CN111126530A - Ann lamp control system based on WeChat - Google Patents
Ann lamp control system based on WeChat Download PDFInfo
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Abstract
The invention provides an Andon control system based on WeChat, which comprises: the android system comprises a server platform, equipment, a network and a smart phone, wherein application software of WeChat is installed in the smart phone, and the server platform is communicated with the smart phone through the network, and is characterized in that the Andon control system based on the WeChat comprises the following control processes: s1, the server platform generates a unique and fixed two-dimensional code for each production device; s2, registering the WeChat users with different roles in the Andon control system based on WeChat through the employee job numbers of the enterprises, and distributing different operation authorities to the employees by the operation background after registration; s3, when the field operator finds that the equipment has a fault, the field worker reports the fault through the two-dimensional code on the scanning equipment; s4, the Andon control system based on WeChat sends the basic information of the fault equipment to the designated maintenance personnel; and S5, the designated maintenance personnel receives the repair information, goes to the position of the fault machine station, and scans the two-dimensional code of the fault equipment to log in the control system.
Description
Technical Field
The invention relates to the field of digital manufacturing, in particular to an ampere lamp control system based on WeChat.
Background
An ann lamp (Andon) system is originally Japanese English translation, and is a system which displays the production field condition in the form of an electronic billboard and is used for indicating the production state, abnormal conditions and measures needing to be taken. The Andon system is used as a core tool for lean production and manufacturing management, can find production abnormity in the manufacturing process and solve problems in the shortest time, so that the production can be smoothly carried out, and the efficiency is improved. The traditional Andon system adopts a pull rope mode, namely a pull rope is arranged on a station, when the pull rope is pulled down, the station is indicated to be abnormal, and the Andon is lightened. The traditional rope pulling mode can only express that a specific station has abnormity, needs related personnel to coordinate to solve the abnormity, but cannot reflect more detailed abnormity information. The traditional Andon system utilizes a three-color lamp of hardware to solve part of communication problems, but cannot provide support for tracking after an exception occurs, processing tracking after the exception occurs and reason analysis, so that the traditional Andon system has low communication efficiency in the processing process after the exception occurs, cannot complete the tracking process of event processing, and cannot introduce higher-level assistance in time when the event is overtime.
Disclosure of Invention
In view of the above, the invention provides an Andon control system based on WeChat, which is characterized in that by adding a light installation system in the application of enterprise WeChat, the system can generate a unique and fixed two-dimensional code for all production equipment, wherein the two-dimensional code contains all information of the production equipment, such as the plant, production line, equipment function where the equipment is located, and the possible fault condition, and meanwhile, the two-dimensional code is printed and then pasted on an obvious position on the equipment; after arriving at the site, maintenance personnel firstly scan the two-dimensional code to sign in, and can perform maintenance processing or forwarding processing after the sign-in is successful; after the maintenance personnel successfully maintain, the on-site operator who reports the repair confirms whether the repair is really successful, if the repair is really successful, the equipment can normally operate, and at the moment, the on-site operator clicks 'confirmation' on the Andon control system, so that the whole repair reporting and maintenance process is finished, and a closed loop is formed; otherwise, the Andon control system continues to assign maintenance personnel for maintenance.
A WeChat-based Andon control system, comprising: the android system comprises a server platform, equipment, a network and a smart phone, wherein application software of WeChat is installed in the smart phone, and the server platform is communicated with the smart phone through the network, and is characterized in that the Andon control system based on the WeChat comprises the following control processes:
s1, the server platform generates a unique and fixed two-dimensional code for each production device, the two-dimensional code comprises the name of the device, the serial number of the device, the position of a factory building and a production line where the device is located, the function of the device and the possible fault information of the device, and then the two-dimensional code is printed out and pasted on a place where the corresponding device is more obvious;
s2, registering the WeChat users with different roles in the WeChat-based Andon control system through the employee job numbers of the enterprises, wherein the registration includes the information of the employee job numbers, names, affiliated departments, positions and the like, and distributing different operation authorities to the employees by the operation background after the registration;
s3, when a field operator finds that the equipment has a fault, the field worker reports the fault through the two-dimensional code on the scanning equipment, the reporting and repairing personnel can automatically record the information of the reporting and repairing personnel by the system when scanning the code, the reporting and repairing personnel select the basic information of the reporting and repairing equipment when reporting and repairing, the basic information comprises the name of the equipment, the number of the equipment, the position of a factory building and a production line where the equipment is located, the function of the equipment and the fault selection of the reporting and repairing, when the fault option which actually occurs does not exist in the existing fault options in the system, the reporting and repairing personnel can select other options, then the character description is carried out on the fault problem which occurs, and pictures are uploaded;
s4, the Andon control system based on WeChat finds out the corresponding maintenance personnel according to the preset corresponding relation in the database, and sends the basic information of the fault equipment to the appointed maintenance personnel, the mode of sending information includes but is not limited to WeChat, short message and telephone;
s5, after receiving the message, the designated maintenance personnel goes to the site, scans the two-dimensional code of the fault equipment and logs in an Andon control system based on WeChat, the system records the condition of the maintenance personnel, the maintenance personnel judges whether the abnormal condition reported by the repair personnel is on site and whether the repair personnel can finish the fault elimination work, if the repair personnel judges that the abnormal condition of the repair personnel can not finish the processing by themselves, the repair personnel needs to forward the repair to other maintenance personnel, can provide the fault condition and the picture seen on site to the system, and simultaneously inform the superior management personnel in the system;
s6, if the designated maintenance personnel judge that the maintenance personnel can complete the maintenance work, the maintenance is continued, after the maintenance is finished, the system uploads the remarks to the problems encountered in the maintenance process, the remarks are photographed and uploaded to the system, and finally the confirmation submission is clicked, and then the system flow is continued downwards and transmitted to the repair personnel;
s7, after receiving the maintained information submitted by the maintenance personnel, the repair personnel need to check and accept on the operation site, the checking and accepting results are two, the first is qualified, the second is unqualified, when the repair personnel confirm that the checking and accepting are qualified, the repair personnel scans the two-dimensional code information on the equipment, logs in an Andon control system based on WeChat and clicks 'confirm and accept'; and when the repair personnel confirm that the acceptance is not qualified, scanning the two-dimensional code information on the equipment by the repair personnel, logging in the android software based on the WeChat, and clicking to judge that the acceptance is not qualified, wherein the system flow enters the circulation of the steps S4 to S6.
Further, in step S4, the information is sent by way of sending the repair information to the mobile phone through WeChat, SMS, telephone, etc. according to the urgency of repair and other influencing factors.
Further, in the process of steps S1 to S7, as long as the corresponding person has an overtime condition on the time node of the check-in and completion, the system will send an overtime message to the corresponding person according to the preset relationship of the person to remind whether assistance needs to be provided.
Furthermore, the Andon control system based on WeChat also comprises a display screen, the display screen is connected with the server through a network, the database is stored in the server, and information in the database can be sent to the display through the network for displaying.
Furthermore, the Andon control system based on WeChat can send weekly reports and monthly reports to designated personnel through mails in a designated period. The specified period is one week or one month.
Furthermore, the Andon control system based on the WeChat can provide a real-time report, analyze historical conditions from multiple dimensions, and send the real-time report to an appointed person, the appointed person can initiate root cause analysis operation through abnormal data checked by the appointed person at any time when checking the real-time report, and the Andon control system based on the WeChat sends a mail to a mailbox of a processor according to the appointed person set in the system, requires the mail to perform root cause analysis, and fills an improvement scheme.
Further, the method of sending the mail adopts a PHP function package.
Furthermore, each processing link is set with the lowest processing time, and if the processing time of the next process is advanced, so that the processing time of the previous processing link is less than the lowest processing time, the Andon control system based on WeChat can automatically record and prompt the exception.
Therefore, the Andon control system based on WeChat has the following advantages:
1. the communication cost can be greatly reduced, the control system can collect all necessary information at the moment and send the information to maintenance personnel, and the maintenance personnel can know the detailed condition of equipment failure at the first time without explaining or transferring again, so that the information cannot be missed even if the shift is carried out.
2. All personnel need to check in and scan the sign indicating number before handling things, can prevent that the maintenance personal from operating in advance under the condition of not arriving at the scene.
3. When the processing time is lower than the minimum processing time, the system automatically records and prompts abnormal conditions to prevent the staff from operating by mistake.
4. When the overtime condition of the key nodes such as sign-in and completion occurs, the information is sent to corresponding personnel, field maintenance personnel are supervised and urged to process or seek help in time, the fault time is greatly reduced, and the production efficiency is improved.
5. After the maintenance personnel finish the on-site maintenance, the maintenance personnel confirm and accept to form a time processing closed loop.
6. The comprehensive recording of the processing process can be realized, multi-dimensional analysis is provided for subsequent different types of equipment, different production lines, different factory factors and the like, and higher-dimensional guiding significance is provided for a strategic level.
7. When the system is used for analysis, root cause analysis can be initiated, a responsible person is tracked, and is supervised to find the root problem and thoroughly solve the problem.
The Andon control system based on WeChat can strengthen communication, follow up positions which cannot be tracked in the past, record areas which are difficult to control, comprehensively analyze exception handling links in the whole industrial production process, and has very important significance in improving production efficiency and reducing line stop time.
Drawings
Fig. 1 is a WeChat-based Andon control system of the present invention.
The following detailed description will further illustrate the invention in conjunction with the above-described figures.
Detailed Description
Specific embodiment example 1:
as shown in fig. 1, the system for controlling Andon based on WeChat of the present invention includes: the android system comprises a server platform, equipment, a network and a smart phone, wherein application software of WeChat is installed in the smart phone, and the server platform is communicated with the smart phone through the network, and is characterized in that the Andon control system based on the WeChat comprises the following control processes:
s1, the server platform generates a unique and fixed two-dimensional code for each production device, the two-dimensional code comprises the name of the device, the serial number of the device, the position of a factory building and a production line where the device is located, the function of the device and the possible fault information of the device, and then the two-dimensional code is printed out and pasted on a place where the corresponding device is more obvious;
s2, registering the WeChat users with different roles in the WeChat-based Andon control system through the employee job numbers of the enterprises, wherein the registration includes the information of the employee job numbers, names, affiliated departments, positions and the like, and distributing different operation authorities to the employees by the operation background after the registration;
s3, when a field operator finds that the equipment has a fault, the field worker reports the fault through the two-dimensional code on the scanning equipment, the reporting and repairing personnel can automatically record the information of the reporting and repairing personnel by the system when scanning the code, the reporting and repairing personnel select the basic information of the reporting and repairing equipment when reporting and repairing, the basic information comprises the name of the equipment, the number of the equipment, the position of a factory building and a production line where the equipment is located, the function of the equipment and the fault selection of the reporting and repairing, when the fault option which actually occurs does not exist in the existing fault options in the system, the reporting and repairing personnel can select other options, then the character description is carried out on the fault problem which occurs, and pictures are uploaded;
s4, the Andon control system based on WeChat finds out the corresponding maintenance personnel according to the preset corresponding relation in the database, and sends the basic information of the fault equipment to the appointed maintenance personnel, the mode of sending information includes but is not limited to WeChat, short message and telephone;
s5, after receiving the message, the designated maintenance personnel goes to the site, scans the two-dimensional code of the fault equipment and logs in an Andon control system based on WeChat, the system records the condition of the maintenance personnel, the maintenance personnel judges whether the abnormal condition reported by the repair personnel is on site and whether the repair personnel can finish the fault elimination work, if the repair personnel judges that the abnormal condition of the repair personnel can not finish the processing by themselves, the repair personnel needs to forward the repair to other maintenance personnel, can provide the fault condition and the picture seen on site to the system, and simultaneously inform the superior management personnel in the system;
s6, if the designated maintenance personnel judge that the maintenance personnel can complete the maintenance work, the maintenance is continued, after the maintenance is finished, the system uploads the remarks to the problems encountered in the maintenance process, the remarks are photographed and uploaded to the system, and finally the confirmation submission is clicked, and then the system flow is continued downwards and transmitted to the repair personnel;
s7, after receiving the maintained information submitted by the maintenance personnel, the repair personnel need to check and accept on the operation site, the checking and accepting results are two, the first is qualified, the second is unqualified, when the repair personnel confirm that the checking and accepting are qualified, the repair personnel scans the two-dimensional code information on the equipment, logs in an Andon control system based on WeChat and clicks 'confirm and accept'; and when the repair personnel confirm that the acceptance is not qualified, scanning the two-dimensional code information on the equipment by the repair personnel, logging in the android software based on the WeChat, and clicking to judge that the acceptance is not qualified, wherein the system flow enters the circulation of the steps S4 to S6.
Further, in step S4, the information is sent by way of sending the repair information to the mobile phone through WeChat, SMS, telephone, etc. according to the urgency of repair and other influencing factors.
Further, in the process of steps S1 to S7, as long as the corresponding person has an overtime condition on the time node of the check-in and completion, the system will send an overtime message to the corresponding person according to the preset relationship of the person to remind whether assistance needs to be provided.
Furthermore, the Andon control system based on WeChat also comprises a display screen, the display screen is connected with the server through a network, the database is stored in the server, and information in the database can be sent to the display through the network for displaying.
Furthermore, the Andon control system based on WeChat can send weekly reports and monthly reports to designated personnel through mails in a designated period. The specified period is one week or one month.
Furthermore, the Andon control system based on the WeChat can provide a real-time report, analyze historical conditions from multiple dimensions, and send the real-time report to an appointed person, the appointed person can initiate root cause analysis operation through abnormal data checked by the appointed person at any time when checking the real-time report, and the Andon control system based on the WeChat sends a mail to a mailbox of a processor according to the appointed person set in the system, requires the mail to perform root cause analysis, and fills an improvement scheme.
Further, the method of sending the mail adopts a PHP function package.
Furthermore, each processing link is set with the lowest processing time, and if the processing time of the next process is advanced, so that the processing time of the previous processing link is less than the lowest processing time, the Andon control system based on WeChat can automatically record and prompt the exception.
Therefore, the Andon control system based on WeChat has the following advantages:
1. the communication cost can be greatly reduced, the control system can collect all necessary information at the moment and send the information to maintenance personnel, and the maintenance personnel can know the detailed condition of equipment failure at the first time without explaining or transferring again, so that the information cannot be missed even if the shift is carried out.
2. All personnel need to check in and scan the sign indicating number before handling things, can prevent that the maintenance personal from operating in advance under the condition of not arriving at the scene.
3. When the processing time is lower than the minimum processing time, the system automatically records and prompts abnormal conditions to prevent the staff from operating by mistake.
4. When the overtime condition of the key nodes such as sign-in and completion occurs, the information is sent to corresponding personnel, field maintenance personnel are supervised and urged to process or seek help in time, the fault time is greatly reduced, and the production efficiency is improved.
5. After the maintenance personnel finish the on-site maintenance, the maintenance personnel confirm and accept to form a time processing closed loop.
6. The comprehensive recording of the processing process can be realized, multi-dimensional analysis is provided for subsequent different types of equipment, different production lines, different factory factors and the like, and higher-dimensional guiding significance is provided for a strategic level.
7. When the system is used for analysis, root cause analysis can be initiated, a responsible person is tracked, and is supervised to find the root problem and thoroughly solve the problem.
The Andon control system based on WeChat can strengthen communication, follow up positions which cannot be tracked in the past, record areas which are difficult to control, comprehensively analyze exception handling links in the whole industrial production process, and has very important significance in improving production efficiency and reducing line stop time.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (8)
1. A WeChat-based Andon control system, comprising: the android system comprises a server platform, equipment, a network and a smart phone, wherein application software of WeChat is installed in the smart phone, and the server platform is communicated with the smart phone through the network, and is characterized in that the Andon control system based on the WeChat comprises the following control processes:
s1, the server platform generates a unique and fixed two-dimensional code for each production device, the two-dimensional code comprises the name of the device, the serial number of the device, the position of a factory building and a production line where the device is located, the function of the device and the possible fault information of the device, and then the two-dimensional code is printed out and pasted on a place where the corresponding device is more obvious;
s2, registering the WeChat users with different roles in the WeChat-based Andon control system through the employee job numbers of the enterprises, wherein the registration includes the information of the employee job numbers, names, affiliated departments, positions and the like, and distributing different operation authorities to the employees by the operation background after the registration;
s3, when a field operator finds that the equipment has a fault, the field worker reports the fault through the two-dimensional code on the scanning equipment of the smart phone, the reporting and repairing person can be automatically recorded by the system when scanning the code, the reporting and repairing person selects basic information of the reporting and repairing equipment when reporting the fault, wherein the basic information comprises the name of the equipment, the number of the equipment, the position of a workshop where the equipment is located and a production line, the function of the equipment and the fault selection of the reporting and repairing, when the fault options which actually occur do not exist in the existing fault options in the system, the reporting and repairing person can select other options, then the character description is carried out on the fault problems which occur, and pictures are uploaded;
s4, the Andon control system based on WeChat finds out the corresponding maintenance personnel according to the preset corresponding relation in the database, and sends the basic information of the fault equipment to the appointed maintenance personnel, the mode of sending information includes but is not limited to WeChat, short message and telephone;
s5, after receiving the message, the designated maintenance personnel goes to the site, scans the two-dimensional code of the fault equipment and logs in an Andon control system based on WeChat, the system records the condition of the maintenance personnel, the maintenance personnel judges whether the abnormal condition reported by the repair personnel is on site and whether the repair personnel can finish the fault elimination work, if the repair personnel judges that the abnormal condition of the repair personnel can not finish the processing by themselves, the repair personnel needs to forward the repair to other maintenance personnel, can provide the fault condition and the picture seen on site to the system, and simultaneously inform the superior management personnel in the system;
s6, if the designated maintenance personnel judge that the maintenance personnel can complete the maintenance work, the maintenance is continued, after the maintenance is finished, the system uploads the remarks to the problems encountered in the maintenance process, the remarks are photographed and uploaded to the system, and finally the confirmation submission is clicked, and then the system flow is continued downwards and transmitted to the repair personnel;
s7, after receiving the maintained information submitted by the maintenance personnel, the repair personnel need to check and accept on the operation site, the checking and accepting results are two, the first is qualified, the second is unqualified, when the repair personnel confirm that the checking and accepting are qualified, the repair personnel scans the two-dimensional code information on the equipment, logs in an Andon control system based on WeChat and clicks 'confirm and accept'; and when the repair personnel confirm that the acceptance is not qualified, scanning the two-dimensional code information on the equipment by the repair personnel, logging in the android software based on the WeChat, and clicking to judge that the acceptance is not qualified, wherein the system flow enters the circulation of the steps S4 to S6.
2. The WeChat-based Andon control system of claim 1, wherein: in step S4, the method of sending the information is to send the repair information to the mobile phone through WeChat, SMS, telephone, etc. according to the emergency degree of repair and other influencing factors.
3. The WeChat-based Andon control system of claim 1, wherein: in the process of steps S1 to S7, as long as the corresponding person has an overtime condition on the check-in and completion time node, the system will send an overtime message to the corresponding person according to the preset relationship of the person to remind whether assistance needs to be provided.
4. The WeChat-based Andon control system of claim 1, wherein: the Andon control system based on the WeChat also comprises a display screen, wherein the display screen is connected with the server through a network, the database is stored in the server, and information in the database can be sent to the display through the network for displaying.
5. The WeChat-based Andon control system of claim 1, wherein: the Andon control system based on WeChat can send weekly reports and monthly reports to designated personnel through mails in a designated period.
6. The WeChat-based Andon control system of claim 1, wherein: the Andon control system based on the WeChat can provide a real-time report, analyze historical conditions from multiple dimensions, and send the real-time report to an appointed person, the appointed person can initiate root cause analysis operation through abnormal data looked up by the appointed person at any time when looking up the real-time report, and the Andon control system based on the WeChat sends a mail to a mail box of a processor according to the appointed person set in the system, requires the processor to analyze the root cause, and fills an improvement scheme.
7. The WeChat-based Andon control system of claim 1, wherein: the method of PHP function package is adopted for sending the mail.
8. The WeChat-based Andon control system of claim 1, wherein: and each processing link is set with the lowest processing time, and if the processing time of the next process is advanced, so that the processing time of the previous processing link is less than the lowest processing time, the Andon control system based on WeChat can automatically record and prompt abnormity.
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| CN201911398182.1A CN111126530A (en) | 2019-12-30 | 2019-12-30 | Ann lamp control system based on WeChat |
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| CN201911398182.1A CN111126530A (en) | 2019-12-30 | 2019-12-30 | Ann lamp control system based on WeChat |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112383994A (en) * | 2020-11-11 | 2021-02-19 | 合肥保利新能源科技有限公司 | Solar street lamp remote repair reporting controller based on WeChat code scanning |
| CN112446608A (en) * | 2020-11-24 | 2021-03-05 | 苏州迅驰智能科技有限公司 | OEE and Andon safety lamp management system and working method thereof |
| CN113807805A (en) * | 2021-08-13 | 2021-12-17 | 重庆川仪调节阀有限公司 | On-line processing method for abnormal parts in valve assembly |
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| CN112383994A (en) * | 2020-11-11 | 2021-02-19 | 合肥保利新能源科技有限公司 | Solar street lamp remote repair reporting controller based on WeChat code scanning |
| CN112446608A (en) * | 2020-11-24 | 2021-03-05 | 苏州迅驰智能科技有限公司 | OEE and Andon safety lamp management system and working method thereof |
| CN113807805A (en) * | 2021-08-13 | 2021-12-17 | 重庆川仪调节阀有限公司 | On-line processing method for abnormal parts in valve assembly |
| CN115600623A (en) * | 2022-10-20 | 2023-01-13 | 广州市保伦电子有限公司（Cn） | Abnormal repair notification method and device for paperless conference system |
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| CN115955531A (en) * | 2023-01-10 | 2023-04-11 | 国网宁夏电力有限公司信息通信公司 | Platform based on information equipment monitoring and monitoring method thereof |
| CN115955531B (en) * | 2023-01-10 | 2024-08-20 | 国网宁夏电力有限公司信息通信公司 | Monitoring method of platform based on information equipment monitoring |
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