2020-04-28 | 江苏维特思无纺布有限公司 | Quality monitoring device for non-woven fabric production |
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| CN101241082A (en) * | 2008-03-14 | 2008-08-13 | 东华大学 | Nonwoven fibric fibre orientation distribution measuring systems and method |
| JP4797652B2 (en) * | 2006-01-30 | 2011-10-19 | パナソニック株式会社 | Electrostatic spray device and electrostatic spray monitoring method |
| CN104178825A (en) * | 2014-07-31 | 2014-12-03 | 厦门大学 | Electro-spinning device for auxiliary inducing of batch manufacturing of diameter-controllable nano-fibers |
| CN204753054U (en) * | 2015-07-03 | 2015-11-11 | 苏州宝丽洁纳米材料科技股份有限公司 | Nonwoven cloth fibers flows to monitoring devices |
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2015
- 2015-07-03 CN CN201510386355.3A patent/CN104988663B/en active Active
Patent Citations (6)
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|---|---|---|---|---|
| US4931243A (en) * | 1987-05-23 | 1990-06-05 | Carl Schenck Ag | Process and apparatus for spreading a chip web |
| CN1470689A (en) * | 2002-07-20 | 2004-01-28 | 特鲁菲舍尔股份有限公司及两合公司 | Apparatus for recording and measuring textile fiber material for spinning machine, such as carding machine, wool carding machine impurity-removing machine or the like |
| JP4797652B2 (en) * | 2006-01-30 | 2011-10-19 | パナソニック株式会社 | Electrostatic spray device and electrostatic spray monitoring method |
| CN101241082A (en) * | 2008-03-14 | 2008-08-13 | 东华大学 | Nonwoven fibric fibre orientation distribution measuring systems and method |
| CN104178825A (en) * | 2014-07-31 | 2014-12-03 | 厦门大学 | Electro-spinning device for auxiliary inducing of batch manufacturing of diameter-controllable nano-fibers |
| CN204753054U (en) * | 2015-07-03 | 2015-11-11 | 苏州宝丽洁纳米材料科技股份有限公司 | Nonwoven cloth fibers flows to monitoring devices |
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Address after: 215300, Jiangsu, Suzhou Province, Kunshan City, Pakistan Town, 2 South Cheng Cheng Road Patentee after: Jiangsu Sheng spinning nano materials Polytron Technologies Inc Address before: 215300, Jiangsu, Suzhou Province, Kunshan City, Pakistan Town, 2 South Cheng Cheng Road Patentee before: SUZHOU PORLEANGE NANO SCIENCE AND TECHNOLOGY CO., LTD. |
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